System for soaking waste film

By designing a waste film soaking system with a support frame, soaking tank, and drive mechanism, the problem of easy oxidation and rust in the stirring mechanism of the traditional film soaking tank is solved. This achieves rapid softening and separation of film adhesive, extending the service life of the equipment.

CN117599725BActive Publication Date: 2025-11-04JIANGXI YUANYUAN IND WASTE RECOVERY & TREATMENT CO LTD
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Patent Information

Application Number
CN202311572099.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-23
Publication Date
2025-11-04
Estimated Expiration
2043-11-23

AI Technical Summary

Technical Problem

The stirring mechanism of traditional film soaking tanks is prone to oxidation and rust in high temperature and humid environment, which affects its service life and is inconvenient to operate.

Method used

A waste film soaking system was designed, which includes a support frame, a soaking tank and a drive mechanism. The system uses a steering component and a pushing component to change the position of the agitator, a baffle to protect the drive mechanism from the influence of high temperature and water vapor, and a heater to quickly soften the adhesive.

Benefits of technology

It enables rapid softening and separation of adhesive on film, extends the service life of the stirring mechanism, and improves operational safety and equipment durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a waste film sheet soaking system, which comprises a supporting frame, a soaking pool and a driving mechanism. An installation frame is arranged on the supporting frame, and symmetrical first motors are arranged on the two sides of the installation frame. A baffle is arranged on the first motor. The soaking pool is arranged in a ring shape. The driving mechanism is composed of a steering assembly, a pushing assembly and an agitating assembly. The pushing assembly changes the height of the agitating assembly, and the height of the pushing assembly is limited by the steering assembly. The waste film sheet soaking system can realize the agitation of the film sheet in the soaking pool through the steering driving mechanism, so that the glue on the film sheet can be quickly softened and separated from the film sheet. Meanwhile, the position of the agitating assembly can be changed through the pushing assembly, and the agitating assembly is protected by the baffle, so that the influence of high-temperature water vapor on the agitating assembly is avoided, and the service life of the whole driving mechanism is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of film recycling technology, in particular to a waste film soaking system. BACKGROUND

[0002] The film contains film refers to the printing plate used film, which belongs to a kind of photosensitive material, by a large number of photosensitive substance-halide silver particles of photosensitive emulsion layer and the base, silver content is about 1% to 3%. After the silver stripping base can be recycled and processed to make film. Waste film belongs to HW16 photosensitive material waste, if it is not recycled or improperly handled, not only will cause great waste of precious metal resources, but also will cause great negative impact on the environment. Therefore, the waste film is recycled and utilized and harmlessly treated, which has great economic and social benefits.

[0003] The recycling mainly includes "roasting-chemical purification method" and "biological silver stripping-chemical purification method". At present, the "roasting-chemical purification method" is generally used in industry, which roasts the recyclable base, and the subsequent silver extraction by nitric acid not only pollutes the environment, but also causes resource waste. When the film is chemically purified and recycled, it needs to be soaked, so that the glue on the film is softened and separated, so as to facilitate the subsequent purification and recycling. The traditional film soaking tank will affect the operation of the staff when soaking, and the stirring mechanism will be quickly oxidized and rusted in the high temperature and humid environment without protection, so as to reduce the service life of the stirring mechanism and increase the equipment investment. SUMMARY

[0004] In order to solve the defects of the prior art, the present application provides a waste film soaking system.

[0005] The technical scheme of the present application is as follows:

[0006] A waste film soaking system, characterized in that it comprises:

[0007] A support frame, the support frame is provided with a mounting frame, and the two sides of the mounting frame are provided with symmetrical first motors, a baffle is arranged on the first motor,

[0008] A soaking tank is arranged below the support frame, the soaking tank is arranged in a ring shape, the soaking tank is composed of an inner ring, an outer ring and a drainage groove, the inner ring and the outer ring form a soaking chamber, the outer ring and the inner ring are provided with heaters, the drainage groove is connected with the soaking chamber, and the drainage groove and the soaking chamber are separated by a partition plate,

[0009] And the driving mechanism arranged at the lower end of the mounting frame, the driving mechanism is composed of a steering assembly, a pushing assembly and an agitating assembly, the pushing assembly changes the height of the agitating assembly, and the pushing assembly is height-limited by the steering assembly, wherein

[0010] The pushing assembly is provided with a rotating cylinder and a movable rod, the movable rod is arranged in the interior of the rotating cylinder and can be telescopically movable in the interior of the rotating cylinder, the rotating cylinder is provided with a first hinged seat, the mounting frame is provided with a second hinged seat, the first hinged seat and the second hinged seat are connected by a gas cylinder, the mounting frame is provided with a fixed block, the rotating cylinder is provided with a fixed sleeve, the fixed sleeve is provided with a third hinged seat, one end of the steering assembly is connected with the fixed block, and the other end is hingedly connected with the third hinged seat,

[0011] The steering assembly is composed of a first steering arm and a second steering arm, the first steering arm and the second steering arm are hingedly connected, one end of the first steering arm is hingedly connected with the third hinged seat, one end of the second steering arm is provided with a hinged piece, the hinged piece is provided with a hinged block, the hinged block is connected with the fixed block through a rotating shaft, the hinged block and the hinged piece are hingedly connected through a first hinged rod, the hinged piece and the second steering arm are hingedly connected through a second hinged rod, and the first hinged rod and the second hinged rod are vertically arranged.

[0012] In the application, the baffle is arranged in an arc-shaped structure.

[0013] In the application, the fixed sleeve is further provided with a fourth hinged seat, the lower end of the movable rod is provided with a mounting portion, the mounting portion is provided with a fifth hinged seat, the fourth hinged seat and the fifth hinged seat are provided with a first hinged arm and a second hinged arm, the first hinged arm and the second hinged arm are hingedly connected, one end of the first hinged arm is hingedly connected with the fourth hinged seat, and one end of the second hinged arm is hingedly connected with the fifth hinged seat.

[0014] In the application, the agitating assembly is provided with a second motor and an agitating wheel, the second motor is arranged on the mounting portion, the second motor is provided with a rotating shaft, the rotating shaft is arranged in the middle of the mounting portion, and the agitating wheel is arranged at one end of the rotating shaft.

[0015] In the application, the agitating wheel is provided with a plurality of blades, the blade is composed of a connecting portion, a twisted portion and a vertical pushing portion, and the connecting portion is vertically arranged with the pushing portion.

[0016] In the application, there is an included angle between the center line of the third hinged seat and the center line of the fourth hinged seat, and the included angle is 10-15°.

[0017] In this invention, the interior of the first steering arm is hollowed out to form a receiving chamber, and when the rotating cylinder rotates toward the mounting bracket, the second steering arm is kept retracted into the receiving chamber.

[0018] In this invention, a limiting member is provided on the second steering arm, one end of which is fixed on the second steering arm and the other end extends to the first steering arm.

[0019] In this invention, the fixed sleeve can be kept rotating on the rotating cylinder by the force applied.

[0020] The waste film soaking system of this invention has the following advantages: The system uses a steerable drive mechanism to agitate the film in the soaking tank, allowing the adhesive on the film to soften quickly and separate from the film. Simultaneously, the agitator can be moved to change position, protected by a baffle to prevent damage from high-temperature steam, thus improving the service life of the entire drive mechanism. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the immersion system for waste film of the present invention;

[0022] Figure 2 for Figure 1 The main view;

[0023] Figure 3 for Figure 1 A schematic diagram of the soaking tank structure in the middle;

[0024] Figure 4 for Figure 1 Schematic diagram of the support frame, mounting frame and baffle structure in the middle;

[0025] Figure 5 for Figure 1 A schematic diagram of the drive mechanism structure in the diagram;

[0026] Figure 6 for Figure 5 Top view;

[0027] Figure 7 for Figure 5 The main view;

[0028] Figure 8 for Figure 5 A schematic diagram of the steering component structure in the diagram;

[0029] Figure 9 for Figure 8 A schematic diagram of the structure in another direction;

[0030] Figure 10 for Figure 1The schematic diagram of the stirring wheel and the blade structure in the waste film.

[0031] In the figure: support frame 1, soaking pool 2, driving mechanism 3, mounting frame 4, first motor 5, baffle 6, inner ring 7, outer ring 8, drainage groove 9, soaking chamber 10, partition 11, stirring assembly 12, blade 13, turning assembly 14, pushing assembly 15, rotating cylinder 16, movable rod 17, third hinged rod 18, first hinged seat 19, second hinged seat 20, air cylinder 21, fixed block 22, fixed sleeve 23, third hinged seat 24, first turning arm 25, second turning arm 26, hinge 27, hinged block 28, rotating shaft 29, first hinged rod 30, second hinged rod 31, containing chamber 32, limiting piece 33, first turning arm 34, second turning arm 35, hinged part 36, mounting port 37, first hinged arm 38, second hinged arm 39, mounting part 40, fourth hinged seat 41, fifth hinged seat 42, second motor 43, stirring wheel 44, rotating shaft 45, connecting part 46, twisting part 47, pushing part 48. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.

[0033] As Figures 1 to 10 shown, the waste film soaking system of the present application comprises a support frame 1, a soaking pool 2 and a driving mechanism 3. The soaking pool 2 is used to place the film, and is used to heat treat the film, so that the glue on the film softens and separates under high temperature, and then the next step of processing can be performed. The driving mechanism 3 can realize stirring of the film, so that the glue inside the film is quickly heated, and the separation can be accelerated under stirring.

[0034] A mounting frame 4 is arranged on the support frame 1, and symmetrical first motors 5 are arranged on both sides of the mounting frame 4. A baffle 6 is arranged on the first motor 5. The first motor 5 can drive the baffle 6 to rotate, and the driving mechanism 3 is wrapped inside, avoiding the influence of high-temperature water vapor in the soaking pool 2 below on the driving mechanism 3, so as to reduce the service life of the driving mechanism 3.

[0035] The baffle 6 is arranged in an arc structure, and after the driving mechanism 3 is accommodated inside the baffle 6, the high-temperature water vapor can move along the arc surface of the baffle 6, and is guided to both ends. Figure 1 As shown, the baffle 6 is in an unfolded state, and the driving mechanism 3 can extend to the lower end and enter the soaking pool 2.

[0036] The soaking pool 2 is arranged below the support frame 1, and the soaking pool 2 is arranged in a ring shape, and the soaking pool 2 is composed of an inner ring 7, an outer ring 8 and a drainage groove 9, the soaking chamber 10 is formed between the inner ring 7 and the outer ring 8, the heater is arranged inside the outer ring 8 and the inner ring 7, the drainage groove 9 is connected with the soaking chamber 10, and the soaking chamber 10 and the drainage groove 9 are separated by a partition plate 11. When the partition plate 11 is removed, the film in the soaking chamber 10 can be taken out and collected.

[0037] The liquid in the soaking chamber 10 is heated by the heater, and a plurality of blocking rods or blocking pieces can be arranged in the soaking chamber 10 to block the flow of the film, so that the film collides with each other under the action of the water flow, thereby improving the softening of the glue on the film.

[0038] When the driving mechanism 3 on the support frame 1 is started, the blade 13 in the stirring assembly 12 can be extended into the soaking chamber 10, and the film in the soaking pool 2 can be driven to flow around the ring structure of the soaking pool 2 by the rotation of the blade 13.

[0039] The driving mechanism 3 is arranged at the lower end of the mounting frame 4, and the driving mechanism 3 is composed of a turning assembly 14, a pushing assembly 15 and a stirring assembly 12. The pushing assembly 15 changes the height of the stirring assembly 12, and the height of the pushing assembly 15 is limited by the turning assembly 14.

[0040] The pushing assembly 15 is provided with a rotating cylinder 16 and a movable rod 17. One end of the rotating cylinder 16 is hinged to the mounting frame 4 through a third hinge rod 18, and the movable rod 17 is arranged in the interior of the rotating cylinder 16 and can be telescopically moved in the interior of the rotating cylinder 16. The rotating cylinder 16 is provided with a first hinge seat 19, and the mounting frame 4 is provided with a second hinge seat 20. The first hinge seat 19 and the second hinge seat 20 are connected through a gas cylinder 21. When the gas cylinder 21 is started, since one end of the gas cylinder 21 is provided with the first hinge seat 19 and the other end is provided with the second hinge seat 20, the gas cylinder 21 will rotate around the second hinge seat 20 when pushing the rotating cylinder 16.

[0041] In addition, a fixed block 22 is arranged on the mounting frame 4, and a fixed sleeve 23 is arranged on the rotating cylinder 16 and can rotate on the rotating cylinder 16 under stress. The fixed sleeve 23 is provided with a third hinge seat 24, one end of the turning assembly 14 is connected with the fixed block 22, and the other end is hingedly connected with the third hinge seat 24.

[0042] Turning to the steering assembly 14, a first steering arm 25 and a second steering arm 26 are provided, the first steering arm 25 and the second steering arm 26 are hingedly connected, and one end of the first steering arm 25 is hingedly connected with the third hinge seat 24. One end of the second steering arm 26 is provided with a hinge piece 27, the hinge piece 27 is provided with a hinge block 28, the hinge block 28 is connected with the fixed block 22 through a rotating shaft 29, the hinge block 28 and the hinge piece 27 are hingedly connected through a first hinge rod 30, the hinge piece 27 and the second steering arm 26 are hingedly connected through a second hinge rod 31, and the first hinge rod 30 and the second hinge rod 31 are arranged perpendicularly.

[0043] The first steering arm 25 is internally hollowed to form a containing chamber 32, and when the rotating cylinder 16 rotates towards the mounting frame 4, the second steering arm 26 is kept accommodated in the containing chamber 32.

[0044] The second steering arm 26 is provided with a limiting piece 33, one end of the limiting piece 33 is fixed on the second steering arm 26, and the other end extends to the first steering arm 25. Because the cylinder 21 pulls the rotating cylinder 16, the lower end of the rotating cylinder 16 rotates around the second hinge seat 20 with the lower end of the cylinder 21, and the first rotating arm 34 and the second rotating arm 35 are controlled to be unfolded at this time. Because the second rotating arm 35 is kept in the containing chamber 32 in the first rotating arm 34 before unfolding, the first rotating arm 34 is limited by the limiting piece 33 on the second rotating arm 35 after unfolding, so as to avoid that the rotating angle of the first rotating arm 34 is greater than 180°, which causes that the second rotating arm 35 cannot be accommodated in the containing chamber 32 in the first rotating arm 34 in the later period.

[0045] The second rotating arm 35 is provided with a hinge part 36, a mounting hole 37 is formed in the middle of the hinge part 36 for mounting the hinge piece 27 therein. The hinge block 28, the hinge piece 27 and the hinge part 36 form a universal joint, so that the rotating shaft 29 rotates, and at the same time drives the first rotating arm 34 and the second rotating arm 35 and the fixed sleeve 23 to rotate, so as to drive the first hinge arm 38 and the second hinge arm 39 and the movable rod 17 to rotate through the fixed sleeve 23, so that the stirring assembly 12 on the mounting part 40 rotates at an angle, which is convenient for hiding the blades 13 on the stirring wheel 44 to the upper end of the baffle 6, and does not affect the staff at the lower end. At the same time, it also avoids that the whole driving mechanism 3 is exposed in the high temperature and humid environment for a long time. Of course, in actual production, a hair dryer can also be added at the upper end of the driving mechanism 3 for ventilation treatment of the driving mechanism 3.

[0046] The fourth hinge seat 41 is further arranged on the fixed sleeve 23, the lower end of the movable rod 17 is provided with a mounting portion 40, the fifth hinge seat 42 is arranged on the mounting portion 40, the first hinge arm 38 and the second hinge arm 39 are arranged between the fourth hinge seat 41 and the fifth hinge seat 42, and the first hinge arm 38 and the second hinge arm 39 are hingedly connected. One end of the first hinge arm 38 is hingedly connected with the fourth hinge seat 41, and one end of the second hinge arm 39 is hingedly connected with the fifth hinge seat 42.

[0047] In addition, an included angle exists between the center line of the third hinge seat 24 and the center line of the fourth hinge seat 41, and the included angle is 10-15°. The third hinge seat 24 is kept in an inclined state, which is beneficial to the rotation of the rotating cylinder 16 driven by the cylinder 21 in the later stage, so as to keep the first rotating arm 34 and the second rotating arm 35 drive the fixed sleeve 23 to rotate, so that the second hinge arm 39 can enter the containing chamber 32, thereby saving the limited space occupied by the structure, and improving the stability of the whole mechanism.

[0048] The second motor 43 and the stirring wheel 44 are arranged in the stirring assembly 12, the second motor 43 is arranged on the mounting portion 40, the rotating shaft 45 is arranged on the second motor 43, the rotating shaft 45 is arranged in the middle of the mounting portion 40, and the stirring wheel 44 is arranged at one end of the rotating shaft 45. A plurality of blades 13 are arranged on the stirring wheel 44, the blade 13 is composed of the connecting portion 46, the twisted portion 47 and the vertical pushing portion 48, and the connecting portion 46 is arranged perpendicularly to the pushing portion 48.

[0049] Since the length direction of the connecting portion 46 is perpendicular to the axis of the stirring wheel 44, the connecting portion 46 can bear a larger thrust when the stirring wheel 44 rotates, and the connecting portion 46 and the stirring wheel 44 will not be broken.

[0050] From Figure 6 It can be seen that the fixed block 22 and the mounting frame 4 are arranged in an inclined state, so that the fixed block 22 and the rotating shaft 29 are vertically connected, which is beneficial to the connection of the first rotating arm 34, the second rotating arm 35 and the fixed sleeve 23.

[0051] As Figure 7 Since the fixed block 22 and the third hinge rod 18 are in the same horizontal plane, when the cylinder 21 drives the rotating cylinder 16, the upper end of the rotating cylinder 16 and the upper end of the cylinder 21 are not on the same axis, and the second hinge seat 20 is located at the lower end of the third hinge rod 18, so that when the cylinder 21 drives the rotating cylinder 16, the lower end of the rotating cylinder 16 is subjected to a thrust, so that the lower end of the rotating cylinder 16 rotates upward, the first rotating arm 34 moves toward the direction of the second rotating arm 35, and the second rotating arm 35 is accommodated in the first rotating arm 34.

[0052] In addition, since the rotating shaft 29 is used to connect the fixed block 22 and the hinged block 28, and the hinge 27 is used to connect the hinged block 28 and the second rotating arm 35, when the first rotating arm 34 is forced to push the second rotating arm 35, the second rotating arm 35 is driven to rotate, and the hinge 27 and the hinged block 28 are driven to rotate on the fixed block 22.

[0053] In addition, since the first rotating arm 34 is obliquely arranged towards the one end of the mounting frame 4, when the first rotating arm 34 moves upwards and towards the mounting frame 4, the fixed sleeve 23 is easily driven to rotate on the rotating cylinder 16.

[0054] In addition, since the first rotating arm 34 is obliquely arranged towards the one end of the mounting frame 4, when the first rotating arm 34 moves upwards and towards the mounting frame 4, the fixed sleeve 23 is easily driven to rotate on the rotating cylinder 16.

[0055] The above is only the preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A waste film sheet soaking system, characterized by, The utility model relates to a kind of automatic tea brewing device, including: A support frame is provided with a mounting frame, and the two sides of the mounting frame are provided with symmetrical first motors, and the first motor is provided with a baffle, The soaking pool is arranged below the support frame, and the soaking pool is arranged in a ring shape, and the soaking pool is composed of an inner ring, an outer ring and a drainage groove, the soaking chamber is formed between the inner ring and the outer ring, the heater is arranged inside the outer ring and the inner ring, the drainage groove is connected with the soaking chamber, and the drainage groove and the soaking chamber are separated by a partition, And the drive mechanism is arranged at the lower end of the mounting frame, and the drive mechanism is composed of a steering assembly, a pushing assembly and an agitating assembly, the height of the agitating assembly is changed by the pushing assembly, and the height of the pushing assembly is limited by the steering assembly, wherein The pushing assembly is provided with a rotating cylinder and a movable rod, the movable rod is arranged inside the rotating cylinder and can be telescopic in the rotating cylinder, the rotating cylinder is provided with a first hinged seat, the mounting frame is provided with a second hinged seat, the first hinged seat and the second hinged seat are connected by a gas cylinder, the mounting frame is provided with a fixed block, the rotating cylinder is provided with a fixed sleeve, the fixed sleeve is provided with a third hinged seat, one end of the steering assembly is connected with the fixed block, and the other end is hinged with the third hinged seat, The steering assembly is provided with a first steering arm and a second steering arm, the first steering arm and the second steering arm are hinged, one end of the first steering arm is hinged with the third hinged seat, one end of the second steering arm is provided with a hinge piece, the hinge piece is provided with a hinge block, the hinge block is connected with the fixed block by a rotating shaft, the hinge block and the hinge piece are hinged by a first hinge rod, the hinge piece and the second steering arm are hinged by a second hinge rod, and the first hinge rod and the second hinge rod are arranged vertically.

2. The waste film sheet soaking system according to claim 1, wherein, The baffle is arranged in an arc structure.

3. The waste film sheet soaking system according to claim 1, wherein, The fixed sleeve is also provided with a fourth hinged seat, the lower end of the movable rod is provided with a mounting part, the mounting part is provided with a fifth hinged seat, the fourth hinged seat and the fifth hinged seat are provided with a first hinge arm and a second hinge arm, the first hinge arm and the second hinge arm are hinged, one end of the first hinge arm is hinged with the fourth hinged seat, and one end of the second hinge arm is hinged with the fifth hinged seat.

4. The waste film sheet soaking system according to claim 3, wherein, The agitating assembly is provided with a second motor and an agitating wheel, the second motor is arranged on the mounting part, the second motor is provided with a rotating shaft, the rotating shaft is arranged in the middle of the mounting part, and the agitating wheel is arranged at one end of the rotating shaft.

5. The waste film sheet soaking system according to claim 4, wherein, The agitating wheel is provided with a plurality of blades, the blade is composed of a connecting part, a twisted part and a vertical pushing part, and the connecting part is arranged vertically with the pushing part.

6. The waste film sheet soaking system according to claim 3, wherein, There is an included angle between the center line of the third hinged seat and the center line of the fourth hinged seat, and the included angle is 10-15 °.

7. The waste film sheet soaking system according to claim 1, wherein The first steering arm is hollowed out to form a containing chamber, and when the rotating cylinder rotates towards the mounting frame, the second steering arm is kept in the containing chamber.

8. The waste film sheet soaking system according to claim 1, wherein, The second steering arm is provided with a limiting piece, one end of the limiting piece is fixed on the second steering arm, and the other end extends to the first steering arm.

9. The waste film sheet soaking system according to claim 1, wherein, The fixed sleeve can rotate on the rotating cylinder.

Citation Information

Patent Citations

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