A wire rod processing rust removal device

Abstract

The application belongs to the technical field of metal wire processing, and discloses a rust removal device for wire processing, which comprises a fixing ring, the inner side surface of the fixing ring is fixedly connected with fixing guide rails at equal angles, the left and right sides of the outer side surface of the fixing ring are symmetrically provided with extension ear plates, the inside of the fixing guide rails is movably connected with guide blocks, and the guide blocks are displaced relative to the fixing guide rails. The device utilizes external water flow as pressure, cooperates multiple polishing blocks with multiple points of the metal wire, and converts the pressure of the water flow into pulling force or pushing force to realize the contact between the multiple polishing blocks and the metal wire. The input amount of the water flow can be controlled to adapt to metal wires of different diameters, the rust removal points can be increased to cooperate with the rotation of the wire to significantly improve the uniformity of rust removal, the problems of insufficient rust removal uniformity caused by single-point rust removal of traditional devices and poor universality of special polishing rings are avoided, and the rust removal efficiency and quality are significantly improved.

Description

Technical Field

[0001] This invention belongs to the field of metal wire processing technology, specifically a rust removal device for wire processing. Background Technology

[0002] Metal wire is a thin, filamentous product made of metal materials, commonly used in electrical, communications, construction, automotive, and aerospace industries. Metal wire can be categorized into different materials, such as copper wire, aluminum wire, steel wire, and tin-plated copper wire. Different materials have different uses and characteristics. Some metal wires are made of iron. During actual use and processing, the oxidation of iron can cause rust to accumulate on the wire surface. If left untreated, this will affect the wire's performance. Therefore, a rust removal device is used to remove the rust from the metal wire.

[0003] Currently, rust removal devices for metal wires mainly consist of two parts: a grinding device and a feeding device. The feeding device is used to feed the metal wire at a constant speed, while the grinding device can quickly grind the surface of the metal wire. It generally uses the friction between the grinding block and the metal wire to achieve the grinding operation. The grinding block is usually set on one side of the wire and makes contact with the wire. This grinding method requires controlling the number of rotations of the metal wire to ensure uniform grinding of the outer surface. However, it is difficult to control the number of rotations of the metal wire in actual processing, resulting in uneven grinding of the wire surface. When using a special grinding tool, that is, a ring-shaped grinding ring with its inner side in contact with the outer side of the wire, this grinding method can achieve uniform grinding, but it can only be used for grinding wire of a single specification, and its versatility is poor.

[0004] To improve the uniformity of metal wire grinding, existing technologies often use guiding devices to rotate the metal wire. This is achieved by an external motor driving a guide wheel via a reducer, ultimately rotating the metal wire through friction. While this method allows for rapid rotation of the metal wire to improve grinding uniformity, it requires simultaneous rotation and grinding; otherwise, excessive wear will occur, affecting the rust removal effect. Furthermore, to prevent bending caused by contact between the metal wire and the guide wheel, existing technologies use two guide wheels, one upper and one lower, to simultaneously contact and guide the metal wire. However, due to the varying diameters of the metal wire, the distance between the two guide wheels must be adjusted before each rust removal process, resulting in a significant decrease in rust removal efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a rust removal device for wire processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a rust removal device for wire processing, comprising a fixing ring, a fixing guide rail fixedly connected at equal angles to the inner side of the fixing ring, extension ear plates symmetrically installed on the left and right sides of the outer side of the fixing ring, guide blocks movably engaged inside the fixing guide rails, the guide blocks being displaced relative to the fixing guide rails, an extension rod fixedly connected to the end of each guide block away from the fixing ring, the end of each extension rod away from the guide block penetrating the bottom end of the guide block and fixedly connected to a grinding block, a grinding groove being formed on the outer side of the grinding block, and the middle of the rear end of each guide block being fixed. A first mounting shaft is connected, and a connecting rod is movably connected to the end of the first mounting shaft away from the guide block. A movable ring is provided at the rear end of the fixed ring, and a gear is fixedly connected to the rear end of the movable ring. A second mounting shaft is fixedly connected to the front end of the movable ring at an equal angle. The outer side of the second mounting shaft is movably sleeved with the other end of the connecting rod. A transverse guide rail is provided above the movable ring, and an adjustment component is provided on one side of the transverse guide rail. A drive component is provided above the front of the fixed ring. A water supply hose is fixedly connected to the end of the adjustment component away from the transverse guide rail, and the other end of the water supply hose is connected to the drive component.

[0007] Before actual use, the device can be fixed by extending the ear plate on the outer side of the fixing ring. At the same time, the metal wire needs to be connected to the external guide device to ensure that the metal wire can enter the device at a uniform speed. The external water supply pipe needs to be connected to the adjustment component. The water flow into the adjustment component should maintain a certain input pressure to ensure that the rust removal requirements are met. The device needs to be sleeved on the outer side of the metal wire and ensure that the metal wire is located in the middle of the device to complete the preparation work before rust removal.

[0008] As a further technical solution of the present invention, a transverse locking block is movably engaged inside the transverse guide rail. The transverse locking block moves left and right relative to the transverse guide rail. A rack is fixedly connected to the bottom end of the transverse locking block, and the bottom end of the rack meshes with the outer side of the gear.

[0009] The transverse locking block can move left and right under the drive of the adjusting component. That is, the transverse locking block moves left and right relative to the transverse guide rail. When the rack moves away from the adjusting component, the gear meshing with it rotates clockwise. When the rack moves closer to the adjusting component, the gear meshing with it rotates counterclockwise, thus completing the power transmission process.

[0010] As a further technical solution of the present invention, an extension seat is fixedly connected to one side of the transverse guide rail, the adjustment assembly includes an adjustment tube, a piston plate is movably sleeved inside the adjustment tube, the piston plate moves left and right relative to the adjustment tube, and the outer side of the adjustment tube is fixedly sleeved with the extension seat.

[0011] As a further technical solution of the present invention, the right end of the regulating pipe is fixedly connected to a water inlet, the right end of the water inlet is fixedly connected to a three-way valve, the right end of the three-way valve is connected to an external water supply pipe, and the top end of the three-way valve is connected to a water supply hose.

[0012] As a further technical solution of the present invention, a piston rod located inside the regulating pipe is fixedly connected to one end of the piston plate away from the water inlet. The other end of the piston rod passes through one side of the regulating pipe and is connected to one side of the transverse locking block. A return spring is movably sleeved on the outer side of the piston rod. The left and right ends of the return spring are respectively connected to one end of the regulating pipe and one end of the piston plate.

[0013] When rust removal is required on metal wire, first open the external water supply pipe to inject external water into the regulating pipe through the three-way valve and the inlet. At this time, the valve at the top of the three-way valve should be kept closed. The water flow will then apply a certain pressure to the piston plate, causing the piston plate to move away from the inlet and the return spring to be compressed. As water flows in, the piston rod moves away from the inlet, and the transverse locking block moves away from the adjusting assembly. The gear rotates clockwise, applying an inward pulling force to the connecting rod. The guide block is then pulled downward and moves relative to the fixed guide rail. The guide block and the grinding block at the bottom move towards the bottom, and multiple grinding blocks move closer together until they contact the outer surface of the metal wire, completing the limiting. At this point, multiple grinding blocks are positioned on the outer surface of the metal wire, completing the uniform positioning process before rust removal.

[0014] When the rust removal is complete and the wire needs to be loosened, the water supply can be stopped by closing the external water supply pipe and opening the valve at the top of the three-way valve to release all the water flow inside the regulating pipe. At this time, the reset spring will automatically reset, which will drive the piston plate to automatically reset. The rack will then move towards the adjustment component, and the gear will rotate counterclockwise. The connecting rod will then be pushed outward, causing the guide block to rise and eventually move the multiple grinding blocks away from each other, thus loosening the metal wire.

[0015] By utilizing external water flow as pressure, multiple grinding blocks are used to target various points on the metal wire. The water pressure is converted into tension or thrust to achieve contact between the grinding blocks and the metal wire. By simply controlling the water input, it can accommodate metal wires of different diameters. In addition, the number of rust removal points can be increased. The rotation of the wire can significantly improve the uniformity of rust removal, avoiding the problems of insufficient uniformity of rust removal caused by single-point rust removal in traditional devices and the poor versatility of dedicated grinding rings. This significantly improves the efficiency and quality of rust removal.

[0016] As a further technical solution of the present invention, the drive assembly includes a power tank, a mounting bracket is fixedly connected to the back of the power tank near the top, one end of the mounting bracket away from the power tank is connected to the front of the guide block located directly above, a corrugated pipe is fixedly connected to the top of the power tank, and the other end of the corrugated pipe is connected to the other end of the water delivery hose.

[0017] As a further technical solution of the present invention, the bottom end of the power tank is fixedly connected to a drain pipe, the output end of the drain pipe is located on the front of the guide block, the middle part of the power tank is movably connected to a main shaft, and the outer side of the main shaft is fixedly sleeved with an impeller located inside the power tank.

[0018] As a further technical solution of the present invention, the front of the main shaft penetrates the front of the power tank and is fixedly connected to a rubber wheel. The rubber wheel is made of rubber, and the bottom end of the outer side of the rubber wheel is on the same horizontal plane as the bottom end of the outer side of the uppermost grinding block.

[0019] As a further technical solution of the present invention, a connecting frame is fixedly installed on the front of the guide block directly below, and a connecting shaft is movably installed on the front of the connecting frame. The connecting shaft rotates relative to the connecting frame, and an auxiliary wheel is fixedly connected to the front of the connecting shaft. The diameter of the auxiliary wheel is the same as the diameter of the rubber wheel, and the top of the outer side of the auxiliary wheel and the bottom of the outer side of the grinding block below are on the same horizontal plane.

[0020] After multiple grinding blocks have made contact with the metal wire, the valve at the top of the three-way valve can be opened to maintain the water flow rate and pressure. At this time, the water flow can also be led out through the water hose and into the interior of the bellows and the power tank. The water flow can then impact the impeller and drive it to rotate. The main shaft will rotate accordingly. At the same time, when the guide block moves downward, it can simultaneously drive the mounting bracket and the power tank to move downward, and the bellows will be stretched. When the grinding block comes into contact with the metal wire, the rubber wheel can simultaneously come into contact with the outer surface of the metal wire. When the main shaft rotates, it can simultaneously drive the rubber wheel to rotate. Through the friction between the rubber wheel and the metal wire, the wire can be driven to rotate radially, thus assisting in the wire guiding process.

[0021] Simultaneously, as multiple grinding blocks come into contact with the metal wire, the auxiliary wheel located below rises and contacts the bottom of the outer side of the metal wire. At this time, the rubber wheel and the auxiliary wheel can simultaneously contact the metal wire. The rubber wheel can guide the metal wire, and the auxiliary wheel at the bottom can rotate under the action of friction and support the metal wire, preventing the metal wire from bending, thus completing the entire wire guiding process.

[0022] By utilizing the adjustment process of the grinding block, which simultaneously limits the metal wire, the position of the rubber wheel is adjusted. The water flow required during the grinding block adjustment drives the active rotation of the rubber wheel. In other words, after the device is adjusted and the grinding block contacts the wire, the metal wire is guided and rotated simultaneously. The entire process requires no external power source. When the external water flow stops, the wire's limiting function is released, the contact between the rubber wheel and the wire is simultaneously released, and the rotational power is cut off. This synchronizes the rotation and rust removal of the wire, avoiding excessive wear caused by traditional devices and improving rust removal quality. Furthermore, the adjustment process of the grinding block allows for simultaneous adjustment of the auxiliary wheel's spacing, eliminating the need for manual adjustment of the distance between the two guide wheels required by traditional devices for wires of different diameters, further improving rust removal efficiency.

[0023] During rust removal, the active rotation of the wire brings it into contact with the grinding block, quickly achieving the rust removal and grinding operation. At the same time, the water flow from the power tank is discharged through the drain pipe and acts on the surface of the metal wire. This, combined with the rotation of the metal wire and the effect of gravity, cools the grinding block and automatically cleans up the grinding debris. When the rust removal is completed, the water flow is cut off, and the water flow sprayed through the drain pipe is automatically cut off, completing the entire rust removal process.

[0024] By utilizing the water flow that adjusts the position of the polishing block and the water flow generated by the active rotation of the rubber wheel, the water flow is converted into pressure and rotational power, which is then applied directly to the polishing block at the corresponding position to directly complete the cooling and auxiliary cleaning process. At the same time, the position of the drain pipe can be adjusted with the polishing block to ensure the optimal spray distance and avoid water waste and insufficient water pressure, which would result in poor cleaning effect.

[0025] The beneficial effects of this invention are as follows:

[0026] 1. This invention utilizes external water flow as pressure, combined with multiple grinding blocks corresponding to multiple points on the metal wire. The water pressure is converted into tension or thrust to achieve contact between the grinding blocks and the metal wire. Furthermore, it can adapt to metal wires of different diameters simply by controlling the water input. At the same time, it can increase the number of rust removal points, and the rotation of the wire can significantly improve the uniformity of rust removal. This avoids the problems of insufficient rust removal uniformity caused by single-point rust removal in traditional devices and the poor versatility of dedicated grinding rings, thus significantly improving rust removal efficiency and quality.

[0027] 2. This invention utilizes the adjustment process of the grinding block, which simultaneously adjusts the position of the rubber wheel by limiting the metal wire. Simultaneously, the water flow required during the grinding block adjustment enables the active rotation of the rubber wheel. That is, after the device is adjusted and the grinding block contacts the wire, the metal wire is simultaneously guided and rotated. The entire process requires no external power source. When the external water flow stops, the wire's limiting is released, the contact between the rubber wheel and the wire is simultaneously released, and the rotational power is cut off. This simultaneously achieves the rotation and rust removal of the wire, avoiding excessive wear caused by traditional devices and improving rust removal quality. Furthermore, the adjustment process of the grinding block enables the synchronous adjustment of the auxiliary wheel, allowing for simultaneous spacing adjustment without manual adjustment. This avoids the problem of manually adjusting the distance between the two guide wheels for wires of different diameters, further improving rust removal efficiency.

[0028] 3. This invention utilizes the water flow that adjusts the position of the polishing block and the water flow generated by the active rotation of the rubber wheel. The water flow is converted into pressure and rotational power, which is then applied directly to the polishing block at the corresponding position to directly complete the cooling and auxiliary cleaning process. At the same time, the position of the drain pipe can be adjusted with the polishing block to ensure the optimal spray distance and avoid water waste and insufficient water pressure, which would result in poor cleaning effect. Attached Figure Description

[0029] Figure 1 This is a front view of the overall structure of the present invention;

[0030] Figure 2 This is a rear view of the overall structure of the present invention;

[0031] Figure 3 This is an exploded view of the fixed guide rail, guide block, and movable ring structure of the present invention.

[0032] Figure 4 This is an exploded view of the transverse guide rail and transverse locking block structure of the present invention;

[0033] Figure 5 This is a cross-sectional view of the internal structure of the component adjusted according to the present invention;

[0034] Figure 6 This is a schematic diagram illustrating the fit between the water delivery hose and the adjustment assembly structure of the present invention;

[0035] Figure 7 This is a cross-sectional schematic diagram of the internal structure of the drive component of the present invention;

[0036] Figure 8 for Figure 5 Enlarged schematic diagram of the structure at point A;

[0037] Figure 9This is an exploded view of the auxiliary wheel and connecting frame structure of the present invention.

[0038] In the diagram: 1. Fixed ring; 2. Extension ear plate; 3. Fixed guide rail; 4. Guide block; 5. Extension rod; 6. Grinding block; 7. Movable ring; 8. First mounting shaft; 9. Second mounting shaft; 10. Connecting rod; 11. Transverse guide rail; 12. Gear; 13. Rack; 14. Transverse locking block; 15. Extension seat; 16. Adjustment assembly; 161. Adjusting pipe; 162. Piston plate; 163. Piston rod; 164. Return spring; 165. Water inlet; 166. Three-way valve; 17. Water supply hose; 18. Drive assembly; 181. Power tank; 182. Main shaft; 183. Impeller; 184. Bellows; 185. Drain pipe; 186. Mounting bracket; 187. Rubber wheel; 19. Auxiliary wheel; 20. Connecting shaft; 21. Connecting bracket. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] like Figures 1 to 9 As shown in the embodiment of the present invention, a rust removal device for wire processing includes a fixing ring 1. A fixing guide rail 3 is fixedly connected to the inner side of the fixing ring 1 at equal angles. Extension ear plates 2 are symmetrically installed on the left and right sides of the outer side of the fixing ring 1. Guide blocks 4 are movably engaged inside the fixing guide rail 3. The guide blocks 4 are displaced relative to the fixing guide rail 3. An extension rod 5 is fixedly connected to the end of the guide block 4 away from the fixing ring 1. The end of the extension rod 5 away from the guide block 4 passes through the bottom end of the guide block 4 and is fixedly connected to a grinding block 6. A grinding groove is formed on the outer side of the grinding block 6. A first mounting shaft 8 is fixedly connected to the middle of the rear end of the guide block 4. A connecting rod 10 is movably connected to one end of a mounting shaft 8 away from the guide block 4. A movable ring 7 is provided at the rear end of the fixed ring 1. A gear 12 is fixedly connected to the rear end of the movable ring 7. A second mounting shaft 9 is fixedly connected to the front end of the movable ring 7 at an equal angle. The outer side of the second mounting shaft 9 is movably sleeved with the other end of the connecting rod 10. A transverse guide rail 11 is provided above the movable ring 7. An adjustment component 16 is provided on one side of the transverse guide rail 11. A drive component 18 is provided above the front of the fixed ring 1. A water supply hose 17 is fixedly connected to one end of the adjustment component 16 away from the transverse guide rail 11. The other end of the water supply hose 17 is connected to the drive component 18.

[0041] Before actual use, the device can be fixed by the extension ear plate 2 on the outer side of the fixing ring 1. At the same time, the metal wire needs to be connected to the external guide device to ensure that the metal wire can enter the interior of the device at a uniform speed. At the same time, the external water supply pipe needs to be connected to the adjustment component 16. The water flow into the adjustment component 16 should maintain a certain input pressure to ensure that the rust removal requirements are met. The device needs to be sleeved on the outer side of the metal wire and ensure that the metal wire is located in the middle of the device to complete the preparation work before rust removal.

[0042] like Figure 2 and Figure 4 As shown, a horizontal locking block 14 is movably engaged inside the horizontal guide rail 11. The horizontal locking block 14 moves left and right relative to the horizontal guide rail 11. A rack 13 is fixedly connected to the bottom end of the horizontal locking block 14. The bottom end of the rack 13 is meshed with the outer side of the gear 12.

[0043] The transverse locking block 14 can move left and right under the drive of the adjusting component 16. That is, the transverse locking block 14 moves left and right relative to the transverse guide rail 11. When the rack 13 moves away from the adjusting component 16, the gear 12 meshing with it rotates clockwise. When the rack 13 moves closer to the adjusting component 16, the gear 12 meshing with it rotates counterclockwise, thus completing the power transmission process.

[0044] like Figure 2 and Figure 4 as well as Figure 5 and Figure 8 As shown, an extension seat 15 is fixedly connected to one side of the transverse guide rail 11. The adjustment assembly 16 includes an adjustment tube 161, with a piston plate 162 movably sleeved inside the adjustment tube 161. The piston plate 162 moves left and right relative to the adjustment tube 161. The outer side of the adjustment tube 161 is fixedly sleeved with the extension seat 15. A water inlet 165 is fixedly connected to the right end of the adjustment tube 161, and a three-way valve 166 is fixedly connected to the right end of the water inlet 165. The right end of the three-way valve 166 is connected to an external water supply pipe. The top of the three-way valve 166 is connected to the water supply hose 17. The piston plate 162 is fixedly connected to a piston rod 163 located inside the regulating pipe 161 at one end away from the water inlet 165. The other end of the piston rod 163 passes through one side of the regulating pipe 161 and is connected to one side of the transverse locking block 14. A return spring 164 is movably sleeved on the outer side of the piston rod 163. The left and right ends of the return spring 164 are respectively connected to one end of the regulating pipe 161 and one end of the piston plate 162.

[0045] Example 1: When rust removal is required on metal wire, the external water supply pipe can be opened first to inject external water into the regulating pipe 161 through the three-way valve 166 and the inlet 165. At this time, the valve at the top of the three-way valve 166 must be kept closed. The water flow will then apply a certain pressure to the piston plate 162, causing the piston plate 162 to move away from the inlet 165. The return spring 164 is compressed, and with the input of water, the piston rod 163 moves away from the inlet 165. Displacement occurs, and the transverse locking block 14 moves away from the adjusting component 16. The gear 12 rotates clockwise, applying an inward pulling force to the connecting rod 10. The guide block 4 is then pulled downward and displaced relative to the fixed guide rail 3. The guide block 4 and the bottom grinding block 6 move towards the bottom, and the multiple grinding blocks 6 move closer together until they contact the outer surface of the metal wire, completing the limiting. At this point, the multiple grinding blocks 6 are located on the outer surface of the metal wire, completing the uniform positioning process before rust removal.

[0046] When the rust removal is complete and the wire needs to be loosened, the water supply can be stopped by closing the external water supply pipe and opening the valve at the top of the three-way valve 166 to release all the water flow inside the regulating pipe 161. At this time, the return spring 164 will automatically reset, which will drive the piston plate 162 to automatically reset. At this time, the rack 13 can move towards the adjustment component 16, and the gear 12 will rotate counterclockwise. The connecting rod 10 will be pushed outward, that is, the guide block 4 will rise, and finally drive the multiple grinding blocks 6 to move away from each other, thus loosening the metal wire.

[0047] By utilizing external water flow as pressure, multiple grinding blocks 6 are applied to multiple points on the metal wire. The pressure of the water flow is converted into tension or thrust to achieve contact between the grinding blocks 6 and the metal wire. It can adapt to metal wires of different diameters by simply controlling the amount of water input. At the same time, it can increase the number of rust removal points. The rotation of the wire can significantly improve the uniformity of rust removal, avoiding the problems of insufficient rust removal uniformity caused by single-point rust removal in traditional devices and the poor versatility of special grinding rings. This significantly improves the efficiency and quality of rust removal.

[0048] like Figure 2 and Figure 6 as well as Figure 7 and Figure 9As shown, the drive assembly 18 includes a power tank 181. A mounting bracket 186 is fixedly connected to the back of the power tank 181 near the top. One end of the mounting bracket 186 away from the power tank 181 is connected to the front of the guide block 4 located directly above. A bellows 184 is fixedly connected to the top of the power tank 181, and the other end of the bellows 184 is connected to the other end of the water supply hose 17. A drain pipe 185 is fixedly connected to the bottom of the power tank 181, and the output end of the drain pipe 185 is located on the front of the guide block 4. A main shaft 182 is movably connected to the middle of the power tank 181, and an impeller 1 located inside the power tank 181 is fixedly sleeved on the outer side of the main shaft 182. 83. The front of the main shaft 182 penetrates the front of the power tank 181 and is fixedly connected to a rubber wheel 187. The rubber wheel 187 is made of rubber. The bottom of the outer side of the rubber wheel 187 is on the same horizontal plane as the bottom of the outer side of the uppermost grinding block 6. A connecting frame 21 is fixedly installed on the front of the guide block 4 directly below. A connecting shaft 20 is movably installed on the front of the connecting frame 21. The connecting shaft 20 rotates relative to the connecting frame 21. An auxiliary wheel 19 is fixedly connected to the front of the connecting shaft 20. The diameter of the auxiliary wheel 19 is the same as the diameter of the rubber wheel 187. The top of the outer side of the auxiliary wheel 19 is on the same horizontal plane as the bottom of the outer side of the lower grinding block 6.

[0049] Example 2: After multiple grinding blocks 6 have made contact with the metal wire, the valve at the top of the three-way valve 166 can be opened to maintain the water flow rate and pressure. At this time, the water flow can also be led out through the water hose 17 and enter the interior of the bellows 184 and the interior of the power tank 181. The water flow can then impact the impeller 183 and drive it to rotate. The main shaft 182 will rotate accordingly. At the same time, when the guide block 4 moves downward, it can simultaneously drive the mounting bracket 186 and the power tank 181 to move downward, and the bellows 184 will be stretched. When the grinding block 6 comes into contact with the metal wire, the rubber wheel 187 can simultaneously come into contact with the outer surface of the metal wire. When the main shaft 182 rotates, it can simultaneously drive the rubber wheel 187 to rotate. Through friction with the metal wire, the wire can be driven to rotate radially, thus assisting in the guiding process of the wire.

[0050] Simultaneously, as multiple grinding blocks 6 come into contact with the metal wire, the auxiliary wheel 19 located below rises and contacts the bottom end of the outer side of the metal wire. At this time, the rubber wheel 187 and the auxiliary wheel 19 can simultaneously contact the metal wire. The rubber wheel 187 can guide the metal wire, and the auxiliary wheel at the bottom can rotate under the action of friction and support the metal wire, preventing the metal wire from bending and completing the entire wire guiding process.

[0051] By utilizing the adjustment process of the grinding block 6, which simultaneously limits the metal wire, the position of the rubber wheel 187 is adjusted. Simultaneously, the water flow required during the adjustment of the grinding block 6 enables the active rotation of the rubber wheel 187. That is, after the adjustment of the device and the contact between the grinding block 6 and the wire are achieved, the metal wire can be guided and rotated synchronously. The entire process requires no external power. When the external water flow stops, the wire's limit is released, the contact between the rubber wheel 187 and the wire is simultaneously released, and the rotational power is cut off. This synchronously achieves the rotation and rust removal process of the wire, avoiding excessive wear on the wire caused by traditional devices, improving rust removal quality. Furthermore, the adjustment process of the grinding block 6 enables the synchronous adjustment of the auxiliary wheel 19, allowing for simultaneous spacing adjustment without manual adjustment. This avoids the problem of manually adjusting the distance between the two guide wheels for wires of different diameters, further improving rust removal efficiency.

[0052] When rust removal is performed, the active rotation of the wire brings it into contact with the grinding block 6, which quickly achieves the rust removal and grinding operation. At the same time, the water flow from the power tank 181 can be discharged through the drain pipe 185 and act on the surface of the metal wire. At this time, the rotation of the metal wire and the effect of gravity can cool down the grinding block 6 and automatically clean up the grinding debris. When the rust removal is completed, the input water flow is cut off, and the water flow sprayed through the drain pipe 185 is automatically cut off, completing the entire rust removal process.

[0053] By utilizing the water flow that adjusts the position of the polishing block 6 and the water flow generated by the active rotation of the rubber wheel 187, the water flow is converted into pressure and rotational power, which is then applied directly to the polishing block 6 at the corresponding position to directly complete the cooling and auxiliary cleaning process. At the same time, the position of the drain pipe 185 can be adjusted along with the polishing block 6 to ensure the optimal spray distance and avoid water waste and insufficient water pressure, which would result in poor cleaning effect.

[0054] Working principle and usage process:

[0055] Before use, the device can be fixed by the extension ear plate 2 on the outer side of the fixing ring 1. At the same time, the metal wire needs to be connected to the external guide device to ensure that the metal wire can enter the device at a uniform speed. At the same time, the external water supply pipe needs to be connected to the adjustment component 16. The water flow into the adjustment component 16 should maintain a certain input pressure to ensure that the rust removal needs are met. At the same time, the device needs to be sleeved on the outer side of the metal wire and ensure that the metal wire is located in the middle of the device to complete the preparation work before rust removal.

[0056] When rust removal is required on metal wire, the external water supply pipe can be opened first to allow external water to flow into the regulating pipe 161 through the three-way valve 166 and the inlet 165. At this time, the valve at the top of the three-way valve 166 must be kept closed. The water flow then applies pressure to the piston plate 162, causing it to move away from the inlet 165. The return spring 164 is compressed, and with the input of water, the piston rod 163 moves away from the inlet 165. At this time, the horizontal locking block 14 moves away from the adjusting component 16, and the gear 12 rotates clockwise. At this time, the connecting rod 10 is pulled inward. The guide block 4 is pulled downward and moves relative to the fixed guide rail 3. At this time, the guide block 4 and the grinding block 6 at the bottom move towards the bottom. At the same time, the multiple grinding blocks 6 move closer to each other until they contact the outer surface of the metal wire, completing the limiting. At this time, the multiple grinding blocks 6 can be located on the outer surface of the metal wire, completing the uniform positioning process before rust removal.

[0057] The transverse locking block 14 can move left and right under the drive of the adjusting component 16. That is, the transverse locking block 14 moves left and right relative to the transverse guide rail 11. When the rack 13 moves away from the adjusting component 16, the gear 12 meshing with it rotates clockwise. When the rack 13 moves closer to the adjusting component 16, the gear 12 meshing with it rotates counterclockwise, thus completing the power transmission process.

[0058] After multiple grinding blocks 6 have made contact with the metal wire, the valve at the top of the three-way valve 166 can be opened to maintain the water flow rate and pressure. At this time, the water flow can also be led out through the water hose 17 and enter the interior of the bellows 184 and the interior of the power tank 181. The water flow can then impact the impeller 183 and drive it to rotate. The main shaft 182 will rotate accordingly. At the same time, when the guide block 4 moves downward, the mounting bracket 186 and the power tank 181 can be moved downward simultaneously, and the bellows 184 is stretched. When the grinding block 6 comes into contact with the metal wire, the rubber wheel 187 can simultaneously come into contact with the outer surface of the metal wire. When the main shaft 182 rotates, it can simultaneously drive the rubber wheel 187 to rotate. Through friction with the metal wire, the wire can be driven to rotate radially, thus assisting in the guiding process of the wire.

[0059] At the same time, as multiple grinding blocks 6 make contact with the metal wire, the auxiliary wheel 19 located below rises and contacts the bottom end of the outer side of the metal wire. At this time, the rubber wheel 187 and the auxiliary wheel 19 can contact the metal wire simultaneously. The rubber wheel 187 can guide the metal wire, and the auxiliary wheel at the bottom can rotate under the action of friction and support the metal wire, preventing the metal wire from bending and completing the entire wire guiding process.

[0060] When rust removal is performed, the active rotation of the wire brings it into contact with the grinding block 6, which quickly achieves the rust removal and grinding operation. At the same time, the water flow output from the power tank 181 can be discharged through the drain pipe 185 and act on the surface of the metal wire. At this time, the rotation of the metal wire and the action of gravity can cool down the grinding block 6 and complete the automatic cleaning of grinding debris. When the rust removal is completed, the input water flow is cut off, and the water flow sprayed through the drain pipe 185 is automatically cut off, completing the entire rust removal process.

[0061] When the rust removal is complete and the wire needs to be loosened, the water supply can be stopped by closing the external water supply pipe and opening the valve at the top of the three-way valve 166 to release all the water flow inside the regulating pipe 161. At this time, the return spring 164 will automatically reset, which will drive the piston plate 162 to automatically reset. At this time, the rack 13 can move towards the adjustment component 16, and the gear 12 will rotate counterclockwise. The connecting rod 10 will be pushed outward, that is, the guide block 4 will rise, and finally drive the multiple grinding blocks 6 to move away from each other, thus loosening the metal wire.

[0062] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rust removal device for wire processing, comprising a retaining ring (1), characterized in that: The inner side of the fixed ring (1) is fixedly connected to a fixed guide rail (3) at equal angles. The left and right sides of the outer side of the fixed ring (1) are symmetrically installed with extension ear plates (2). The inside of the fixed guide rail (3) is movably engaged with a guide block (4). The guide block (4) moves relative to the fixed guide rail (3). The end of the guide block (4) away from the fixed ring (1) is fixedly connected to an extension rod (5). The end of the extension rod (5) away from the guide block (4) passes through the bottom end of the fixed guide rail (3) and is fixedly connected to a grinding block (6). The outer side of the grinding block (6) is provided with a grinding groove. The middle of the rear end of the guide block (4) is fixedly connected to... A first mounting shaft (8) is connected to the first mounting shaft (8), and a connecting rod (10) is movably connected to the end of the first mounting shaft (8) away from the guide block (4). A movable ring (7) is provided at the rear end of the fixed ring (1). A gear (12) is fixedly connected to the rear end of the movable ring (7). A second mounting shaft (9) is fixedly connected to the front end of the movable ring (7) at an equal angle. The outer side of the second mounting shaft (9) is movably sleeved with the other end of the connecting rod (10). A transverse guide rail (11) is provided above the movable ring (7). An adjustment component (16) is provided on one side of the transverse guide rail (11). A drive component (18) is provided above the front of the fixed ring (1). The transverse guide rail (11) is internally engaged with a transverse locking block (14), which moves left and right relative to the transverse guide rail (11). The bottom end of the transverse locking block (14) is fixedly connected to a rack (13), and the bottom end of the rack (13) meshes with the outer side of the gear (12). An extension seat (15) is fixedly connected to one side of the transverse guide rail (11). The adjustment assembly (16) includes an adjustment tube (161). A piston plate (162) is movably sleeved inside the adjustment tube (161). The piston plate (162) moves left and right relative to the adjustment tube (161). The outer side of the adjustment tube (161) is fixedly sleeved with the extension seat (15). The right end of the regulating pipe (161) is fixedly connected to the water inlet (165), the right end of the water inlet (165) is fixedly connected to the three-way valve (166), the right end of the three-way valve (166) is connected to the external water supply pipe, and the top end of the three-way valve (166) is connected to the water supply hose (17). The piston plate (162) is fixedly connected to a piston rod (163) located inside the regulating pipe (161) at one end away from the water inlet (165). The other end of the piston rod (163) passes through one side of the regulating pipe (161) and is connected to one side of the transverse locking block (14). A return spring (164) is movably sleeved on the outer side of the piston rod (163). The left and right ends of the return spring (164) are respectively connected to one end of the regulating pipe (161) and one end of the piston plate (162). The drive assembly (18) includes a power tank (181), and a mounting bracket (186) is fixedly connected to the back of the power tank (181) near the top. One end of the mounting bracket (186) away from the power tank (181) is connected to the front of the guide block (4) located directly above. A corrugated pipe (184) is fixedly connected to the top of the power tank (181), and the other end of the corrugated pipe (184) is connected to the other end of the water delivery hose (17). The bottom end of the power tank (181) is fixedly connected to a drain pipe (185), the output end of the drain pipe (185) is located on the front of the guide block (4), the middle part of the power tank (181) is movably connected to a main shaft (182), and the outer side of the main shaft (182) is fixedly sleeved with an impeller (183) located inside the power tank (181). The front of the main shaft (182) penetrates the front of the power tank (181) and is fixedly connected to a rubber wheel (187). The rubber wheel (187) is made of rubber, and the bottom of the outer side of the rubber wheel (187) is on the same horizontal plane as the bottom of the outer side of the uppermost grinding block (6).

2. The rust removal device for wire processing according to claim 1, characterized in that: A connecting frame (21) is fixedly installed on the front of the guide block (4) located directly below. A connecting shaft (20) is movably installed on the front of the connecting frame (21). The connecting shaft (20) rotates relative to the connecting frame (21). An auxiliary wheel (19) is fixedly connected to the front of the connecting shaft (20). The diameter of the auxiliary wheel (19) is the same as the diameter of the rubber wheel (187). The top of the outer side of the auxiliary wheel (19) is on the same horizontal plane as the bottom of the outer side of the grinding block (6) located below.

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