A side-by-side cylinder liner conveyor
By designing a parallel cylinder liner transfer machine and adopting a row assembly and drive mechanism, the problem of the small number of workpieces in the cylinder liner transfer machine was solved, realizing continuous production and high-precision transfer.
Patent Information
- Application Number
- CN202311706448.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-12
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-12-12
AI Technical Summary
The existing cylinder liner transfer machine only has one row of storage slots, resulting in a small number of workpieces and requiring workers to frequently replenish materials to ensure continuous production.
Design a parallel cylinder liner transfer machine, which adopts a row alignment component and a drive mechanism, including a row alignment box, a row alignment base plate, a push component, a progressive component, a positioning component and an error prevention component, to realize the orderly transfer and positioning of multiple rows of cylinder liners and ensure continuous production.
It enables continuous production even when workers are off duty, improves production accuracy and efficiency, ensures accurate delivery of cylinder liners to the next process, and prevents incorrect cylinder liner delivery.
Smart Images

Figure CN117566414B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automatic conveying equipment, in particular to a parallel cylinder sleeve conveying machine. BACKGROUND
[0002] The cylinder sleeve is a part of industrial products, and the automatic feeding process of the cylinder sleeve is the key to realize continuous production in the batch production process of industrial products. In the feeding process, the cylinder sleeves are usually placed in batches on the conveying machine, and the conveying machine transports the single cylinder sleeve to the positioning point one by one, and then the mechanical hand grasps the cylinder sleeve at the positioning point to the next processing point one by one, so as to realize the batch transfer of the cylinder sleeve. The current common cylinder sleeve conveying machine has the following technical problems: the workpiece storage end of the conveying machine has only one column of storage slots, the cylinder sleeves are vertically stacked in the storage slots one by one, the workpieces in the storage slots are pushed out from the bottom of the storage slots by the air cylinder, and then transported to the positioning point; since there is only one column of storage slots, the number of workpieces that can be placed is small, and in actual work, workers need to stand in front of the conveying machine and frequently place workpieces in the storage slots to ensure the continuous production of the whole production line. In order to solve the above problems, the inventor develops a parallel cylinder sleeve conveying machine which can place multiple columns of workpieces at the same time and orderly transfer the workpieces from the multiple storage points to ensure the continuity of the conveying and the accuracy of the positioning. SUMMARY
[0003] The present application aims to provide a parallel cylinder sleeve conveying machine to solve the technical problem of the current cylinder sleeve conveying machine that the number of workpieces placed is small.
[0004] To achieve the above purpose, the present application adopts the following technical scheme:
[0005] The parallel cylinder sleeve conveying machine comprises a chassis and a cylinder sleeve conveying device arranged on the chassis, the cylinder sleeve conveying device comprising a straightening assembly for straightening the cylinder sleeves and a driving mechanism for conveying the cylinder sleeves; the straightening assembly comprises a straightening box and a straightening bottom plate, a plurality of parallel accommodating grooves are vertically arranged in the straightening box, a plurality of cylinder sleeves can be vertically stacked in each accommodating groove, a plurality of arrangement grooves are horizontally arranged on the straightening bottom plate, each accommodating groove corresponds to an arrangement groove, the bottom of the accommodating groove is communicated with the arrangement groove, and a standby station and a positioning station are further arranged on the straightening bottom plate at the front end of the arrangement groove, the positioning station is lower than the standby station, and a step is formed.
[0006] Beneficial effects: the parallel cylinder sleeve conveying machine can store multiple columns of cylinder sleeves in parallel, and can realize continuous production in the case that the workers are off duty; the cylinder sleeves in the arrangement groove are pushed out by the pushing assembly, the cylinder sleeves on the standby station are sequentially pushed to the positioning station by the advancing assembly, and continuous feeding is realized, wherein the positioning station is arranged lower than the standby station to form a step, so that the cylinder sleeves can be accurately dropped to the positioning station and the position degree of subsequent conveying is ensured; the cylinder sleeves on the positioning station are pushed to the V-shaped positioning block by the positioning assembly, the V-shaped positioning block guides and limits the cylinder sleeves, the position degree of the cylinder sleeves can be corrected again, the mechanical hand can be accurately gripped, and the error cylinder sleeves are pushed out of the conveying machine by the error-proof assembly, so that the error cylinder sleeves can be prevented from being conveyed to the next process, and the production precision is improved.
[0007] Preferably, as an improvement, the straightening box is composed of a plurality of straightening positioning blocks stacked vertically, each straightening positioning block is provided with a plurality of parallel U-shaped grooves for placing the cylinder sleeves, and adjacent straightening positioning blocks are connected by screw rods.
[0008] Beneficial effects: the accommodating space of the accommodating groove can be expanded by increasing the number of straightening positioning blocks, and the expandability is good; since the cylinder sleeves have certain errors, when the cylinder sleeves are stuck in the accommodating groove, the straightening box can be easily disassembled to take out the stuck cylinder sleeves.
[0009] Preferably, as an improvement, the pushing assembly comprises pushing plates and a pushing cylinder for driving the pushing plates, one pushing plate is arranged in each arrangement groove of the whole arrangement base plate, the pushing plates are connected through a pushing connecting plate, the pushing cylinder is arranged on the back of the whole arrangement base plate, a piston rod of the pushing cylinder is connected with the pushing connecting plate; the back of the whole arrangement base plate is further provided with a pushing linear guide rail, the pushing connecting plate is further provided with a pushing slider connecting block, and the pushing slider connecting block is connected with a slider on the pushing linear guide rail.
[0010] Beneficial effects: the cylinder sleeves arranged in the arrangement groove are pushed out at the same time, and the pushing efficiency is improved; the pushing linear guide rail is arranged to guide and limit the pushing plate, and the feeding precision is improved.
[0011] Preferably, as an improvement, the advancing assembly is arranged at the front end of the whole arrangement base plate and on the top of the base frame through an advancing mounting plate; the advancing assembly comprises an advancing push block, a horizontal advancing cylinder and a vertical advancing cylinder, the advancing push block is arranged above the whole arrangement base plate and is used for pushing the cylinder sleeves on the preparation station to the positioning station in sequence, the horizontal advancing cylinder is used for driving the advancing push block to move left and right, and the vertical advancing cylinder is used for driving the advancing push block to move up and down.
[0012] Preferably, as an improvement, the horizontal advancing cylinder is horizontally arranged on the advancing mounting plate, the advancing mounting plate is further provided with a horizontal linear guide rail, a vertical mounting plate is slidingly arranged on the horizontal linear guide rail, and a piston rod of the horizontal advancing cylinder is connected with the vertical mounting plate through a horizontal advancing connecting block; the vertical advancing cylinder is arranged on the vertical mounting plate, a push block connecting block is arranged on a piston rod of the vertical advancing cylinder, the push block connecting block is further connected with a push block connecting plate, and the advancing push block is arranged on the push block connecting plate.
[0013] Beneficial effects: the horizontal advancing cylinder is used for driving the advancing push block to move horizontally, so that the cylinder sleeve on the preparation station is pushed to the positioning station; when the advancing push block approaches the positioning station, the advancing push block is driven to move upward by the vertical advancing cylinder, and then the advancing push block is driven to reset by the horizontal cylinder, so as to prepare to push the next cylinder sleeve.
[0014] Preferably, as an improvement, the positioning assembly comprises a positioning mounting plate, a positioning push-out block and a positioning cylinder for driving the positioning push-out block; the positioning mounting plate is provided with a positioning linear guide rail, the positioning push-out block is slidingly arranged on the positioning linear guide rail through a push-out connecting block, the positioning cylinder is arranged on the positioning mounting plate, and a piston rod of the positioning cylinder is connected with the push-out connecting block; a through strip-shaped groove is arranged on the positioning station of the whole arrangement base plate, the positioning push-out block passes through the strip-shaped groove from the bottom of the whole arrangement base plate and is located at a step of the positioning station, and is slidingly connected with a groove wall of the strip-shaped groove.
[0015] Beneficial effects: the positioning push-out block is located at the step of the positioning station, does not interfere with the unloading of the cylinder sleeve from the arrangement groove, and is convenient for pushing the cylinder sleeve at the positioning station to the error-proof assembly.
[0016] Preferably, as an improvement, the step of the positioning station is also provided with a pad plate, the pad plate is two located on both sides of the strip-shaped groove, the height of the pad plate is lower than the surface of the arranged groove on the whole row base plate; the positioning push-out block is "L" type, the long side of the positioning push-out block is located in the strip-shaped groove, and the top of the long side is flush with the top of the pad plate on both sides of the strip-shaped groove, the long side of the positioning push-out block and the pad plate form a positioning plane; the short side of the positioning push-out block is higher than the strip-shaped groove, and the end face of the whole row base plate close to the positioning station is provided with a avoiding groove, and the short side of the positioning push-out block is located in the avoiding groove.
[0017] Beneficial effect: the pad plate and the positioning push-out block form a positioning plane, which is beneficial to ensure that the cylinder sleeve falls flat to the positioning station, and the pad block can avoid the cylinder sleeve from being worn, and at the same time, the friction is increased to ensure that the workpiece does not deviate greatly when falling.
[0018] Preferably, as an improvement, the mistake-proofing assembly comprises a mistake-proofing mounting plate, a V-shaped positioning block, and a mistake-proofing cylinder for driving the V-shaped positioning block to move, the mistake-proofing mounting plate is arranged on the progressive mounting plate through a cylinder mounting plate, the mistake-proofing mounting plate is provided with a mistake-proofing linear guide rail, the V-shaped positioning block is arranged on the slider of the mistake-proofing linear guide rail through a positioning connecting block; the mistake-proofing cylinder is arranged on one side of the mistake-proofing mounting plate, and the piston rod of the mistake-proofing cylinder is connected with the positioning connecting block.
[0019] Beneficial effect: the V-shaped positioning block can guide and position the cylinder sleeve pushed by the positioning assembly, and can also push out the cylinder sleeve placed incorrectly from the conveyor.
[0020] Preferably, as an improvement, the cylinder mounting plate is also provided with a positioning column, when the V-shaped positioning block abuts against the positioning column, the V-shaped positioning block is located at the far end of the positioning station of the whole row base plate, and when the cylinder sleeve is pushed out from the positioning station, the V-shaped positioning block slides to the V-shaped area.
[0021] Beneficial effect: the positioning column ensures that the V-shaped positioning block is always aligned with the positioning station, and ensures the position degree of the cylinder sleeve.
[0022] Preferably, as an improvement, the front end of the push plate is provided with a downward inclined guide slope, the inclination angle of the guide slope is 8-10°; and the push plate has an avoiding distance between the front end of the push plate and the discharge port between the bottom of the containing groove when the push plate does not push the cylinder sleeve.
[0023] Beneficial effect: when the push plate pushes the cylinder sleeve in the arranged groove, the guide slope on the push plate exerts an upward lifting force on the second layer of the cylinder sleeve, which can effectively avoid the second layer of the cylinder sleeve from being deviated and stuck in the containing groove when the bottom layer of the cylinder sleeve is pushed out of the arranged groove; the avoiding distance makes the cylinder sleeve in the containing groove have a moving space when falling to the arranged groove, avoids the cylinder sleeve from abutting against the front end of the push plate, and causes the cylinder sleeve to be stuck in the containing groove or the arranged groove, and further improves the accuracy of the discharging. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the transmission mechanism;
[0025] Figure 2 for Figure 1 Rear view of the transmission unit;
[0026] Figure 3 for Figure 1 A top view of the transmission unit (the shielding plates on top of the entire column of boxes are omitted);
[0027] Figure 4 This is a structural diagram of the entire base plate;
[0028] Figure 5 This is a structural diagram of the entire row of boxes;
[0029] Figure 6 This is a structural diagram of the entire column of positioning blocks;
[0030] Figure 7 for Figure 5 A bottom view;
[0031] Figure 8 This is a schematic diagram of the drive mechanism;
[0032] Figure 9 for Figure 8 A schematic diagram of the structure of the progressive components;
[0033] Figure 10 for Figure 8 A schematic diagram of the positioning component;
[0034] Figure 11 for Figure 8 A schematic diagram of the structure of the error-proof component;
[0035] Figure 12 This is a schematic diagram of the front and back sides of the cylinder liner;
[0036] Figure 13 This is a schematic diagram of the push plate structure in Example 2;
[0037] Figure 14 This is a top view of the positioning station in Example 3;
[0038] Figure 15 This is a schematic diagram of the V-shaped positioning block in Example 3. Detailed Implementation
[0039] The following detailed description illustrates the specific implementation method:
[0040] The reference numerals in the accompanying drawings include: base frame 1, top plate 11, control cabinet 2, button box 21, first sensor 201, second sensor 202, third sensor 203, fourth sensor 204, fifth sensor 205, mounting bracket 2051, aligning box 3, aligning positioning block 30, U-shaped groove 301, baffle plate 302, receiving groove 31, door panel 32, aligning base plate 4, support block 40, arrangement groove 41, boss 411, groove 412, positioning station 42, strip groove 421, clearance groove 4211, pad plate 4212, preparatory station 43, pushing assembly 5, push plate 51, pushing connecting plate 511, guide slope 512, pushing cylinder 52, pushing linear guide rail 53, pushing slider connecting block 531, protective cover 5 4. Progressive Components 6. Progressive Mounting Plate 60. Reinforcing Plate 601. Progressive Push Block 61. Push Block Connecting Plate 611. Lateral Progressive Cylinder 62. Lateral Progressive Connecting Block 621. Longitudinal Progressive Cylinder 63. Lateral Linear Guide Rail 64. Longitudinal Mounting Plate 641. Push Block Connecting Block 631. Positioning Components 7. Positioning Mounting Plate 70. Positioning Push Block 71. Long Side 711. Short Side 712. Positioning Cylinder 72. Positioning Linear Guide Rail 73. Push Connecting Block 731. Error Prevention Components 8. Error Prevention Mounting Plate 80. V-Shaped Positioning Block 81. V-Shaped Area 811. Turning Part 812. V-Shaped Clearance Groove 813. Error Prevention Cylinder 82. Error Prevention Linear Guide Rail 83. Positioning Connecting Block 831. Positioning Column 821. Discharge Slide 84. Positioning Plate 85. Cylinder Liner 100.
[0041] Example 1
[0042] A parallel cylinder liner transmission machine, such as Figures 1-3 As shown, the system includes a base frame 1, a control cabinet 2, and a cylinder liner transfer device. The control cabinet 2 is housed within the base frame 1 and contains a controller (in this embodiment, a PLC controller is used). The cylinder liner transfer device is located on top of the base frame 1. The cylinder liner transfer device includes an alignment assembly for neatly arranging the cylinder liners 100 and a drive mechanism for transferring the cylinder liners 100. The alignment assembly includes an alignment box 3 and an alignment base plate 4, as shown... Figure 3 As shown, several parallel receiving slots 31 are vertically arranged inside the row box 3. Several cylinder liners 100 can be vertically stacked in each receiving slot 31. Several arranging slots 41 are horizontally arranged on the row base plate 4. Each receiving slot 31 corresponds to one arranging slot 41, and the bottom of the receiving slot 31 is connected to the arranging slot 41, so that the cylinder liners 100 can fall into the arranging slot 41 in an orderly manner from the bottom of the receiving slot 31. A preparation station 43 and a positioning station 42 are also provided on the row base plate 4 at the front end of the arranging slot 41.
[0043] The driving mechanism comprises a pushing assembly 5, an advancing assembly 6, a positioning assembly 7 and a mistake-proofing assembly 8. The pushing assembly 5 is arranged on the whole-arrangement base plate 4 and is used for pushing the plurality of parallel cylinder liners 100 in the arrangement groove 41 to the standby station 43 of the whole-arrangement base plate 4. The advancing assembly 6 is used for pushing the cylinder liners 100 on the standby station 43 to the positioning station 42 in sequence. The positioning assembly 7 is arranged below the positioning station 42 and is used for conveying the cylinder liners 100 on the positioning station 42 to the mistake-proofing assembly 8. The mistake-proofing assembly 8 is used for guiding and sorting the cylinder liners 100 conveyed by the positioning assembly 7. When the front and back surfaces of the cylinder liners 100 are placed in error, the mistake-proofing assembly 8 pushes the cylinder liners 100 out of the whole-arrangement base plate 4. When the front and back surfaces of the cylinder liners 100 are placed correctly, the cylinder liners 100 at this position are grabbed by a mechanical hand to the next process.
[0044] As shown in Figure 1 , the whole-arrangement base plate 4 is fixed on the top plate 11 of the base frame 1 through the support block 40 in the shape of "II". The bottom of the support block 40 is fixed on the left and right sides of the top plate 11 of the base frame 1 through bolts, and the whole-arrangement base plate 4 is connected with the top of the support block 40 through bolts. As shown in Figure 4 , four arrangement grooves 41 are arranged on the whole-arrangement base plate 4 of the embodiment. The front end of the first arrangement groove 41 from left to right is the positioning station 42, and the positioning station 42 extends far away. The front ends of the second to fourth arrangement grooves 41 are the standby stations 43. The standby station 43 is in the same horizontal plane as the arrangement groove 41, and the positioning station 42 is lower than the standby station 43, forming a step. The width of the step is greater than the diameter of the cylinder liner 100 by 3-5 mm, and the step surface is lower than the surface of the arrangement groove 41 by 3-5 mm, which facilitates the subsequent conveying of the cylinder liners 100 on the positioning station 42 out, and ensures that the cylinder liners 100 stably fall to the positioning station 42 and are not stuck in the step surface. In order to improve the service life of the whole-arrangement base plate 4, a rust-proof coating is arranged on the surface of the whole-arrangement base plate 4, for example, a stainless steel coating. The stainless steel coating is 2-3 mm, which can avoid rust on the upper surface of the whole-arrangement base plate 4, and further avoid rust stains adhering to the cylinder liners 100 when the cylinder liners 100 slide on the upper surface, thereby affecting the quality of the subsequent products.
[0045] The left and right sides of the whole-arrangement base plate 4 are also provided with bosses 411, and the whole-arrangement box 3 is fixed on the bosses 411 through bolts, as shown in Figures 5-6As shown, the aligning box 3 is composed of several vertically stacked aligning positioning blocks 30. Each aligning positioning block 30 is provided with several parallel U-shaped grooves 301 for placing cylinder liners 100. In this embodiment, each aligning positioning block 30 is provided with four U-shaped grooves 301. Adjacent aligning positioning blocks 30 are connected by screws. The number of aligning positioning blocks 30 can be selected according to actual needs. Several U-shaped grooves 301 stacked in the same column form a vertical receiving groove 31. A baffle plate 302 is provided on the topmost aligning positioning block 30. The aligning box 3 is also provided with a door panel 32. The door panel 32 is connected to the side wall of the aligning positioning block 30 by a hinge to close the opening of the U-shaped groove 301, while facilitating opening for placing the cylinder liner 100.
[0046] To facilitate timely placement of cylinder liner 100 by workers and ensure continuous transmission, such as Figure 5 As shown, a first sensor 201 for detecting whether there is a cylinder liner 100 in the receiving groove 31 is also provided on the boss 411 of the base plate 4. Specifically, the first sensor 201 is a fiber optic sensor. The first sensor 201 is electrically connected to the controller. In this embodiment, a button box 21 is also provided on the base frame 1. The button box 21 is electrically connected to the controller. When the first sensor 201 detects that there is no cylinder liner 100 at the bottom of the receiving groove 31, it transmits a signal to the controller. The controller controls the alarm on the button box 21 to sound an alarm to prompt the worker to put the cylinder liner 100 into the receiving groove 31.
[0047] like Figure 5 , 7 As shown, the pushing assembly 5 includes a push plate 51 and a pushing cylinder 52 for driving the push plate 51. Each row of slots 41 of the entire base plate 4 is provided with a push plate 51. The four push plates 51 are connected by a pushing connecting plate 511. The pushing cylinder 52 is fixed to the back of the entire base plate 4 by bolts. The piston rod of the pushing cylinder 52 is connected to the pushing connecting plate 511. To guide and limit the push cylinder 52, a push linear guide rail 53 is also provided on the back of the base plate 4. In this embodiment, there are two push linear guide rails 53, located on the left and right sides of the push cylinder 52. A push slider connecting block 531 is also provided on the push connecting plate 511, and the push slider connecting block 531 is connected to the slider on the push linear guide rail 53. When the push cylinder 52 pushes the push connecting plate 511, the push slider connecting block 531 moves along the push linear guide rail 53, thereby ensuring that the push plate 51 slides stably in the arrangement groove 41, pushing the cylinder liner 100 in the arrangement groove 41 to the preparatory station 43 and the positioning station 42. Figure 2 As shown, a protective cover 54 is connected to the support block 40 via a support rod. The protective cover 54 is used to shield the push plate 51 and the push connecting plate 511.
[0048] like Figures 8-9As shown in the figure, the progressive assembly 6 is located at the front end of the whole arrangement base plate 4, and is fixed on the top of the chassis 1 through a progressive mounting plate 60, the progressive mounting plate 60 is in a “T” shape structure, and a reinforcing plate 601 is further arranged on the progressive mounting plate 60; as shown in the figure, Figure 9 As shown in the figure, the progressive assembly 6 includes a progressive push block 61, a transverse progressive cylinder 62 and a longitudinal progressive cylinder 63, the progressive push block 61 is located above the whole arrangement base plate 4 and is used to push the cylinder sleeve 100 on the preparation station 43 to the positioning station 42 in sequence, the transverse progressive cylinder 62 and the longitudinal progressive cylinder 63 are below the whole arrangement base plate 4, the transverse progressive cylinder 62 is used to push the progressive push block 61 to move left and right, and the longitudinal progressive cylinder 63 is used to push the progressive push block 61 to move up and down. Specifically, the transverse progressive cylinder 62 is horizontally installed on the progressive mounting plate 60, a transverse linear guide rail 64 is further arranged on the progressive mounting plate 60, a longitudinal mounting plate 641 is slidably installed on the transverse linear guide rail 64, a piston rod of the transverse progressive cylinder 62 is connected to the longitudinal mounting plate 641 through a transverse progressive connecting block 621, and the longitudinal mounting plate 641 is driven by the transverse progressive cylinder 62 to slide left and right on the transverse linear guide rail 64; the longitudinal progressive cylinder 63 is installed on the longitudinal mounting plate 641 through bolts, a push block connecting block 631 is installed on a piston rod of the longitudinal progressive cylinder 63, and a push block connecting plate 611 is further arranged on the push block connecting block 631; the progressive push block 61 is fixed on the push block connecting plate 611, specifically, the progressive push block 61 is three, and is uniformly installed on the push block connecting plate 611 through bolts, the distance between two adjacent progressive push blocks 61 is equal to the width of the arrangement groove 41.
[0049] As shown in the figure, Figure 4 As shown in the figure, a recess 412 is arranged on the boss 411 of the whole arrangement base plate 4 close to the preparation station 43, and a sensor mounting seat is installed at the recess 412, as shown in the figure, Figure 3 As shown in the figure, a second sensor 202 is installed on the sensor mounting seat, the second sensor 202 is electrically connected with the controller and is used to detect whether there is a cylinder sleeve 100 on the preparation station 43; a third sensor 203 for detecting whether there is a cylinder sleeve 100 on the positioning station 42 is arranged on the progressive mounting plate 60, the third sensor 203 is electrically connected with the controller, and specifically, the second sensor 202 and the third sensor 203 are both laser sensors. As shown in the figure, Figure 3As shown, when neither the second sensor 202 nor the third sensor 203 detects the cylinder liner 100, it indicates that there is no workpiece on the positioning station 42 and the standby station 43, at this time, the controller controls the pushing assembly 5 to push out the cylinder liners 100 in the four arrangement grooves 41 at the same time, the cylinder liner 100 in the first arrangement groove 41 is pushed to the positioning station 42, and the cylinder liners 100 in the second to fourth arrangement grooves 41 are pushed to the standby station 43; when the second sensor 202 detects that the standby station 43 has the cylinder liner 100 and the third sensor 203 detects that the positioning station 42 has no cylinder liner 100, the controller controls the progressive assembly 6 to move and sequentially push the cylinder liner 100 on the standby station 43 to the positioning station 42.
[0050] As shown in Figure 8 , 10 , the positioning assembly 7 comprises a positioning mounting plate 70, a positioning pushing block 71, and a positioning cylinder 72 for driving the positioning pushing block 71, the two sides of the positioning mounting plate 70 are further provided with reinforcing ribs, the positioning mounting plate 70 is fixed on the top plate 11 of the chassis 1 below the positioning station 42 through bolts; the upper surface of the positioning mounting plate 70 is further provided with a positioning linear guide rail 73, the positioning pushing block 71 is slidingly arranged on the positioning linear guide rail 73 through a pushing connecting block 731, the positioning cylinder 72 is fixed on the positioning mounting plate 70 through a cylinder mounting plate, the piston rod of the positioning cylinder 72 is connected with the pushing connecting block 731 through a cylinder connecting head, and the pushing connecting block 731 is slid on the positioning linear guide rail 73 by the positioning cylinder 72. Figure 4 As shown in Figure 3 , the positioning station 42 is further provided with a pad 4212 at the step, the pad 4212 is two pads located on the two sides of the strip-shaped groove 421, and the height of the pad 4212 is lower than the surface of the arrangement groove 41 on the whole arrangement plate 4; the positioning pushing block 71 is "L" shaped, the long side 711 of the positioning pushing block 71 is located in the strip-shaped groove 421, and the top of the long side 711 is flush with or 0.1mm lower than the top of the pad 4212 on the left and right sides of the strip-shaped groove 421, the long side 711 of the positioning pushing block 71 and the pad 4212 form a positioning plane, the cylinder liner 100 falls to the positioning plane, and the short side 712 of the positioning pushing block 71 is higher than the strip-shaped groove 421. Figures 3-4 As shown in , the end surface of the first arrangement groove 41 on the whole arrangement plate 4 close to the positioning station 42 is provided with an avoiding groove 4211, and the short side 712 of the positioning pushing block 71 is located in the avoiding groove 4211.
[0051] As shown in Figure 8 , the positioning assembly 7 comprises a positioning mounting plate 70, a positioning pushing block 71, and a positioning cylinder 72 for driving the positioning pushing block 71, the two sides of the positioning mounting plate 70 are further provided with reinforcing ribs, the positioning mounting plate 70 is fixed on the top plate 11 of the chassis 1 below the positioning station 42 through bolts; the upper surface of the positioning mounting plate 70 is further provided with a positioning linear guide rail 73, the positioning pushing block 71 is slidingly arranged on the positioning linear guide rail 73 through a pushing connecting block 731, the positioning cylinder 72 is fixed on the positioning mounting plate 70 through a cylinder mounting plate, the piston rod of the positioning cylinder 72 is connected with the pushing connecting block 731 through a cylinder connecting head, and the pushing connecting block 731 is slid on the positioning linear guide rail 73 by the positioning cylinder 72. 11As shown, the error-proof assembly 8 includes an error-proof mounting plate 80, a V-shaped positioning block 81, and an error-proof air cylinder 82 for driving the V-shaped positioning block 81 to move, the error-proof mounting plate 80 is fixed on the progressive mounting plate 60 by bolts, an error-proof linear guide 83 is arranged on the upper surface of the error-proof mounting plate 80, the V-shaped positioning block 81 is installed on the slider of the error-proof linear guide 83 through a positioning connecting block 831; the error-proof air cylinder 82 is installed on one side of the error-proof mounting plate 80 through a cylinder mounting plate, the piston rod of the error-proof air cylinder 82 is connected with the positioning connecting block 831 through a cylinder connecting head, the positioning connecting block 831 is driven by the error-proof air cylinder 82 to drive the V-shaped positioning block 81 to slide on the error-proof linear guide 83; a positioning column 821 is further arranged on the cylinder mounting plate, when the V-shaped positioning block 81 abuts against the positioning column 821, as shown in Figure 3 As shown, the V-shaped positioning block 81 is located at the far end of the positioning station 42 of the whole-row bottom plate 4, when the cylinder liner 100 is pushed out from the positioning station 42, it is just located at the V-shaped positioning block 81. A fourth sensor 204 for detecting whether there is a cylinder liner 100 at the V-shaped positioning block 81 is arranged on the progressive mounting plate 60, the fourth sensor 204 is a laser sensor and is electrically connected with the controller.
[0052] As shown in Figure 2 A discharge chute 84 is further arranged beside the V-shaped positioning block 81, and the discharge chute 84 is installed on the top plate 11 of the chassis 1; as shown in Figure 9 A fifth sensor 205 for detecting whether the cylinder liner 100 is placed correctly is installed on the push block connecting plate 611 through a mounting frame 2051, the fifth sensor 205 is electrically connected with the controller, the fifth sensor 205 is a laser sensor, whether the cylinder liner 100 is placed correctly is determined by detecting the height of the cylinder liner 100, as shown in Figure 12 The front end of the cylinder liner 100 is provided with a circular baffle, the fifth sensor 205 detects the height of the circular baffle on the cylinder liner 100 to determine whether it is placed correctly. When the back of the cylinder liner 100 located at the V-shaped positioning block 81 is up, the fifth sensor 205 sends a detection signal to the controller, the controller controls the error-proof air cylinder 82 to extend the piston rod to push the V-shaped positioning block 81 along the error-proof linear guide 83, and the cylinder liner 100 located at the V-shaped positioning block 81 is pushed into the discharge chute 84 and falls to the collection point through the discharge chute 84; when the front of the cylinder liner 100 is up Figure 3 It is a schematic view when the cylinder liner 100 is placed correctly, which indicates that the cylinder liner 100 is placed correctly, at this time the cylinder liner 100 at the V-shaped positioning block 81 is grabbed by the manipulator to the next process, so as to ensure the accuracy of normal assembly and transmission.
[0053] The use method of the parallel cylinder liner conveyor is as follows:
[0054] Step one, stack the cylinder liner 100: open the door plate 32 on the whole box 3, and stack the cylinder liner 100 into the containing groove 31 in sequence, the cylinder liner 100 in the lowermost layer of the containing groove 31 is located in the arrangement groove 41.
[0055] Step two, push the cylinder liner 100 in the arrangement groove 41 out: start the push cylinder 52 to drive the push plate 51 to move, the push plate 51 pushes the cylinder liner 100 in the first arrangement groove 41 to the positioning station 42, because the positioning station 42 is lower than the arrangement groove 41, the cylinder liner 100 falls from high to low on the positioning plane, the friction of the base plate 4212 on the positioning plane is large, and the cylinder liner 100 stops sliding after falling; the second to fourth push plates 51 push the cylinder liner 100 to the standby station 43, and the edge of the standby station 43 is provided with a cushion block, which can block the cylinder liner 100 from sliding out of the whole bottom plate 4.
[0056] Step three, push the cylinder liner 100 on the positioning station 42 to the V-shaped positioning block 81: the third sensor 203 detects the cylinder liner 100 on the positioning station 42, and sends a signal to the controller, the controller controls the positioning cylinder 72 to start, the positioning push-out block 71 pushes the cylinder liner 100 to the V-shaped positioning block 81, the V-shaped positioning block 81 guides the cylinder liner 100 to ensure the position degree of the cylinder liner 100; when the fourth sensor 204 detects that there is a cylinder liner 100 at the V-shaped positioning block 81, it sends a signal to the controller, the controller controls the push block connecting plate 611 to move and drives the fifth sensor 205 to move to the V-shaped positioning block 81 to detect whether the front and back of the cylinder liner 100 are placed correctly, when the front of the cylinder liner 100 is on top, the mechanical hand is used to grab the cylinder liner 100 to the next process, when the back of the cylinder liner 100 is on top, the controller controls the error-proof cylinder 82 to start, the error-proof cylinder 82 pushes the V-shaped positioning block 81 to move, and pushes the cylinder liner 100 into the discharge chute 84.
[0057] Step four, push the cylinder liner 100 on the standby station 43 to the positioning station 42: when the third sensor 203 detects that there is no cylinder liner 100 on the positioning station 42, and the second sensor 202 detects that there is a cylinder liner 100 on the standby station 43, the controller controls the progressive assembly 6 to push the cylinder liner 100 on the standby station 43 to the positioning station 42 in sequence; when neither the second sensor 202 nor the third sensor 203 detects the cylinder liner 100, the controller controls the push assembly 5 to push the cylinder liner 100 in the arrangement groove 41 to the standby station 43 and the positioning station 42 again.
[0058] Step five: repeat steps two to four, when the first sensor 201 detects that there is no cylinder liner 100 in the containing groove 31 of the whole box 3, send a signal to the controller, the controller controls the alarm to issue an alarm, prompting that the cylinder liner 100 in the whole box 3 is about to be delivered, at this time, repeat step one.
[0059] The parallel cylinder sleeve conveying machine provided by the application can store multiple rows of cylinder sleeves 100 in parallel, and can realize continuous production in the case that the workers leave the post; the cylinder sleeves 100 in the arrangement groove 41 are pushed out by the pushing assembly 5, the arrangement groove 41 is subjected to rust-proof treatment, the problems that the pushing is blocked due to rust and the rust stains adhere to the cylinder sleeves 100 for a long time, affecting the quality of the cylinder sleeves 100 are solved; the cylinder sleeves 100 on the standby station 43 are sequentially pushed to the positioning station 42 by the advancing assembly 6, and continuous feeding is realized, the positioning station 42 is arranged to be lower than the standby station 43 to form a step, the cylinder sleeves 100 can be accurately dropped to the positioning station 42, and the position degree of subsequent conveying is ensured; the cylinder sleeves 100 at the positioning station 42 are pushed to the V-shaped positioning block 81 by the positioning assembly 7, the V-shaped positioning block 81 guides and limits the cylinder sleeves 100, the position degree of the cylinder sleeves 100 is corrected again, the mechanical hand can be accurately gripped, and the error prevention assembly 8 is arranged to push the cylinder sleeves 100 placed in reverse out of the conveyor, so that the cylinder sleeves 100 with errors are prevented from being conveyed to the next process, and the production precision is improved.
[0060] Embodiment two
[0061] The difference between the embodiment and the embodiment one is that, as shown in Figures 13-15 the front end of the push plate 51 is provided with a downward inclined guide slope 512, the inclination angle of the guide slope 512 is 8-10°, and the embodiment preferably is provided with 10°; when the push plate 51 pushes the cylinder sleeves 100 in the arrangement groove 41, the guide slope 512 on the push plate 51 exerts an upward lifting force on the second layer of cylinder sleeves 100, which can effectively avoid that the cylinder sleeves 100 in the second layer are deflected and stuck in the containing groove 31 when the cylinder sleeves 100 in the bottom layer are pushed out of the arrangement groove 41, and causes the blocking of the discharging. When the push plate 51 is in the initial position (the initial position refers to the position of the push plate 51 at the rear end of the whole column box 3, which is the preparation position when the cylinder sleeves 100 in the arrangement groove 41 are pushed out), the front end of the push plate 51 and the bottom discharging port of the containing groove 31 have an avoiding distance, the avoiding distance of the embodiment is 5mm, so that the cylinder sleeves 100 in the containing groove 31 have a moving space when falling to the arrangement groove 41, the one end of the cylinder sleeves 100 is prevented from abutting against the front end of the push plate 51, the cylinder sleeves 100 are prevented from being stuck in the containing groove 31 or the arrangement groove 41, and the accuracy of the discharging can be further improved.
[0062] Embodiment three
[0063] The difference between the embodiment and the embodiment two is that, as shown in Figures 14-15 the positioning station 42 of the whole column bottom plate 4 is provided with a positioning plate 85 close to the end of the error prevention mounting plate 80, the stopping position of the cylinder sleeves 100 is determined through the positioning plate 85, when the cylinder sleeves 100 contact the positioning plate 85, the V-shaped block 81 of the V-shaped positioning block 81; as shown in Figures 14-15As shown, the V-shaped area 811 of the V-shaped positioning block 81 is provided with a turning part 812, which reduces the contact area between the cylinder sleeve 100 and the V-shaped positioning block 81 while ensuring the guidance, and avoids the cylinder sleeve 100 from being stuck on the V-shaped positioning block 81; and the upper surface of the V-shaped positioning block 81 is further provided with a V-shaped avoiding groove 813, which can further reduce the contact area with the cylinder sleeve 100, and facilitates the mechanical hand to clamp the cylinder sleeve 100.
[0064] As shown, As shown, the left side of the V-shaped positioning block 81 is longer than the right side, and the left side long edge is beneficial to guide the pushed cylinder sleeve 100, and the right side short edge can avoid the progressive push block 61, so as to ensure that the progressive push block 61 pushes the cylinder sleeve 100 in the preparation work station 43 to the positioning work station 42 stably.
[0065] The above is only an embodiment of the present application, and the specific technical solutions and / or common knowledge of characteristics in the scheme are not described in detail. It should be pointed out that for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific embodiments and the like in the specification can be used to explain the content of the claims.
Claims
1. A side-by-side cylinder liner transfer machine characterized by: The application relates to a cylinder sleeve conveying device, which comprises a chassis and a cylinder sleeve conveying device arranged on the chassis, wherein the cylinder sleeve conveying device comprises a neat arrangement assembly for neatly arranging cylinder sleeves and a driving mechanism for conveying the cylinder sleeves; the neat arrangement assembly comprises a neat arrangement box and a neat arrangement bottom plate, a plurality of parallel accommodating grooves are vertically arranged in the neat arrangement box, a plurality of cylinder sleeves can be vertically stacked in each accommodating groove, a plurality of arrangement grooves are horizontally arranged on the neat arrangement bottom plate, each accommodating groove corresponds to an arrangement groove, the bottom of the accommodating groove is communicated with the arrangement groove, and a preparation station and a positioning station are further arranged on the front end of the arrangement groove on the neat arrangement bottom plate, the positioning station is lower than the preparation station, and a step is formed. The driving mechanism comprises a pushing assembly, a progressive assembly, a positioning assembly and a mistake-proofing assembly, the pushing assembly is arranged on the neat arrangement bottom plate and is used for pushing a plurality of side-by-side cylinder sleeves in the arrangement groove to the preparation station of the neat arrangement bottom plate; the progressive assembly is used for sequentially pushing the cylinder sleeves on the preparation station to the positioning station; the positioning assembly is arranged below the positioning station and is used for conveying the cylinder sleeves on the positioning station to the mistake-proofing assembly; and the mistake-proofing assembly is used for guiding and sorting the cylinder sleeves conveyed by the positioning assembly, the mistake-proofing assembly pushes out the cylinder sleeves when the front and back surfaces of the cylinder sleeves are placed in error, and a mechanical hand is used for grabbing the cylinder sleeves to the next process when the front and back surfaces of the cylinder sleeves are placed correctly. The positioning assembly comprises a positioning mounting plate, a positioning pushing-out block and a positioning cylinder for driving the positioning pushing-out block; the positioning mounting plate is provided with a positioning linear guide rail, the positioning pushing-out block is slidably arranged on the positioning linear guide rail through a pushing-out connecting block, the positioning cylinder is arranged on the positioning mounting plate, and a piston rod of the positioning cylinder is connected with the pushing-out connecting block; a through strip-shaped groove is arranged on the positioning station of the neat arrangement bottom plate, the positioning pushing-out block passes through the strip-shaped groove from the bottom of the neat arrangement bottom plate and is located at the step of the positioning station, and the positioning pushing-out block is slidably connected with the groove wall of the strip-shaped groove; a backing plate is further arranged at the step of the positioning station, the backing plate is arranged on two sides of the strip-shaped groove, and the height of the backing plate is lower than the surface of the arrangement groove on the neat arrangement bottom plate; the positioning pushing-out block is in an "L" shape, the long side of the positioning pushing-out block is located in the strip-shaped groove, the top of the long side is flush with the top of the backing plate on the left and right sides of the strip-shaped groove, the long side of the positioning pushing-out block and the backing plate form a positioning plane, and the short side of the positioning pushing-out block is higher than the strip-shaped groove; an avoiding groove is arranged on the end surface of the neat arrangement bottom plate close to the positioning station, and the short side of the positioning pushing-out block is located in the avoiding groove.
2. A side-by-side cylinder liner transfer machine according to claim 1, characterized in that: The neat arrangement box is vertically stacked by a plurality of neat arrangement positioning blocks, each neat arrangement positioning block is provided with a plurality of parallel U-shaped grooves for placing cylinder sleeves, and adjacent neat arrangement positioning blocks are connected through screw rods.
3. A side-by-side cylinder liner transfer machine according to claim 2, characterized in that: The pushing assembly comprises a pushing plate and a pushing cylinder for driving the pushing plate, one pushing plate is arranged in each arrangement groove of the neat arrangement bottom plate, a plurality of pushing plates are connected through a pushing connecting plate, the pushing cylinder is arranged on the back of the neat arrangement bottom plate, a piston rod of the pushing cylinder is connected with the pushing connecting plate, the back of the neat arrangement bottom plate is further provided with a pushing linear guide rail, the pushing connecting plate is further provided with a pushing sliding block connecting block, and the pushing sliding block connecting block is connected with a sliding block on the pushing linear guide rail.
4. A side-by-side cylinder liner transfer machine according to claim 3, characterized in that: The progressive assembly is located at the front end of the whole-row base plate and is arranged on the top of the chassis through a progressive mounting plate; the progressive assembly comprises a progressive push block, a transverse progressive cylinder and a longitudinal progressive cylinder, the progressive push block is located above the whole-row base plate and is used for sequentially pushing the cylinder liner on the preparation station to the positioning station, the transverse progressive cylinder is used for pushing the progressive push block to move left and right, and the longitudinal progressive cylinder is used for pushing the progressive push block to move up and down.
5. A side-by-side cylinder liner transfer machine according to claim 4, characterized in that: The transverse progressive cylinder is horizontally arranged on the progressive mounting plate, the progressive mounting plate is further provided with a transverse linear guide rail, a longitudinal mounting plate is slidably arranged on the transverse linear guide rail, and a piston rod of the transverse progressive cylinder is connected to the longitudinal mounting plate through a transverse progressive connecting block; the longitudinal progressive cylinder is arranged on the longitudinal mounting plate, a push block connecting block is arranged on the piston rod of the longitudinal progressive cylinder, a push block connecting plate is further connected to the push block connecting block, and the progressive push block is arranged on the push block connecting plate.
6. A side-by-side cylinder liner transfer machine according to claim 5, characterized in that: The mistake-proof assembly comprises a mistake-proof mounting plate, a V-shaped positioning block and a mistake-proof cylinder used for driving the V-shaped positioning block to move, the mistake-proof mounting plate is arranged on the progressive mounting plate through a cylinder mounting plate, the mistake-proof mounting plate is provided with a mistake-proof linear guide rail, the V-shaped positioning block is arranged on the slider of the mistake-proof linear guide rail through a positioning connecting block; the mistake-proof cylinder is arranged on one side of the mistake-proof mounting plate, and a piston rod of the mistake-proof cylinder is connected to the positioning connecting block.
7. A side-by-side cylinder liner transfer machine according to claim 6, characterized in that: The cylinder mounting plate is further provided with a positioning column, when the V-shaped positioning block abuts against the positioning column, the V-shaped positioning block is located at the far end of the positioning station of the whole-row base plate, and when the cylinder liner is pushed out of the positioning station, the V-shaped positioning block slides to the V-shaped area of the V-shaped positioning block.
8. A side-by-side sleeve conveyor as defined in claim 7, wherein: The front end of the push plate is provided with a downward inclined guide slope, the inclination angle of the guide slope is 8-10°, and when the push plate does not push the cylinder liner, the front end of the push plate and the discharge port between the bottom of the containing groove have a distance of avoidance.
Citation Information
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