A highly efficient, green and environmentally friendly printing process
By using a combination of twisting rollers and arc-shaped support blocks on the outside of the cloth, the problems of tensioning and ink supply in cloth double-sided printing equipment are solved, achieving efficient and low-cost double-sided printing effects.
Patent Information
- Application Number
- CN202410013679.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-01-04
AI Technical Summary
Existing cloth double-sided printing equipment requires an additional tensioning mechanism and a separate ink tank, which leads to a complex structure and increased costs, as well as low printing efficiency.
A combination of a twisting roller and an arc-shaped support block is used to keep the cloth in a twisted state through the twisting roller so that it contacts the two printing rollers. The tension is adjusted by a movable block and a motor, and an ink tank is combined with oil supply to achieve double-sided printing and tensioning of the cloth.
The invention improves the efficiency of double-sided printing of cloth, simplifies the equipment structure, reduces the cost, and improves the efficiency of mixing and supplying ink.
Smart Images

Figure CN117621629B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cloth printing, and in particular to a high-efficiency, green and environmentally friendly printing process. Background Art
[0002] Green and environmentally friendly printing is a printing method that uses environmentally friendly materials to print on the surface of products. The printing process produces less pollution, and the printed products are easy to recycle and reuse after being discarded. It is a printing method that can be naturally degraded and has little impact on the ecological environment. In the process of double-sided printing on fabrics, two sets of printing rollers and printing plates are generally required for printing. Each printing roller is arranged on a different side of the fabric to roll and dip the ink to print the pattern.
[0003] For example, the authorization announcement number "CN211251726U" is named a double-sided printing mechanism for composite fiber textile fabrics. This printing mechanism is a commonly used printing method. By arranging printing plates and printing rollers at different positions on the fabric, the ink pattern on the printing roller is transferred to the surface of the fabric as the fabric passes through the two printing plates and the printing roller in sequence.
[0004] However, in actual use, this type of printing mechanism lacks a structure for tensioning the fabric, so an additional tensioning mechanism is required to tension the fabric. This is to keep the conveyed fabric in a taut state to prevent blank printing areas from appearing in the wrinkled areas of the loose fabric during printing. In addition, the two printing rollers are far apart, and each printing roller requires a separate ink tank for oil supply. Each ink tank also needs to be refilled with ink through a pipeline later, which increases the overall cost of the printing machine.
[0005] In view of this, it is necessary to design a fabric printing device that can concentrate printing rollers at different positions on an ink tank for oil supply, and can combine the two process flows of double-sided printing of fabrics and tensioning of fabrics, so as to achieve high-efficiency double-sided printing of fabrics. Summary of the Invention
[0006] In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide an efficient, green and environmentally friendly printing process, by using two twisting rollers on the outside of the cloth to keep the twisted cloth in a twisted state, both ends of the twisted position of the cloth can contact the two printing rollers arranged on the top of the same ink box, so that the two printing rollers can print on different sides of the cloth respectively while the cloth is being transported, and the twisting roller can slide on the arc-shaped support block with the support plate, thereby adjusting the tension degree of different positions of the cloth, so that the cloth can be tensioned while being twisted for double-sided printing, thereby achieving the effect of efficient double-sided printing of the cloth.
[0007] The purpose of the present invention can be achieved through the following technical solutions:
[0008] An efficient, green and environmentally friendly printing process comprises the following steps:
[0009] Step 1: Prepare the necessary materials, including fabric, ink, etc. The ink needs to be selected according to the different fabric materials to ensure the printing effect and quality;
[0010] Step 2: The pattern to be transferred to the fabric is pre-printed on the outside of the printing roller. The specific pattern needs to be based on the customer's requirements to ensure the accuracy and aesthetics of the fabric print;
[0011] Step 3: The fabric is transferred to a duplex printing device via external conveyor rollers, and the printing rollers on the duplex printing device transfer the pattern to both sides of the fabric;
[0012] Step 4: Use a dryer or air dryer to blow air to the printed fabric to dry the damp fabric;
[0013] Step 5: The camera shoots the printed side of the fabric to check whether the pattern is evenly printed on the outside of the fabric. The user checks the printing status of the fabric through the display screen;
[0014] Step 6: The winding roller rolls up and stores the finished fabric with patterns printed on both sides.
[0015] The invention further comprises a double-sided printing device, wherein the double-sided printing device comprises an ink box, the ink box comprises a bottom plate, side plate 1 and side plate 2 are fixed to the two ends of the bottom plate respectively, side plate 3 is fixed to both sides of the bottom plate, two printing rollers are rotatably connected between the tops of side plate 1 and side plate 2, a printing plate is provided on the outside of the printing roller, and limit rollers are provided on the top and bottom of the printing plate, two inking mechanisms for applying ink to the printing roller are provided at the inner bottom of the ink box, a stirring member 1 is provided between the two inking mechanisms, two L-shaped rods are fixed to one end of the bottom plate, and the two L Two supporting rollers are rotatably connected between the tops of the shaped rods, and cloths are transmission-connected between the multiple printing rollers, limiting rollers, and supporting rollers. An air dryer is provided on the outside of the cloth, and a torsion tensioning mechanism is provided on the outside of the cloth. The torsion tensioning mechanism includes an arc-shaped support block, and the interior of the arc-shaped support block is slidingly clamped with a support plate, and the top surface of the support plate is slidably connected to two movable blocks, one side of the movable block is rotatably connected to a torsion roller, and the interiors of both ends of the arc-shaped support block are rotatably connected to winding wheels, and a traction rope is wound and fixed between the winding wheel and the movable block at the corresponding position, and a driving mechanism is provided on the outside of the side panel.
[0016] Furthermore, the side panel 1 and the side panel 2 are both fixedly connected to the side panel 3 at the corresponding position, the side panel 1 and the side panel 2 are respectively rotatably connected to the end of the limiting roller at the corresponding position, and the side panel 1 and the side panel 2 are respectively fixedly connected to the end of the printing plate at the corresponding position.
[0017] Furthermore, a shaft rod four rotatably connected to the ink box is fixed in the middle of the printing roller, the inking mechanism includes two shaft rods one rotatably connected to the ink box, rollers are fixed on the outer side of the shaft rod one, a transmission belt is connected between the two rollers, a sponge belt is fixed on the outer side of the transmission belt, and the sponge belt is pressed against the printing roller at the corresponding position.
[0018] Furthermore, the driving mechanism includes two double-groove pulleys, two single-groove pulleys and motor 2, and a synchronous belt is connected between the two double-groove pulleys and between the double-groove pulley and the single-groove pulley. The double-groove pulley is fixedly connected to the corresponding position shaft rod 4, and the single-groove pulley is fixedly connected to the corresponding position shaft rod 1.
[0019] Furthermore, a support block fixedly connected to motor 2 is fixed on the outer side of side panel 1, the output end of motor 2 is fixedly connected to shaft rod 4 at the corresponding position, a connecting pipe is fixed on the outer side of side panel 2, two scrapers are fixed inside the ink box, and a circular floating block is slidably engaged on the inner side of side panel 2.
[0020] Furthermore, the stirring member 1 includes a shaft rod 2 rotatably connected to the ink tank, and a plurality of paddle blades 1 are fixed at equal intervals on the outer side of the shaft rod 2, and the paddle blades 1 are in contact with the sponge belt.
[0021] Furthermore, a stirring member 2 is provided inside the transmission belt, and the stirring member 2 includes a shaft rod 3 rotatably connected to the ink box, and a plurality of paddle blades 2 are fixed at equal intervals on the outside of the shaft rod 3, and the paddle blades 2 are in contact with the sponge belt.
[0022] Furthermore, both ends of the arc-shaped support block are fixed with a motor for driving the winding wheel at the corresponding position to rotate, the bottom surface of the movable block is fixed with a clamping block that is slidably engaged with the support plate at the corresponding position, a traction spring is fixed between the two movable blocks, and the middle part of the torsion roller is plugged and fixed with a connecting shaft that is rotatably connected to the movable block, wherein one end of one of the movable blocks is embedded and fixed with an electromagnet, and one end of the other movable block is embedded and fixed with an iron sheet.
[0023] Furthermore, the output end of the air dryer is connected to and fixed with an air drying box, the side of the air drying box in contact with the fabric is provided with a mesh one, a vacuum cleaner is fixed to the outside of the L-shaped rod, the suction end of the vacuum cleaner is connected to and fixed with two dust collection boxes, and the side of the dust collection box in contact with the fabric is provided with a mesh two.
[0024] Beneficial effects of the present invention:
[0025] 1. An arc-shaped support block is arranged on the outside of the cloth, and a support plate is slidably connected to the inside of the arc-shaped support block. The top surface of the support plate is slidably connected to a movable block, and the inner side of the movable block is rotatably connected to a torsion roller. The movable block is fixed by winding and fixing it with a traction rope and a winding wheel. The two movable blocks are arranged in the middle of the arc-shaped support block under the traction of the traction rope, so that the two torsion rollers on the two movable blocks clamp the cloth in a twisted state. When the cloth is transmitted between a printing roller and a printing plate, the printing roller rotates to transfer the ink pattern to one side of the cloth. After the cloth passes through the two torsion rollers, the cloth is twisted so that the printed side of the cloth is transferred to a position away from the other printing roller. When the cloth passes through the printing roller, the printing roller can print on the unprinted area on the cloth, thereby realizing printing patterns on both sides of the cloth at the same time. The electromagnet inside the block is powered off, so that the two movable blocks are no longer in a fixed state. At this time, the two movable blocks are fixed together by the traction spring, and the two motors rotate at the same time to drive the winding wheel to rotate the winding rope, so that the two movable blocks move straightly in the directions away from each other, so that the distance between the two torsion rollers becomes larger, which makes it easier for the torsion rollers to adapt to the materials of different fabrics and flexibly adjust the degree of torsion tension of the fabric. When the two movable blocks are in contact with each other, the fabric between the two torsion rollers is in a maximum torsion tension state. When the two movable blocks gradually move in the directions away from each other, the degree of torsion tension of the fabric gradually decreases, so that the torsion tension of the fabric can be flexibly adjusted, and the fabric can also be tensioned in the process of twisting the fabric, so as to combine the double-sided printing of the fabric after twisting with the tension of the fabric, which is conducive to improving the efficiency of double-sided printing of the fabric.
[0026] 2. Make the two movable blocks fit together so that the twisting rollers on the two movable blocks can fully twist the fabric (refer to the instructions Figure 6 ), at this time, the motor at the left end of the arc support block rotates to rewind the traction rope, and the motor at the right end of the arc support block rotates to release the traction rope, so that the support plate can carry the two movable blocks and the two twisting rollers to rotate toward the left end of the arc support block in an arc trajectory, wherein the center of the arc support block is arranged at the center position of the cloth, and at this time the cloth on the top of the twisting roller is twisted again, so as to tension the cloth transmitted above the twisting roller, thereby achieving the effect of adjusting the tension of the cloth above the twisting roller; conversely, the motor at the right end of the arc support block rotates to rewind the traction rope, and the motor at the left end of the arc support block rotates to release the traction rope, so that the support plate can carry the two movable blocks and the two twisting rollers to rotate toward the right end of the arc support block in an arc trajectory, and at this time the cloth at the bottom of the twisting roller is twisted again, so as to tension the cloth transmitted below the twisting roller, thereby achieving the effect of adjusting the tension of the cloth below the twisting roller;
[0027] 3. By rotating and connecting the two printing rollers to the open end of the ink tank, one ink tank can provide ink to the two printing rollers at the same time. The two rollers inside the ink tank rotate and drive the sponge belt on the transmission belt. The sponge belt can transfer the ink inside the ink tank to the outside of the printing roller. In addition, the right shaft rod three is rotatably connected inside the transmission belt, and the right multiple paddles two are fixed on the outside of the shaft rod three. The right shaft rod two is rotatably connected between the two transmission belts, and the right multiple paddles one is fixed on the outside of the shaft rod two. In the process of conveying ink with the transmission belt, the transmission belt can rotate with the paddles one and two to stir the ink, so that the different components of the ink can be fully mixed, thereby improving the quality of ink printing, and combining the transfer of ink with the stirring of ink, which is beneficial to improving the ink processing efficiency during the printing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below with reference to the accompanying drawings.
[0029] Figure 1 It is a flow chart of the printing process in the present invention;
[0030] Figure 2-3 Schematic diagram of the overall structure of the present invention from different viewing angles;
[0031] Figure 4-5 Schematic diagram of the internal structure of the ink box of the present invention from different perspectives;
[0032] Figure 6 This is a schematic diagram of the structure of the L-shaped rod and the torsion tensioning mechanism in the present invention;
[0033] Figure 7 It is a schematic structural diagram of the torsional tensioning mechanism of the present invention;
[0034] Figure 8 This is a schematic diagram of the structure of the support plate and the movable block in the present invention in a disassembled three-dimensional state;
[0035] Figure 9 This is a schematic diagram of the structure of the arc-shaped support block, motor 1, and winding wheel in the present invention;
[0036] Figure 10 It is a schematic diagram of the driving mechanism structure of the present invention.
[0037] In the figure: 100, ink tank; 110, bottom plate; 120, side plate 1; 130, side plate 2; 140, side plate 3; 150, printing roller; 160, printing plate; 170, limiting roller; 180, scraper; 190, circular floating block; 200, inking mechanism; 210, shaft 1; 220, roller; 230, transmission belt; 240, stirring element 2; 241, shaft 3; 242, paddle 2; 300, stirring element 1; 310, shaft 2; 320, paddle 1; 400, L-shaped rod; 4 10. Support roller; 420. Vacuum cleaner; 421. Dust box; 500. Air dryer; 510. Air drying box; 600. Torsion tensioning mechanism; 610. Arc support block; 611. Motor 1; 620. Support plate; 630. Movable block; 631. Block; 632. Traction spring; 633. Electromagnet; 640. Torsion roller; 641. Connecting shaft; 650. Winding wheel; 651. Traction rope; 700. Driving mechanism; 710. Double-groove pulley; 720. Single-groove pulley; 730. Motor 2. DETAILED DESCRIPTION
[0038] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0039] See also Figure 1-10 As shown, an efficient green and environmentally friendly printing process includes the following steps:
[0040] Step 1: Prepare the necessary materials, including fabric, ink, etc. The ink needs to be selected according to the different fabric materials to ensure the printing effect and quality;
[0041] Step 2: The pattern to be transferred to the fabric is pre-printed on the outside of the printing roller. The specific pattern needs to be based on the customer's requirements to ensure the accuracy and aesthetics of the fabric print;
[0042] Step 3: The fabric is transferred to a duplex printing device via external conveyor rollers, and the printing rollers on the duplex printing device transfer the pattern to both sides of the fabric;
[0043] Step 4: Use a dryer or air dryer to blow air to the printed fabric to dry the damp fabric;
[0044] Step 5: The camera shoots the printed side of the fabric to check whether the pattern is evenly printed on the outside of the fabric. The user checks the printing status of the fabric through the display screen;
[0045] Step 6: The winding roller rolls up and stores the finished fabric with patterns printed on both sides.
[0046] The double-sided printing device includes an ink box 100, which includes a bottom plate 110. Side plates 120 and 130 are fixed to both ends of the bottom plate 110. Side plates 140 are fixed to both sides of the bottom plate 110. Two printing rollers 150 are rotatably connected between the tops of the side plates 120 and 130. A printing plate 160 is provided on the outside of the printing roller 150. Limit rollers 170 are provided on the top and bottom of the printing plate 160. Two inking mechanisms 200 for applying ink to the printing roller 150 are provided at the inner bottom of the ink box 100. A stirring member 300 is provided between the two inking mechanisms 200. Two L-shaped rods 400 are fixed to one end of the bottom plate 110. The two L-shaped rods 400 Two supporting rollers 410 are rotatably connected between the tops, and cloth is transmission-connected between multiple printing rollers 150, limiting rollers 170, and supporting rollers 410. A drying machine 500 is provided on the outside of the cloth, and a torsional tensioning mechanism 600 is provided on the outside of the cloth. The torsional tensioning mechanism 600 includes an arc-shaped support block 610, and the inner sliding clamp of the arc-shaped support block 610 is connected with a support plate 620. The top surface of the support plate 620 is slidably connected with two movable blocks 630, and one side of the movable block 630 is rotatably connected with a torsional roller 640. The inner parts of both ends of the arc-shaped support block 610 are rotatably connected with winding wheels 650, and a traction rope 651 is wound and fixed between the winding wheel 650 and the corresponding movable block 630. A driving mechanism 700 is provided on the outer side of the side panel 120.
[0047] The side plate 120 and the side plate 2 130 are both fixedly connected to the side plate 3 140 at the corresponding position. The side plate 120 and the side plate 2 130 are respectively rotatably connected to the end of the corresponding position limit roller 170. The side plate 120 and the side plate 2 130 are respectively fixedly connected to the end of the corresponding position printing plate 160, so that the limit roller 170 can rotate stably inside the ink box 100. The middle part of the printing roller 150 is fixed with a shaft rod 4 rotatably connected to the ink box 100. The inking mechanism 200 includes two shaft rods 1 210 rotatably connected to the ink box 100. The outer side of the shaft rod 1 210 is fixed with a roller 220. The two rollers 220 are connected with a transmission belt 230 for transmission. A sponge belt is fixed to the outside of the belt 230, and the sponge belt is pressed against the printing roller 150 at the corresponding position, so that the sponge belt can transfer the absorbed ink to the position of the printing roller 150; the driving mechanism 700 includes two double-groove pulleys 710, two single-groove pulleys 720 and motor 2 730, and there are synchronous belts connecting the two double-groove pulleys 710 and between the double-groove pulleys 710 and the single-groove pulley 720. The double-groove pulley 710 is fixedly connected to the corresponding position shaft rod 4, and the single-groove pulley 720 is fixedly connected to the corresponding position shaft rod 1 210, so that the motor 2 730 can not only drive the two printing rollers 150 to rotate synchronously at the same time, but also drive the two transmission belts 230.
[0048] A support block fixedly connected to the second motor 730 is fixed on the outside of the first side panel 120. The output end of the second motor 730 is fixedly connected to the corresponding shaft rod 4. A connecting pipe is fixedly connected to the outside of the second side panel 130. Two scrapers 180 are fixed inside the ink tank 100. A circular floating block 190 is slidably engaged on the inside of the second side panel 130. The scrapers 180 can scrape excess ink from the printing roller 150. The circular floating block 190 moves upward when ink is added to the ink tank 100 through the connecting pipe. When the circular floating block 190 blocks the end of the connecting pipe, the connecting pipe stops adding ink. To achieve the effect of automatic addition of ink; the stirring member 300 includes a shaft 2 310 rotatably connected to the ink box 100, and a plurality of paddles 320 are fixed at equal intervals on the outer side of the shaft 2 310, and the paddles 1 320 are in contact with the sponge belt; a stirring member 240 is provided inside the transmission belt 230, and the stirring member 240 includes a shaft 3 241 rotatably connected to the ink box 100, and a plurality of paddles 242 are fixed at equal intervals on the outer side of the shaft 3 241, and the paddles 242 are in contact with the sponge belt, and the rotation of the paddles 1 320 and the paddles 2 242 can stir the ink, so that the different components in the ink are fully mixed.
[0049] Both ends of the arc-shaped support block 610 are fixed with a motor 611 for driving the corresponding position winding wheel 650 to rotate, the bottom surface of the movable block 630 is fixed with a clamping block 631 that is slidably engaged with the corresponding position support plate 620, a traction spring 632 is fixed between the two movable blocks 630, and the middle part of the torsion roller 640 is fixed with a connecting shaft 641 that is rotatably connected to the movable block 630, wherein one end of one movable block 630 is embedded with an electromagnet 633, and one end of the other movable block 630 is embedded with an iron sheet. The electromagnet 633 can absorb the iron sheet after power is turned on, thereby making the two movable blocks 630 rotate. The movable blocks 630 can be fixed together, and the traction spring 632 can pull the movable blocks 630 to move closer to each other after the two movable blocks 630 move away from each other; the output end of the air dryer 500 is connected and fixed with an air drying box 510, and the side of the air drying box 510 in contact with the fabric is provided with a mesh one, and the outside of the L-shaped rod 400 is fixed with a vacuum cleaner 420, and the suction end of the vacuum cleaner 420 is connected and fixed with two dust collection boxes 421, and the side of the dust collection box 421 in contact with the fabric is provided with a mesh two, and the mesh one is convenient for blowing air to dry the fabric, and the mesh two generates negative pressure to facilitate the suction of dust and impurities on the fabric.
[0050] Working principle: When in use, the strip of fabric to be printed passes through the dust box 421, the limit roller 170 and the support roller 410 in sequence, and then the fabric is twisted 180 degrees and passed through the two twisting rollers 640, and then sent out from the other two limit rollers 170. Among them, the mesh holes of the air drying box 510 on the two air dryers 500 are facing different sides of the fabric respectively. When printing, the external finished product winding roller rotates from the left end to wind up the fabric, and the external release roller rotates from the right end to release the fabric. For the left and right directions, please refer to the instructions. Figure 4 The motor 2 730 drives the double groove pulley 710 on the shaft 4 to rotate, and the printing rollers 150 on the outer sides of the two shafts 4 are driven by the synchronous belt to move synchronously along the instructions. Figure 5The printing roller 150 at the right end transfers the ink pattern to one side of the fabric, and the printing roller 150 at the left end transfers the ink pattern to the other side of the fabric, thereby printing on both sides of the fabric at the same time. Under the transmission action of the single-groove pulley 720 and the synchronous belt, the two rollers 220 drive the transmission belt 230 inside the ink tank 100, and the sponge belt outside the transmission belt 230 transfers the absorbed ink to the outside of the printing roller 150 for use by the printing roller 150. During the transmission process, the transmission belt 230 drives the paddle 2 242 inside the transmission belt 230 and the paddle 1 320 between the two transmission belts 230 to rotate. The paddle 1 320 and the paddle 2 242 in the ink tank The internal rotation of 100 will stir the ink so that the different components of the ink can be fully mixed, thereby improving the effect of the ink printing of the later printing roller 150. The vacuum cleaner 420 sucks air into the two vacuum boxes 421, so that the dust on the top and bottom surfaces of the cloth can be sucked clean by the vacuum cleaner 420, so that the cloth can be cleaned before printing. After printing, the cloth will pass through the air drying box 510, the air drying machine 500 and the air drying box 510 for blowing. The air flow in the air drying box 510 is blown to the printed side of the cloth through the mesh, which is convenient for drying the printed fabric. When the cloth is loose in a local area, such as when the fabric on the top of the twisting roller 640 is loose, refer to the instructions Figure 6 The motor 1 611 at the left end of the arc-shaped support block 610 rotates to reel in the traction rope 651, and the motor 1 611 at the right end of the arc-shaped support block 610 rotates to release the traction rope 651, so that the support plate 620 can carry the two movable blocks 630 and the two twisting rollers 640 to rotate in an arc track toward the left end of the arc-shaped support block 610, wherein the center of the arc-shaped support block 610 is arranged at the center of the cloth. At this time, the cloth on the top of the twisting roller 640 is twisted again, and the cloth driven above the tensioning twisting roller 640 is tightened. , reaching the tension level of the fabric above the tightening twist roller 640. Conversely, the motor 1 611 at the right end of the arc-shaped support block 610 rotates to reel in the traction rope 651, and the motor 1 611 at the left end of the arc-shaped support block 610 rotates to release the traction rope 651, so that the support plate 620 can carry the two movable blocks 630 and the two twist rollers 640 to rotate toward the right end of the arc-shaped support block 610 in an arc trajectory. At this time, the fabric at the bottom of the twist roller 640 is twisted again, thereby tensioning the fabric transmitted below the twist roller 640.
[0051] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0052] The above contents are merely examples and explanations of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them in similar ways. As long as they do not deviate from the invention or exceed the scope defined by the claims, they should all fall within the scope of protection of the present invention.
Claims
1. An efficient, green and environmentally friendly printing process, characterized in that: The steps include: Step 1: Prepare the necessary materials, including fabric and ink. The ink needs to be selected according to the different fabric materials to ensure the printing effect and quality; Step 2: The pattern to be transferred to the fabric is pre-printed on the outside of the printing roller. The specific pattern needs to be made according to the customer's requirements to ensure the accuracy and aesthetics of the fabric print; Step 3: The fabric is transferred to a double-sided printing device via external conveyor rollers. The printing rollers on the double-sided printing device transfer the pattern to both sides of the fabric. Step 4: Use an air dryer to blow air to the printed fabric to dry the damp fabric; Step 5: The camera shoots the printed side of the fabric to check whether the pattern is evenly printed on the outside of the fabric. The user checks the printing status of the fabric through the display screen; Step 6: The winding roller rolls up and stores the finished fabric with patterns printed on both sides; The double-sided printing device includes an ink box (100), the ink box (100) includes a bottom plate (110), side plate 1 (120) and side plate 2 (130) are fixed to both ends of the bottom plate (110), side plate 3 (140) is fixed to both sides of the bottom plate (110), two printing rollers (150) are rotatably connected between the tops of the side plates 1 (120) and 2 (130), a printing plate (160) is provided on the outside of the printing roller (150), and the top and bottom of the printing plate (160) are both provided with limiting rollers (170), two ink applying mechanisms (200) for applying ink to the printing roller (150) are provided at the inner bottom of the ink box (100), and a stirring member 1 (300) is provided between the two ink applying mechanisms (200), and two L-shaped rods (400) are fixed to one end of the bottom plate (110), and the two L-shaped rods (400) are connected to the printing roller (150). Two supporting rollers (410) are rotatably connected between the tops of the plurality of printing rollers (150), the limiting rollers (170) and the supporting rollers (410); a cloth is transmission-connected between the plurality of printing rollers (150), the limiting rollers (170) and the supporting rollers (410); a drying machine (500) is provided on the outside of the cloth; a torsion tensioning mechanism (600) is provided on the outside of the cloth; the torsion tensioning mechanism (600) comprises an arc-shaped supporting block (610); a supporting plate (620) is slidably engaged with the interior of the arc-shaped supporting block (610); two movable blocks (630) are slidably connected to the top surface of the supporting plate (620); a torsion roller (640) is rotatably connected to one side of the movable block (630); a winding wheel (650) is rotatably connected to the interiors of both ends of the arc-shaped supporting block (610); a traction rope (651) is wound and fixed between the winding wheel (650) and the movable block (630) at the corresponding position; and a driving mechanism (700) is provided on the outside of the first side plate (120); A motor (611) for driving the corresponding position winding wheel (650) to rotate is fixed at both ends of the arc-shaped support block (610), a clamping block (631) for slidingly clamping with the corresponding position support plate (620) is fixed on the bottom surface of the movable block (630), a traction spring (632) is fixed between the two movable blocks (630), and a connecting shaft (641) rotatably connected to the movable block (630) is inserted and fixed in the middle of the torsion roller (640), wherein an electromagnet (633) is embedded and fixed at one end of one movable block (630), and an iron sheet is embedded and fixed at one end of the other movable block (630).
2. A high-efficiency, green and environmentally friendly printing process according to claim 1, characterized in that: The side panel 1 (120) and the side panel 2 (130) are both fixedly connected to the side panel 3 (140) at the corresponding position. The side panel 1 (120) and the side panel 2 (130) are respectively rotatably connected to the end of the limiting roller (170) at the corresponding position. The side panel 1 (120) and the side panel 2 (130) are respectively fixedly connected to the end of the printing plate (160) at the corresponding position.
3. The high-efficiency, green and environmentally friendly printing process according to claim 1, characterized in that: A shaft rod four rotatably connected to the ink box (100) is inserted and fixed in the middle of the printing roller (150), and the inking mechanism (200) includes two shaft rods one (210) rotatably connected to the ink box (100), a roller (220) is fixed on the outer side of the shaft rod one (210), a transmission belt (230) is connected between the two rollers (220), and a sponge belt is fixed on the outer side of the transmission belt (230), and the sponge belt is pressed against the printing roller (150) at the corresponding position.
4. The high-efficiency, green and environmentally friendly printing process according to claim 3, characterized in that: The driving mechanism (700) comprises two double-grooved pulleys (710), two single-grooved pulleys (720) and a second motor (730). A synchronous belt is connected between the two double-grooved pulleys (710) and between the double-grooved pulley (710) and the single-grooved pulley (720). The double-grooved pulleys (710) are fixedly connected to the corresponding shaft rod four, and the single-grooved pulley (720) is fixedly connected to the corresponding shaft rod one (210).
5. The high-efficiency, green and environmentally friendly printing process according to claim 4, characterized in that: A support block fixedly connected to motor 2 (730) is fixed on the outer side of side panel 1 (120), the output end of motor 2 (730) is fixedly connected to shaft rod 4 at the corresponding position, a connecting pipe is fixedly connected to the outer side of side panel 2 (130), two scrapers (180) are fixed inside the ink box (100), and a circular floating block (190) is slidably engaged on the inner side of side panel 2 (130).
6. The high-efficiency, green and environmentally friendly printing process according to claim 3, characterized in that: The stirring member 1 (300) includes a shaft 2 (310) rotatably connected to the ink box (100), and a plurality of paddles 1 (320) are fixed at equal intervals on the outer side of the shaft 2 (310), and the paddles 1 (320) are in contact with the sponge belt.
7. The high-efficiency, green and environmentally friendly printing process according to claim 3, characterized in that: A stirring member 2 (240) is provided inside the transmission belt (230), and the stirring member 2 (240) includes a shaft rod 3 (241) rotatably connected to the ink box (100), and a plurality of paddle blades 2 (242) are fixed at equal intervals on the outer side of the shaft rod 3 (241), and the paddle blades 2 (242) are in contact with the sponge belt.
8. The high-efficiency, green and environmentally friendly printing process according to claim 1, characterized in that: The output end of the air dryer (500) is connected to and fixed with an air drying box (510), and a mesh hole 1 is provided on the side of the air drying box (510) that contacts the fabric. A vacuum cleaner (420) is fixed on the outside of the L-shaped rod (400), and a suction end of the vacuum cleaner (420) is connected to and fixed with two dust collection boxes (421), and a mesh hole 2 is provided on the side of the dust collection box (421) that contacts the fabric.
Citation Information
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