A material flow separator

Abstract

The application relates to the garbage treatment technical field and discloses a material flow separator, which comprises a separator body and a blockage prevention mechanism arranged at the bottom of the separator body and used for preventing blockage, the separator body comprises a bottom shell and a top shell, guardrails are fixedly connected around the surface of the top shell, a discharge pipe is fixedly connected to the bottom of the bottom shell, and a dust removal mechanism is fixedly connected to the top of the top shell. The material flow separator is characterized in that a driving gear is driven to rotate by a servo motor, the driving gear drives a driven gear to rotate, the driven gear drives a light rod to rotate, the light rod drives a first stirring rod and a second stirring rod to rotate, the material in the discharge pipe can be stirred, the flowability of the material is improved, and the problem that the existing separator is blocked when garbage is discharged due to the small caliber of the discharge port, thereby affecting the working efficiency of the separator, is solved.

Description

Technical Field

[0001] This invention relates to the field of waste treatment technology, specifically a material flow separator. Background Technology

[0002] Waste disposal involves the rapid removal and harmless treatment of waste, followed by its rational utilization. The goals of waste disposal are harmlessness, resource recovery, and waste reduction.

[0003] Material separators are dust removal devices that utilize the centrifugal force generated by rotating airflow to separate and collect dust particles from the airflow. Therefore, in waste disposal, separators are often needed to remove dust from the waste. However, after separation, excessive waste can easily clog the discharge port due to its small diameter, thus affecting the separator's efficiency. To address this problem, we propose an improved material flow separator. Summary of the Invention

[0004] The purpose of this invention is to provide a material flow separator to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A material flow separator includes a separator body and an anti-clogging mechanism disposed at the bottom of the separator body for preventing clogging. The separator body includes a bottom shell and a top shell. Protective railings are fixedly connected to all four sides of the surface of the top shell. A discharge pipe is fixedly connected to the bottom of the bottom shell. A dust removal mechanism is fixedly connected to the top of the top shell.

[0007] The dust removal mechanism includes a dust removal shell, a transmission shell fixedly connected to the top of the dust removal shell, a drive motor fixedly connected to the left side of the bottom of the transmission shell, a drive wheel fixedly connected to the output end of the drive motor, a transmission belt sleeved on the surface of the drive wheel, a driven wheel sleeved on the right side of the inner cavity of the belt, the drive wheel and the driven wheel are connected by belt drive, a rotating shaft fixedly connected to the inner cavity of the driven wheel, an air induced fan fixedly connected to the bottom of the rotating shaft, and the air induced fan movable inside the dust removal shell;

[0008] The anti-blocking mechanism includes a housing. A servo motor is fixedly connected to the left side of the housing. A drive gear is fixedly connected to the output end of the servo motor. A driven gear is meshed with the top of the drive gear. A light rod is fixedly connected to the right side of the driven gear. The right side of the light rod extends through the inner cavity of the discharge pipe and is movably connected to the inside of the discharge pipe. A first actuating rod and a second actuating rod are installed sequentially from the outside to the inside on the surface of the light rod.

[0009] As a further embodiment of the present invention: a first fixing sleeve is fixedly connected to the inner side of the first actuating rod, the first fixing sleeve is fixed to the surface of the light rod, a second fixing sleeve is fixedly connected to the inner side of the second actuating rod, the second fixing sleeve is fixed to the surface of the light rod, and the length of the second actuating rod is less than the length of the first actuating rod.

[0010] As a further embodiment of the present invention: the right side of the box is fixed to the left side of the discharge pipe, the left side of the servo motor is fixedly connected to a fixed bracket, and the right side of the fixed bracket is fixed to the left side of the box.

[0011] As a further embodiment of the present invention: the top of the bottom shell and the bottom of the top shell are both fixedly connected to a connecting plate, the number of the connecting plates is two, and the inner cavity of the connecting plate is equipped with a positioning bolt.

[0012] As a further embodiment of the present invention: a vibrator is fixedly connected to the right side of the bottom shell, and a feed plate is fixedly connected to the inner cavity of the bottom shell. The top end of the feed plate is located inside the top shell, and the feed plate is arranged in a spiral structure.

[0013] As a further embodiment of the present invention: side blocks are fixedly connected to all four sides of the bottom surface of the bottom shell, a chassis is fixedly connected to the bottom of the bottom shell, and the bottom of the bottom shell is connected to the top of the discharge pipe through the chassis.

[0014] As a further embodiment of the present invention: a support plate is fixedly connected to the bottom of the dust collector shell, an air hood is fixedly connected to the bottom of the support plate, the air hood is located on the surface of the air hood, and a base frame is fixedly connected to the four corners of the bottom of the support plate, and the bottom of the base frame is fixedly connected to the top of the top shell.

[0015] As a further embodiment of the present invention: a feed pipe is connected to the left side of the front side of the top shell, the rear end of the feed pipe is located at the top of the feed plate, and a flange is fixedly connected to the front side of the feed pipe.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. This invention uses a servo motor to drive the active gear to rotate, which in turn drives the driven gear to rotate, which in turn drives the guide rod to rotate, which in turn drives the first and second actuating rods to rotate. This actuates the material inside the discharge pipe, thereby improving its flowability. This solves the problem that existing separators, due to their small discharge port diameter, are prone to clogging the discharge port when discharging waste, thus affecting the separator's working efficiency.

[0018] 2. The present invention improves the centrifugal force generated when the exhaust fan rotates by setting the exhaust hood, thereby better removing dust from the garbage. At the same time, the base frame supports and stabilizes the position of the overall dust collection shell. The vibrator enables vibratory feeding to prevent materials from sticking to the inner wall of the bottom shell. The feed plate buffers the feeding speed, which facilitates the rapid separation of materials. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a material flow separator;

[0020] Figure 2 This is a schematic diagram of the connection of the discharge pipe structure in a material flow separator.

[0021] Figure 3 This is a schematic diagram showing the connection of a dust collector shell structure in a material flow separator.

[0022] Figure 4 This is a schematic diagram of the connection of the bottom shell structure in a material flow separator.

[0023] Figure 5 This is a schematic diagram of the connection of a smooth rod structure in a material flow separator.

[0024] In the diagram: 1. Separator body; 101. Bottom shell; 102. Connecting plate; 103. Flange; 104. Feed pipe; 105. Guardrail; 106. Top shell; 107. Vibrator; 108. Chassis; 109. Discharge pipe; 110. Side block; 111. Feed plate; 2. Dust removal mechanism; 201. Dust collector shell; 202. Transmission shell; 203. Exhaust hood; 204. Exhaust fan plate; 205. Base frame; 20 6. Support plate; 207. Drive motor; 208. Drive wheel; 209. Belt; 210. Driven wheel; 211. Rotating shaft; 3. Anti-blocking mechanism; 301. Housing; 302. Servo motor; 303. Fixed bracket; 304. Drive gear; 305. First fixed sleeve; 306. Second fixed sleeve; 307. First actuating lever; 308. Second actuating lever; 309. Smooth rod; 310. Driven gear. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Example

[0027] Please see Figure 1 , 2 3 and 4, a material flow separator, including a separator body 1 and an anti-blocking mechanism 3 disposed at the bottom of the separator body 1 for anti-blocking. The separator body 1 includes a bottom shell 101 and a top shell 106. Protective railings 105 are fixedly connected to all four sides of the surface of the top shell 106. A discharge pipe 109 is fixedly connected to the bottom of the bottom shell 101. A dust removal mechanism 2 is fixedly connected to the top of the top shell 106.

[0028] The dust removal mechanism 2 includes a dust removal housing 201. A transmission housing 202 is fixedly connected to the top of the dust removal housing 201. A drive motor 207 is fixedly connected to the left side of the bottom of the transmission housing 202. A drive wheel 208 is fixedly connected to the output end of the drive motor 207. A belt 209 for transmission is sleeved on the surface of the drive wheel 208. A driven wheel 210 is sleeved on the right side of the inner cavity of the belt 209. The drive wheel 208 and the driven wheel 210 are connected by transmission through the belt 209. A rotating shaft 211 is fixedly connected to the inner cavity of the driven wheel 210. An air induced draft fan 204 is fixedly connected to the bottom of the rotating shaft 211. The air induced draft fan 204 is movable inside the dust removal housing 201.

[0029] Two connecting plates 102 are fixedly connected to the top of the bottom shell 101 and the bottom of the top shell 106. The inner cavity of each connecting plate 102 is equipped with positioning bolts. This design facilitates the installation of the top shell 106 onto the top of the bottom shell 101, thereby improving the stability of the connection between the bottom shell 101 and the top shell 106. A vibrator 107 is fixedly connected to the right side of the bottom shell 101, and a feed plate 111 is fixedly connected to the inner cavity of the bottom shell 101. The top of the feed plate 111 is located inside the top shell 106, and the feed plate 111 has a spiral structure. This design allows for vibratory feeding via the vibrator 107, preventing materials from adhering to the inner wall of the bottom shell 101. The feed plate 111 buffers the feeding speed, facilitating rapid material separation.

[0030] Side blocks 110 are fixedly connected to all four sides of the bottom surface of the bottom shell 101. A base plate 108 is fixedly connected to the bottom of the bottom shell 101, and the bottom of the bottom shell 101 is connected to the top of the discharge pipe 109 through the base plate 108. Through the above technical solution, the side blocks 110 provide support for the overall strength of the bottom shell 101. The base plate 108 facilitates the installation of the discharge pipe 109 at the bottom of the bottom shell 101. A support plate 206 is fixedly connected to the bottom of the dust collector shell 201, and an air duct 203 is fixedly connected to the bottom of the support plate 206. The air duct 203 is located on the surface of the air duct plate 204. Base frames 205 are fixedly connected to the four corners of the bottom of the support plate 206. The bottom of the dust collector is fixedly connected to the top of the top shell 106. Through the above technical solution, the setting of the air duct 203 can improve the centrifugal wind force generated when the air duct 204 rotates, thereby better removing the dust stored in the garbage. At the same time, the setting of the base frame 205 supports and stabilizes the position of the overall dust collector shell 201. The left side of the front side of the top shell 106 is connected to the feed pipe 104. The rear end of the feed pipe 104 is located at the top of the feed plate 111. The front side of the feed pipe 104 is fixedly connected to the flange 103. Through the above technical solution, the setting of the flange 103 facilitates the connection between the feed pipe 104 and the external feed pipe, thereby improving the stability of the connection between the two.

[0031] Please see Figure 1 , 2 5. A material flow separator, the anti-blocking mechanism 3 includes a housing 301, a servo motor 302 is fixedly connected to the left side of the housing 301, a drive gear 304 is fixedly connected to the output end of the servo motor 302, a driven gear 310 is meshed with the top of the drive gear 304, a guide rod 309 is fixedly connected to the right side of the driven gear 310, the right side of the guide rod 309 extends through the inner cavity of the discharge pipe 109 and is movably connected to the inside of the discharge pipe 109, and a first actuating rod 307 and a second actuating rod 308 are installed sequentially from the outside to the inside on the surface of the guide rod 309.

[0032] A first fixing sleeve 305 is fixedly connected to the inner side of the first actuating lever 307, and the first fixing sleeve 305 is fixed to the surface of the smooth rod 309. A second fixing sleeve 306 is fixedly connected to the inner side of the second actuating lever 308, and the second fixing sleeve 306 is fixed to the surface of the smooth rod 309. The length of the second actuating lever 308 is less than the length of the first actuating lever 307. Through the above technical solution, the stability of the connection between the first actuating lever 307 and the smooth rod 309 is improved by setting the first fixing sleeve 305, avoiding the phenomenon of breakage between the first actuating lever 307 and the smooth rod 309. At the same time, the setting of the second fixing sleeve 306 also improves the stability of the connection between the second actuating lever 308 and the smooth rod 309.

[0033] The right side of the housing 301 is fixed to the left side of the discharge pipe 109. The left side of the servo motor 302 is fixedly connected to a fixed bracket 303. The right side of the fixed bracket 303 is fixed to the left side of the housing 301. Through the above technical solution, the fixed bracket 303 is set in a trapezoidal shape, which can support and stabilize the overall position of the housing 301, and avoid instability of the housing 301 during operation.

[0034] The working principle of this invention is as follows: First, the material is fed through the feed pipe 104. The material enters the top shell 106 through the guide plate 111. Simultaneously, the drive motor 207 drives the drive wheel 208 to rotate. The rotation of the drive wheel 208 causes the belt 209 to drive the driven wheel 210 to rotate. The rotation of the driven wheel 210 drives the rotating shaft 211 to rotate. The rotation of the rotating shaft 211 drives the induced draft fan 204 to rotate. The rotation of the induced draft fan 204 generates centrifugal force, which discharges dust through the other end of the dust collector shell 201. Subsequently, the vibrator 107 prevents the material from being discharged. It will adhere to the inner wall of the bottom shell 101. The feeding plate 111 can buffer the feeding speed, which can facilitate the rapid separation of materials. Finally, the material will enter the interior of the discharge pipe 109. At this time, the servo motor 302 drives the drive gear 304 to rotate. The rotation of the drive gear 304 drives the driven gear 310 to rotate. The rotation of the driven gear 310 drives the guide rod 309 to rotate. The rotation of the guide rod 309 drives the first actuating rod 307 and the second actuating rod 308 to rotate, which can agitate the material inside the discharge pipe 109, thereby improving its fluidity.

[0035] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A material flow separator, comprising a separator body (1) and an anti-clogging mechanism (3) disposed at the bottom of the separator body (1) for preventing clogging, characterized in that: The separator body (1) includes a bottom shell (101) and a top shell (106). Protective railings (105) are fixedly connected to all four sides of the surface of the top shell (106). A discharge pipe (109) is fixedly connected to the bottom of the bottom shell (101). A dust removal mechanism (2) is fixedly connected to the top of the top shell (106). The dust removal mechanism (2) includes a dust removal shell (201), a transmission shell (202) is fixedly connected to the top of the dust removal shell (201), a drive motor (207) is fixedly connected to the left side of the bottom of the transmission shell (202), a drive wheel (208) is fixedly connected to the output end of the drive motor (207), a belt (209) for transmission is sleeved on the surface of the drive wheel (208), a driven wheel (210) is sleeved on the right side of the inner cavity of the belt (209), the drive wheel (208) and the driven wheel (210) are connected by transmission through the belt (209), a rotating shaft (211) is fixedly connected to the inner cavity of the driven wheel (210), and an air induced fan (204) is fixedly connected to the bottom of the rotating shaft (211), the air induced fan (204) is movable inside the dust removal shell (201); The anti-blocking mechanism (3) includes a housing (301), a servo motor (302) is fixedly connected to the left side of the housing (301), a drive gear (304) is fixedly connected to the output end of the servo motor (302), a driven gear (310) is meshed with the top of the drive gear (304), a light rod (309) is fixedly connected to the right side of the driven gear (310), the right side of the light rod (309) extends through the inner cavity of the discharge pipe (109) and is movably connected to the inside of the discharge pipe (109), and a first actuating rod (307) and a second actuating rod (308) are installed sequentially from the outside to the inside on the surface of the light rod (309); The inner side of the first toggle lever (307) is fixedly connected to a first fixing sleeve (305), which is fixed to the surface of the smooth rod (309). The inner side of the second toggle lever (308) is fixedly connected to a second fixing sleeve (306), which is fixed to the surface of the smooth rod (309). The length of the second toggle lever (308) is less than the length of the first toggle lever (307). The bottom of the dust collector housing (201) is fixedly connected to a support plate (206), and the bottom of the support plate (206) is fixedly connected to an air hood (203). The air hood (203) is located on the surface of the air hood (204). The four corners of the bottom of the support plate (206) are fixedly connected to a base frame (205), and the bottom of the base frame (205) is fixedly connected to the top of the top shell (106).

2. The material flow separator according to claim 1, characterized in that: The right side of the housing (301) is fixed to the left side of the discharge pipe (109), and a fixed bracket (303) is fixedly connected to the left side of the servo motor (302), with the right side of the fixed bracket (303) fixed to the left side of the housing (301).

3. A material flow separator according to claim 1, characterized in that: The top of the bottom shell (101) and the bottom of the top shell (106) are both fixedly connected to a connecting plate (102). There are two connecting plates (102), and the inner cavity of the connecting plate (102) is equipped with a positioning bolt.

4. A material flow separator according to claim 1, characterized in that: A vibrator (107) is fixedly connected to the right side of the bottom shell (101), and a feed plate (111) is fixedly connected to the inner cavity of the bottom shell (101). The top of the feed plate (111) is located inside the top shell (106), and the feed plate (111) is arranged in a spiral structure.

5. A material flow separator according to claim 1, characterized in that: Side blocks (110) are fixedly connected to the bottom of the bottom surface of the bottom shell (101) on all four sides. A chassis (108) is fixedly connected to the bottom of the bottom shell (101). The bottom of the bottom shell (101) is connected to the top of the discharge pipe (109) through the chassis (108).

6. A material flow separator according to claim 1, characterized in that: The left side of the front of the top shell (106) is connected to a feed pipe (104), the rear end of the feed pipe (104) is located at the top of the feed plate (111), and a flange (103) is fixedly connected to the front side of the feed pipe (104).

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