Intelligent motor and automatic speed change control method thereof

Through the collaborative work of modules in the intelligent motor control system, the problems of motor life and energy consumption during high-speed operation are solved, and intelligent control and efficient energy conversion of the motor are achieved.

CN117639611BActive Publication Date: 2025-10-03SHENZHEN YUSHENG MOTOR CO LTD
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Patent Information

Application Number
CN202311455136.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-03
Publication Date
2025-10-03
Estimated Expiration
2043-11-03

AI Technical Summary

Technical Problem

Existing motors have a short lifespan and low intelligence when they rotate at too high a speed, making it impossible to achieve efficient energy conversion.

Method used

Through the coordinated work of the information acquisition module, function protection module, data optimization module, acceleration parameter module and drive acceleration module, intelligent control and automatic speed change of the motor are realized, ensuring that the motor reduces energy consumption during high-speed acceleration, rapid braking and rapid reversal.

Benefits of technology

Under the premise of ensuring the life of the motor, efficient energy consumption conversion and intelligent control of the motor are achieved, thus maximizing the energy utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the field of electric motor control technology and provides an intelligent motor automatic speed change control system, comprising: an information acquisition module, a function protection module, a data optimization module, an acceleration parameter module, a drive acceleration module, a wireless communication module, an alarm, a memory, a control center, and a smartphone; the information acquisition module, function protection module, data optimization module, acceleration parameter module, drive acceleration module, wireless communication module, alarm, and memory are each connected to the control center; the smartphone automatically connects to the wireless communication module via the Internet of Things or the Internet within the scope of the Internet of Things or the Internet. The present invention can achieve high-speed acceleration, rapid braking, and rapid reversal of a motor while ensuring normal operation and not affecting its lifespan. It also provides intelligent and sensorless control, reducing energy consumption during the conversion process, thereby maximizing energy efficiency.
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Description

Technical Field

[0001] The present invention belongs to the technical field of motor control, and more particularly, relates to an intelligent motor and an automatic speed change control method thereof. Background Art

[0002] Current motors either have a short lifespan due to excessive speed, or a long lifespan despite slow speed. Furthermore, their intelligence levels are low. However, with the continuous advancement of technology and production, the performance and power of motor drivers are also improving. Low-voltage, high-speed drivers, high efficiency, long lifespan, and the use of new materials are making drivers more powerful. Furthermore, the rapid development of computer and communication technologies is driving driver improvements. For example, an increasing number of products are integrating wireless technology with drivers for more convenient remote control. Future development trends for motors are: 1) capable of quickly providing high-torque output to meet high-speed acceleration, braking, and reversing requirements; 2) possessing strong driving capabilities to ensure normal operation in a variety of environments; and utilizing sensors for intelligent control and sensorless control, enabling high-precision control while saving energy; and 3) possessing high transmission efficiency to convert electrical energy into mechanical energy, reducing energy consumption during the conversion process and maximizing energy efficiency. Summary of the Invention

[0003] In order to address the deficiencies in the prior art, the purpose of the present invention is to provide an intelligent motor and a control method for automatic speed change thereof. By setting an information acquisition module, a function protection module, a data optimization module, an acceleration parameter module, and a drive acceleration module, the motor can be accelerated, braked, and reversed at high speed while ensuring normal operation of the motor without affecting its life. Intelligent control and sensorless control can also be performed to reduce energy consumption during the conversion process, thereby maximizing energy utilization efficiency.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is:

[0005] A method for controlling automatic speed change of an intelligent motor comprises the following steps:

[0006] S10. Obtain information such as the speed, voltage, temperature, static electricity, noise, and functional abnormality of the circuit through the intelligent sensors, intelligent protectors, and intelligent testers provided on the information acquisition module, and transmit it to the control center;

[0007] S20, the control center compares the actual motor operating parameter information with the motor target speed and safe operating parameters stored in the memory: if the information is consistent, the motor continues to operate at the current speed; if the information is inconsistent, the alarm is transmitted to the alarm and the functional protection module is notified to adjust the parameters;

[0008] S30, the functional protection module adjusts the actual parameters of the motor according to the circuit, structure, differential, overload, high temperature, high voltage, static electricity, abnormal functional protection information, etc., and transmits the information to the data optimization module;

[0009] S40, performing data optimization processing on the functional protection information and the actual motor operation parameter information through the data optimization module, eliminating useless parameters and obtaining acceleration parameter information, and transmitting the information to the acceleration parameter module;

[0010] S50, the acceleration parameter module selects the motor acceleration process parameters and acceleration program instructions according to the motor acceleration parameter information, and transmits them to the drive acceleration module;

[0011] S60, the driving acceleration module controls the motor's acceleration according to the acceleration process parameters and acceleration program instructions through the set small accelerator, and transmits them to the information acquisition module, and executes the above steps S10 to S60 until the motor reaches the target speed.

[0012] The present invention provides a method for controlling automatic speed change of an intelligent motor, and also includes a control system for automatic speed change of an intelligent motor, comprising: an information acquisition module, a function protection module, a data optimization module, an acceleration parameter module, a drive acceleration module, a wireless communication module, an alarm, a memory, a control center, and a smart phone; the information acquisition module, the function protection module, the data optimization module, the acceleration parameter module, the drive acceleration module, the wireless communication module, the alarm, and the memory are respectively connected to the control center; the smart phone is automatically connected to the wireless communication module via the Internet of Things or the Internet within the scope of the Internet of Things or the Internet;

[0013] When the actual motor operating parameter information is inconsistent with the stored motor target speed and safe operating parameters, the alarm automatically sounds an alarm and transmits the information to the functional protection module to adjust the parameters;

[0014] The memory is responsible for storing information of the information acquisition module, function protection module, data optimization module, acceleration parameter module, and drive acceleration module, as well as storing the safe operation parameters and target speed of the motor;

[0015] The wireless communication module is provided with an Internet of Things module, which can automatically form a network within the scope of the Internet of Things or the Internet, and connect to the wireless network of the smartphone, responsible for sending and receiving wireless network signals;

[0016] The control center is responsible for information transmission among the information acquisition module, function protection module, data optimization module, acceleration parameter module, drive acceleration module, wireless communication module, alarm, and memory. It is the hub of the system and compares the actual parameter information of the motor operation with the motor target speed and safe operation parameters stored in the memory: if the information is consistent, the speed is maintained and the operation continues; if the information is inconsistent, the information is transmitted to the alarm and the function protection module is notified to adjust the parameters.

[0017] Furthermore, the data optimization module performs optimization processing based on data that is beneficial to functional protection and motor acceleration, eliminates useless parameter data, retains useful parameter data, and transmits the data to the acceleration parameter module.

[0018] Furthermore, the information acquisition module is equipped with intelligent sensors, intelligent protectors, and intelligent testers, which are responsible for obtaining actual parameter information such as the circuit's speed, voltage, temperature, static electricity, noise, and functional abnormalities, and transmitting it to the control center.

[0019] Furthermore, the functional protection module is responsible for making adjustments based on the actual parameter information of the motor, such as the circuit, structure, differential, overload, high temperature, high voltage, static electricity, and functional protection information abnormality, to achieve differential protection and overload protection of the motor to ensure the normal operation and life of the motor, and pass it to the data optimization module.

[0020] Furthermore, the acceleration parameter module selects the process parameters and program acceleration instructions for motor acceleration according to the optimized motor data information, and transmits them to the drive acceleration module.

[0021] Furthermore, the driving acceleration module is provided with a small accelerator, which controls the acceleration of the motor according to the acceleration process parameters and acceleration program instructions, and transmits them to the information acquisition module.

[0022] The present invention also provides an intelligent motor, which is realized by the above-mentioned intelligent motor automatic speed change control method.

[0023] Furthermore, the intelligent motor provided by the present invention also includes a computer device and a computer-readable storage medium; the computer device includes a memory and various functional modules, the memory stores a computer program, and when the various functional modules execute the computer program, the steps of the control method for automatic speed change of an intelligent motor described in any one of the above are implemented; the computer-readable storage medium stores a computer program, and when the computer program is executed by the various functional modules, the steps of the control method for automatic speed change of an intelligent motor described in any one of the above are implemented.

[0024] The beneficial effects of the present invention compared with the prior art are as follows:

[0025] By setting up the information acquisition module, function protection module, data optimization module, acceleration parameter module, and drive acceleration module, the motor can be accelerated, braked, and reversed at high speed while ensuring normal operation of the motor without affecting its lifespan. It can also perform intelligent control and sensorless control to reduce energy consumption during the conversion process, thereby maximizing energy utilization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or exemplary technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0027] Figure 1 Schematic diagram of the method flow of the present invention;

[0028] Figure 2 Schematic diagram of the system module of the present invention. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] The following describes the specific implementation of the present invention in detail with reference to specific embodiments:

[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0032] It should be noted that when a module is referred to as being “disposed on” another module, it can be directly on the other module or indirectly on the other module. When a module is referred to as being “connected to” another module, it can be directly connected to the other module or indirectly connected to the other module.

[0033] In the description of this application, "a plurality of" means two or more, unless otherwise clearly defined. "Several" means one or more, unless otherwise clearly defined.

[0034] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. The terms "include", "comprise", "have" and their variations all mean "including but not limited to", unless otherwise specifically emphasized.

[0035] See also Figure 1 The present invention provides a method for controlling automatic speed change of an intelligent motor, comprising the following steps:

[0036] S10. The intelligent sensor, intelligent protector, and intelligent tester provided on the information acquisition module obtain information such as the speed, voltage, temperature, static electricity, noise, and functional abnormality of the circuit, and transmit the information to the control center;

[0037] S20, the control center compares the actual motor operating parameter information with the motor target speed and safe operating parameters stored in the memory: if the information is consistent, the speed is maintained and the operation continues; if the information is inconsistent, the alarm is transmitted to the alarm and the functional protection module is notified to adjust the parameters;

[0038] S30. The functional protection module adjusts the actual parameter information of the motor such as the circuit, structure, differential, overload, high temperature, high voltage, static electricity, and abnormal functional protection information to realize differential protection and overload protection of the motor to ensure the normal operation and life of the motor, and transmits the information to the data optimization module. If the motor is accelerated but the high temperature control is ignored, the motor will overheat and cause a fire accident.

[0039] To further explain, the so-called high temperature of the motor refers to the temperature that is too high when the motor is running. If it exceeds the normal temperature, it will cause a fire. It is generally caused by abnormal power supply, abnormal load, abnormal motor, and poor ventilation and heat dissipation.

[0040] It is further explained that the power supply abnormality includes the power supply voltage being too high or too low, voltage asymmetry, three-phase power supply imbalance, etc., which may cause the motor to overheat. When the power supply voltage is too high, the motor's back electromotive force, magnetic flux and magnetic flux density will increase accordingly. Since the iron loss is proportional to the square of the magnetic flux density, the iron loss increases, causing the iron core to overheat, and the increase in magnetic flux causes the excitation current component to increase sharply, causing the stator winding copper loss to increase and the winding to overheat. Therefore, when the power supply voltage exceeds the rated voltage of the motor, the motor will overheat; when the power supply voltage is too low, if the electromagnetic torque of the motor remains unchanged, the magnetic flux will decrease, the rotor current will increase accordingly, and the load power component in the stator current will increase accordingly, causing the copper loss of the winding to increase, resulting in overheating of the stator and rotor windings; when the power supply voltage is asymmetric, one phase of the power line is disconnected, one phase of the fuse is blown, or the angle head of the knife starting device is burned, causing one phase to be blocked, the three-phase motor will run in single phase, causing the running two-phase winding to pass large current and overheat, and even burn out; when the three-phase power supply is unbalanced, the three-phase current of the motor will be unbalanced, causing the winding to overheat.

[0041] To further clarify, abnormal loads include motor overload, abnormal operation of the driven mechanical load, or motor overheating caused by a fault in the driven machinery. When the motor is overloaded or the equipment is incompatible, the motor load power exceeds the rated power of the motor, resulting in long-term overload and overheating. When the mechanical load driven by the motor is operating abnormally, the load fluctuates, causing the motor to overload and heat. When the driven machinery malfunctions, the motor becomes stiff or stuck, all of which can cause the motor to overload and overheat its windings.

[0042] Further explanation: the motor abnormalities include motor winding open circuit and short circuit, wrong or reverse motor connection, motor mechanical failure, etc., which lead to overheating. When one phase of the motor winding is open circuit, or one branch in the parallel branch is open circuit, it will cause three-phase current imbalance, causing the motor to overheat; when a short circuit occurs in the motor winding, the short circuit current is much larger than the normal operating current, which increases the copper loss of the winding, causing the winding to overheat, or even burn out; when the delta-connected motor is mistakenly connected to a star, the motor still runs at full load, and the current flowing through the stator winding exceeds the rated current, which may even cause the motor to stop automatically. If the stop time is slightly longer and the power is not cut off, The winding will not only overheat seriously, but also burn out; when a star-connected motor is mistakenly connected into a triangle, or a motor with several coil groups in series in one branch is mistakenly connected into two branches in parallel, the winding and the iron core will overheat, and in severe cases, the winding will burn out; when a coil, coil group or one-phase winding is connected reversely, it will cause a serious imbalance in the three-phase current, causing the winding to overheat; when the motor shaft is bent, poorly assembled, or the bearing has problems and other mechanical faults, the motor current will increase, copper loss and mechanical friction loss will increase, causing the motor to overheat.

[0043] Further explanation: the poor ventilation and heat dissipation leading to motor overheating include: the ambient temperature is too high, causing the air inlet temperature to be high; the air inlet is blocked by debris, making the air inlet poor and resulting in a small air intake volume; there is too much dust inside the motor, affecting heat dissipation; the fan is damaged or installed upside down, resulting in no wind or small air volume; there is no wind hood or no wind shield installed in the motor end cover, resulting in the motor having no certain air path.

[0044] S40. The data optimization module performs data optimization processing based on the functional protection information and the actual motor operation parameter information, eliminates parameters that are useless for acceleration, obtains parameter information that is useful for acceleration, and transmits the information to the acceleration parameter module. This ensures that the motor can be accelerated, braked, and reversed at high speed without affecting its lifespan, thereby reducing energy consumption during the conversion process and maximizing energy efficiency.

[0045] S50, the acceleration parameter module selects the motor acceleration process parameters and acceleration program instructions according to the motor acceleration parameter information, and transmits them to the drive acceleration module;

[0046] S60, the driving acceleration module controls the motor's acceleration according to the acceleration process parameters and the acceleration program instructions, and transmits them to the information acquisition module, and executes the above steps S10 to S60 until the motor reaches the target speed.

[0047] See also Figure 2 The present invention provides a control method for automatic speed change of an intelligent motor, which also includes a control system for automatic speed change of an intelligent motor, including: an information acquisition module, a function protection module, a data optimization module, an acceleration parameter module, a drive acceleration module, a wireless communication module, an alarm, a memory, a control center, and a smart phone; the information acquisition module, the function protection module, the data optimization module, the acceleration parameter module, the drive acceleration module, the wireless communication module, the alarm, and the memory are respectively connected to the control center; the smart phone is automatically networked with the wireless communication module through the Internet of Things or the Internet within the scope of the Internet of Things or the Internet.

[0048] When the actual operating parameter information of the motor is inconsistent with the stored motor target speed and safe operating parameters, the alarm automatically sounds an alarm and transmits the information to the functional protection module to adjust the parameters.

[0049] The memory is responsible for storing information of the information acquisition module, function protection module, data optimization module, acceleration parameter module, and drive acceleration module, as well as storing the safe operation parameters and target speed of the motor.

[0050] The wireless communication module is provided with an Internet of Things module, which can automatically form a network within the scope of the Internet of Things or the Internet, and connect to the wireless network of the smartphone, and is responsible for sending and receiving wireless network signals.

[0051] The control center is responsible for information transmission among the information acquisition module, function protection module, data optimization module, acceleration parameter module, drive acceleration module, wireless communication module, alarm, and memory. It is the hub of the system and compares the actual parameter information of the motor operation with the motor target speed and safe operation parameters stored in the memory: if the information is consistent, the speed is maintained and the operation continues; if the information is inconsistent, the information is transmitted to the alarm and the function protection module is notified to adjust the parameters.

[0052] The data optimization module performs optimization processing based on data that is beneficial to functional protection and motor acceleration, eliminates useless parameter data, retains useful parameter data, and transmits the data to the acceleration parameter module.

[0053] The information acquisition module is equipped with intelligent sensors, intelligent protectors, and intelligent testers, which are responsible for obtaining actual parameter information such as the speed, voltage, temperature, static electricity, noise, and functional abnormalities of the circuit, and transmitting it to the control center.

[0054] It is further explained that the intelligent sensor has sensing functions for voltage, current, power, temperature, static electricity, noise, etc., and is responsible for obtaining various performance parameters of the circuit, such as current, voltage, power, efficiency, power factor, speed, temperature, noise, etc.

[0055] It is further explained that the intelligent protector is responsible for obtaining abnormal information such as motor overload, phase loss, stall, short circuit, overvoltage, undervoltage, leakage, three-phase imbalance, overheating, bearing wear, stator and rotor eccentricity, axial movement and radial runout, which can ensure the service life and normal operation of the motor.

[0056] It is further explained that the intelligent tester has the functions of testing the winding, vibration, balance, laser calibration, etc. of the motor. It is responsible for obtaining the winding parameters such as the resistance / inter-turn voltage / insulation resistance of the motor, whether the motor vibrates during operation, dynamic balance correction, whether the motor axis and coupling are accurately relative, etc. It can determine whether there is any abnormality in the motor, improve the smoothness and stability of the motor operation, and ensure the matching accuracy of the motor and the transmission system.

[0057] The functional protection module is responsible for adjusting the actual parameter information of the motor such as circuit, structure, differential, overload, high temperature, high voltage, static electricity, and abnormal functional protection information to realize differential protection and overload protection of the motor to ensure the normal operation and life of the motor, and pass it to the data optimization module.

[0058] It is further explained that the differential protection includes differential quick-break protection and compound ratio differential protection with or without second harmonic braking. It can be used in situations with three-side differential current input (three-turn transformer) at most. It has a complete and powerful acquisition function for the analog and switch quantities of voltage and current of primary equipment. It is equipped with standard RS485 and industrial CAN communication ports, and through reasonable configuration, it can realize protection and measurement and control functions such as three-turn main transformer differential protection, two-turn main transformer differential protection, two-turn distribution transformer differential protection, generator differential protection, motor differential protection and non-electrical quantity protection.

[0059] To further clarify, the overload protection mentioned above refers to the fact that motor coils are typically wound with very fine copper wire, which has poor current resistance. When the motor is heavily loaded or stuck, the current flowing through the coils increases rapidly, causing the motor temperature to rise sharply, and the copper wire windings are very likely to burn out. If a polymer PTC thermistor can be connected in series with the motor coil, it will provide timely protection when the motor is overloaded and prevent the motor from burning out. Therefore, thermistors are installed near the coils to better sense the temperature, making protection more rapid and effective. This includes using the KT250 thermistor with a higher voltage rating as primary protection, and using the KT60-B, KT30-B, KT16-B, and sheet-type motors with lower voltage ratings as secondary protection.

[0060] Further explanation: the functional protection information abnormalities include: when overload causes the winding current to increase, the winding and core temperature to rise, and in severe cases, a fire may be caused; when phase-out operation causes the winding current to increase, the motor may be burned and a fire may be caused; when contact is poor, the contact resistance may be too large and heat may be generated or an arc may be generated, and in severe cases, the combustibles in the motor may be ignited and a fire may be caused; when insulation damage occurs, phase-to-phase and turn-to-turn short circuits may be formed, thereby causing a fire; when mechanical friction causes bearing damage, it may cause stator and rotor friction or the motor shaft to be stuck, generating high temperature or winding short circuit and causing a fire; when the core consumption is too large, the eddy current loss may be too large, causing the core to heat up and the winding to overload, and in severe cases, a fire may be caused; when a winding pair is short-circuited, the grounding may be poor, which may cause the motor casing to be charged, which may cause personal electric shock accidents on the one hand, and cause the casing to heat up on the other hand, and in severe cases, ignite the surrounding combustibles and cause a fire.

[0061] The acceleration parameter module selects the process parameters and program acceleration instructions for motor acceleration according to the optimized motor data information, and transmits them to the drive acceleration module.

[0062] The driving acceleration module is provided with a small accelerator, which controls the acceleration of the motor according to the acceleration process parameters and the acceleration program instructions, and transmits them to the information acquisition module.

[0063] To further explain, the accelerator is a device that can change the motion state of an object to increase the object's running speed. It includes multiple components such as a power supply, an accelerator tube, a boost tube, a pulse generator, and an electronic controller. Its principle is: the power supply converts direct current into alternating current and inputs it into the accelerator tube, thereby converting electrical energy into magnetic field energy; the boost tube converts the magnetic field energy into kinetic energy and transmits it to the pulse generator; the pulser converts the kinetic energy into pulse energy and transmits it to the electronic controller; the electronic controller converts the pulse energy into electromagnetic field energy, thereby changing the motion state of the matter and making the matter move at high speed.

[0064] System working principle:

[0065] When the motor is running, the intelligent sensor, intelligent protector and intelligent tester set on the information acquisition module obtains the speed, voltage, temperature, static electricity, noise, functional abnormality and other information of the circuit, and transmits it to the control center; then the control center compares the actual parameter information of the motor operation with the motor target speed and safe operation parameters stored in the memory: if the information is consistent, the speed is maintained and the operation is continued; if the information is inconsistent, it is transmitted to the alarm and notified to the functional protection module to adjust the parameters; then the functional protection module adjusts according to the actual parameter information of the motor's circuit, structure, differential, overload, high temperature, high voltage, static electricity, functional protection information abnormality, etc., to realize differential protection and overload protection of the motor to ensure the normal operation and life of the motor, and transmits it to the data Optimization module; then the data optimization module performs data optimization processing based on the functional protection information and the actual parameter information of the motor operation, eliminates parameters that are useless for acceleration, obtains parameter information that is useful for acceleration, and passes it to the acceleration parameter module, so that the motor can be accelerated, braked and reversed at high speed without affecting its life under the premise of normal operation of the motor, so that it can reduce energy consumption during the conversion process, thereby maximizing energy utilization efficiency; then the acceleration parameter module filters out the process parameters and acceleration program instructions for motor acceleration according to the motor acceleration parameter information, and passes them to the drive acceleration module; then the drive acceleration module controls the acceleration of the motor according to the acceleration process parameters and acceleration program instructions, and passes it to the information acquisition module; until the motor accelerates to the target speed.

[0066] When the motor operator or manager is outdoors or on a business trip, he or she can use a smart phone to automatically establish a network within the Internet of Things or the Internet, and connect to the motor's wireless network through a wireless communication module, so as to control or monitor the operation of the motor, thereby achieving intelligent control and wireless network control of the motor. The motor can be accelerated, braked and reversed at high speed without affecting its life under the premise of ensuring normal operation of the motor, so that it can reduce energy consumption during the conversion process, thereby maximizing energy utilization efficiency.

[0067] The present invention also provides an intelligent motor, which is realized by the above-mentioned intelligent motor automatic speed change control method.

[0068] Further explanation: the intelligent motor includes a stator, a rotor, a base, an end cover, a fan, and an integrated chip; the integrated chip is set at any suitable position of the motor, without limitation, and includes: an information acquisition module, a function protection module, a data optimization module, an acceleration parameter module, a drive acceleration module, a wireless communication module, an alarm, a memory, and a control center; the intelligent sensor, intelligent protector, and intelligent tester set on the information acquisition module and the small accelerator set on the drive acceleration module can also be set at suitable positions of the motor, without limitation, and are respectively connected to the information acquisition module and the drive acceleration module, and thus controlled by them.

[0069] Furthermore, the intelligent motor provided by the present invention also includes a computer device and a computer-readable storage medium; the computer device includes a memory and various functional modules, the memory stores a computer program, and when the various functional modules execute the computer program, the steps of the control method for automatic speed change of an intelligent motor described in any one of the above are implemented; the computer-readable storage medium stores a computer program, and when the computer program is executed by the various functional modules, the steps of the control method for automatic speed change of an intelligent motor described in any one of the above are implemented.

[0070] It is further explained that the non-volatile computer-readable storage medium includes a memory, which can be used to store non-volatile software programs, non-volatile computer executable programs and modules, such as the program and instructions corresponding to the automatic speed change control method of the motor in the embodiment of the present invention, including information transmission instructions of each module; the memory executes various functional applications and data processing of each module by running the stored non-volatile software programs and instructions, that is, realizes the motor speed change control method of the above method embodiment.

[0071] To further illustrate, the memory may include a program storage area and a data storage area, the program storage area may store an operating system and applications required for at least one function; the data storage area may store data created according to the use of the electronic speed regulator, etc.; the memory includes a high-speed random access memory, or a non-volatile memory, such as at least one disk storage device, a flash memory device, or other non-volatile solid-state storage device, and may also include a memory remotely located relative to the control center, these remote memories may be connected to each module via a network, examples of the above networks include but are not limited to the Internet, corporate intranet, local area network, mobile communication network and combinations thereof.

[0072] Further explanation: the computer-readable storage medium includes but is not limited to a memory, one or more units are stored in the memory, and when executed by the one or more modules, the motor automatic speed control method in any of the above method embodiments is executed; the non-volatile computer-readable storage medium, the computer-readable storage medium stores computer-executable instructions, and the computer-executable instructions are executed by one or more modules, and can also be the motor automatic speed control method in any of the above method embodiments.

[0073] Mechanical working principle:

[0074] After power is turned on, the current uses the force generated in the magnetic field to convert electrical energy into mechanical energy, driving the rotor to rotate. The stator, base, and end cover play a stabilizing role to prevent the motor from vibrating. The fan exhausts and dissipates heat to reduce the temperature of the motor, which can drive various mechanical equipment such as fans, washing machines, and cars.

[0075] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and all variations that come within the meaning and range of equivalents of the claims are intended to be embraced herein.

[0076] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents, and all of these should be included in the scope of protection of the present application.

Claims

1. A method for controlling automatic speed change of an intelligent motor, characterized by: The method is applied to a control system for automatic speed change of an intelligent motor, the system comprising: an information acquisition module, a function protection module, a data optimization module, an acceleration parameter module, a drive acceleration module, a wireless communication module, an alarm, a memory, a control center, and a smart phone; the information acquisition module, the function protection module, the data optimization module, the acceleration parameter module, the drive acceleration module, the wireless communication module, the alarm, and the memory are respectively connected to the control center; the smart phone is automatically connected to the wireless communication module via the Internet of Things or the Internet within the scope of the Internet of Things or the Internet; the method comprises the following steps: S10. Obtain information about the speed, voltage, temperature, static electricity, noise, and functional abnormalities of the circuit through the intelligent sensors, intelligent protectors, and intelligent testers provided on the information acquisition module, and transmit the information to the control center; S20, the control center compares the actual motor operating parameter information with the motor target speed and safe operating parameters stored in the memory: if the information is consistent, the motor continues to operate at the current speed; if the information is inconsistent, the alarm is transmitted to the alarm and the functional protection module is notified to adjust the parameters; S30, the functional protection module adjusts the actual parameters of the motor's circuit, structure, differential, overload, high temperature, high voltage, static electricity, and functional protection information anomaly, and transmits the information to the data optimization module; S40, performing data optimization processing on the functional protection information and the actual parameter information of the motor operation by the data optimization module, eliminating useless parameters to obtain acceleration parameters, and passing them to the acceleration parameter module; S50, the acceleration parameter module selects the motor acceleration process parameters and acceleration program instructions according to the motor acceleration parameter information, and transmits them to the drive acceleration module; S60, the driving acceleration module controls the motor's acceleration according to the acceleration process parameters and acceleration program instructions through the set small accelerator, and transmits them to the information acquisition module, and executes the above steps S10 to S60 until the motor reaches the target speed.

2. The method for controlling automatic speed change of an intelligent motor according to claim 1, characterized in that: The system further comprises: When the actual parameter information of the motor operation is inconsistent with the stored motor target speed and safe operation parameters, the alarm automatically sounds an alarm and transmits the information to the functional protection module to adjust the parameters; The memory is responsible for storing information of the information acquisition module, function protection module, data optimization module, acceleration parameter module, and drive acceleration module, as well as storing the safe operation parameters and target speed of the motor; The wireless communication module is provided with an Internet of Things module, which can automatically form a network within the scope of the Internet of Things or the Internet, and connect to the wireless network of the smartphone, responsible for sending and receiving wireless network signals; The control center is responsible for information transmission among the information acquisition module, function protection module, data optimization module, acceleration parameter module, drive acceleration module, wireless communication module, alarm, and memory. It is the hub of the system and compares the actual parameter information of the motor operation with the motor target speed and safe operation parameters stored in the memory. If the information is consistent, the speed is maintained and the operation continues. If the information is inconsistent, the alarm is transmitted and the function protection module is notified to adjust the parameters. The data optimization module optimizes the data based on the data that is beneficial to the function protection and motor acceleration, eliminates useless parameter data, retains useful parameter data, and passes it to the acceleration parameter module; The information acquisition module is equipped with intelligent sensors, intelligent protectors, and intelligent testers, which are responsible for acquiring actual parameter information of the circuit's speed, voltage, temperature, static electricity, noise, and functional abnormalities, and transmitting it to the control center; The functional protection module is responsible for adjusting the actual parameter information of the motor's circuit, structure, differential, overload, high temperature, high voltage, static electricity, and functional protection information anomalies to achieve differential protection and overload protection for the motor to ensure the normal operation and life of the motor, and pass it to the data optimization module; The acceleration parameter module selects the process parameters and program acceleration instructions for motor acceleration based on the optimized motor data information, and transmits them to the drive acceleration module; The driving acceleration module is provided with a small accelerator, which controls the acceleration of the motor according to the acceleration process parameters and acceleration program instructions, and transmits them to the information acquisition module.

3. The method for controlling automatic speed change of an intelligent motor according to claim 1, characterized in that: The system also includes a computer device and a computer-readable storage medium; the computer device includes a memory and various functional modules, the memory stores a computer program, and when the various functional modules execute the computer program, the steps of the intelligent motor automatic speed control method described in any one of claims 1-2 are implemented; the computer-readable storage medium stores a computer program, and when the computer program is executed by the various functional modules, the steps of the intelligent motor automatic speed control method described in any one of claims 1-2 are implemented.

4. An intelligent motor, characterized in that: The control is achieved by using the control method for automatic speed change of an intelligent motor as described in any one of claims 1-2.

Citation Information

Patent Citations

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