A paint-free wooden door forming processing device and forming method

Abstract

The present invention discloses a paint-free wooden door forming processing device and forming method, which belongs to the field of wooden door processing technology, and comprises a box body and slide rails installed on both sides of the inner wall of the box body, a belt box installed at one end of the slide rail, and a drive motor installed on the outer wall of the belt box. After the plate is clamped by the assembly block driven by four electric push rods, the plate will not deviate during transportation, and then the embossed plate is driven from the top and bottom by two hydraulic telescopic rods to approach the plate. When the embossed plate just contacts the plate, the pressure head on the strip plate contacts the trigger switch, which resets the electric push rod and slows down the hydraulic telescopic rod to approach the plate, so that after the electric push rod is released, the plate is still held by the upper and lower embossed plates, and will not deviate, thereby ensuring accurate positioning, and thus being able to complete the embossing operation on both sides at one time, reducing damage and improving work efficiency.

Description

Technical Field

[0001] The invention relates to a forming processing device and a forming method for a paint-free wooden door, belonging to the technical field of wooden door processing. Background Art

[0002] Paint-free wooden doors are wooden doors that do not require spraying, brushing and other processes. PVC and other materials are adsorbed on the surface of the wooden door by vacuum forming to prevent moisture and other operations. The patterns on the wooden door are usually formed by cold pressing.

[0003] The existing cold pressing of wooden doors requires manual positioning. The wooden door panels are clamped under equipment such as hydraulic presses, and then cold pressed on one side. The other side is then turned over and repositioned and clamped to press the other side. This has low work efficiency and can easily damage the side where the grain has already been formed, resulting in a decline in quality. Summary of the Invention

[0004] The main purpose of the present invention is to provide a paint-free wooden door forming processing device and forming method to solve the problems of requiring manual positioning, repeated clamping, low efficiency, and easy damage to the grain of the wooden door forming.

[0005] The purpose of the present invention can be achieved by adopting the following technical solutions:

[0006] A paint-free wooden door forming processing device and forming method, including a box and slide rails installed on both sides of the inner wall of the box, a belt box installed at one end of the slide rail, a drive motor installed on the outer wall of the belt box, the output end of the drive motor is connected to two transmission screws with one end connected by a belt, the transmission screw is threadedly connected to a sliding component, and embossed components are provided above and below the sliding component.

[0007] Furthermore, the sliding component includes a positioning frame and an inner cavity positioning plate installed inside the positioning frame, and clamping components are installed on the four sides of the positioning frame.

[0008] Furthermore, the clamping member includes an electric push rod and an assembly block installed at the output end of the electric push rod, and trigger switches are installed at the upper and lower ends of the assembly block.

[0009] Furthermore, a rubber ring is installed on the outer end of the assembly block.

[0010] Furthermore, the embossed component includes a hydraulic telescopic rod and an assembly plate installed on the output end of the hydraulic telescopic rod. An embossed plate is installed below the assembly plate by bolts, and positioning components are installed on the four outer side walls of the embossed plate.

[0011] Furthermore, the positioning component includes a strip plate and a pressure head installed at the lower end of the strip plate.

[0012] Furthermore, a cavity is provided in the middle of the strip plate, a scale mark is provided on one side of the cavity, and a fastening bolt for pressing the strip plate is installed on the inner side of the cavity.

[0013] Furthermore, an operation panel is installed on the outer wall of the box body, and a conveyor belt is provided below the other end of the slide rail.

[0014] A method for forming a paint-free wooden door comprises the following steps:

[0015] Step 1: Place the sheet material to be embossed into the inner side of the inner cavity positioning plate in the sliding member and clamp it with the clamping member;

[0016] Step 2: The driving motor drives the sliding member to move to the designated position, and the upper and lower embossing members perform the embossing operation;

[0017] Step 3: When the pressure head at the lower end of the strip plate installed on the four sides of the embossing plate contacts the trigger switches installed on the upper and lower ends of the assembly block installed at the output end of the electric push rod, the electric push rod resets, the hydraulic telescopic rod slows down, and slowly descends to emboss;

[0018] Step 4: After the embossing is completed and the shaping is fixed for a period of time, the upper hydraulic telescopic rod and the lower hydraulic telescopic rod are reset after being clamped again by the clamping member;

[0019] Step 5: Transport the Panasonic panels onto the conveyor belt.

[0020] Furthermore, the thickness of the assembly block is smaller than the thickness of the plate, and the strip plate is adjusted according to the actual thickness of the plate when assembled on the embossed plate so as to be able to be used in conjunction with the trigger switch.

[0021] The beneficial technical effects of the present invention are as follows: according to the present invention, after the plate is clamped by the assembly block driven by four electric push rods, the plate will not deviate during transportation, and then the embossing plate is driven to approach the plate from the top and bottom by two hydraulic telescopic rods. When the embossed plate just contacts the plate, the pressure head on the strip plate contacts the trigger switch, which resets the electric push rod and slows down the hydraulic telescopic rod to approach the plate, so that after the electric push rod is released, the plate is still supported by the upper and lower embossing plates and will not deviate, thereby ensuring accurate positioning, and thus being able to complete the embossing operation on both sides at one time, reducing damage and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 Schematic diagram of the overall structure of a preferred embodiment of the paint-free wooden door forming processing device and forming method according to the present invention;

[0023] Figure 2 A side view of the overall structure of a preferred embodiment of a paint-free wooden door forming and processing device and forming method according to the present invention;

[0024] Figure 3 A schematic diagram of the structure of an embossed plate and a hydraulic telescopic rod according to a preferred embodiment of the paint-free wooden door forming processing device and forming method of the present invention;

[0025] Figure 4 Schematic diagram of the sliding member structure of a preferred embodiment of the paint-free wooden door forming processing device and forming method according to the present invention;

[0026] Figure 5 Schematic diagram of the structure of the clamping member according to a preferred embodiment of the paint-free wooden door forming processing device and forming method of the present invention;

[0027] Figure 6 It is a schematic diagram of the positioning component structure of a preferred embodiment of the paint-free wooden door forming processing device and forming method according to the present invention.

[0028] In the figure: 1. Box body; 2. Slide rail; 3. Belt box; 4. Drive motor; 5. Conveyor belt; 6. Operation panel; 7. Sliding member; 8. Embossed member; 9. Hydraulic telescopic rod; 10. Positioning member; 11. Assembly plate; 12. Clamping member; 13. Inner cavity positioning plate; 14. Electric push rod; 15. Trigger switch; 16. Assembly block; 17. Fastening bolt; 18. Scale mark; 19. Pressure head. DETAILED DESCRIPTION

[0029] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below with reference to embodiments and drawings, but the embodiments of the present invention are not limited thereto.

[0030] like Figures 1-6As shown, the paint-free wooden door forming processing device and forming method provided in this embodiment include a box body 1 and slide rails 2 installed on both sides of the inner wall of the box body 1, one end of the slide rail 2 is installed with a belt box 3, and the outer wall of the belt box 3 is installed with a driving motor 4. The output end of the driving motor 4 is connected to two transmission screws with one end connected by a belt, and the transmission screw is threadedly connected to a sliding member 7. The transmission screw is driven by the driving motor 4 to move the sliding member 7 on the slide rail 2. Embossed components 8 are provided above and below the sliding member 7. The two embossed components 8 are used to emboss synchronously from the top and bottom. Grain operation, reducing repeated clamping, and can reduce the texture damage caused by repeated clamping and cold pressing, the sliding component 7 includes a positioning frame and an inner cavity positioning plate 13 installed inside the positioning frame, the four sides of the positioning frame are installed with a clamping component 12, the clamping component 12 includes an electric push rod 14 and an assembly block 16 installed at the output end of the electric push rod 14, the upper and lower ends of the assembly block 16 are installed with a trigger switch 15, the outer end of the assembly block 16 is installed with a rubber ring, the embossing component 8 includes a hydraulic telescopic rod 9 and an assembly plate 11 installed on the output end of the hydraulic telescopic rod 9, the assembly plate 11 An embossed plate is installed at the bottom by bolts, and positioning components 10 are installed on the four outer walls of the embossed plate. The positioning component 10 includes a strip plate and a pressure head 19 installed at the lower end of the strip plate, which is used to cooperate with the trigger switch 15. A cavity is opened in the middle of the strip plate, and a scale mark 18 is set on one side of the cavity. A fastening bolt 17 for pressing the strip plate is installed on the inner side of the cavity. The strip plate can flexibly adjust its position with the fastening bolt 17 to adapt to plates of different thicknesses. An operation panel 6 is installed on the outer wall of the box body 1, and a conveyor belt 5 is set below the other end of the slide rail 2. When the plate passes through four electric After the push rod 14 drives the assembly block 16 to clamp, the plate will not deviate during transportation, and then the two hydraulic telescopic rods 9 drive the embossing plate to approach the plate from above and below. When the embossing plate just contacts the plate, the pressure head 19 on the strip plate contacts the trigger switch 15, which resets the electric push rod 14 and slows down the hydraulic telescopic rod 9 to approach the plate. As a result, after the electric push rod 14 is released, the plate is still supported by the upper and lower embossing plates and will not deviate, ensuring accurate positioning. The embossing operation on both sides can be completed at one time, reducing damage and improving work efficiency.

[0031] A method for forming a paint-free wooden door comprises the following steps:

[0032] Step 1: Place the plate to be embossed into the inner side of the inner cavity positioning plate 13 in the sliding member 7 and clamp it with the clamping member 12;

[0033] Step 2: The driving motor 4 drives the sliding member 7 to move to the designated position, and the upper and lower embossing members 8 perform the embossing operation;

[0034] Step 3: When the pressure head 19 at the lower end of the strip plate installed on the four sides of the embossing plate contacts the assembly block 16 installed at the output end of the electric push rod 14, the trigger switch 15 is installed on the upper and lower ends. The electric push rod 14 resets, the hydraulic telescopic rod 9 slows down, and slowly descends to emboss;

[0035] Step 4: After the embossing is completed and the shaping is performed for a period of time, the upper hydraulic telescopic rod 9 and the lower hydraulic telescopic rod 9 are reset after being clamped again by the clamping member 12;

[0036] Step 5: Transport the Panasonic board to the top of conveyor belt 5.

[0037] The thickness of the assembly block 16 is smaller than the thickness of the plate, and the strip plate is adjusted according to the actual thickness of the plate when assembled on the embossed plate so as to be able to cooperate with the trigger switch 15 for use.

[0038] The above is only a further embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solutions and concepts of the present invention within the scope disclosed by the present invention, which fall within the scope of protection of the present invention.

Claims

1. A method for forming a paint-free wooden door, comprising the following steps: Step 1: Place the plate to be embossed into the inner side of the inner cavity positioning plate (13) in the sliding member (7) and clamp it with the clamping member (12); Step 2: The driving motor (4) drives the sliding member (7) to move to a designated position, and performs an embossing operation through the upper and lower embossing members (8); Step 3: When the pressure head (19) at the lower end of the strip plate installed on the four sides of the embossed plate contacts the trigger switch (15) installed at the upper and lower ends of the assembly block (16) installed at the output end of the electric push rod (14), the electric push rod (14) is reset, the hydraulic telescopic rod (9) is decelerated, and slowly descends to emboss. The thickness of the assembly block (16) is less than the thickness of the plate. The strip plate is adjusted according to the actual plate thickness when assembled on the embossed plate so that it can be used in conjunction with the trigger switch (15); Step 4: After the embossing is completed and the shaping is performed for a period of time, the upper hydraulic telescopic rod (9) and the lower hydraulic telescopic rod (9) are clamped again by the clamping member (12) and reset; Step 5: Transport the plate to the top of the conveyor belt (5).

2. A paint-free wooden door forming processing device using the forming method according to claim 1, characterized in that: The invention comprises a box body (1) and slide rails (2) installed on both sides of the inner wall of the box body (1), a belt box (3) is installed at one end of the slide rail (2), a drive motor (4) is installed on the outer wall of the belt box (3), an output end of the drive motor (4) is connected to two transmission screws connected at one end by a belt, the transmission screws are threadedly connected to a sliding component (7), and embossed components (8) are provided above and below the sliding component (7).

3. The paint-free wooden door forming and processing device according to claim 2, characterized in that: The sliding member (7) comprises a positioning frame and an inner cavity positioning plate (13) installed inside the positioning frame, and clamping members (12) are installed on the four sides of the positioning frame.

4. The paint-free wooden door forming and processing device according to claim 3, characterized in that: The clamping member (12) comprises an electric push rod (14) and an assembly block (16) mounted on the output end of the electric push rod (14), and trigger switches (15) are mounted on both the upper and lower ends of the assembly block (16).

5. The paint-free wooden door forming and processing device according to claim 4, characterized in that: A rubber ring is installed on the outer end of the assembly block (16).

6. The paint-free wooden door forming and processing device according to claim 2, characterized in that: The embossed component (8) comprises a hydraulic telescopic rod (9) and an assembly plate (11) mounted on the output end of the hydraulic telescopic rod (9); an embossed plate is mounted below the assembly plate (11) via bolts; and positioning components (10) are mounted on the four outer side walls of the embossed plate.

7. The paint-free wooden door forming and processing device according to claim 6, characterized in that: The positioning member (10) comprises a strip plate and a pressure head (19) mounted at the lower end of the strip plate.

8. The paint-free wooden door forming and processing device according to claim 7, characterized in that: A cavity is provided in the middle of the strip plate, a scale mark (18) is provided on one side of the cavity, and a fastening bolt (17) for pressing the strip plate is installed on the inner side of the cavity.

9. The paint-free wooden door forming and processing device according to claim 2, characterized in that: An operating panel (6) is installed on the outer wall of the box body (1), and a conveyor belt (5) is provided below the other end of the slide rail (2).

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