An emulsifying machine

Abstract

The application discloses an emulsifying machine, and belongs to the technical field of rubber release agents, which comprises a height adjusting assembly, a quick connecting assembly, a cleaning assembly, an emulsifying assembly and a movable box body; the upper end of the height adjusting assembly is provided with the emulsifying assembly for high-speed shearing emulsification of materials in the movable box body; the emulsifying assembly is provided with the cleaning assembly for cleaning the movable box body; the emulsifying assembly comprises a driving assembly, an emulsifying structure and a planetary stirring assembly; the driving assembly is connected with the emulsifying structure and the planetary stirring assembly. In the above manner, the powder type rubber release agent of the application can effectively improve the stability of the powder type rubber release agent by adding a stabilizing additive in raw materials; meanwhile, the powder type rubber release agent of the application has good adhesion, good uniformity of adhesion on the surface of a rubber sheet and is not easy to separate. The cleaning assembly is arranged to ensure that the materials are cleaned, and is also favorable for improving water outlet pressure.

Description

[0001] This application is a divisional application of the patent application filed on February 28, 2023, with application number 202310171482.6 and invention title "Stable high adhesion powdered rubber release agent and its preparation method and emulsifier". Technical Field

[0002] This invention relates to the field of rubber release agent technology, and more specifically to an emulsifier. Background Technology

[0003] Powdered rubber release agents are used to prevent the adhesion of rubber sheets during the production of rubber products. They are widely used in plasticizing, mixing, and sheeting operations of rubber compounds.

[0004] However, the stability of powdered rubber release agents still needs further improvement. After a period of use, the bonding effect of the blocking film will deteriorate significantly. At the same time, the emulsifiers used to produce powdered rubber release agents have the following problems: although some have automatic cleaning functions, during cleaning, the external water pressure is usually controlled to increase the outlet water pressure. During emulsification, the material will enter the cleaning pipe through the cleaning hole, making it difficult to rinse the material inside the pipe clean in subsequent cleaning.

[0005] Based on this, the present invention designs an emulsifier to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an emulsifier.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A stable, high-adhesion powdered rubber release agent comprises the following raw materials in parts by weight: 36-74 parts silica, 1-1.5 parts graphene, 3-7 parts calcium carbonate, 6-12 parts barium stearate, 1-3 parts stabilizing additives, 6-15 parts polylactic acid, 0.2-1 part surfactant, 0.2-1 part emulsifier, and 22-30 parts water.

[0009] The stabilizing additive comprises the following raw materials in parts by weight: 1-1.8 parts of tris(hydroxymethyl)aminomethane, 1-2.2 parts of polyethylene wax, 1-1.7 parts of vegetable oil, and 2-2.8 parts of diatomaceous earth.

[0010] This invention also provides a method for preparing the aforementioned stable, high-adhesion powdered rubber release agent, comprising the following steps:

[0011] Step 1: Preparation of stabilizing additive: Add polyethylene wax and vegetable oil to diatomaceous earth, mix thoroughly, add tris(hydroxymethyl)aminomethane, and react under stirring conditions at 38-80℃ for 30-45 minutes. After grinding, the stabilizing additive is obtained.

[0012] Step 2: Mix emulsifier, graphene, stabilizer and water, and emulsify by high-speed shearing in an emulsifier; then add silica, calcium carbonate, barium stearate and polylactic acid, and react under stirring conditions at 68-92℃ for 1-3 hours. Finally, add surfactant, mix thoroughly and grind to obtain powdered rubber release agent.

[0013] The present invention also provides an emulsifier used in the preparation method described above, comprising a height adjustment component, a quick-connect component, a cleaning component, an emulsification component, and a movable housing;

[0014] The upper end of the height adjustment component is equipped with an emulsification component for high-speed shearing and emulsification of materials inside the movable box.

[0015] The emulsification assembly is equipped with a cleaning assembly for cleaning the mobile housing.

[0016] The height adjustment component is detachably connected to the movable housing via a quick-connect component;

[0017] The cleaning assembly includes a water injection pipe and a water tank; one end of the water injection pipe is fixedly connected to an external water source, and the other end of the water injection pipe is fixedly connected to the water tank. The water tank is fixedly installed on the emulsification assembly. The emulsification assembly has several sets of spray holes for spraying water and conical holes for increasing the water inlet pressure. The conical holes are located below the spray holes, and the water tank is connected to the spray holes and the conical holes.

[0018] Furthermore, the height adjustment assembly includes a base plate, an outer cylinder, a first motor, an inner cylinder, a threaded rod, a first bevel gear, and a second bevel gear. The outer cylinder is fixedly connected to the upper end of the base plate, and the inner cylinder is slidably connected to the upper end of the outer cylinder. The top of the inner cylinder is connected to the emulsification assembly, and the bottom of the inner cylinder is threadedly connected to the threaded rod. The upper end of the threaded rod is located inside the inner cylinder, and the bottom of the threaded rod is rotatably mounted on the top of the base plate. Both the outer cylinder and the inner cylinder adopt a square structure. The second bevel gear is fixedly installed on the threaded rod, and the second bevel gear meshes with the first bevel gear. The first bevel gear is fixedly installed at the output end of the first motor, and the first motor is fixedly installed on the base plate. The first motor is located outside the outer cylinder.

[0019] Furthermore, the movable enclosure includes an enclosure, mounting frames, and casters; several sets of mounting frames are fixedly installed on the bottom of the enclosure, and each mounting frame is rotatably mounted with casters on its bottom.

[0020] Furthermore, the quick-connect assembly includes a plug plate, a sleeve, a spring, a pull plate, a triangular groove, and a trapezoidal block; the plug plate is fixedly connected to the side wall of the housing, and the sleeve is fixedly connected to the side wall of the outer cylinder. The plug plate is horizontally inserted into the sleeve. The upper end of the sleeve is slidably connected to the pull plate, and the bottom of the pull plate is fixedly connected to the trapezoidal block. The trapezoidal block passes through the sleeve and is inserted into the triangular groove opened at the upper end of the plug plate. The inclined surfaces of the triangular groove and the trapezoidal block are on the side closer to the movable housing. A spring is installed on the pull plate. The upper end of the spring is fixedly connected to the pull plate, and the lower end of the spring is fixedly connected to the sleeve. The spring is in a stretched state.

[0021] Furthermore, the emulsification component includes a drive component, an emulsification structure, and a planetary stirring component; the drive component is connected to the emulsification structure and the planetary stirring component.

[0022] Furthermore, the drive assembly includes a horizontal cover, a second drive motor, a top cover, a second straight shaft, and a pulley assembly; one bottom end of the horizontal cover is fixedly connected to the top of the inner cylinder, the top of the other end of the horizontal cover is fixedly mounted with the second drive motor, the bottom of the other end of the horizontal cover is fixedly mounted with the top cover, the output end of the second drive motor is fixedly connected to the second straight shaft, the pulley assembly is mounted on the second straight shaft, the pulley assembly is located inside the horizontal cover, and the shafts of the pulley assembly are rotatably mounted at the lower end of the horizontal cover; the pulley assembly is connected to the emulsification structure and the planetary stirring assembly;

[0023] Furthermore, the emulsification structure includes a first straight shaft, emulsification holes, fan blades, an emulsification shroud, and a straight cylinder; a water injection pipe passes through a horizontal shroud and is fixedly connected to a water tank fixedly installed below the horizontal shroud, the water tank being located inside the top shroud, a straight cylinder being fixedly connected to the bottom of the water tank, the first straight shaft being fixedly connected to one end of a pulley assembly, the first straight shaft passing through the straight cylinder and extending to the bottom of the straight cylinder, a fan blade being fixedly connected to the bottom of the first straight shaft, an emulsification shroud being fixedly installed at the bottom of the straight cylinder, a number of sets of emulsification holes being evenly opened in the circumferential direction of the emulsification shroud, and the fan blades being located inside the emulsification shroud; a water passage gap exists between the straight cylinder and the first straight shaft, the water tank is connected to the water passage gap, a number of spray holes are opened on the side wall of the straight cylinder, a conical hole is opened on the lower inner wall of the straight cylinder, and the distance between the lower inner wall of the straight cylinder and the first straight shaft gradually decreases.

[0024] Furthermore, the planetary stirring assembly includes a first gear ring, a first bearing, a second gear ring, a third gear ring, a connecting block, a second bearing, a connecting ring, a fourth gear ring, a third straight shaft, a scraper, stirring blades, and a crushing blade. The bottom of the second straight shaft passes through the lower end of the horizontal cover and is fixedly connected to the fourth gear ring. The fourth gear ring meshes with the third gear ring. The third gear ring is rotatably mounted on the inner wall of the top cover via the first bearing. The tops of several sets of third straight shafts are respectively fixedly mounted with second gear rings. The lower end of one set of third straight shafts is fixedly connected to the scraper, which is in close contact with the inner wall of the movable housing. A crushing blade is fixedly mounted on one set of third straight shafts, and stirring blades are fixedly mounted on one set of third straight shafts. The outer ends of each second gear ring mesh with the third gear ring, and the inner ends of each second gear ring mesh with the first gear ring. The first gear ring is fixedly mounted on the water tank. The tops of the third straight shafts are rotatably mounted on the connecting ring. The connecting ring is rotatably connected to several sets of connecting blocks via the second bearing. The tops of several sets of connecting blocks are respectively fixedly mounted on the bottom of the horizontal cover.

[0025] Beneficial effects

[0026] The powdered rubber release agent of the present invention can effectively improve the stability of the powdered rubber release agent by adding stabilizing additives to the raw materials; at the same time, the powdered rubber release agent of the present invention has good adhesion performance, good uniformity of adhesion on the film surface, and is not easy to detach.

[0027] In this invention, water enters the water tank through a water injection pipe, and the water tank delivers the water to the spray nozzle and sprays it out. When rinsing the incoming material, some material can be cleaned out through the spray nozzle, and the material at the bottom can be cleaned out through the conical hole, thus ensuring that the material is cleaned. At the same time, the conical hole helps to increase the water pressure at the spray nozzle. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0029] Figure 1 The present invention provides a three-dimensional structure of the main body of an emulsifier. Figure 1 ;

[0030] Figure 2 This is a front view of an emulsifier structure according to the present invention;

[0031] Figure 3 This is a left view of an emulsifier structure according to the present invention;

[0032] Figure 4The present invention provides a three-dimensional structure of the main body of an emulsifier. Figure 2 ;

[0033] Figure 5 For along Figure 3 A sectional view along the AA direction;

[0034] Figure 6 For along Figure 3 BB direction sectional view;

[0035] Figure 7 for Figure 5 Enlarged view of point C in the middle;

[0036] Figure 8 for Figure 5 Enlarged view of point D in the middle.

[0037] The labels in the diagram represent:

[0038] 1. Height Adjustment Component 11. Base Plate 12. Outer Cylinder 13. First Motor 14. Inner Cylinder 15. Threaded Rod 16. First Bevel Gear 17. Second Bevel Gear 2. Quick Connect Component 21. Insert Plate 22. Insert Sleeve 23. Spring 24. Pull Plate 25. Triangular Groove 26. Trapezoidal Block 3. Cleaning Component 31. Water Injection Pipe 32. Water Tank 33. Spray Nozzle 34. Conical Hole 4. Emulsifying Component 41. Horizontal Cover 42. Second Drive Motor 43. Top Cover 44. First Straight Shaft 4 5. First gear ring 46. First bearing 47. Second gear ring 48. Third gear ring 49. Connecting block 410. Second bearing 411. Connecting ring 412. Second straight shaft 413. Fourth gear ring 414. Third straight shaft 415. Scraper 416. Emulsification hole 417. Stirring blade 418. Fan blade 419. Emulsification cover 420. Crushing blade 421. Straight cylinder 422. Pulley assembly 5. Movable box 51. Box 52. Mounting bracket 53. Roller. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0040] The present invention will be further described below with reference to embodiments.

[0041] Example 1

[0042] This embodiment improves the preparation method of a stable, high-adhesion powdered rubber release agent, including the following steps:

[0043] Step 1: Preparation of stabilizing additive: Weigh 1 kg of tris(hydroxymethyl)aminomethane, 2.2 kg of polyethylene wax, 1 kg of vegetable oil, and 2.8 kg of diatomaceous earth; add polyethylene wax and vegetable oil to the diatomaceous earth, mix thoroughly, add tris(hydroxymethyl)aminomethane, and react under stirring conditions at 38°C for 45 min. After grinding, the stabilizing additive is obtained.

[0044] Step 2: Weigh out 36 kg of silica, 1.5 kg of graphene, 3 kg of calcium carbonate, 12 kg of barium stearate, 1 kg of stabilizing additive, 15 kg of polylactic acid, 0.2 kg of surfactant, 0.2 kg of emulsifier, and 22 kg of water. Mix the emulsifier, graphene, stabilizing additive, and water, and emulsify them by high-speed shearing using an emulsifier. Then add silica, calcium carbonate, barium stearate, and polylactic acid, and react them at 92°C with stirring for 1 hour. Finally, add the surfactant, mix thoroughly, and grind to obtain the powdered rubber release agent.

[0045] Take two 50cm x 50cm x 5cm sheets of film, apply powdered rubber release agent to one of the sheets, stack the two sheets together, press them together with a steel plate, and observe the adhesion of the sheets at 24h, 48h, 72h, and 100h.

[0046] The results are as follows: 24h: no adhesion; 48h: no adhesion; 72h: no adhesion; 100h: slight adhesion;

[0047] The powdered rubber release agent of the present invention can effectively improve the stability of the powdered rubber release agent by adding stabilizing additives to the raw materials; at the same time, the powdered rubber release agent of the present invention has good adhesion performance, good uniformity of adhesion on the film surface, and is not easy to detach.

[0048] Example 2

[0049] This embodiment improves the preparation method of a stable, high-adhesion powdered rubber release agent, including the following steps:

[0050] Step 1: Preparation of stabilizing additive: Weigh 1.8 kg of tris(hydroxymethyl)aminomethane, 1 kg of polyethylene wax, 1.7 kg of vegetable oil, and 2 kg of diatomaceous earth; add polyethylene wax and vegetable oil to diatomaceous earth, mix thoroughly, add tris(hydroxymethyl)aminomethane, and react under stirring conditions at 80°C for 30 min. After grinding, the stabilizing additive is obtained.

[0051] Step 2: Weigh 74 kg of silica, 1 kg of graphene, 7 kg of calcium carbonate, 6 kg of barium stearate, 3 kg of stabilizing additive, 6 kg of polylactic acid, 1 kg of surfactant, 1 kg of emulsifier, and 30 kg of water. Mix the emulsifier, graphene, stabilizing additive, and water, and emulsify them by high-speed shearing using an emulsifier. Then add silica, calcium carbonate, barium stearate, and polylactic acid, and react them at 68°C with stirring for 3 hours. Finally, add the surfactant, mix thoroughly, and grind to obtain the powdered rubber release agent.

[0052] Example 3

[0053] This embodiment improves the preparation method of a stable, high-adhesion powdered rubber release agent, including the following steps:

[0054] Step 1: Preparation of stabilizing additive: Weigh 1.3 kg of tris(hydroxymethyl)aminomethane, 1.2 kg of polyethylene wax, 1.5 kg of vegetable oil, and 2.4 kg of diatomaceous earth; add polyethylene wax and vegetable oil to diatomaceous earth, mix thoroughly, add tris(hydroxymethyl)aminomethane, and react under stirring conditions at 50°C for 35 min. After grinding, the stabilizing additive is obtained.

[0055] Step 2: Weigh 44 kg of silica, 1.3 kg of graphene, 5 kg of calcium carbonate, 8 kg of barium stearate, 1.9 kg of stabilizing additive, 9 kg of polylactic acid, 0.3 kg of surfactant, 0.7 kg of emulsifier, and 25 kg of water. Mix the emulsifier, graphene, stabilizing additive, and water, and emulsify them by high-speed shearing using an emulsifier. Then add silica, calcium carbonate, barium stearate, and polylactic acid, and react them at 72°C with stirring for 2.3 hours. Finally, add the surfactant, mix thoroughly, and grind to obtain the powdered rubber release agent.

[0056] Comparative Example

[0057] This embodiment improves the preparation method of a stable, high-adhesion powdered rubber release agent, including the following steps:

[0058] Step 1: Weigh 36 kg of silica, 1.5 kg of graphene, 3 kg of calcium carbonate, 12 kg of barium stearate, 15 kg of polylactic acid, 0.2 kg of surfactant, 0.2 kg of emulsifier, and 22 kg of water. Mix the emulsifier, graphene, and water, and emulsify them by high-speed shearing using an emulsifier. Then add silica, calcium carbonate, barium stearate, and polylactic acid, and react them at 92°C with stirring for 1 hour. Finally, add the surfactant, mix thoroughly, and grind to obtain a powdered rubber release agent.

[0059] Take two 50cm x 50cm x 5cm sheets of film, apply powdered rubber release agent to one of the sheets, stack the two sheets together, press them together with a steel plate, and observe the adhesion of the sheets at 24h, 48h, 72h, and 100h.

[0060] The results are as follows: 24h: no adhesion; 48h: slight adhesion; 72h: adhesion; 100h: adhesion.

[0061] Example 4

[0062] Please refer to the instruction manual appendix. Figure 1-8 The emulsifier used in the above preparation method includes a height adjustment component 1, a quick-connect component 2, a cleaning component 3, an emulsification component 4, and a movable housing 5;

[0063] The upper end of the height adjustment component 1 is equipped with an emulsification component 4 for high-speed shearing and emulsification of the material inside the movable box 5.

[0064] The emulsification component 4 is equipped with a cleaning component 3 for cleaning the movable housing 5;

[0065] The height adjustment component 1 is detachably connected to the movable housing 5 via the quick-connect component 2;

[0066] The cleaning component 3 includes a water injection pipe 31 and a water tank 32; one end of the water injection pipe 31 is fixedly connected to an external water source, and the other end of the water injection pipe 31 is fixedly connected to the water tank 32. The water tank 32 is fixedly installed on the emulsification component 4. The emulsification component 4 has several sets of spray holes 33 for spraying water and conical holes 34 for increasing the water inlet pressure. The conical holes 34 are located below the spray holes 33. The water tank 32 is connected to the spray holes 33 and the conical holes 34.

[0067] Water enters the water tank 32 through the water injection pipe 31, and the water tank 32 delivers the water to the spray hole 33 and sprays it out. When rinsing the incoming material, some material can be cleaned out through the spray hole 33, and the material at the bottom can be cleaned out through the conical hole 34, thus ensuring that the material is clean. At the same time, the conical hole 34 helps to increase the water pressure of the spray hole 33.

[0068] The height adjustment assembly 1 includes a base plate 11, an outer cylinder 12, a first motor 13, an inner cylinder 14, a threaded rod 15, a first bevel gear 16, and a second bevel gear 17. The upper end of the base plate 11 is fixedly connected to the outer cylinder 12, and the upper end of the outer cylinder 12 is slidably connected to the inner cylinder 14. The top of the inner cylinder 14 is connected to the emulsification assembly 4, and the bottom of the inner cylinder 14 is threadedly connected to the threaded rod 15. The upper end of the threaded rod 15 is located inside the inner cylinder 14, and the bottom of the threaded rod 15 is rotatably mounted on the top of the base plate 11. Both the outer cylinder 12 and the inner cylinder 14 adopt a square structure. The second bevel gear 17 is fixedly mounted on the threaded rod 15. The second bevel gear 17 meshes with the first bevel gear 16. The first bevel gear 16 is fixedly mounted on the output end of the first motor 13. The first motor 13 is fixedly mounted on the base plate 11 and is located outside the outer cylinder 12.

[0069] When adjusting the height, the first motor 13 is started. The first motor 13 drives the first bevel gear 16 to rotate. The first bevel gear 16 drives the second bevel gear 17 to rotate. The second bevel gear 17 drives the threaded rod 15 to rotate. The threaded rod 15 drives the inner cylinder 14 to slide vertically up and down. The inner cylinder 14 drives the emulsification component 4 to move vertically up and down, thereby adjusting the height of the emulsification component 4.

[0070] The movable housing 5 includes a housing 51, a mounting frame 52, and rollers 53; several sets of mounting frames 52 are fixedly installed on the bottom of the housing 51, and rollers 53 are rotatably installed on the bottom of each mounting frame 52.

[0071] When the emulsifying component 4 is raised above the movable housing 5, the movable housing 5 can be moved to other positions for unloading or loading operations.

[0072] The quick-connect component 2 includes a plug plate 21, a plug sleeve 22, a spring 23, a pull plate 24, a triangular groove 25, and a trapezoidal block 26. The plug plate 21 is fixedly connected to the side wall of the housing 51, and the plug sleeve 22 is fixedly connected to the side wall of the outer cylinder 12. The plug plate 21 is horizontally inserted into the plug sleeve 22. The upper end of the plug sleeve 22 is slidably connected to the pull plate 24. The bottom of the pull plate 24 is fixedly connected to the trapezoidal block 26. The trapezoidal block 26 passes through the plug sleeve 22 and is inserted into the triangular groove 25 opened at the upper end of the plug plate 21. The inclined surfaces of the triangular groove 25 and the trapezoidal block 26 are on the side closer to the movable housing 5. The pull plate 24 is equipped with a spring 23. The upper end of the spring 23 is fixedly connected to the pull plate 24, and the lower end of the spring 23 is fixedly connected to the plug sleeve 22. The spring 23 is in a stretched state.

[0073] When the movable housing 5 is moved to one side of the height adjustment component 1 for locking, the insert plate 21 is inserted into the insert sleeve 22, and the insert plate 21 pushes the pull plate 24 to move upward until the trapezoidal block 26 and the triangular groove 25 are vertically aligned. Under the elastic force of the spring 23, the trapezoidal block 26 is inserted into the triangular groove 25 to achieve locking.

[0074] Emulsification component 4 includes a drive component, an emulsification structure, and a planetary stirring component; the drive component is connected to the emulsification structure and the planetary stirring component;

[0075] The drive assembly includes a horizontal cover 41, a second drive motor 42, a top cover 43, a second straight shaft 412, and a pulley assembly 422. One end of the horizontal cover 41 is fixedly connected to the top of the inner cylinder 14. The second drive motor 42 is fixedly mounted on the top of the other end of the horizontal cover 41, and the top cover 43 is fixedly mounted on the bottom of the other end of the horizontal cover 41. The output end of the second drive motor 42 is fixedly connected to the second straight shaft 412. The pulley assembly 422 is mounted on the second straight shaft 412. The pulley assembly 422 is located inside the horizontal cover 41, and the shafts of the pulley assembly 422 are rotatably mounted on the lower end of the horizontal cover 41. The pulley assembly 422 is connected to the emulsification structure and the planetary stirring assembly.

[0076] The pulley assembly 422 includes large and small pulleys and a belt. The large and small pulleys are respectively connected to the planetary stirring assembly and the emulsification structure, thereby forming differential motion between the emulsification structure and the planetary stirring assembly.

[0077] The second drive motor 42 drives the pulley assembly 422 to rotate, which in turn drives the emulsification structure and the planetary stirring assembly to move.

[0078] The emulsification structure includes a first straight shaft 44, emulsification holes 416, fan blades 418, an emulsification cover 419, and a straight cylinder 421; the water injection pipe 31 passes through the horizontal cover 41 and is fixedly connected to the water tank 32 fixedly installed below the horizontal cover 41. The water tank 32 is located inside the top cover 43. The bottom of the water tank 32 is fixedly connected to the straight cylinder 421. The first straight shaft 44 is fixedly connected to one end of the pulley assembly 422. The first straight shaft 44 passes through the straight cylinder 421 and extends to the bottom of the straight cylinder 421. The bottom of the first straight shaft 44 is fixedly connected to the fan blades 418. The bottom of the straight cylinder 421 is fixedly installed with the emulsification cover 419. Several sets of emulsification holes 416 are evenly opened in the circumferential direction of the emulsification cover 419. The fan blades 418 are located inside the emulsification cover 419.

[0079] There is a water passage gap between the straight cylinder 421 and the first straight shaft 44. The water tank 32 is connected to the water passage gap. Several sets of spray holes 33 are opened on the side wall of the straight cylinder 421. A conical hole 34 is opened on the lower inner wall of the straight cylinder 421. The distance between the lower inner wall of the straight cylinder 421 and the first straight shaft 44 gradually decreases.

[0080] During emulsification, the first straight shaft 44 is driven to rotate by the pulley assembly 422, and the first straight shaft 44 drives the fan blade 418 to rotate. The material is emulsified by the cooperation between the fan blade 418 and the emulsification hood 419.

[0081] During cleaning, water flows into the water passage gap through the water tank 32 and is then sprayed out through the spray hole 33. Due to the design of the conical hole 34, the water can flow out from the gap between the conical hole 34 and the first straight shaft 44, so that the material is cleaned. At the same time, since the conical hole 34 is conical, the gap gradually decreases, which helps to increase the water pressure and thus improve the cleaning effect.

[0082] The planetary agitator assembly includes a first gear ring 45, a first bearing 46, a second gear ring 47, a third gear ring 48, a connecting block 49, a second bearing 410, a connecting ring 411, a fourth gear ring 413, a third straight shaft 414, a scraper 415, an agitator blade 417, and a crusher blade 420. The bottom of the second straight shaft 412 passes through the lower end of the horizontal cover 41 and is fixedly connected to the fourth gear ring 413. The fourth gear ring 413 meshes with the third gear ring 48. The third gear ring 48 is rotatably mounted on the inner wall of the top cover 43 via the first bearing 46. The tops of several sets of third straight shafts 414 are respectively fixedly mounted with second gear rings 47. The lower end of one set of third straight shafts 414 is connected to the scraper blade. Plate 415 is fixedly connected, scraper 415 is in close contact with the inner wall of movable box 5, crusher 420 is fixedly installed on one set of third straight shafts 414, and stirring blade 417 is fixedly installed on one set of third straight shafts 414; the outer end of each second toothed ring 47 is meshed with the third toothed ring 48, the inner end of each second toothed ring 47 is meshed with the first toothed ring 45, the first toothed ring 45 is fixedly installed on water tank 32, the top of the third straight shaft 414 is rotatably installed on connecting ring 411, connecting ring 411 is rotatably connected to several sets of connecting blocks 49 through second bearing 410, and the top of several sets of connecting blocks 49 is fixedly installed on the bottom of horizontal cover 41 respectively;

[0083] The second straight shaft 412 drives the fourth gear ring 413 to rotate, the fourth gear ring 413 drives the third gear ring 48 to rotate, the third gear ring 48 drives each of the second gear rings 47 to rotate on their own axis and revolve around the sun, the second gear rings 47 drive the third straight shaft 414 to rotate, the third straight shaft 414 drives the crushing blade 420, the stirring blade 417, and the scraper 415 to rotate. The material is crushed by the straight cylinder 421, the material is stirred by the stirring blade 417, and the wall of the movable box 5 is scraped by the scraper 415. When it rotates, it can also disperse the scraped material, which helps to improve the dispersion effect. The connecting block 49 provides rotational support for the connecting ring 411, the second gear ring 47, etc.

[0084] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An emulsifier, characterized in that, It includes a height adjustment assembly (1), a quick-connect assembly (2), a cleaning assembly (3), an emulsification assembly (4), and a movable housing (5); The upper end of the height adjustment component (1) is equipped with an emulsification component (4) for high-speed shearing and emulsification of the material in the movable box (5); The emulsification component (4) is equipped with a cleaning component (3) for cleaning the mobile housing (5); The height adjustment component (1) is detachably connected to the movable housing (5) via a quick-connect component (2); The cleaning assembly (3) includes a water injection pipe (31) and a water tank (32); one end of the water injection pipe (31) is fixedly connected to an external water source, and the other end of the water injection pipe (31) is fixedly connected to the water tank (32). The water tank (32) is fixedly installed on the emulsification assembly (4). The emulsification assembly (4) has several sets of spray holes (33) for spraying water and conical holes (34) for increasing the water inlet pressure. The conical holes (34) are located below the spray holes (33). The water tank (32) is connected to the spray holes (33) and the conical holes (34). The emulsification component (4) includes a drive component, an emulsification structure, and a planetary stirring component; the drive component is connected to the emulsification structure and the planetary stirring component; The drive assembly includes a horizontal cover (41), a second drive motor (42), a top cover (43), a second straight shaft (412), and a pulley assembly (422). One end of the horizontal cover (41) is connected to the height adjustment assembly (1), the top of the other end of the horizontal cover (41) is fixedly mounted with the second drive motor (42), the bottom of the other end of the horizontal cover (41) is fixedly mounted with the top cover (43), the output end of the second drive motor (42) is fixedly connected to the second straight shaft (412), the pulley assembly (422) is mounted on the second straight shaft (412), the pulley assembly (422) is located inside the horizontal cover (41), and the shafts of the pulley assembly (422) are rotatably mounted at the lower end of the horizontal cover (41). The pulley assembly (422) is connected to the emulsification structure and the planetary stirring assembly. The emulsification structure includes a first straight shaft (44), an emulsification hole (416), a fan blade (418), an emulsification cover (419), and a straight cylinder (421); a water injection pipe (31) passes through the horizontal cover (41) and is fixedly connected to a water tank (32) fixedly installed below the horizontal cover (41). The water tank (32) is located inside the top cover (43). The bottom of the water tank (32) is fixedly connected to the straight cylinder (421). The first straight shaft (44) is fixedly connected to one end of a pulley assembly (422). The first straight shaft (44) passes through the straight cylinder (421) and extends to the bottom of the straight cylinder (421). The bottom of the first straight shaft (44) A fan blade (418) is fixedly connected to the bottom of the straight cylinder (421), and an emulsifying cover (419) is fixedly installed on the bottom of the straight cylinder (419). Several sets of emulsifying holes (416) are evenly opened in the circumferential direction of the emulsifying cover (419). The fan blade (418) is located inside the emulsifying cover (419). There is a water passage gap between the straight cylinder (421) and the first straight shaft (44). The water tank (32) is connected to the water passage gap. Several sets of spray holes (33) are opened on the side wall of the straight cylinder (421). A conical hole (34) is opened on the lower inner wall of the straight cylinder (421). The distance between the lower inner wall of the straight cylinder (421) and the first straight shaft (44) gradually decreases. The planetary stirring assembly includes a first gear ring (45), a first bearing (46), a second gear ring (47), a third gear ring (48), a connecting block (49), a second bearing (410), a connecting ring (411), a fourth gear ring (413), a third straight shaft (414), a scraper (415), stirring blades (417), and a crushing blade (420). The bottom of the second straight shaft (412) passes through the lower end of the horizontal cover (41) and is fixedly connected to the fourth gear ring (413). The fourth gear ring (413) meshes with the third gear ring (48). The third gear ring (48) is rotatably mounted on the inner wall of the top cover (43) through the first bearing (46). The tops of several sets of third straight shafts (414) are respectively fixedly mounted with second gear rings (47), one of which is a third straight shaft (414). The lower end is fixedly connected to the scraper (415), the scraper (415) is in close contact with the inner wall of the movable box (5), a crusher (420) is fixedly installed on one of the third straight shafts (414), and a stirring blade (417) is fixedly installed on one of the third straight shafts (414); the outer end of each second toothed ring (47) is meshed with the third toothed ring (48), the inner end of each second toothed ring (47) is meshed with the first toothed ring (45), the first toothed ring (45) is fixedly installed on the water tank (32), the top of the third straight shaft (414) is rotatably installed on the connecting ring (411), the connecting ring (411) is rotatably connected to several sets of connecting blocks (49) through the second bearing (410), and the top of several sets of connecting blocks (49) is fixedly installed on the bottom of the horizontal cover (41).

2. The emulsifier according to claim 1, characterized in that, The height adjustment assembly (1) includes a base plate (11), an outer cylinder (12), a first motor (13), an inner cylinder (14), a threaded rod (15), a first bevel gear (16), and a second bevel gear (17). The upper end of the base plate (11) is fixedly connected to the outer cylinder (12), and the upper end of the outer cylinder (12) is slidably connected to the inner cylinder (14). The top of the inner cylinder (14) is connected to the emulsification assembly (4), and the bottom of the inner cylinder (14) is threadedly connected to the threaded rod (15). The upper end of the threaded rod (15) is located at... Inside the inner cylinder (14), the bottom of the threaded rod (15) is rotatably mounted on the top of the base plate (11). Both the outer cylinder (12) and the inner cylinder (14) adopt a square structure. A second bevel gear (17) is fixedly mounted on the threaded rod (15). The second bevel gear (17) meshes with the first bevel gear (16). The first bevel gear (16) is fixedly mounted on the output end of the first motor (13). The first motor (13) is fixedly mounted on the base plate (11). The first motor (13) is located outside the outer cylinder (12).

3. The emulsifier according to claim 2, characterized in that, The movable box (5) includes a box (51), a mounting frame (52) and rollers (53); a number of mounting frames (52) are fixedly installed at the bottom of the box (51), and rollers (53) are rotatably installed at the bottom of each mounting frame (52).

4. The emulsifier according to claim 3, characterized in that, The quick-connect assembly (2) includes a plug plate (21), a sleeve (22), a spring (23), a pull plate (24), a triangular groove (25), and a trapezoidal block (26); the plug plate (21) is fixedly connected to the side wall of the housing (51), and the sleeve (22) is fixedly connected to the side wall of the outer cylinder (12). The plug plate (21) is horizontally inserted into the sleeve (22), and the upper end of the sleeve (22) is slidably connected to the pull plate (24). The bottom of the pull plate (24) is fixedly connected to... There is a trapezoidal block (26), which passes through the insert sleeve (22) and is inserted into the triangular groove (25) opened at the upper end of the insert plate (21). The inclined surfaces of the triangular groove (25) and the trapezoidal block (26) are on the side closer to the movable box (5). A spring (23) is installed on the pull plate (24). The upper end of the spring (23) is fixedly connected to the pull plate (24), and the lower end of the spring (23) is fixedly connected to the insert sleeve (22). The spring (23) is in a stretched state.

Images