High-altitude outer wall construction ring rail suspension

Abstract

The application discloses a high-altitude outer wall construction ring rail suspension, which comprises a guide rail laid on the edge of a high-rise building, a walking mechanism moving on the guide rail, a rear part of a suspension support, a front part of the suspension support installed on the walking mechanism, and a construction robot or a manual hanging basket arranged at the front end of the suspension support; the walking mechanism and the guide rail are matched to change the manual moving of the suspension, reduce the personnel investment in the construction process, and arbitrarily adjust the position according to the construction requirement, so that the flexibility is relatively high; the servo and the encoder are used to plan the station in advance, so that the accuracy of the station movement is ensured, and the application is especially suitable for matching the robot construction.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of building technology, and particularly relates to a high-altitude outer wall construction ring rail suspension. BACKGROUND

[0002] Currently, for high-altitude automatic construction of outer walls, the existing technology mostly uses manual hanging baskets and some robot-specific suspensions. These suspensions need to be transported by elevators or tower cranes, assembled on the roof, and usually equipped with steel wires for climbing and safety ropes for preventing falling. Each time, the suspension is manually moved to the designated position.

[0003] The existing suspensions need to be moved by 1-2 people each time, and the position of the moving station may have a certain difference from the target value, which needs to be adjusted by people several times. When using manual hanging baskets, this difference can be adjusted by people with a certain flexibility, but when using robots or automated equipment, the flexibility is poor, and the difference cannot be adjusted by people, which may cause unqualified construction quality and increase labor costs. SUMMARY

[0004] The purpose of the present application is to design a high-altitude outer wall construction ring rail suspension, which meets the needs of various suspension devices through the automatic moving station suspension of the rail type, and sets compatible intervals for various suspensions.

[0005] In order to achieve the above purpose, the technical solution adopted by the present application is as follows:

[0006] A high-altitude outer wall construction ring rail suspension, characterized by: a guide rail laid on the edge of a high-rise building, a walking mechanism moving on the guide rail, a rear part of a suspension bracket mounted on a support, a front part of the suspension bracket mounted on the walking mechanism, and a construction robot or a manual hanging basket configured at the front end of the suspension bracket.

[0007] Further, the guide rail is composed of round pipes and sheet metal parts, and is arranged into an arbitrary shape module through a plurality of linear guide rails and a plurality of elbow guide rails.

[0008] Further, the walking mechanism includes a frame, a driving wheel mounted at the front of the frame, a driven wheel mounted at the rear of the frame, a locking mechanism mounted between the driving wheel and the driven wheel, a bracket moving mechanism mounted at the top of the frame, and a universal guide mechanism provided on the bracket moving mechanism. The driving wheel is powered by a power assembly, and the bracket moving mechanism is provided with a servo motor and a gear mechanism.

[0009] Further, the frame is formed by inserting two C-shaped parts, specifically, the double heads of the C-shaped insertion parts are inserted into the double heads of the C-shaped fitting parts, and the length of the frame is changed by the extension and retraction of the electric cylinder to change the insertion amount of the insertion parts and the fitting parts, thereby changing the interval of the entire suspension bracket.

[0010] Further, the suspension support includes a horizontal main beam, a vertical longitudinal beam perpendicular to the main beam, and two ends of the diagonal rod connected to the main beam and the longitudinal beam respectively, and the longitudinal beam is connected to the main beam by a wire rope to provide sufficient tension for the entire support, and the bottom of the main beam is provided with a tooth groove matched with the walking mechanism to realize the forward and backward movement of the suspension support.

[0011] Further, the support includes a support frame body, a counterweight arranged below the support frame body, a first rotary support mounted on the top of the support frame body through a rotary support, and suspension support guide blocks arranged on both sides of the first rotary support.

[0012] Further, the first rotary support is further provided with a rotary support and a second rotary support, suspension support guide blocks are arranged on both sides of the second rotary support, and the number of rotary supports and suspension supports is not limited to the two groups shown in the embodiment, and can be increased one by one upwards according to actual conditions, while the suspension supports are matched and installed.

[0013] Further, the main beam is formed by inserting a plurality of cross beams, the cross beams are connected by long pins, and the diagonal rod is connected to the longitudinal beam by short pins.

[0014] The above technical scheme can achieve the following beneficial effects:

[0015] The guide rail and the walking mechanism are matched to change the manual movement of the suspension, reduce the personnel investment in the construction process, and can be arbitrarily adjusted according to the construction needs, and the flexibility is relatively high.

[0016] The servo and the encoder are used to plan the station in advance to ensure the accuracy of the movement of the station, and are particularly suitable for supporting robot construction.

[0017] The suspension spacing adjustable function of the present application can be compatible with various types of "hanging baskets", including artificial hanging baskets, various construction robots that need suspension, and has a wide range of applications and strong compatibility.

[0018] The laying of the guide rail can be carried out according to the actual building edge, and the construction progress requirement is combined, and the suspension support group can also be increased or decreased. DETAILED DESCRIPTION

[0019] Figure 1 is a structural schematic diagram of the present application.

[0020] Figure 2 is a guide rail sectional view.

[0021] Figure 3 is a guide rail layout diagram.

[0022] Figure 4 is a walking mechanism structure diagram.

[0023] Figure 5 This is a structural diagram of the suspension bracket.

[0024] Figure 6 This is a schematic diagram of the toothed groove at the bottom of the main beam.

[0025] Figure 7 This is a diagram of the support structure.

[0026] Figure 8 This is a diagram showing the relationship between the support frame and the universal guide mechanism.

[0027] Figure 9 This is a top view of the traveling mechanism.

[0028] Figure 10 This is a side view of the traveling mechanism.

[0029] In the picture:

[0030] In the diagram: 1. Guide rail; 2. Suspension bracket; 3. Traveling mechanism; 4. Manual basket; 5. Support; 11. Round tube; 12. Sheet metal parts; 21. Main beam; 22. Longitudinal beam; 24. Diagonal bar; 25. Wire rope; 31. Drive wheel; 32. Driven wheel; 33. Locking mechanism; 34. Fitting part; 35. Plug-in part; 36. Electric cylinder; 37. Power component; 38. Guide mechanism; 39. Support moving mechanism; 51. Counterweight; 52. Support frame; 53. Slewing support; 54. First slewing support; 55. Suspension bracket guide block; 56. Second slewing support. Detailed Implementation

[0031] The invention will be further described below with reference to the accompanying drawings:

[0032] like Figure 1 As shown, a high-altitude exterior wall construction ring track suspension includes a guide rail 1 laid on the edge of a high-rise building, two sets of walking mechanisms 3 moving on the guide rail, and two suspension supports 2 correspondingly set. The rear parts of the two suspension supports 2 are connected to the support 5 in a cross manner. The front part of the suspension support is installed on the walking mechanism, and a construction robot or manual basket 4 is configured at the front end of the suspension support.

[0033] Figure 2 As shown, the guide rail is composed of a round tube 11 and a sheet metal part 12, and is arranged into modules of arbitrary shape through a plurality of linear guide rails and a plurality of bent guide rails. Figure 3 The diagram shows the structural shape of the embodiment.

[0034] Figure 4As shown, the walking mechanism includes a frame, the frame bottom is mounted with a front drive wheel 31, a rear driven wheel 32, and a brake mechanism 33 between the drive wheel and the driven wheel, specifically, a brake mechanism 33 is installed behind the drive wheel 31, and a brake mechanism 33 is installed in front of the brake mechanism 33, the brake mechanism 33 is installed on the bottom of the frame through dovetail slot form tenon structure, the lower part of the brake mechanism 33 is clamped by a pair of C-shaped clamps, the top of the frame is installed with two groups of support moving mechanisms 39, the support moving mechanism is provided with a universal guide mechanism 38, the bottom of the universal guide mechanism 38 is hinged to the top of the frame, the universal guide mechanism 38 adopts two left and right baffles 8 and a bottom plate 9 to form an open slot, the bottom plate is provided with a gear hole, and the gear 7 of the support moving mechanism can be placed in the gear hole. Figure 9 As shown, when the main beam is installed in the universal guide mechanism 38, Figure 8 As shown, the gear slot at the bottom of the main beam is engaged with the gear of the support moving mechanism, the support moving mechanism can drive the main beam to move, and under the cooperation of the structure of the universal guide mechanism 38, the main beam can also rotate, that is, the movement and rotation of the suspension support are realized, the side of the drive wheel is provided with a power assembly 37 to provide power for the drive wheel, and the support moving mechanism is provided with a servo motor and a gear mechanism.

[0035] The above frame is formed by inserting two C-shaped parts, specifically, the double heads of the C-shaped insertion part 35 are inserted into the double heads of the C-shaped embedding part 34, the length of the frame is changed by the extension and retraction of the electric cylinder 36 to change the insertion amount of the insertion part and the embedding part, and the length of the frame can consider the spacing of various suspension supports.

[0036] Figure 5 As shown, the suspension support includes a horizontal main beam 21, a vertical longitudinal beam 22 perpendicular to the main beam, and a diagonal rod 24 connected to the main beam and the longitudinal beam at both ends, the longitudinal beam and the main beam are connected by a steel wire rope 25 to provide sufficient tension for the entire support, and the bottom of the main beam is provided with a gear slot matched with the walking mechanism, Figure 6 As shown, the front and rear movement of the suspension support is realized (for details, see the walking mechanism part).

[0037] The main beam is formed by inserting a plurality of cross beams, the cross beams are connected by long pins, and the diagonal rod is connected to the longitudinal beam by short pins.

[0038] Figure 7 As shown, the support includes a support frame body 52, a counterweight 51 arranged below the support frame body, a first rotary support 54 installed on the top of the support frame body through a rotary support 53, and suspension support guide blocks 55 arranged on both sides of the first rotary support.

[0039] A rotary support and a second rotary support 56 are further arranged above the first rotary support, and suspension support guide blocks 55 are arranged on both sides of the second rotary support. Embodiment

[0040] by Figure 1 As shown in the reference example, the present invention lays guide rails along the outer edge of the top of the building, through... Figure 2 The display rail is composed of round tubes and sheet metal parts. Figure 3 It is the shape formed by the final layout based on the actual shape of the building's top.

[0041] Two sets of traveling mechanisms are installed on the guide rail. The guide rail and traveling mechanisms are combined to prevent positional shifts due to wind speed, vibration, etc. The traveling mechanism includes a frame, which is formed by two C-shaped parts interlocking. Specifically, the double ends of the C-shaped interlocking parts are inserted into the double ends of the C-shaped fitting parts. The length of the frame is changed by the extension and retraction of an electric cylinder, which changes the insertion amount of the interlocking and fitting parts, thereby changing the spacing of the entire suspension bracket. The length of the frame can be adaptively adjusted to accommodate different sizes or types of suspended baskets. A drive wheel is installed at the front and a driven wheel is installed at the rear of the frame. A locking mechanism is installed between the drive wheel and the driven wheel, allowing them to ride on the guide rail. To adapt to turning scenarios, the drive wheel and the driven wheel have omnidirectional functionality. An electric gripper with a floating function ensures that the traveling mechanism does not derail during movement and locks onto the guide rail upon reaching its destination. The locking mechanism can effectively hold the guide rail in place. A bracket moving mechanism is installed at the top of the frame, with an omnidirectional guide mechanism on it. The suspension bracket can be effectively locked within the omnidirectional guide mechanism. Figure 8 As shown), it can also enable the suspension bracket to rotate. The drive wheel is powered by a power component, which also provides real-time feedback on the travel distance, enabling the walking mechanism to move on the guide rail. The bracket moving mechanism is equipped with a servo motor and a gear mechanism to enable the suspension bracket to move.

[0042] For the two sets of traveling mechanisms, two sets of suspension brackets need to be installed. The suspension brackets include a horizontal main beam, which is formed by inserting several crossbeams. The crossbeams are connected by long pins, and the diagonal rods are connected to the longitudinal beams by short pins. The longitudinal beams are perpendicular to the main beams, and the two ends of the diagonal rods are connected to the main beams and the longitudinal beams respectively. The longitudinal beams are connected to the main beams by steel wire ropes to provide sufficient tension for the entire bracket. The bottom of the main beam has toothed grooves to match the traveling mechanism, so as to realize the forward and backward movement of the suspension brackets.

[0043] The rear parts of the two groups of suspension supports can be connected to the support in a cross manner, the support comprises a support frame body, a counterweight is arranged below the support frame body, a first rotary support is installed on the top of the support frame body through a rotary support, and suspension support guide blocks are arranged on the two sides of the first rotary support. A rotary support and a second rotary support are continuously added above the first rotary support, suspension support guide blocks are arranged on the two sides of the second rotary support. The frame body of the suspension support is installed in the suspension support guide block, and the horizontal heights of the two suspension supports are different, which can adapt to the height difference between the first rotary support and the second rotary support; the encoder installed near the rotary support can accurately feedback the real-time position of the suspension trolley, and the number of suspensions can be increased through the stacking mode in the past; on the one hand, the support connects one end of the suspension support and provides a guiding effect; has the freedom of rotation; can real-time feedback the horizontal angle of the current suspension; through the counterweight, the suspension support can still maintain force balance when the suspension support is loaded at the end of the hanging basket.

[0044] In the above embodiment, two groups of rotary supports and two groups of suspension supports are displayed, and in actual use, the rotary supports can be increased one by one according to the situation, and the suspension supports can be increased correspondingly.

[0045] The above are preferred embodiments of the present application, and for those skilled in the art, various equivalent forms of the present application can be modified without departing from the principles of the present application, and all modifications belong to the protection scope of the appended claims of the present application.

Claims

1. A circular track suspension system for high-altitude exterior wall construction, characterized in that... It includes guide rails laid along the edge of high-rise buildings, a traveling mechanism that moves along the guide rails, a rear part of the suspension bracket that is mounted on a support, a front part of the suspension bracket that is mounted on the traveling mechanism, and a construction robot or a manual suspended platform that is configured at the front end of the suspension bracket. The walking mechanism includes a frame, with a drive wheel mounted at the front and a driven wheel mounted at the rear at the bottom of the frame. A locking mechanism is installed between the drive wheel and the driven wheel. A support moving mechanism is installed at the top of the frame, and a universal guide mechanism is provided on the support moving mechanism. The bottom of the universal guide mechanism is hinged to the top of the frame. The universal guide mechanism uses two baffles on the left and right sides and a bottom plate to form an open groove. The bottom plate has a gear hole, which can be placed in the gear hole of the support moving mechanism. When the main beam is installed in the universal guide mechanism, the tooth groove at the bottom of the main beam meshes with the gear of the support moving mechanism. The drive wheel is powered by a power component. The support moving mechanism is equipped with a servo motor and a gear mechanism. The frame is formed by two C-shaped parts interlocking. Specifically, the double ends of the C-shaped interlocking part are inserted into the double ends of the C-shaped fitting part. The length of the frame is changed by the extension and retraction of an electric cylinder to change the insertion amount of the interlocking part and the fitting part, thereby changing the spacing of the entire suspension support. The support includes a support frame, a counterweight block is disposed below the support frame, a first slewing bracket is installed on the top of the support frame via a slewing support, and suspension bracket guide blocks are provided on both sides of the first slewing bracket.

2. The high-altitude exterior wall construction ring track suspension according to claim 1, characterized in that... The guide rail is composed of round tubes and sheet metal parts, and can be arranged into modules of arbitrary shapes by means of several linear guide rails and several bent guide rails.

3. A high-altitude exterior wall construction ring track suspension according to claim 1, characterized in that... The suspension bracket includes a horizontal main beam, longitudinal beams perpendicular to the main beam, and diagonal braces connecting the main beam and longitudinal beams at both ends. The longitudinal beams are connected to the main beam by steel wire ropes, providing sufficient tension for the entire bracket. The bottom of the main beam has toothed grooves that work with the traveling mechanism to enable the suspension bracket to move back and forth.

4. A high-altitude exterior wall construction ring track suspension according to claim 1, characterized in that... A slewing support and an Nth slewing bracket are added above the Nth slewing bracket, and suspension bracket guide blocks are provided on both sides of the Nth slewing bracket.

5. A high-altitude exterior wall construction ring track suspension according to claim 1 or 4, characterized in that... The number of running gear and suspension brackets shall be at least two.

6. A high-altitude exterior wall construction ring track suspension according to claim 3, characterized in that... The main beam is formed by inserting several crossbeams together. The crossbeams are connected by long pins, and the diagonal braces are connected to the longitudinal beams by short pins.

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