A profile cutter for construction sites
By designing a profile cutter that includes a fixed base plate, cutting blade, angle adjustment mechanism, support mechanism, and protective mechanism, multi-angle cutting is achieved, solving the problem that existing technologies can only perform straight-line cutting, and improving the flexibility and applicability of the cutter.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 江西昊宇重工有限公司
- Filing Date
- 2023-12-12
- Publication Date
- 2026-05-01
AI Technical Summary
The existing profile cutters at construction sites are insufficient to meet the cutting needs at different angles, and are mainly limited to straight-line cutting.
A profile cutter for construction sites was designed, comprising a fixed base plate, a cutting blade, an angle adjustment mechanism, a support mechanism, a fixing mechanism, and a protective mechanism. Multi-angle cutting is achieved through the horizontal and vertical angle adjustment components, and the angle and position of the cutting blade are adjustable by combining the actions of the drive component and the telescopic component.
It enables multi-angle cutting of profiles, overcoming the limitation of existing technologies that can only perform straight-line cutting, and improving the flexibility and applicability of the cutter.
Smart Images

Figure CN117644426B_ABST
Abstract
Description
A profile cutter for construction sites Technical Field
[0001] This invention relates to the field of profile processing equipment technology, specifically a profile cutter for construction sites. Background Technology
[0002] Profiles are made of iron or steel, as well as materials with certain strength and toughness (such as plastics, aluminum, and fiberglass), through processes such as rolling, extrusion, and casting. Profiles have fixed dimensions, a specific cross-sectional shape, and certain mechanical and physical properties. They can be used alone or further processed into other manufactured products and are commonly used in building structures and manufacturing installations.
[0003] During construction, profiles need to be cut using a cutting machine. Most existing cutting machines can only perform straight-line cutting, which is difficult to meet the needs of cutting at different angles. Therefore, there is an urgent need for a profile cutter for construction sites to solve the above problems. Summary of the Invention
[0004] The purpose of this invention is to provide a profile cutter for construction sites to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A profile cutter for construction sites includes a fixed base plate and a cutting blade. The cutting blade is disposed on the top of the fixed base plate and connected to the output end of a drive component. The cutting blade is rotatably connected to a fixed sleeve, and the fixed sleeve is connected to one end of a telescopic component. The device also includes:
[0007] An angle adjustment mechanism, with one end connected to the fixed base plate and the other end connected to the other end of the telescopic component, is used to adjust the cutting angle of the cutting blade;
[0008] The support mechanism is connected to the fixed base plate and is located at the bottom of the fixed base plate to support the profile.
[0009] The fixing mechanism, connected to the fixing base plate, is used to fix the profile;
[0010] The protective mechanism, with one end connected to the cutting blade and the other end connected to the angle adjustment mechanism, is used to protect the cutting blade when it is not in use.
[0011] The angle adjustment mechanism includes:
[0012] The transverse angle adjustment component is connected to the fixed base plate and is used to adjust the transverse cutting angle of the cutting blade.
[0013] The fixed folding rod is connected to the lateral angle adjustment component and the protective mechanism;
[0014] The longitudinal angle adjustment component is connected to a fixed folding rod at one end and to a telescopic component at the other end, and is used to adjust the longitudinal cutting angle of the cutting blade.
[0015] As a further aspect of the present invention: the lateral surface angle adjustment component includes:
[0016] A rotating disk is located at the center of a fixed base plate and is rotatably connected to it. A cutting groove is provided at the center of the rotating disk, and the cutting groove and the cutting blade are in the same vertical plane.
[0017] The first threaded rod is threadedly connected to the fixed base plate;
[0018] The first fixed arc plate is rotatably connected to the first threaded rod and slidably connected to the fixed base plate. The first fixed arc plate is used to abut and fix the rotating disk.
[0019] As a further aspect of the present invention: the longitudinal plane angle adjustment component includes:
[0020] The rotating block is rotatably connected to the fixed folding rod and to the other end of the telescopic component;
[0021] The second threaded rod is rotatably connected to the rotating block;
[0022] A threaded sleeve, which is threadedly connected to the second threaded rod;
[0023] The limiting telescopic rod is connected to the rotating block at one end and to the threaded sleeve at the other end. It is used to limit the movement of the threaded sleeve and ensure its stable movement.
[0024] The second fixed arc plate is connected to the threaded sleeve and abuts against the fixed folding rod.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] In the initial state, the protective mechanism protects the cutting blade. When cutting the profile, the support mechanism supports the profile, the transverse angle adjustment component adjusts the transverse cutting angle of the cutting blade, the longitudinal angle adjustment component adjusts the longitudinal cutting angle of the cutting blade, the fixing mechanism fixes the profile, the driving component drives the cutting blade to rotate, the telescopic component drives the fixing sleeve to move longitudinally, and thus drives the cutting blade and the protective mechanism to move longitudinally. At the same time, the protective mechanism opens, exposing the cutting blade, which then cuts the profile. This solves the problem that most existing cutters can only perform straight-line cutting and cannot meet the needs of cutting at different angles. Attached Figure Description
[0027] Figure 1 is a structural schematic diagram of a profile cutter for construction sites according to an embodiment of the present invention.
[0028] Figure 2 is a schematic diagram of the longitudinal plane angle adjustment component in an embodiment of the present invention.
[0029] Figure 3 is a partial cross-sectional view of the first protective cover in an embodiment of the present invention.
[0030] Figure 4 is a schematic diagram of the fixing mechanism in an embodiment of the present invention.
[0031] In the diagram: 1. Fixed base plate; 2. Cutting blade; 3. Driving component; 4. Fixed sleeve; 5. Telescopic component; 6. Angle adjustment mechanism; 61. Lateral angle adjustment assembly; 62. Fixed folding rod; 63. Longitudinal angle adjustment assembly; 611. Rotating disk; 612. First threaded rod; 613. First fixed arc plate; 631. Rotating block; 632. Second threaded rod; 633. Threaded sleeve; 634. Limiting telescopic rod; 635. Second fixed arc plate; 7. Support mechanism; 71. Fixed cylinder; 72. Sliding support rod; 73. Rotating roller; 8. Fixing mechanism; 81. Limiting plate; 82. Third threaded rod; 83. Threaded rotating sleeve; 84. Rotating sleeve; 85. U-shaped sliding rod; 86. Fixed block; 9. Protective mechanism; 91. First protective cover; 92. Second protective cover; 93. Return spring. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] In this embodiment of the invention, please refer to Figures 1 to 4. A profile cutter for construction sites includes a fixed base plate 1 and a cutting blade 2. The cutting blade 2 is disposed on the top of the fixed base plate 1. The cutting blade 2 is connected to the output end of a drive component 3. The cutting blade 2 is rotatably connected to a fixed sleeve 4. The fixed sleeve 4 is connected to one end of a telescopic component 5. The device also includes:
[0034] Angle adjustment mechanism 6, one end of which is connected to the fixed base plate 1 and the other end of which is connected to the other end of the telescopic component 5, is used to adjust the cutting angle of the cutting blade 2;
[0035] The support mechanism 7 is connected to the fixed base plate 1 and is located at the bottom of the fixed base plate 1, and is used to support the profile.
[0036] The fixing mechanism 8 is connected to the fixing base plate 1 and is used to fix the profile;
[0037] The protective mechanism 9 is connected at one end to the cutting blade 2 and at the other end to the angle adjustment mechanism 6, and is used to protect the cutting blade 2 when it is not in use.
[0038] The angle adjustment mechanism 6 includes:
[0039] The transverse angle adjustment component 61 is connected to the fixed base plate 1 and is used to adjust the transverse cutting angle of the cutting blade 2.
[0040] The fixed bending rod 62 is connected to the transverse angle adjustment component 61 and the protective mechanism 9;
[0041] The longitudinal angle adjustment component 63 is connected at one end to the fixed bending rod 62 and at the other end to the telescopic component 5, and is used to adjust the longitudinal cutting angle of the cutting blade 2.
[0042] In the initial state, the protective mechanism 9 protects the cutting blade 2. When cutting the profile, the support mechanism 7 supports the profile, the lateral angle adjustment component 61 adjusts the lateral cutting angle of the cutting blade 2, the longitudinal angle adjustment component 63 adjusts the longitudinal cutting angle of the cutting blade 2, the fixing mechanism 8 fixes the profile, the driving component 3 drives the cutting blade 2 to rotate, and the telescopic component 5 drives the fixing sleeve 4 to move longitudinally, thereby driving the cutting blade 2 and the protective mechanism 9 to move longitudinally. At the same time, the protective mechanism 9 opens, exposing the cutting blade 2, which then cuts the profile. The driving component 3 can be a stepper motor, servo motor, etc. The telescopic component 5 can be an electric telescopic rod, cylinder, etc.
[0043] As an embodiment of the present invention, please refer to FIG1, the lateral surface angle adjustment component 61 includes:
[0044] A rotating disk 611 is located at the center of a fixed base plate 1 and is rotatably connected to it. A cutting groove is provided at the center of the rotating disk 611, and the cutting groove and the cutting blade 2 are in the same vertical plane.
[0045] The first threaded rod 612 is threadedly connected to the fixed base plate 1;
[0046] The first fixed arc plate 613 is rotatably connected to the first threaded rod 612 and slidably connected to the fixed base plate 1. The first fixed arc plate 613 is used to abut and fix the rotating disk 611.
[0047] The rotating disk 611 is rotated, which drives the fixed bending rod 62 to rotate, and then drives the cutting blade 2 to rotate, adjusting its transverse angle. After the adjustment is completed, the first threaded rod 612 is rotated, which drives the first fixed arc plate 613 to move, so that the first fixed arc plate 613 abuts against the rotating disk 611, fixing the rotating disk 611.
[0048] As an embodiment of the present invention, please refer to Figures 1 and 2. The longitudinal plane angle adjustment component 63 includes:
[0049] The rotating block 631 is rotatably connected to the fixed folding rod 62 and to the other end of the telescopic component 5;
[0050] The second threaded rod 632 is rotatably connected to the rotating block 631;
[0051] The threaded sleeve 633 is threadedly connected to the second threaded rod 632;
[0052] The limiting telescopic rod 634 is connected at one end to the rotating block 631 and at the other end to the threaded sleeve 633. It is used to limit the threaded sleeve 633 and ensure the stable movement of the threaded sleeve 633.
[0053] The second fixed arc plate 635 is connected to the threaded sleeve 633 and abuts against the fixed folding rod 62.
[0054] Rotating block 631 drives cutting blade 2 to rotate, adjusting its cutting angle. After adjustment, rotating second threaded rod 632 drives threaded sleeve 633 to move longitudinally under the limit of telescopic rod 634. Threaded sleeve 633 drives second fixed arc plate 635 to move, causing second fixed arc plate 635 to abut against fixed folding rod 62, thereby limiting and fixing rotating block 631, and thus limiting and fixing cutting blade 2.
[0055] As one embodiment of the present invention, please refer to FIG1, the support mechanism 7 includes:
[0056] The fixed cylinder 71 is connected to the bottom of the fixed base plate 1;
[0057] The sliding support rod 72 is slidably connected to the fixed cylinder 71;
[0058] The rotating roller 73 is rotatably connected to the sliding support rod 72, and the highest point of the rotating roller 73 is flush with the side of the rotating disk 611 away from the ground.
[0059] The sliding support rod 72 is pulled out from the fixed cylinder 71. The pulling distance of the sliding support rod 72 is controlled according to the length of the profile. The profile is placed on the rotating roller 73 and the rotating disk 611 to support the profile.
[0060] As an embodiment of the present invention, please refer to Figures 1 and 4. The fixing mechanism 8 includes:
[0061] The limiting plate 81 is connected to the fixed base plate 1 and is located on the top of the rotating disk 611;
[0062] The third threaded rod 82 is connected to the top of the limiting plate 81;
[0063] The threaded rotating sleeve 83 is threadedly connected to the third threaded rod 82;
[0064] Rotating sleeve 84 is rotatably connected to threaded rotating sleeve 83;
[0065] U-shaped slide bar 85 is slidably connected to rotating sleeve 84;
[0066] The fixing block 86 is connected to the U-shaped slide bar 85.
[0067] The profile is placed on the rotating disk 611 and abuts against the limiting plate 81. The rotating sleeve 84 is rotated and the U-shaped slide bar 85 is slid, thereby adjusting the fixed position of the fixing block 86. The threaded rotating sleeve 83 is rotated, causing the threaded rotating sleeve 83 to move longitudinally, which in turn drives the fixing block 86 to move longitudinally, so that the fixing block 86 abuts against the profile and fixes it.
[0068] As one embodiment of the present invention, please refer to Figures 1 and 3. The protective mechanism 9 includes:
[0069] The first protective cover 91 is rotatably connected to the cutting blade 2, and the first protective cover 91 is a semi-circular arc cover;
[0070] The second protective cover 92 is rotatably connected to the cutting blade 2. The second protective cover 92 is a semi-circular arc cover and is arranged opposite to the first protective cover 91.
[0071] The reset spring 93 is provided in two sets. One end of each set of the reset spring 93 is connected to the fixed bending rod 62, and the other end of each set of the reset spring 93 is connected to the first protective cover 91 and the second protective cover 92, respectively.
[0072] When the cutting blade 2 is not in use, the first protective cover 91 and the second protective cover 92 work together to protect the cutting blade 2, preventing it from being exposed to the air and preventing workers from accidentally touching the cutting blade 2 and getting injured. When the cutting blade 2 needs to cut, the telescopic component 5 drives the fixed sleeve 4 to move longitudinally, which in turn drives the cutting blade 2, the first protective cover 91 and the second protective cover 92 to move longitudinally. Under the pulling force of the return spring 93, the first protective cover 91 and the second protective cover 92 rotate simultaneously, exposing the cutting blade 2 for cutting.
[0073] In one embodiment of the present invention, the fixed base plate 1 is provided with a first angle scale line, which is coaxially arranged with the rotating disk 611. The rotating disk 611 is provided with a first pointer for precisely controlling the rotation angle of the rotating disk 611. The fixed folding rod 62 is provided with a second angle scale line, which is coaxially arranged with the rotating block 631. The rotating block 631 is provided with a second pointer for precisely controlling the rotation angle of the rotating block 631.
[0074] The working principle of this invention is as follows: when the cutting blade 2 is not in use, the first protective cover 91 and the second protective cover 92 work together to protect the cutting blade 2, preventing the cutting blade 2 from being exposed to the air and preventing workers from accidentally touching the cutting blade 2 and getting injured.
[0075] During cutting, the rotating disk 611 rotates, causing the fixed bending rod 62 to rotate, which in turn drives the cutting blade 2 to rotate, adjusting its transverse angle. After adjustment, the first threaded rod 612 rotates, causing the first fixed arc plate 613 to move, so that the first fixed arc plate 613 abuts against the rotating disk 611, fixing the rotating disk 611. The rotating block 631 rotates, causing the cutting blade 2 to rotate, adjusting its cutting angle. After adjustment, the second threaded rod 632 rotates. Under the limitation of the limiting telescopic rod 634, the second threaded rod 632 drives the threaded sleeve 633 to move longitudinally, and the threaded sleeve 633 drives the second fixed arc plate 635 to move, making... The second fixed arc plate 635 abuts against the fixed folding rod 62, thereby limiting and fixing the rotating block 631, and thus limiting and fixing the cutting blade 2. The sliding support rod 72 is pulled out from the fixed cylinder 71. The pulling distance of the sliding support rod 72 is controlled according to the length of the profile. The profile is placed on the rotating roller 73 and the rotating disk 611 to support the profile. The profile is placed on the rotating disk 611 and abuts against the limiting plate 81. The rotating sleeve 84 is rotated and the U-shaped sliding rod 85 is slid, thereby adjusting the fixed position of the fixed block 86. The threaded rotating sleeve 83 is rotated, causing the threaded rotating sleeve 83 to move longitudinally, thereby driving the fixed block 86 to move longitudinally, so that the fixed block 86 abuts against the profile and fixes it.
[0076] The telescopic component 5 drives the fixed sleeve 4 to move longitudinally, which in turn drives the cutting blade 2, the first protective cover 91 and the second protective cover 92 to move longitudinally. Under the pulling force of the return spring 93, the first protective cover 91 and the second protective cover 92 rotate simultaneously, exposing the cutting blade 2. The driving component 3 drives the cutting blade 2 to rotate and cut the profile.
[0077] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0078] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A profile cutter for construction sites, comprising a fixed base plate and a cutting blade, wherein the cutting blade is disposed on the top of the fixed base plate, the cutting blade is connected to the output end of a drive component, the cutting blade is rotatably connected to a fixed sleeve, and the fixed sleeve is connected to one end of a telescopic component, characterized in that... Also includes: An angle adjustment mechanism, with one end connected to the fixed base plate and the other end connected to the other end of the telescopic component, is used to adjust the cutting angle of the cutting blade; A support mechanism, connected to and located at the bottom of a fixed base plate, is used to support the profile; a fixing mechanism, also connected to the fixed base plate, is used to fix the profile; a protective mechanism, connected at one end to the cutting blade and at the other end to an angle adjustment mechanism, is used to protect the cutting blade when it is not in use; wherein, the angle adjustment mechanism includes: a transverse angle adjustment component, connected to the fixed base plate, used to adjust the transverse cutting angle of the cutting blade; a fixed bending rod, connected to the transverse angle adjustment component and the protective mechanism; a longitudinal angle adjustment component, connected at one end to the fixed bending rod and at the other end to a telescopic component, used to adjust the longitudinal cutting angle of the cutting blade; the transverse angle adjustment component includes: a rotating disk, located at the center of the fixed base plate and rotatably connected thereto, the center of the rotating disk having a cutting groove, the cutting groove being in the same vertical plane as the cutting blade; a first threaded rod, threadedly connected to the fixed base plate; a first fixed arc plate, rotatably connected to the first threaded rod and the fixed base plate. The sliding connection includes a first fixed arc plate for abutting and fixing the rotating disk; the longitudinal angle adjustment assembly includes a rotating block, rotatably connected to a fixed folding rod and connected to the other end of a telescopic component; a second threaded rod, rotatably connected to the rotating block; a threaded sleeve, threadedly connected to the second threaded rod; a limiting telescopic rod, one end connected to the rotating block and the other end connected to the threaded sleeve, for limiting the threaded sleeve and ensuring stable movement of the threaded sleeve; a second fixed arc plate, connected to the threaded sleeve and abutting against the fixed folding rod; the support mechanism includes a fixed cylinder, connected to the bottom of a fixed base plate; a sliding support rod, slidably connected to the fixed cylinder; a rotating roller, rotatably connected to the sliding support rod, the highest point of the rotating roller being flush with the side of the rotating disk away from the ground; the fixing mechanism includes a limiting plate, connected to the fixed base plate and located at the top of the rotating disk; a third threaded rod, connected to the top of the limiting plate; a threaded rotating sleeve, threadedly connected to the third threaded rod; a rotating sleeve, rotatably connected to the threaded rotating sleeve; a U-shaped sliding rod, slidably connected to the rotating sleeve; and a fixed block, connected to the U-shaped sliding rod.
2. A profile cutter for construction sites according to claim 1, characterized in that, The protective mechanism includes: a first protective cover, rotatably connected to the cutting blade, the first protective cover being a semi-circular arc cover; a second protective cover, rotatably connected to the cutting blade, the second protective cover being a semi-circular arc cover, the second protective cover being disposed opposite to the first protective cover; and a return spring, the return spring having two sets, one end of each set of the return spring being connected to a fixed folding rod, and the other end of each set of the return spring being connected to the first protective cover and the second protective cover, respectively.
3. A profile cutter for construction sites according to claim 1, characterized in that, The fixed base plate is provided with a first angle scale line, which is coaxially arranged with the rotating disk. The rotating disk is provided with a first pointer for precise control of the rotation angle of the rotating disk.
4. A profile cutter for construction sites according to claim 1, characterized in that, The fixed folding rod is provided with a second angle scale line, which is coaxially arranged with the rotating block. The rotating block is provided with a second pointer for precise control of the rotation angle of the rotating block.
Citation Information
Patent Citations
Efficient steel pipe cutting equipment for building construction
CN110449652A
Cutting equipment for plastic processing
CN216634542U