RTP paste department product transfer system

Abstract

The application discloses an RTP pasting part product transmission system, which comprises a shuttle system and a detection system, further comprises a Panel, a support frame and a computer, the shuttle system comprises a first shuttle assembly and a second shuttle assembly, the first shuttle assembly comprises a first upward sliding rail, a first stand and a first grid plate, the second shuttle assembly comprises a second upward sliding rail, a second stand and a second grid plate corresponding to the first grid plate, grid slots between the first grid plate and the second grid plate are staggered, and the grids of the first grid plate and the second grid plate can be engaged and overlapped. The action steps of the original equipment mechanism are modified by modifying the actions of the equipment PLC through GX Works, the action steps are optimized, the purpose of reducing working hours is achieved, and the action improvement of the Panel movement transmission after the RTP pasting position is realized by analyzing each step of the equipment action and advancing part of the actions in the same time.

Description

Technical Field

[0001] This invention belongs to the field of RTP bonding technology, specifically relating to an RTP bonding product transmission system. Background Technology

[0002] In pursuit of high output, the long processing time of each panel between devices becomes a bottleneck. After breaking down the device actions, it was found that each action must be completed before the next action can be performed, and each step is mandatory, resulting in excessively long processing time.

[0003] The lack of an operating system capable of analyzing each step of equipment movement prevents some components of the transportation equipment from performing certain actions ahead of time, resulting in longer operation times. Summary of the Invention

[0004] The purpose of this invention is to provide an RTP pasting section product transport system. By modifying the PLC of the equipment using GX Works, the system optimizes the action steps of the original equipment mechanism, thereby reducing working time. Specifically, the system analyzes each step of the equipment action and advances some actions within the same time frame. This improves the movement and transport of the panel after the RTP pasting position is established, addressing the bottleneck in production efficiency caused by the long working time of each panel between equipment when pursuing high output. Furthermore, the system decomposes the equipment actions, revealing that each action must be completed before the next action can begin, resulting in excessively long accumulated working time. The lack of an operating system capable of analyzing each step of the equipment action prevents the transport equipment components from advancing some actions within the same time frame, further contributing to the long operation time.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an RTP pasting part product transmission system, including a shuttle system and a detection system, further including a panel, a support frame, and a computer. The shuttle system includes a first shuttle assembly and a second shuttle assembly. The first shuttle assembly includes a first upward slide rail, a first column, and a first grid plate. The second shuttle assembly includes a second upward slide rail, a second column, and a second grid plate corresponding to the first grid plate. The grid grooves between the first grid plate and the second grid plate are staggered, and the grids of the first grid plate and the second grid plate can interlock and overlap. Pressure sensors are bolted between the first grid plate and the second grid plate and the corresponding first column and second column. Two sets of parallel electric slide rails are arranged laterally at the bottom of the first upward slide rail and the second upward slide rail. The bottom of the first upward slide rail and the second upward slide rail are respectively bolted to the sliding blocks of the corresponding electric slide rails. The detection system includes a first hydraulic push rod and a detection module. The detection module includes a light transmittance detection module, an image detection module, and a processor. The detection module also includes a storage device and an image comparison module.

[0006] Furthermore, a support frame is mounted on one side of the first shuttle assembly and the second shuttle assembly. The top of the first hydraulic push rod is connected to the top of the support frame by bolts. A computer is mounted on one side of the support frame. The computer is equipped with PLC programming software, which is GX Works. The output end of the detection module is electrically connected to the input end of the computer by wires. The output end of the computer is electrically connected to the shuttle system by wires. Both the computer and the detection module are equipped with PLC controllers.

[0007] Furthermore, the top of the detection module is connected to the output end of the first hydraulic push rod by bolts, and the output ends of the storage, light transmittance detection module and image detection module are electrically connected to the input end of the processor by wires. The image comparison module is connected to the processor by wires. The image comparison module includes an image recognition module, an image storage library, a historical data storage library and an image processing module.

[0008] Furthermore, the sliding block of the first upward slide rail is bolted to one side of the first column, and the sliding block of the second upward slide rail is bolted to one side of the second column.

[0009] The method for executing the RTP pasting section product transfer system is characterized by the following steps:

[0010] Step 1: Modify the PLC of the shuttle system using GX Works software to modify the original equipment mechanism's action steps. After the first grid plate of the first shuttle component is moved into the receiving panel, the Z-axis position of the first upward slide rail of the first shuttle component is the running position. After the second shuttle component's action is optimized, the Z-axis of the second upward slide rail descends to the running position in advance. Then, the first shuttle component and the second shuttle component move towards each other in the X-axis direction at the same time, reducing the time for the second shuttle component to move again after the first shuttle component reaches the X-axis discharge position.

[0011] Step 2: After completing the equipment and product positions in Step 1, the X-axis and Z-axis positions of the first shuttle assembly are in the middle and rising positions, respectively; the X-axis and Z-axis positions of the second shuttle assembly are in the middle and falling positions, respectively; and the panel is on the first grid plate of the first shuttle assembly.

[0012] Step 3: The first shuttle assembly descends and the second shuttle assembly rises. The panel product moves to the second grid plate of the second shuttle assembly. This action is synchronized, further reducing the operation time.

[0013] Step 4: The first shuttle assembly and the second shuttle assembly move in opposite directions along the X-axis, reaching the receiving and discharging positions respectively, and finally completing the panel handling action. This step synchronizes the actions of the first shuttle assembly and the second shuttle assembly, reducing working time.

[0014] Furthermore, the first shuttle component performs the loading shuttle movement, and the second shuttle component performs the unloading shuttle movement.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By modifying the PLC of the shuttle system using GX Works software, the original equipment mechanism's action steps are modified. After the first grid plate of the first shuttle component moves into the receiving panel, the Z-axis position of the first upward slide rail of the first shuttle component is the running position. After optimizing the action of the second shuttle component, the Z-axis of the second upward slide rail descends to the running position in advance. Then, the first and second shuttle components move simultaneously towards each other in the X-axis direction, reducing the time for the second shuttle component to move after the first shuttle component reaches the X-axis discharge position. At this time, the X and Z-axis positions of the first shuttle component are in the middle and rising positions; the X and Z-axis positions of the second shuttle component are in the middle and falling positions. The panel is on the first grid plate of the first shuttle component. The first shuttle component descends and the second shuttle component rises, and the panel product moves to the second grid plate of the second shuttle component. This action is synchronized, further reducing the operation time. The first and second shuttle components move in opposite directions in the X-axis direction, reaching the receiving and discharge positions respectively, finally completing the panel handling action, synchronizing the actions of the first and second shuttle components, and reducing the operation time.

[0017] 2. GX Works modifies the PLC of the equipment and modifies the action steps of the original equipment mechanism to optimize the action steps and reduce working time. For the development of the control system, after analyzing each step of the equipment action, some actions are advanced within the same time. After the RTP is pasted, the action of panel movement and transmission is improved. The detection module 14 performs light transmittance and graphic detection processing on the panel 3. The image comparison module detects and compares the currently transported panel 3 based on the light transmittance and shape data of qualified panel 3 in the database. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the shuttle system and panel product movement steps of the RTP pasting part product transmission system of the present invention.

[0019] Figure 2 This is a schematic diagram of the overall structure of the RTP pasting part product transmission system of the present invention.

[0020] Figure 3 This is a schematic diagram of the structure of the first shuttle component and the second shuttle component of the RTP pasting part product transmission system of the present invention.

[0021] Figure 4 This is a top view of the first grid plate structure of the RTP pasting part product transmission system of the present invention.

[0022] Figure 5 This is a schematic diagram of the image comparison module of the RTP pasting part product transmission system of the present invention.

[0023] In the diagram: 1. First shuttle assembly; 2. Second shuttle assembly; 3. Panel; 4. Electric slide rail; 5. First upward slide rail; 6. First column; 7. First grid plate; 8. Second upward slide rail; 9. Second column; 10. Second grid plate; 11. Pressure sensor; 12. Support frame; 13. First hydraulic push rod; 14. Detection module; 15. Waste discharge trough; 16. Longitudinal electric slider; 17. Mounting plate; 18. Second hydraulic push rod; 19. Hanging plate; 20. Suction cup; 21. Air pump; 22. Computer. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0025] like Figure 1-5 As shown, the RTP pasting section product transport system includes a shuttle system and a detection system, and also includes a Panel 3, a support frame 12, and a computer 22. The shuttle system includes a first shuttle assembly 1 and a second shuttle assembly 2. The first shuttle assembly 1 includes a first upward slide rail 5, a first column 6, and a first grid plate 7. The second shuttle assembly 2 includes a second upward slide rail 8, a second column 9, and a second grid plate 10 corresponding to the first grid plate 7. The grid grooves between the first grid plate 7 and the second grid plate 10 are staggered, and the grids of the first grid plate 7 and the second grid plate 10 can interlock and overlap. Pressure sensors 11 are bolted between the first grid plate 7 and the second grid plate 10 and the corresponding first column 6 and second column 9. Two sets of parallel electric slide rails 4 are arranged laterally at the bottom of the first upward slide rail 5 and the second upward slide rail 8. The bottom of the first upward slide rail 5 and the second upward slide rail 8 are respectively bolted to the sliding block of the corresponding electric slide rail 4. The detection system includes a first hydraulic push rod 13 and a detection module 14. The detection module 14 includes a light transmittance detection module, an image detection module and a processor. The detection module 14 also includes a storage and an image comparison module.

[0026] The first shuttle assembly 1 and the second shuttle assembly 2 are equipped with a support frame 12 on one side. The top of the first hydraulic push rod 13 is connected to the top of the support frame 12 by bolts. A computer 22 is equipped on one side of the support frame 12. The computer 22 is equipped with PLC programming software, which is GX Works2. The output end of the detection module 14 is electrically connected to the input end of the computer 22 by wires. The output end of the computer 22 is electrically connected to the shuttle system by wires. Both the computer 22 and the detection module 14 are equipped with PLC controllers.

[0027] The top of the detection module 14 is connected to the output end of the first hydraulic push rod 13 by bolts. The output ends of the storage, light transmittance detection module and image detection module are electrically connected to the input end of the processor by wires. The image comparison module is connected to the processor by wires. The image comparison module includes an image recognition module, an image storage module, a historical data storage module and an image processing module.

[0028] The sliding block of the first upward slide rail 5 is bolted to one side of the first column 6, and the sliding block of the second upward slide rail 8 is bolted to one side of the second column 9.

[0029] The method for executing the RTP pasting section product transfer system is characterized by the following steps:

[0030] Step 1: Modify the PLC of the shuttle system using GX Works2 software to modify the original equipment mechanism's action steps. After the first grid plate 7 of the first shuttle assembly 1 is moved into the receiving panel 3, the Z-axis position of the first upward slide rail 5 of the first shuttle assembly 1 is the running position. After the second shuttle assembly 2's action is optimized, the Z-axis of the second upward slide rail 8 descends to the running position in advance. Then, the first shuttle assembly 1 and the second shuttle assembly 2 move towards each other in the X-axis direction simultaneously, reducing the time for the second shuttle assembly 2 to move again after the first shuttle assembly 1 reaches the X-axis discharge position.

[0031] Step 2: After completing the equipment and product positions in Step 1, the X-axis and Z-axis positions of the first shuttle assembly 1 are in the middle and rising positions, respectively; the X-axis and Z-axis positions of the second shuttle assembly 2 are in the middle and falling positions, respectively; and Panel 3 is on the first grid plate 7 of the first shuttle assembly 1.

[0032] Step 3: The first shuttle assembly 1 descends and the second shuttle assembly 2 rises. The Panel 3 product moves onto the second grid plate 10 of the second shuttle assembly 2. This action is synchronized, further reducing the operation time.

[0033] Step 4: The first shuttle assembly 1 and the second shuttle assembly 2 move in opposite directions along the X-axis, respectively, to the receiving and discharging positions, and finally complete the handling action of Panel 3. This step synchronizes the actions of the first shuttle assembly 1 and the second shuttle assembly 2, reducing working time.

[0034] The first shuttle component 1 performs the loading shuttle movement, and the second shuttle component 2 performs the discharging shuttle movement. Example

[0035] like Figure 1-5 As shown, the RTP pasting section product transport system includes a shuttle system, a detection system, and a waste disposal system, as well as a Panel 3, a support frame 12, and a computer 22. The shuttle system includes a first shuttle assembly 1 and a second shuttle assembly 2. The first shuttle assembly 1 includes a first upward slide rail 5, a first column 6, and a first grid plate 7. The second shuttle assembly 2 includes a second upward slide rail 8, a second column 9, and a second grid plate 10 corresponding to the first grid plate 7. The grid grooves between the first grid plate 7 and the second grid plate 10 are staggered, and the grids of the first grid plate 7 and the second grid plate 10 can interlock and overlap. The first grid plate 7 and the second grid plate 10 are aligned with the corresponding grid. A pressure sensor 11 is bolted between the first column 6 and the second column 9. Two sets of parallel electric slide rails 4 are arranged laterally at the bottom of the first upward slide rail 5 and the second upward slide rail 8. The bottom of the first upward slide rail 5 and the second upward slide rail 8 are respectively bolted to the sliding block of the corresponding electric slide rail 4. The detection system includes a first hydraulic push rod 13 and a detection module 14. The detection module 14 includes a light transmittance detection module, an image detection module and a processor. The detection module 14 also includes a storage and an image comparison module. The pressure sensor 11 helps personnel to detect the weight of the Panel 3 entering the first grid plate 7 and the second grid plate 10.

[0036] In this system, a support frame 12 is mounted on one side of the first shuttle assembly 1 and the second shuttle assembly 2. When the top of the first hydraulic push rod 13 is connected to the top of the support frame 12 by bolts, a computer 22 is mounted on one side of the support frame 12. The computer 22 is equipped with PLC programming software, which is GX Works2. The output end of the detection module 14 is electrically connected to the input end of the computer 22 through wires. The output end of the computer 22 is electrically connected to the shuttle system and the waste discharge system through wires. Both the computer 22 and the detection module 14 are equipped with PLC controllers.

[0037] The top of the detection module 14 is connected to the output end of the first hydraulic push rod 13 by bolts. The output ends of the storage, light transmittance detection module and image detection module are electrically connected to the input end of the processor by wires. The image comparison module is connected to the processor by wires. The image comparison module includes an image recognition module, an image storage module, a historical data storage module and an image processing module.

[0038] The waste discharge system includes a longitudinal electric slider 16, a second hydraulic push rod 18, and an air pump 21. A waste discharge trough 15 is provided on one side of the support frame 12. The longitudinal electric slider 16 is bolted to the top of the waste discharge trough 15. A mounting plate 17 is bolted to the bottom of the sliding block of the longitudinal electric slider 16. The top of the second hydraulic push rod 18 is bolted to the mounting plate 17. A hanging plate 19 is bolted to the bottom of the output end of the second hydraulic push rod 18. A suction cup 20 is fitted to the bottom of the hanging plate 19. An air pump 21 is bolted to one side of the bottom of the mounting plate 17. The air inlet of the air pump 21 is connected to the exhaust end of the suction cup 20.

[0039] The sliding block of the first upward slide rail 5 is bolted to one side of the first column 6, and the sliding block of the second upward slide rail 8 is bolted to one side of the second column 9.

[0040] The method for executing the RTP pasting section product transfer system is characterized by the following steps:

[0041] Step 1: Modify the PLC of the shuttle system using GX Works2 software to modify the original equipment mechanism's action steps. After the first grid plate 7 of the first shuttle assembly 1 is moved into the receiving panel 3, the Z-axis position of the first upward slide rail 5 of the first shuttle assembly 1 is the running position. After the second shuttle assembly 2's action is optimized, the Z-axis of the second upward slide rail 8 descends to the running position in advance. Then, the first shuttle assembly 1 and the second shuttle assembly 2 move towards each other in the X-axis direction simultaneously, reducing the time for the second shuttle assembly 2 to move again after the first shuttle assembly 1 reaches the X-axis discharge position.

[0042] Step 2: After completing the equipment and product positions in Step 1, the X-axis and Z-axis positions of the first shuttle assembly 1 are in the middle and rising positions, respectively; the X-axis and Z-axis positions of the second shuttle assembly 2 are in the middle and falling positions, respectively; and Panel 3 is on the first grid plate 7 of the first shuttle assembly 1.

[0043] Step 3: The first shuttle assembly 1 descends and the second shuttle assembly 2 rises. The Panel 3 product moves onto the second grid plate 10 of the second shuttle assembly 2. This action is synchronized, further reducing the operation time.

[0044] Step 4: The first shuttle assembly 1 and the second shuttle assembly 2 move in opposite directions along the X-axis, respectively, to the receiving and discharging positions, and finally complete the handling action of Panel 3. This step synchronizes the actions of the first shuttle assembly 1 and the second shuttle assembly 2, reducing working time.

[0045] The first shuttle component 1 performs the loading shuttle movement, and the second shuttle component 2 performs the discharging shuttle movement.

[0046] The working principle and usage process of this invention are as follows: The PLC of the shuttle system is modified using GX Works2 software to alter the operation steps of the original equipment mechanism. After the first grid plate 7 of the first shuttle assembly 1 is moved into the receiving panel 3, the Z-axis position of the first upward slide rail 5 of the first shuttle assembly 1 is the running position. After the second shuttle assembly 2's operation is optimized, the Z-axis of the second upward slide rail 8 descends to the running position in advance. Then, the first shuttle assembly 1 and the second shuttle assembly 2 simultaneously move towards each other along the X-axis, reducing the time required for the second shuttle assembly 2 to move after the first shuttle assembly 1 reaches the X-axis discharge position. At this time, the X-axis and Z-axis positions of the first shuttle assembly 1 are in the middle and rising positions; the X-axis and Z-axis positions of the second shuttle assembly 2 are in the middle and falling positions, and the panel 3 is on the first grid plate 7 of the first shuttle assembly 1. The first shuttle assembly 1 descends and the second shuttle assembly 2 rises, and the product on the panel 3 moves to the second grid plate 10 of the second shuttle assembly 2. This action is synchronized, further reducing the operation time. The first shuttle assembly 1 and the second shuttle assembly 2... Simultaneously, the X-axis moves in opposite directions, reaching the receiving and discharging positions respectively, finally completing the Panel 3 handling action. This synchronizes the actions of the first shuttle assembly 1 and the second shuttle assembly 2, reducing working time. While the first shuttle assembly 1 and the second shuttle assembly 2 of the shuttle system are handling the Panel 3, the detection module 14 performs light transmittance and graphic detection on the Panel 3. The image comparison module compares the currently handled Panel 3 based on the light transmittance and shape data of qualified Panel 3s in the database. If a defective Panel 3 is found, the longitudinal electric slider 16 of the waste removal system moves the mounting plate 17, causing the suction cup 20 to be moved to the top of the Panel 3. Then, the second hydraulic push rod 18 pushes the suction cup 20 down, and the air pump 21 sucks the suction cup 20, effectively adsorbing the Panel 3. Then, the second hydraulic push rod 18 rises, and the longitudinal electric slider 16 moves the mounting plate 17 out of the support frame 12, realizing the waste removal process of the Panel 3. Works modifies the actions of the equipment PLC and modifies the action steps of the original equipment mechanism to optimize the action steps and reduce working time. For the development of the control system, after analyzing each step of the equipment action, some actions are advanced within the same time, so that the action of panel movement and transmission is improved after RTP pasting position.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An RTP taping department product transfer system comprising a shuttle system and an inspection system, characterized in that, It also includes a panel (3), a support frame (12), and a computer (22). The shuttle system includes a first shuttle assembly (1) and a second shuttle assembly (2). The first shuttle assembly (1) includes a first upward slide rail (5), a first column (6), and a first grid plate (7). The second shuttle assembly (2) includes a second upward slide rail (8), a second column (9), and a second grid plate (10) corresponding to the first grid plate (7). The grid grooves between the first grid plate (7) and the second grid plate (10) are staggered, and the grids of the first grid plate (7) and the second grid plate (10) can interlock and overlap. Pressure sensors (11) are bolted between the second grid plate (10) and the corresponding first column (6) and second column (9). Two sets of parallel electric slide rails (4) are arranged horizontally at the bottom of the first upward slide rail (5) and the second upward slide rail (8). The bottom of the first upward slide rail (5) and the second upward slide rail (8) are bolted to the sliding block of the corresponding electric slide rail (4). The detection system includes a first hydraulic push rod (13) and a detection module (14). The detection module (14) includes a light transmittance detection module, a graphic detection module and a processor. The detection module (14) also includes a storage and an image comparison module.

2. The RTP taping department product transfer system of claim 1, wherein: The first shuttle assembly (1) and the second shuttle assembly (2) are equipped with a support frame (12) on one side. The top of the first hydraulic push rod (13) is connected to the top of the support frame (12) by bolts. The support frame (12) is equipped with a computer (22) on one side. The computer (22) is equipped with PLC programming software, which is GX Works2. The output end of the detection module (14) is electrically connected to the input end of the computer (22) by wires. The output end of the computer (22) is electrically connected to the shuttle system by wires. Both the computer (22) and the detection module (14) are equipped with PLC controllers.

3. The RTP taping department product transfer system of claim 1, wherein: The top of the detection module (14) is connected to the output end of the first hydraulic push rod (13) by bolts. The output ends of the storage, light transmittance detection module and image detection module are electrically connected to the input end of the processor by wires. The image comparison module is connected to the processor by wires. The image comparison module includes an image recognition module, an image storage module, a historical data storage module and an image processing module.

4. The RTP taping department product transfer system of claim 1, wherein: The sliding block of the first upward slide rail (5) is bolted to one side of the first column (6), and the sliding block of the second upward slide rail (8) is bolted to one side of the second column (9).

5. A method of executing the RTP taping product transfer system according to any one of claims 1 to 4, characterized by: Specifically, the following steps are included: Step 1: Modify the PLC of the shuttle system using GX Works2 software, modify the original equipment mechanism's action steps. After the first grid plate (7) of the first shuttle component (1) is moved into the receiving panel (3), the Z-axis position of the first upward slide rail (5) of the first shuttle component (1) is the running position. After the second shuttle component (2) is optimized, the Z-axis of the second upward slide rail (8) is lowered to the running position in advance. Then, the first shuttle component (1) and the second shuttle component (2) move towards each other in the X-axis direction at the same time, reducing the time for the second shuttle component (2) to move again after the first shuttle component (1) reaches the X-axis discharge position. Step 2: Complete the equipment and product positions in Step 1. At this time, the X-axis and Z-axis positions of the first shuttle assembly (1) are in the middle and rising positions; the X-axis and Z-axis positions of the second shuttle assembly (2) are in the middle and falling positions; and the Panel (3) is on the first grid plate (7) of the first shuttle assembly (1). Step 3: The first shuttle assembly (1) descends and the second shuttle assembly (2) rises. The Panel (3) product moves to the second grid plate (10) of the second shuttle assembly (2). This action is synchronized, further reducing the operation time. Step 4: The first shuttle assembly (1) and the second shuttle assembly (2) move in opposite directions along the X-axis to reach the receiving and discharging positions respectively, and finally complete the panel (3) transport action. This step synchronizes the actions of the first shuttle assembly (1) and the second shuttle assembly (2) to reduce working time.

6. The execution method of claim 5, wherein: The first shuttle component (1) performs the loading shuttle movement, and the second shuttle component (2) performs the discharging shuttle movement.

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