A pattern sewing device for quilt production and processing
By designing a pattern sewing device for quilt production and processing, and through the design of pleated folding components and trigger components, automated fabric folding and sewing were achieved, solving the problems of low efficiency and inconsistent width caused by manual folding in existing technologies, and improving production efficiency and finished product quality.
Patent Information
- Application Number
- CN202311717253.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2043-12-14
AI Technical Summary
In the existing technology for producing duvet covers with pleats, the sewing of the pleats is quite complicated and mainly relies on manual folding of the fabric, resulting in low efficiency and inconsistent pleat width, which cannot meet actual needs and customer requirements.
A pattern sewing device for quilt production and processing was designed, which includes a pleating component and a trigger component. It realizes continuous folding and sewing of fabric through mechanization. By using the cooperation of motor, magnet and metal rod, it achieves automated control and a stable sewing process.
It improves the sewing efficiency and yield rate of pleats, ensures the consistency of pleat width, and enhances production efficiency and finished product quality.
Smart Images

Figure CN117702380B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile processing technology, specifically to a pattern sewing device for quilt production and processing. Background Technology
[0002] Sewing equipment mainly includes flatbed sewing machines, overlock sewing machines, coverstitch sewing machines, buttonhole machines, button attaching machines, knotting machines, embroidery machines, and so on. The main function of these machines is to complete processes such as sewing garment pieces together and joining edges. For example, Brother industrial sewing machines include various models such as single-needle flatbed sewing machines, chain lockstitch machines, knotting machines, buttonhole machines, button attaching machines, and automatic sewing machines. In addition, some companies, such as Bruce Industrial Sewing Machines, have introduced advanced technologies and equipment to ensure the stability and reliability of their products. In general, the selection of sewing equipment should be based on specific usage needs and budget.
[0003] Sewing is an indispensable part of garment manufacturing, primarily involving the stitching and covering of fabrics, leather, and other materials using a sewing machine. Depending on the machine and stitch used, there are many types of sewing techniques. These include straight seam, French seam, inside seam, outside seam, double-folded seam, rolled seam, and binding seam, among others. For example, a straight seam involves placing two layers of fabric right sides together and sewing a single line evenly along the wrong side, following the prescribed seam allowance. A French seam is further divided into two types: a topstitch (where the wrong sides of the garment are placed together, a topstitch is sewn 0.5cm from the edge, and then the seam allowance is trimmed to 0.3cm); and a topstitch (where the two garment pieces are turned inside out, right sides together, the seam is hand-stitched, and a second line is sewn 0.6cm along the edge). The choice of these techniques varies depending on the specific design and usage requirements.
[0004] However, in the existing technology for producing duvet covers with pleats, the sewing of the pleats is quite complicated and mainly involves manually folding the fabric for sewing. This process is inefficient, the pleat width is inconsistent, and the final product is of poor quality, failing to meet actual needs and customer requirements. Therefore, we have proposed a sewing device that improves the efficiency and quality of pleating during the sewing process. Summary of the Invention
[0005] The purpose of this invention is to provide a pattern sewing device for quilt production and processing, in order to solve the problems mentioned in the background art, that when producing quilt covers with pleats, the sewing of the pleats is relatively complicated and mainly relies on manual folding of the fabric for sewing. The sewing process is slow, the pleat width is inconsistent, and the final product has a poor effect that cannot meet actual needs and customer requirements.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a pattern sewing device for quilt production and processing, comprising a workbench, a pleated folding assembly disposed above the workbench, and a triggering assembly disposed below the pleated folding assembly; the pleated folding assembly includes a mounting plate, the lower end of which is fixedly mounted to the upper end of the workbench by bolts, a motor is fixedly mounted to the upper end of the mounting plate, a rotating shaft is fixedly connected to the output shaft end of the motor, a sleeve is movably mounted to the outer end of the rotating shaft, a connecting rod is fixedly connected to the lower end of the sleeve, the lower end of the connecting rod is fixedly connected to the upper end of the mounting plate, a first inclined groove protrusion is fixedly mounted to the left end of the sleeve, the first inclined groove protrusion being distributed in a ring, a rotating housing is fixedly connected to the left end of the rotating shaft, and a movable groove is fixedly provided to the inner end of the rotating housing, the movable groove penetrating the rotating shaft. The inner end of the housing extends to the right end of the rotating housing. A second inclined groove protrusion is movably installed at the inner end of the movable groove. The second inclined groove protrusion is distributed in a ring. A limiting piece is fixedly installed at the left end of the second inclined groove protrusion. A first spring is movably installed at the left end of the limiting piece. A first lifting rod and a second lifting rod are fixedly installed at the left end of the limiting piece. A circular groove is fixedly provided at the inner end of the rotating housing. The circular groove passes through the inner end of the rotating housing and extends to the left end of the rotating housing. The first and second lifting rods are movably installed at the inner end of the circular groove. A magnetic suction groove is fixedly provided at the inner end of the worktable. A first magnet is fixedly installed at the lower end of the inner end of the magnetic suction groove. A second magnet is movably installed at the upper end of the first magnet. A rocker is fixedly installed at the upper end of the second magnet. The rocker is movably installed at the upper end of the worktable.
[0007] Preferably, the triggering component includes a pedal, which is disposed below the worktable. The lower end of the pedal is hinged to a first support rod, which can provide support force to make the structure more stable.
[0008] Preferably, a trigger cavity is hingedly mounted at the lower end of the pedal, a metal rod is fixedly mounted at the upper end of the inner end of the trigger cavity, and a trigger block is movably mounted at the inner end of the trigger cavity. The metal rod and the trigger block are made of metal and have good electrical conductivity, and are electrically connected to the motor, so that the motor works at the same time as the sewing machine body.
[0009] Preferably, a baffle is fixedly installed at the upper end of the trigger block, and a slot is fixedly provided at the inner end of the trigger block. The slot passes through the inner end of the trigger block and extends to the upper end of the baffle. The baffle can limit the trigger block to prevent it from falling out of the trigger cavity.
[0010] Preferably, the trigger block passes through the inner end of the trigger cavity and extends to the lower end of the trigger cavity. The lower end of the trigger block is hinged to a first fixing block, and the inner end of the first fixing block is fixedly installed with a second support rod. The second support rod provides support force while facilitating the installation and triggering of the trigger assembly.
[0011] Preferably, the outer end of the second support rod is hinged to a first hinge block, the upper end of the first hinge block is fixedly mounted with a telescopic rod, the upper end of the telescopic rod is fixedly mounted with a second hinge block, the outer end of the telescopic rod is movably mounted with a second spring, and the inner end of the second hinge block is hinged to the lower end of the pedal. The pedal can control the kinetic energy output of the sewing machine body and can also trigger the triggering component to make the motor work.
[0012] Preferably, the lower end of the workbench is fixedly connected to a support leg, the support leg is symmetrically distributed from left to right, and the two ends of the second support rod and the first support rod are fixedly connected between the two support legs, the support leg can provide support force and stability.
[0013] Preferably, a sewing machine body is fixedly installed on the upper end of the workbench, a presser foot is provided at the lower end of the sewing machine body, and a needle bar is provided at the lower end of the sewing machine body.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The pattern sewing device for quilt production and processing, through the installation and innovation of the pleated folding component, continuously folds by extending and rotating the first and second lifting rods, thereby improving the efficiency of pleating when sewing manually. The distance between the first and second lifting rods is fixed, thus fixing the width when pleating, thereby reducing the time for manual pleating and adjusting the width, and improving the efficiency and yield of the pattern sewing device for quilt production and processing.
[0016] 2. The pattern sewing device for quilt production and processing, through the installation and innovation of the trigger component, allows the presser foot and needle bar of the sewing machine body to contact the metal plug and trigger block electrically connected to the motor while the foot is being stepped on, thereby connecting the circuit and making the motor work together, thus improving the linkage and coordination of the pattern sewing device for quilt production and processing.
[0017] 3. The pattern sewing device for quilt production and processing, through the installation and innovation of the rocker plate, the first magnet and the second magnet, makes it easy to install and disassemble without affecting the normal sewing process by means of magnetic attraction, thereby improving the ease of use and versatility of the pattern sewing device for quilt production and processing. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the exploded structure of the present invention;
[0020] Figure 3 This is a front view structural diagram of the present invention;
[0021] Figure 4 This is a schematic diagram of the internal cross-sectional structure of the pleated folding component of the present invention;
[0022] Figure 5 This is a three-dimensional structural diagram of the pleated folding component of the present invention;
[0023] Figure 6 This is a schematic diagram of the internal cross-sectional structure of the pleated folding component of the present invention;
[0024] Figure 7 This is a partial exploded view of the pleated folding component of the present invention. Figure 1 ;
[0025] Figure 8 This is a partial exploded view of the pleated folding component of the present invention. Figure 2 ;
[0026] Figure 9 This is a schematic diagram of the internal cross-sectional structure of the trigger component of the present invention;
[0027] Figure 10 This is a schematic diagram of the trigger component structure of the present invention;
[0028] Figure 11 This is a schematic diagram showing a partial structural detail of the present invention.
[0029] In the diagram: 1. Workbench; 2. Pleated folding assembly; 201. Mounting plate; 202. Motor; 203. Shaft; 204. Sleeve; 205. Connecting rod; 206. First inclined groove protrusion; 207. Rotating housing; 208. Movable groove; 209. Second inclined groove protrusion; 210. Limiting plate; 211. First spring; 212. First lifting rod; 213. Second lifting rod; 214. Circular groove; 215. Magnetic groove; 216. First magnet; 217. 218. Second magnet; 3. Rocker; 4. Trigger assembly; 5. First support rod; 6. Trigger cavity; 7. Metal insert rod; 8. Trigger block; 9. Baffle; 10. Slot; 11. First fixing block; 22. Second support rod; 33. First hinge block; 4. Telescopic rod; 5. Second hinge block; 6. Second spring; 7. Pedal; 8. Support leg; 9. Sewing machine body; 10. Presser foot; 11. Needle bar. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see Figures 1-11 This invention provides a technical solution: a pattern sewing device for quilt production and processing, including a workbench 1, a pleated folding assembly 2 disposed above the workbench 1, and a triggering assembly 3 disposed below the pleated folding assembly 2; the pleated folding assembly 2 includes a mounting plate 201, the lower end of the mounting plate 201 is fixedly mounted to the upper end of the workbench 1 by bolts, a motor 202 is fixedly mounted to the upper end of the mounting plate 201, and a rotating shaft 203 is fixedly connected to the output shaft end of the motor 202. A sleeve 204 is movably mounted on the outer end. A connecting rod 205 is fixedly connected to the lower end of the sleeve 204. The lower end of the connecting rod 205 is fixedly connected to the upper end of the mounting plate 201. A first inclined groove protrusion 206 is fixedly mounted on the left end of the sleeve 204. The first inclined groove protrusion 206 is distributed in a ring. A rotating housing 207 is fixedly connected to the left end of the rotating shaft 203. A movable groove 208 is fixedly provided at the inner end of the rotating housing 207. The movable groove 208 penetrates the inner end of the rotating housing 207 and extends to the rotating shaft. At the right end of the housing 207, a second inclined groove protrusion 209 is movably installed at the inner end of the movable groove 208. The second inclined groove protrusion 209 is arranged in a ring. A limiting piece 210 is fixedly installed at the left end of the second inclined groove protrusion 209. A first spring 211 is movably installed at the left end of the limiting piece 210. A first lifting rod 212 is fixedly installed at the left end of the limiting piece 210. A second lifting rod 213 is fixedly installed at the left end of the limiting piece 210. A circular groove 214 is fixedly provided at the inner end of the rotating housing 207. 14 passes through the inner end of the rotating housing 207 and extends to the left end of the rotating housing 207. The first lifting rod 212 and the second lifting rod 213 are movably installed in the inner end of the circular groove 214. The inner end of the workbench 1 is fixedly provided with a magnetic suction groove 215. The lower end of the inner end of the magnetic suction groove 215 is fixedly installed with a first magnet 216. The upper end of the first magnet 216 is movably installed with a second magnet 217. The upper end of the second magnet 217 is fixedly installed with a rocker 218. The rocker 218 is movably installed in the upper end of the workbench 1.
[0032] The trigger assembly 3 includes a pedal 313, which is positioned below the workbench 1. A first support rod 301 is hingedly mounted to the lower end of the pedal 313. A trigger cavity 302 is hingedly mounted to the lower end of the pedal 313. A metal insert rod 303 is fixedly mounted to the upper end of the inner end of the trigger cavity 302. A trigger block 304 is movably mounted to the inner end of the trigger cavity 302. A baffle 305 is fixedly mounted to the upper end of the trigger block 304. A slot 306 is fixedly provided to the inner end of the trigger block 304, extending through the inner end of the trigger block 304 and to the upper end of the baffle 305. The trigger block 304 extends through the inner end of the trigger cavity 302 and to the lower end of the trigger cavity 302. A first support rod 301 is hingedly mounted to the lower end of the trigger block 304. The first fixed block 307 has a second support rod 308 fixedly installed at its inner end. The outer end of the second support rod 308 is hinged to a first hinge block 309. A telescopic rod 310 is fixedly installed at the upper end of the first hinge block 309. A second hinge block 311 is fixedly installed at the upper end of the telescopic rod 310. A second spring 312 is movably installed at the outer end of the telescopic rod 310. The inner end of the second hinge block 311 is hinged to the lower end of the pedal 313. When pleating is required, the fabric is placed behind the presser foot 6 and then onto the rocker arm 218. The left hand presses down on the fabric on the worktable 1, while the right hand pulls the fabric behind it, tautning it and allowing it to pass through the rocker arm 218 so that the fabric does not adhere to the worktable 1. The first guide rod 212 passes through the gap between the fabric and the worktable 1. When the pedal 313 is stepped on, the sewing machine body 5 starts working. The presser foot 6 presses the fabric needle bar 7 to sew. At the same time, the metal insert 303 and the trigger block 304 in the trigger cavity 302 come into contact to close the circuit and start the motor 202. The output shaft of the motor 202 rotates, causing the rotating housing 207 to rotate together. When the inclined surfaces of the two second inclined groove protrusions 209 contact the inclined surface of the first inclined groove protrusion 206, the second inclined groove protrusions 209 overcome the force of the first spring 211 and move to the left. The first guide rod 212 and the second guide rod 213 extend out from the inside of the rotating housing 207 to the left under the push of the second inclined groove protrusions 209. At this time, with the rotation and extension of the first guide rod 212, the first guide rod 212 extends out from the inside of the rotating housing 207 to the left. 12. Moved between the fabric and workbench 1, the first lifting lever 212 rotates upward from below, carrying the fabric. The second lifting lever 213 is now above the fabric and presses it downward. At this time, the right hand slightly loosens to release the fabric. As the rotation continues, when the plane of the second inclined groove protrusion 209 is misaligned with the first inclined groove protrusion 206, the second inclined groove protrusion 209 is pushed to the right by the force of the first spring 211. The first lifting lever 212 and the second lifting lever 213 retract to the right. Before retraction, the left hand presses down on the already formed pleats and pushes the fabric forward to sew the pleats. The first support rod 301 provides support to make the structure more stable. The metal insert 303 and the trigger block 304 are made of metal with good conductivity and are electrically connected to the motor 202.The sewing machine body 5 operates simultaneously with the motor 202. The baffle 305 limits the trigger block 304, preventing it from disengaging from the trigger cavity 302. The second support rod 308 provides support while facilitating the installation and activation of the trigger assembly 3. The pedal 313 controls the kinetic energy output of the sewing machine body 5 and also triggers the motor 202 to operate.
[0033] The lower end of the workbench 1 is fixedly connected to a support leg 4, which is symmetrically distributed on the left and right. The two ends of the second support rod 308 and the first support rod 301 are fixedly connected between the two support legs 4. The upper end of the workbench 1 is fixedly installed with a sewing machine body 5. The lower end of the sewing machine body 5 is provided with a presser foot 6 and a needle bar 7. The support legs 4 can provide support and stability.
[0034] Working principle: When pleating is required, the fabric is placed behind the presser foot 6 on the rocker arm 218. The left hand presses down on the fabric on the worktable 1, while the right hand pulls the fabric behind, tautning it and allowing it to pass through the rocker arm 218 without touching the worktable 1. This facilitates the first take-up bar 212 passing through the gap between the fabric and the worktable 1. When the pedal 313 is pressed, the sewing machine body 5 starts working. The presser foot 6 presses down on the fabric needle bar 7 to sew, simultaneously triggering the metal insert 303 and trigger block 304 in the trigger cavity 302 to contact, closing the circuit and starting the motor 202. The output shaft of the motor 202 rotates, causing the rotating housing 207 to rotate as well. When the inclined surfaces of the two second inclined groove protrusions 209 contact the inclined surface of the first inclined groove protrusion 206, the second inclined groove protrusions 209... Overcoming the force of the first spring 211, the first and second rods 212 and 213 extend out from the inside of the rotating housing 207 to the left under the push of the second inclined groove protrusion 209. At this time, as the rotation and extension occur, the first rod 212 moves between the fabric and the worktable 1. With the counterclockwise rotation, the first rod 212 rotates upward from below with the fabric. The second rod 213 is now above the fabric and presses the fabric downward. At this time, the right hand is slightly loosened to release the fabric. As the rotation occurs, when the plane of the second inclined groove protrusion 209 is misaligned with the first inclined groove protrusion 206, the second inclined groove protrusion 209 is pushed to the right under the force of the first spring 211. The first rod 212 and the second rod 213 retract to the right. Before retraction, the left hand presses down the pleats that have already been made and pushes the fabric forward to sew the pleats.
[0035] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, and is not intended to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of the present invention do not depart from the essence and scope of the technical solution of the present invention.
Claims
1. A pattern sewing device for quilt production and processing, comprising a workbench (1), characterized in that: The upper portion of the workbench (1) is provided with a pleated folding assembly (2), and the lower portion of the pleated folding assembly (2) is provided with a trigger assembly (3). The pleat folding assembly (2) comprises a mounting plate (201), the lower end of the mounting plate (201) is fixedly installed on the upper end of the workbench (1) through bolts, the upper end of the mounting plate (201) is fixedly installed with a motor (202), the output shaft end of the motor (202) is fixedly connected with a rotating shaft (203), the outer end of the rotating shaft (203) is movably installed with a sleeve (204), the lower end of the sleeve (204) is fixedly connected with a connecting rod (205), the lower end of the connecting rod (205) is fixedly connected on the upper end of the mounting plate (201), the left end of the sleeve (204) is fixedly installed with a first inclined groove block (206), the first inclined groove block (206) is annularly distributed, the left end of the rotating shaft (203) is fixedly connected with a rotating shell (207), the inner end of the rotating shell (207) is fixedly provided with a movable groove (208), the movable groove (208) penetrates through the inner end of the rotating shell (207) and extends to the right end of the rotating shell (207), the inner end of the movable groove (208) is movably installed with a second inclined groove block (209), the second inclined groove block (209) is annularly distributed, the left end of the second inclined groove block (209) is fixedly installed with a limiting sheet (210), the left end of the limiting sheet (210) is movably installed with a first spring (211), the left end of the limiting sheet (210) is fixedly installed with a first pick lever (212), the left end of the limiting sheet (210) is fixedly installed with a second pick lever (213), the inner end of the rotating shell (207) is fixedly provided with a circular groove (214), the circular groove (214) penetrates through the inner end of the rotating shell (207) and extends to the left end of the rotating shell (207), the first pick lever (212) and the second pick lever (213) are movably installed in the inner end of the circular groove (214), the inner end of the workbench (1) is fixedly provided with a magnetic attraction groove (215), the lower end of the inner end of the magnetic attraction groove (215) is fixedly installed with a first magnet (216), the upper end of the first magnet (216) is movably installed with a second magnet (217), the upper end of the second magnet (217) is fixedly installed with a warped plate (218), the warped plate (218) is movably installed on the upper end of the workbench (1), when the inclined surface of the second inclined groove block (209) contacts with the inclined surface of the first inclined groove block (206), the second inclined groove block (209) can move to the left side against the action force of the first spring (211), the first pick lever (212) and the second pick lever (213) can extend to the left side from the inside of the rotating shell (207), when the first pick lever (212) follows the shell (207) counterclockwise rotation, the first pick lever (212) drives the cloth to rotate upwards from below, when the second pick lever (213) is above the cloth, the second pick lever (213) rotates to press the cloth downwards, when the second inclined groove block (209) and the first inclined groove block (206) are staggered, the second inclined groove block (209) moves to the right side under the action force of the first spring (211),The first and second tongs (212, 213) move following the second chute protrusion (209).
2. A pattern sewing device for quilt production and processing according to claim 1, characterized in that: The trigger assembly (3) comprises a pedal (313) arranged below the workbench (1), and the lower end of the pedal (313) is movably connected with a first supporting rod (301) through a hinge.
3. The pattern sewing device for quilt production and processing according to claim 2, characterized in that: The lower end of the pedal (313) is movably connected with a trigger cavity (302), the upper end of the inner end of the trigger cavity (302) is fixedly connected with a metal insertion rod (303), and the inner end of the trigger cavity (302) is movably connected with a trigger block (304).
4. A pattern sewing device for quilt production and processing according to claim 3, characterized in that: The upper end of the trigger block (304) is fixedly connected with a baffle (305), the inner end of the trigger block (304) is fixedly provided with an insertion slot (306), and the insertion slot (306) penetrates through the inner end of the trigger block (304) and extends to the upper end of the baffle (305).
5. A pattern sewing device for quilt production and processing according to claim 4, characterized in that: The trigger block (304) penetrates through the inner end of the trigger cavity (302) and extends to the lower end of the trigger cavity (302), the lower end of the trigger block (304) is movably connected with a first fixed block (307), and the inner end of the first fixed block (307) is fixedly connected with a second supporting rod (308).
6. A pattern sewing device for quilt production and processing according to claim 5, characterized in that: The supporting legs (4) are symmetrically arranged, and the two ends of the second supporting rod (308) and the first supporting rod (301) are fixedly connected between the two supporting legs (4).
7. A pattern sewing device for quilt production and processing according to claim 6, characterized in that: The upper end of the workbench (1) is fixedly connected with a sewing machine body (5), the lower end of the sewing machine body (5) is provided with a presser foot (6), and the lower end of the sewing machine body (5) is provided with a needle rod (7).
Citation Information
Patent Citations
Cloth feeding mechanism for garment pleating machine
CN111501219A
Pleating device used for sewing machine
CN201901757U