An end looping device for wire rope production
Through the combined design of the locking sleeve and the looping block, and the coordinated work of the traction and compression components, the problem caused by friction during the looping of the wire rope end is solved, and the smooth looping of the wire rope end is achieved.
Patent Information
- Application Number
- CN202311401746.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-26
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2043-10-26
AI Technical Summary
In the prior art, during the looping process of the wire rope end, the detachable coil tube is in a ring shape, which causes friction between the wire rope and the inner wall of the coil tube, making it difficult to pass through smoothly, thus affecting the looping operation.
The combined design of locking sleeve, top frame, traction component, clamping component, reset component, control component and exchange component is adopted. The end of the wire rope is folded into a ring shape through the winding groove of the ring block, and the cooperation of the traction component and the clamping component is utilized, combined with the synergistic effect of the reset, control and exchange components to achieve the smooth threading of the wire rope.
It ensures the smooth completion of the looping operation at the end of the wire rope, avoids the friction between the wire rope and the inner wall of the coil tube, and improves the looping efficiency.
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Figure CN117604794B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel wire rope production, in particular to an end looping device for steel wire rope production. Background Art
[0002] A wire rope is a helical bundle of qualified steel wires twisted together according to specific rules. It consists of steel wires, a core, and lubricating grease. Wire ropes are first twisted into strands from multiple layers of steel wire, then a predetermined number of strands are twisted around the core to form a helical rope. In material handling machinery, they are used for lifting, traction, tensioning, and carrying.
[0003] The U-shaped clip on the end of the wire rope is clamped by the first electric lock and the second electric push rod, and then the U-shaped clip on the end of the wire rope is clamped.
[0004] Therefore, those skilled in the art have proposed an end looping device for producing steel wire ropes to solve the problems raised in the above background. Summary of the Invention
[0005] The object of the present invention is to provide an end looping device for producing steel wire ropes to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An end looping device for producing a steel wire rope comprises a processing table; and further comprises:
[0008] A locking sleeve, used for locking the wire rope;
[0009] A top frame is provided on the processing table, the top frame is connected to the third telescopic member, the third telescopic member is connected to the looping block, a looping groove for the wire rope to pass through is provided in the looping block, and a pad is provided on the processing table to cooperate with the looping block;
[0010] A traction component, wherein the traction component is arranged on the ring-forming block;
[0011] A pressing component connected to the traction component;
[0012] A reset component, which is arranged on the ring forming block and connected to the pressing component;
[0013] A control component, wherein the control component is arranged on the ring forming block;
[0014] a replacement component, wherein the replacement component is arranged in the control component;
[0015] The traction component cooperates with the pressing component to pull the steel wire rope that passes through the winding groove of the ring block. The reset component is used to reset the traction component. The control component and the exchange component are used to control the start and stop of the pressing component.
[0016] A conveying component, the conveying component is arranged on the processing table and is used to convey the steel wire rope;
[0017] Side plates are arranged on both sides of the processing table. The side plates are provided with rope locking components and fixing components. The fixing components are used to fix the ring blocks, and the rope locking components are used to fix the locking sleeve and the wire rope together.
[0018] The traction component includes a rotating shaft rotatably arranged on the ring forming block, a traction wheel is installed on one end of the rotating shaft that penetrates into the ring forming block, a power gear is installed on the rotating shaft, a mounting frame is provided on the ring forming block, a driving member is installed on the mounting frame, and an incomplete gear that intermittently meshes with the power gear is installed on the driving end of the driving member.
[0019] As a preferred technical solution of the present invention, the clamping component includes a rotating arm fixedly connected to the rotating shaft, a fourth telescopic component is installed at the end of the rotating arm away from the rotating shaft, the fourth telescopic component is connected to the pressure plate, a movable plate is installed on the rotating arm, and symmetrically distributed limit plates are provided on the ring-forming block.
[0020] As a preferred technical solution of the present invention, the reset component includes an arc frame, which is connected to the ring block through a support frame, the arc frame is slidingly connected to the arc plate, the arc plate is connected to the movable plate, and a first elastic member connected to the arc plate is provided in the arc frame.
[0021] As a preferred technical solution of the present invention, the control component includes an arc-shaped control frame arranged on the ring-forming block, an annular groove is arranged in the arc-shaped control frame, a conductive block is arranged on the inner wall of the annular groove, the movable plate is connected to the fixed table through an elastic member, a movable shaft is rotatably arranged on the fixed table, a rotating wheel is installed on the movable shaft, and an energized ring is arranged on the outer wall of the rotating wheel, and the energized ring, the conductive block and the fourth telescopic member are electrically connected.
[0022] As a preferred technical solution of the present invention, the exchange component includes a triangular block slidably connected to the annular groove, the triangular block is fixedly connected to the sliding rod, the sliding rod is slidably connected to the arc-shaped control frame, the end of the sliding rod away from the triangular block is connected to the baffle, and a third elastic member is provided on the sliding rod.
[0023] As a preferred technical solution of the present invention, the conveying component includes brackets installed on both sides of the processing table, the brackets are connected to the installation frame, and a conveying wheel is rotatably provided in the installation frame.
[0024] As a preferred technical solution of the present invention, the fixing component includes a first telescopic member connected to the side plate, and the first telescopic member is connected to the fixing block.
[0025] As a preferred technical solution of the present invention, the rope locking component includes a second telescopic component connected to the side plate, and the second telescopic component is connected to the rope locking clamp.
[0026] The present invention has the following benefits: the present invention is applicable to an end looping device for wire rope production, which folds the end of the wire rope into a ring shape through the winding groove of the looping block, and pulls the wire rope inserted into the winding groove through the cooperation of the traction component and the clamping component. At the same time, through the cooperation of the reset component, the control component and the replacement component, the clamping component can intermittently fix the wire rope on the traction component, so that the traction component can intermittently pull the wire rope inserted into the winding groove, thereby ensuring that the wire rope inserted into the looping block can be smoothly passed out, thereby ensuring that the operation of looping the end of the wire rope is smoothly completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 The figure is a schematic structural diagram of an end looping device for producing steel wire ropes.
[0028] Figure 2 This is a top view of an end looping device for wire rope production.
[0029] Figure 3 This is a schematic structural diagram of the bottom side of a looping block in an end looping device for wire rope production.
[0030] Figure 4 This is a schematic structural diagram of the traction component and the compression component in an end looping device for wire rope production.
[0031] Figure 5 This is a schematic diagram of the structure of the traction components in an end looping device for wire rope production.
[0032] Figure 6 The figure is a schematic structural diagram of a reset component in an end looping device for wire rope production.
[0033] Figure 7This is a schematic diagram of the structure inside the arc frame of an end looping device used in wire rope production.
[0034] Figure 8 The figure is a schematic diagram of the structure of the control components in an end looping device for wire rope production.
[0035] Figure 9 for Figure 8 Enlarged view of point A in the middle.
[0036] Figure 10 This is a schematic diagram of the structure inside the fixed cylinder of an end looping device used in wire rope production.
[0037] In the figure: 1. Processing table; 2. Wire rope; 3. Locking sleeve; 4. Conveying component; 401. Bracket; 402. Mounting frame; 403. Conveying wheel; 5. Side plate; 6. Rope locking component; 601. First telescopic component; 602. Rope locking clamp; 7. Fixing component; 701. Second telescopic component; 702. Fixing block; 8. Top frame; 9. Third telescopic component; 10. Looping block; 11. Spacer; 12. Winding groove; 13. Traction component; 1301. Rotating shaft; 1302. Traction wheel; 1303. Power gear; 1304. Incomplete gear; 1305. Driving component; 1306. Mounting frame; 14. Pressing component; 1401. Rotating arm; 1402 , fourth telescopic member; 1403, pressure plate; 1404, movable plate; 1405, limit plate; 15, reset component; 1501, arc frame; 1502, support frame; 1503, arc plate; 1504, first elastic member; 16, control component; 1601, arc regulating frame; 1602, annular groove; 1603, conductive block; 1604, fixed cylinder; 1605, fixed rod; 1606, second elastic member; 1607, fixed platform; 1608, movable shaft; 1609, rotating wheel; 1610, power ring; 17, replacement component; 1701, slide bar; 1702, triangular block; 1703, third elastic member; 1704, baffle. DETAILED DESCRIPTION
[0038] The technical solution of the present invention will be further described in detail below in conjunction with specific implementation methods.
[0039] See also Figures 1-10 , an end looping device for producing a steel wire rope, comprising a processing table 1; and further comprising:
[0040] A locking sleeve 3, wherein the locking sleeve 3 is used to lock the steel wire rope 2;
[0041] A top frame 8 is provided on the processing table 1 and is connected to a third telescopic member 9. The third telescopic member 9 can be configured as a cylinder or a hydraulic rod. Preferably, the third telescopic member 9 is configured as a cylinder and is connected to a looping block 10. The looping block 10 is provided with a winding groove 12 for the wire rope 2 to pass through. A pad 11 cooperating with the looping block 10 is provided on the processing table 1.
[0042] A traction member 13, wherein the traction member 13 is provided on the ring forming block 10;
[0043] A pressing component 14 connected to the traction component 13;
[0044] a reset component 15 , which is disposed on the ring forming block 10 and connected to the pressing component 14 ;
[0045] A control component 16, wherein the control component 16 is provided on the ring forming block 10;
[0046] a replacement component 17, wherein the replacement component 17 is disposed in the control component 16;
[0047] The traction component 13 cooperates with the pressing component 14 to pull the steel wire rope 2 that passes through the winding groove 12 of the ring forming block 10. The reset component 15 is used to reset the traction component 13. The control component 16 and the replacement component 17 are used to control the start and stop of the pressing component 14.
[0048] A conveying component 4 is provided on the processing table 1 and is used to convey the steel wire rope 2;
[0049] The side plates 5 are arranged on both sides of the processing table 1. The side plates 5 are provided with a rope locking component 6 and a fixing component 7. The fixing component 7 is used to fix the ring block 10, and the rope locking component 6 is used to fix the locking sleeve 3 and the wire rope 2 together.
[0050] The end of the wire rope 2 is folded into a ring shape through the winding groove 12 of the loop block 10, and the wire rope 2 inserted into the winding groove 12 is pulled by the cooperation of the traction component 13 and the clamping component 14. At the same time, the clamping component 14 can intermittently fix the wire rope 2 on the traction component 13 through the cooperation of the reset component 15, the control component 16 and the replacement component 17, so that the traction component 13 can intermittently pull the wire rope 2 inserted into the winding groove 12, thereby ensuring that the wire rope 2 inserted into the loop block 10 can be smoothly passed out, thereby ensuring that the looping operation of the end of the wire rope 2 is successfully completed.
[0051] See also Figure 1 、 Figure 3 、 Figure 4 and Figure 5The traction component 13 includes a rotating shaft 1301 rotatably set on the ring forming block 10, and a traction wheel 1302 is installed at one end of the rotating shaft 1301 that penetrates into the ring forming block 10. A power gear 1303 is installed on the rotating shaft 1301, and a mounting frame 1306 is provided on the ring forming block 10. A driving member 1305 is installed on the mounting frame 1306. Preferably, the driving member 1305 is configured as a stepping motor, and the driving end of the driving member 1305 is installed with an incomplete gear 1304 that intermittently meshes with the power gear 1303.
[0052] See also Figure 1 、 Figure 3 、 Figure 4 and Figure 5 The clamping component 14 includes a rotating arm 1401 fixedly connected to the rotating shaft 1301, and a fourth telescopic member 1402 is installed at one end of the rotating arm 1401 away from the rotating shaft 1301. The fourth telescopic member 1402 can be set as a cylinder or a hydraulic rod. Preferably, the fourth telescopic member 1402 is set as a cylinder, and the fourth telescopic member 1402 is connected to the pressure plate 1403. A movable plate 1404 is installed on the rotating arm 1401, and symmetrically distributed limit plates 1405 are provided on the ring-forming block 10 for limiting the rotation position of the movable plate 1404.
[0053] See also Figure 1 、 Figure 4 、 Figure 6 and Figure 7 The reset component 15 includes an arc frame 1501, which is connected to the ring block 10 through a support frame 1502. The arc frame 1501 is slidably connected to the arc plate 1503, and the arc plate 1503 is connected to the movable plate 1404. A first elastic member 1504 connected to the arc plate 1503 is provided in the arc frame 1501. Preferably, the first elastic member 1504 is set as a spring. When the incomplete gear 1304 of the traction component 13 drives the power gear 1303 to engage, the rotation The movable arm 1401 rotates from the left side to the right side of the ring block 10, so that the movable plate 1404 also rotates from the left limit plate 1405 to the right limit plate 1405, and presses the arc plate 1503 into the arc frame 1501, and squeezes the first elastic member 1504. When the incomplete gear 1304 disengages from the power gear 1303, the arc plate 1503 is pushed out under the action of the first elastic member 1504, so that the rotating arm 1401 is pushed back to the left limit plate 1405 to achieve reset.
[0054] See also Figure 1 、 Figure 4 、 Figure 8 and Figure 9The control component 16 includes an arc-shaped regulating frame 1601 arranged on the ring-forming block 10, and an annular groove 1602 is arranged in the arc-shaped regulating frame 1601. The inner wall of the annular groove 1602 is provided with a conductive block 1603. The movable plate 1404 is connected to the fixed platform 1607 through an elastic member. A movable shaft 1608 is rotatably provided on the fixed platform 1607, and a rotating wheel 1609 is installed on the movable shaft 1608. An electric ring 1610 is provided on the outer wall of the rotating wheel 1609. The electric ring 1610, the conductive block 1603 and the fourth telescopic member 1402 are electrically connected.
[0055] See also Figure 8 、 Figure 9 and Figure 10 The elastic member includes a fixed cylinder 1604 connected to the movable plate 1404, a fixed rod 1605 is slidably provided in the fixed cylinder 1604, the fixed rod 1605 is connected to the fixed platform 1607, and a second elastic member 1606 connected to the fixed rod 1605 is provided in the fixed cylinder 1604. Preferably, the second elastic member 1606 is configured as a spring, and through the second elastic member 1606, the fixed rod 1605 generates an elastic force on the fixed platform 1607, thereby making the power ring 1610 of the rotating wheel 1609 maintain contact with the annular groove 1602.
[0056] See also Figure 8 and Figure 9 The replacement component 17 includes a triangular block 1702 that is slidably connected to the annular groove 1602, the triangular block 1702 is fixedly connected to the slide rod 1701, the slide rod 1701 is slidably connected to the arc-shaped control frame 1601, and the end of the slide rod 1701 away from the triangular block 1702 is connected to the baffle 1704. The slide rod 1701 is provided with a third elastic member 1703. Preferably, the third elastic member 1703 is configured as a spring.
[0057] See also Figure 1 and Figure 2 The conveying component 4 includes a bracket 401 installed on both sides of the processing table 1, the bracket 401 is connected to the installation frame 402, and a conveying wheel 403 is rotatably set in the installation frame 402. The wire rope 2 passes between the two conveying wheels 403 and is conveyed by the conveying wheel 403.
[0058] See also Figure 1 and Figure 2 The fixing component 7 includes a first telescopic member 601 connected to the side plate 5. The first telescopic member 601 can be set as a cylinder or a hydraulic rod. Preferably, the first telescopic member 601 is set as a cylinder. The first telescopic member 601 is connected to the fixed block 702. When the ring block 10 descends and connects with the cushion block 11, the first telescopic member 601 is started, so that the fixed block 702 fixes both sides of the ring block 10.
[0059] See also Figure 1 and Figure 2 The rope locking component 6 includes a second telescopic component 701 connected to the side plate 5. The second telescopic component 701 can be set as a cylinder or a hydraulic rod. Preferably, the second telescopic component 701 is set as a cylinder. The second telescopic component 701 is connected to the rope locking clamp 602. After the end of the wire rope 2 is looped, the end of the wire rope 2 is inserted into the locking sleeve 3. The second telescopic component 701 is started, so that the rope locking clamp 602 squeezes the locking sleeve 3, locking the locking sleeve 3 and the wire rope 2 together.
[0060] During the implementation of the present invention, when the present invention is in use, the first telescopic member 601 is started, so that the looping block 10 descends and is connected to the pad 11 on the processing table 1, and the looping block 10 is fixed by the fixing member 7. Then, the steel wire rope 2 to be looped is transported by the conveying member 4, and the locking sleeve 3 is passed onto the steel wire rope 2, and the steel wire rope 2 is conveyed to the winding groove 12 of the looping block 10, so that the steel wire rope 2 can be looped along the winding groove 12 and then passed through, and the end of the steel wire rope 2 that has passed through is inserted into the locking sleeve 3, and then the locking sleeve 3 and the steel wire rope 2 are locked together by the rope locking member 6, thereby completing the looping work of the end of the steel wire rope 2.
[0061] In the process of the steel wire rope 2 passing through the winding groove 12 of the ring forming block 10, in order to ensure that the steel wire rope 2 can pass through the winding groove 12 smoothly, by starting the driving member 1305, the driving member 1305 drives the incomplete gear 1304 to intermittently drive the power gear 1303 to rotate, thereby driving the rotating shaft 1301 to rotate intermittently, and at the same time cooperates with the reset component 15 to make the rotating shaft 1301 rotate back and forth intermittently, so that the traction wheel 1302 can rotate back and forth intermittently in the ring forming block 10; in the process of the rotating shaft 1301 rotating, the rotating arm 1401 also rotates, and the elastic member provided can make the power ring 1609 of the rotating wheel 1609 rotate back and forth. Initially, 610 is always in contact with the inner wall of the annular groove 1602, so that the power ring 1610 can contact the conductive block 1603, and then the fourth telescopic member 1402 is powered on and started, so that the pressure plate 1403 can press the wire rope 2 in the winding groove 12 onto the surface of the traction wheel 1302, so that the traction wheel 1302 can pull the wire rope 2, and when the rotating shaft 1301 rotates to the extreme position, under the action of the elastic member, the rotating wheel 1609 will enter the outer side of the annular groove 1602, at this time the power ring 1610 is disconnected from the conductive block 1603, and the fourth telescopic member 1402 is reset due to power failure. When the pressing plate 1403 no longer presses the wire rope 2 on the traction wheel 1302, the rotation of the traction wheel 1302 can no longer drive the wire rope 2 to move; when the rotating arm 1401 rotates back to the initial position, the rotating wheel 1609 in the annular groove 1602 squeezes the triangular block 1702 of the exchange component 17, so that the triangular block 1702 moves, so that the rotating wheel 1609 can move to the other side of the triangular block 1702, and under the action of the third elastic member 1703, the triangular block 1702 is reset. At this time, the rotating wheel 1609 is exchanged to the inner side of the annular groove 1602. When the traction wheel 1302 rotates again, under the action of the elastic member, the rotating wheel 1609 is replaced The powered ring 1610 on the rotating wheel 1609 will move along the conductive block 1603 inside the annular groove 1602, so that the fourth telescopic member 1402 is powered on and started again, so that the pressure plate 1403 presses the wire rope 2 on the surface of the traction wheel 1302 again, and then can continuously pull the wire rope 2 that passes through the winding groove 12 of the loop block 10, which has a better use effect and can avoid the problem that the end of the wire rope 2 cannot smoothly pass through the winding tube due to the fact that the winding groove 12 is annular and there is friction between the wire rope 2 and the inner wall of the winding groove 12, thereby ensuring that the looping operation of the end of the wire rope 2 is completed smoothly.
[0062] The present invention is applicable to an end looping device for wire rope production, wherein the end of the wire rope 2 is folded into a ring shape through the winding groove 12 of the looping block 10, and the wire rope 2 inserted into the winding groove 12 is pulled by the cooperation of the traction component 13 and the clamping component 14. At the same time, the clamping component 14 can intermittently fix the wire rope 2 on the traction component 13 through the cooperation of the reset component 15, the control component 16 and the replacement component 17, so that the traction component 13 can intermittently pull the wire rope 2 inserted into the winding groove 12, thereby ensuring that the wire rope 2 inserted into the looping block 10 can be smoothly passed out, thereby ensuring that the end looping operation of the wire rope 2 is successfully completed.
[0063] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0064] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An end looping device for wire rope production, comprising a processing table, characterized in that: Also includes: A locking sleeve, used for locking the wire rope; A top frame is provided on the processing table, the top frame is connected to the third telescopic member, the third telescopic member is connected to the looping block, a looping groove for the wire rope to pass through is provided in the looping block, and a pad is provided on the processing table to cooperate with the looping block; A traction component, wherein the traction component is arranged on the ring-forming block; A pressing component connected to the traction component; A reset component, which is arranged on the ring forming block and connected to the pressing component; A control component, wherein the control component is arranged on the ring forming block; a replacement component, wherein the replacement component is arranged in the control component; The traction component cooperates with the pressing component to pull the steel wire rope that passes through the winding groove of the ring block. The reset component is used to reset the traction component. The control component and the exchange component are used to control the start and stop of the pressing component. A conveying component, the conveying component is arranged on the processing table and is used to convey the steel wire rope; Side plates, which are arranged on both sides of the processing table, are provided with rope locking components and fixing components, the fixing components are used to fix the ring blocks, and the rope locking components are used to fix the locking sleeve and the wire rope together; The traction component includes a rotating shaft rotatably arranged on the ring forming block, a traction wheel is installed on one end of the rotating shaft that penetrates into the ring forming block, a power gear is installed on the rotating shaft, a mounting frame is provided on the ring forming block, a driving member is installed on the mounting frame, and an incomplete gear that intermittently meshes with the power gear is installed on the driving end of the driving member; The pressing component includes a rotating arm fixedly connected to the rotating shaft, a fourth telescopic member is installed at one end of the rotating arm away from the rotating shaft, the fourth telescopic member is connected to the pressing plate, a movable plate is installed on the rotating arm, and symmetrically distributed limit plates are provided on the ring-forming block; The reset component includes an arc frame, the arc frame is connected to the ring block through a support frame, the arc frame is slidably connected to the arc plate, the arc plate is connected to the movable plate, and a first elastic member connected to the arc plate is provided in the arc frame; The control component includes an arc-shaped regulating frame provided on the ring-forming block, an annular groove provided in the arc-shaped regulating frame, an inner wall of the annular groove provided with a conductive block, the movable plate is connected to the fixed platform via an elastic member, a movable shaft is rotatably provided on the fixed platform, a rotating wheel is mounted on the movable shaft, an energized ring is provided on the outer wall of the rotating wheel, and the energized ring, the conductive block and the fourth telescopic member are electrically connected; The exchange component includes a triangular block slidably connected to the annular groove, the triangular block is fixedly connected to the slide rod, the slide rod is slidably connected to the arc-shaped regulating frame, the end of the slide rod away from the triangular block is connected to the baffle, and a third elastic member is provided on the slide rod.
2. The end looping device for steel wire rope production according to claim 1, characterized in that: The conveying component includes brackets installed on both sides of the processing table, the brackets are connected to the installation frame, and a conveying wheel is rotatably arranged in the installation frame.
3. The end looping device for steel wire rope production according to claim 1, characterized in that: The fixing component includes a first telescopic member connected to the side plate, and the first telescopic member is connected to the fixing block.
4. The end looping device for producing a steel wire rope according to claim 3, characterized in that: The rope locking component includes a second telescopic component connected to the side plate, and the second telescopic component is connected to the rope locking clamping plate.
Citation Information
Patent Citations
End looping equipment used for stainless steel wire rope production
CN113458294A
Equipment for processing end part of stainless steel wire rope into ring
CN116532632A