Gantry rotary super-thick seam sewing machine

By using the clamping and longitudinal movement device and synchronous rotation design of the gantry rotary ultra-thick material sewing machine, the problems of synchronization and high cost in sewing thick materials are solved, achieving efficient and energy-saving sewing results.

CN117721598BActive Publication Date: 2025-11-07ZHEJIANG YONGXINLONG EQUIP MFG CO LTD
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Patent Information

Application Number
CN202310598058.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-24
Publication Date
2025-11-07
Estimated Expiration
2043-05-24

AI Technical Summary

Technical Problem

When sewing materials thicker than 50mm, existing sewing equipment cannot keep the actual material transport speed consistent with the machine's set conveying speed, resulting in problems such as uneven stitching and skipped stitches. In addition, the equipment is expensive, has poor synchronization, and cannot guarantee sewing quality.

Method used

The gantry rotary sewing machine for ultra-thick materials uses a clamping longitudinal movement device in the front longitudinal movement mechanism and the horizontal transverse movement mechanism. The longitudinal and transverse movement drives enable the fixed rollers and the movable rollers to rotate synchronously, ensuring that the material moves synchronously during the sewing process. The clamping longitudinal movement device also stably holds the material, reducing the amount of motor used and improving synchronization and equipment efficiency.

Benefits of technology

It enables continuous and smooth sewing of ultra-thick materials, reduces equipment costs, improves sewing quality and synchronization, avoids material slippage and skipped stitches during the sewing process, and saves energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of gantry rotary super-thick material seamers, including front end longitudinal displacement mechanism, sewing machine head, thread take-up base, horizontal transverse displacement mechanism and rear end longitudinal displacement mechanism;End longitudinal displacement mechanism and horizontal transverse displacement mechanism are provided with clamping longitudinal displacement device;Super-thick material is clamped by clamping longitudinal displacement device, so that super-thick material is completely fixed at both ends when sewing, and vibration is as low as possible to the deviation of material;While the conveying belt on the longitudinal displacement mechanism of both ends lifts super-thick material, ensure that clamping longitudinal displacement device does not slip when moving material, because material is too heavy.Secondly, front end longitudinal displacement mechanism, horizontal transverse displacement mechanism and clamping longitudinal displacement device are all through single motor cooperation linkage mechanism, realize the synchronous drive of single motor to multiple moving parts, so that super-thick material is stressed and speed same in moving process, ensure that material is completely controlled by sewing machine during sewing process, avoid asynchronous slip and cause sewing defect.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of sewing technology equipment, in particular to a gantry rotary type super-thick material sewing machine. BACKGROUND

[0002] Sewing is a machine that uses one or more sewing threads to form one or more stitches on the sewing material, interweaving or sewing one or more layers of sewing material. The sewing of thin materials is relatively simple, and ordinary sewing machines can be used directly for sewing. However, the material needs to be compressed before sewing to avoid uneven thread, thread skipping, and poor sewing.

[0003] In order to effectively compress the material and effectively solve the problems of uneven thread and thread skipping, a design is made. For example, the patent with publication number CN212293987U discloses a full-automatic material straight-line sewing machine, which includes a feeding device, a limiting device, a sewing device, a discharging device, and a receiving frame. It can compress and transport the material, but it needs to use multiple cylinders to complete the material compression, movement, and sewing work. This not only leads to high cost and waste of electricity, but also causes environmental pollution and cannot guarantee the synchronization of the operation of the cooperating mechanisms, resulting in uneven thread and thread skipping during the transportation and sewing of the material.

[0004] Especially when the thickness of the material to be sewn is greater than 50mm, due to the increase in weight, the material is simply transported by friction, which can cause differences between the actual transportation speed of the material and the preset transportation speed during the sewing process, resulting in differences between the pattern embroidered on the surface of the material and the preset pattern.

[0005] Therefore, how to control the actual transportation speed of the material to be consistent with the preset transportation speed of the machine is one of the technical problems to be solved at present. SUMMARY

[0006] The purpose of the present application is to provide a gantry rotary type super-thick material sewing machine. A longitudinal movement driver is used to realize the synchronous rotation of the fixed roller and the movable roller, and a transverse movement driver is used to ensure the synchronization of the movement of the sewing head and the thread lifting base. This reduces the use of motors and ensures the synchronization of the operation of the cooperating components, ensuring the smooth and continuous operation of the material transportation and sewing, saving costs and being environmentally friendly.

[0007] In order to achieve the above-mentioned application purpose, the present application adopts the following technical solutions:

[0008] A gantry rotary super-thick material seam sewing machine, comprising a front end longitudinal movement mechanism, a sewing machine head, a thread tensioning base, a horizontal transverse movement mechanism and a rear end longitudinal movement mechanism; the end longitudinal movement mechanism and the horizontal transverse movement mechanism are each provided with a clamping longitudinal movement device; the front end longitudinal movement mechanism is used for conveying the material to the horizontal transverse movement mechanism, and comprises a conveying belt used for conveying the material; the sewing machine head is located directly above the thread tensioning base, and cooperates with the thread tensioning base, and can rotate circumferentially on the vertical axis thereof, and is used for sewing a seam on the surface of the material; the horizontal transverse movement mechanism is connected with the sewing machine head and the thread tensioning base, and is used for controlling the horizontal transverse movement of the sewing machine head and the thread tensioning base on the surface of the material; the clamping longitudinal movement device of the front end longitudinal movement mechanism is used for clamping the material and assisting the front end longitudinal movement mechanism in conveying the material towards the horizontal transverse movement mechanism; the clamping longitudinal movement device of the horizontal transverse movement mechanism is used for clamping the material and controlling the longitudinal movement of the material below the sewing machine head; and the rear end longitudinal movement mechanism is used for taking out the material from the sewing machine head and conveying the material out.

[0009] Preferably, the conveying belt is further provided with a plurality of clamping members, and a plurality of sliding grooves are formed on the surface of the conveying belt, and a guide column and a spring are arranged in each sliding groove, and the clamping member is arranged on the upper guide column of the sliding groove, and the spring extrudes the clamping member towards the inner side of the conveying belt, so as to clamp the material.

[0010] Preferably, the front end longitudinal movement mechanism further comprises two limiting flaps and a clamping member expander used for unfolding the clamping member to the position of the limiting flaps, the limiting flaps can be adjusted in spacing to assist the movement of the material, and the clamping member expander comprises an outward expansion inclined plate, which is arranged obliquely, when the clamping member moves from the lower side to the upper side along with the conveying belt, the clamping member passes through the outward expansion inclined plate, the outward expansion inclined plate extrudes the clamping member to move from the inner side to the outer side to correspond to the position of the limiting flaps, and the horizontal length of the outward expansion inclined plate is greater than the width of the sliding groove.

[0011] Preferably, the clamping member further comprises a plurality of arc-shaped turnover wheels and a plurality of linearly arranged transition wheel balls, the turnover wheels are connected in sequence to form a rolling surface which can be in arc-shaped contact with the outward expansion inclined plate, and the transition wheel balls are in the structure of a plurality of rows of balls.

[0012] Preferably, the clamping longitudinal moving device comprises two side seats, a movable roller, a fixed roller, a plurality of outer support frames, a linkage shaft and a longitudinal moving driver, two ends of the fixed roller are fixedly connected to the two side seats, the two ends of the fixed roller pass through the side seats and are provided with fixed wheels, the fixed roller and the fixed wheels rotate synchronously, the side seat is provided with a clamping driver connected to the movable roller, the clamping driver is used to control the small up-down movement of the movable roller, the side seat is provided with a movable slot for adjusting the up-down movement of the movable roller, the movable roller passes through the movable slot, two ends of the movable roller are provided with movable wheels, the movable roller and the movable wheels rotate synchronously, the outer support frames are fixed to the side seats, the outer support frames are provided with outer support wheels, all the outer support wheels, the fixed wheels and the movable wheels are synchronously driven by a same wheel belt, the movable wheels and the fixed wheels rotate at the same speed, and the fixed roller and the movable roller rotate synchronously; the linkage shaft is provided with linkage wheels at two ends, and the linkage wheels are connected to the fixed wheels of the two side seats through the wheel belt; and the longitudinal moving driver is connected to the linkage shaft.

[0013] Preferably, the side seat is further provided with an adjusting frame provided with an adjusting slot and an adjusting wheel, the adjusting frame moves on the side seat through the adjusting slot, and the adjusting wheel moves with the adjusting frame to adjust the relaxation of the wheel belt, so as to adjust the current height of the movable wheel.

[0014] Preferably, the horizontal transverse moving mechanism comprises two clamping longitudinal moving devices, and the two clamping longitudinal moving devices share one longitudinal moving driver.

[0015] Preferably, the fixed wheels are divided into fixed inner wheels and fixed outer wheels, the fixed outer wheels are in the same plane as the outer support wheels and the movable wheels, and the fixed inner wheels are coaxial with the fixed outer wheels and rotate synchronously.

[0016] Compared with the prior art, the gantry rotary type super-thick material sewing machine has the following beneficial effects:

[0017] I. The whole machine is mainly composed of a front-end longitudinal moving mechanism, a sewing assembly and a rear-end longitudinal moving mechanism, the front-end longitudinal moving mechanism is mainly used for conveying materials to the sewing assembly, the sewing assembly is conveyed out by the rear-end longitudinal moving mechanism after sewing is completed, and if the area of the material is large, the front-end and rear-end longitudinal moving mechanisms are responsible for assisting to lift and move (longitudinally) the material forward and backward, so that the sewing assembly can be used for large-area sewing.

[0018] The sewing assembly (see Figure 11 and Figure 12 ) is divided into a sewing head, a thread tensioning base and a horizontal transverse moving mechanism, wherein the sewing head and the thread tensioning base can rotate synchronously along the central axis, and the horizontal transverse moving mechanism can drive the sewing head and the thread tensioning base to move horizontally.

[0019] The horizontal transverse moving mechanism contains a clamping longitudinal moving device (i.e. Figure 10), through clamping longitudinal moving device (realizing material longitudinal movement), matching horizontal transverse mechanism (realizing machine head and base horizontal transverse movement), matching sewing machine head and thread take-up base circumferential rotation (realizing machine head and base horizontal rotation), finally sewing specific patterns on material surface according to computer programming setting, completing the sewing work of material, above-mentioned mechanism cooperation ensures material sewing work continuous, smooth, full-automatic, saving manpower.

[0020] II. Horizontal transverse mechanism and front end longitudinal moving mechanism are both provided with clamping longitudinal moving device.

[0021] In front end longitudinal moving mechanism, clamping longitudinal moving device (see Figure 3 ) is mainly used for material biting, so that it can move synchronously with conveying belt, therefore, in front end longitudinal moving mechanism, rolling roller, fixed roller and conveying wheel are connected to same linkage shaft through belt, controlled by same driver, so that rolling and conveying belt transmission is completely same, avoiding material slipping due to conveying belt speed difference.

[0022] In horizontal transverse mechanism, two groups of clamping longitudinal moving device (see Figure 10 ) are mainly used for cooperating with sewing assembly activity, biting and clamping two ends of material, moving material forward and backward when needed, at the same time, two groups of clamping longitudinal moving device are connected to same driver through linkage structure, linked by single driver, keeping material front and back end moving speed same.

[0023] III. In the present application, super-thick material sewing machine is mainly used for sewing material with thickness greater than 50mm, due to the characteristics of large area, large thickness and large weight, therefore, in the process of sewing such super-thick material, it is needed to clamp it through clamping longitudinal moving device, using rotation of two clamping rollers to ensure material movement within computer controllable range, ensuring material actual moving speed consistent with computer preset speed. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is structure schematic view of embodiment 1 gantry rotating type super-thick material sewing machine.

[0025] Figure 2 It is structure schematic view of front end longitudinal moving mechanism in embodiment 1.

[0026] Figure 3 It is structure schematic view of Figure 2 .

[0027] Figure 4 It is structure schematic view of clamping longitudinal moving device in front end longitudinal moving mechanism in embodiment 1.

[0028] Figure 5Structure diagram of the side seat in Example 1.

[0029] Figure 6 Structure diagram of the sewing assembly in Example 1.

[0030] Figure 7 Structure diagram of the sewing assembly in Example 1 (horizontal traverse mechanism hidden).

[0031] Figure 8 Structure diagram of the Figure 7 Partial enlarged view at B.

[0032] Figure 9 Side view of the clamping longitudinal displacement device in the sewing assembly in Example 1.

[0033] Figure 10 Structure diagram of the clamping longitudinal displacement device in the sewing assembly in Example 1.

[0034] Figure 11 Structure diagram of the horizontal traverse mechanism, sewing machine head and thread take-up base in Example 1.

[0035] Figure 12 Structure diagram of the horizontal traverse mechanism, sewing machine head and thread take-up base in Example 1.

[0036] Figure 13 Structure diagram of the Figure 12 Partial enlarged view at B.

[0037] Figure 14 Structure diagram of the Figure 12 Partial enlarged view at C.

[0038] Figure 15 Structure diagram of the front end longitudinal displacement mechanism in Example 2.

[0039] Figure 16 Structure diagram of the clamping member, limiting baffle in Example 2.

[0040] Figure 17 Connection diagram of the clamping member expander and the clamping member in Example 2.

[0041] Figure 18 Structure diagram of the clamping member in Example 2.

[0042] Figure 19 Structure diagram of the transition wheel ball in the clamping member in Example 2.

[0043] Figure 20 Activity diagram of the clamping member in Example 2 passing through the outer expansion inclined plate.

[0044] Figures: 0, sewing assembly; 1, clamping longitudinal moving device; 10, side seat, 101, movable slot; 102, fixed slot; 11, movable roller; 110, movable wheel; 12, fixed roller; 120, fixed wheel; 1201, fixed inner wheel; 1202, fixed outer wheel; 13, adjusting frame; 130, adjusting wheel; 131, adjusting slot; 14, outer support frame; 140, outer support wheel; 15, clamping driver; 16, linkage wheel; 17, longitudinal moving driver;

[0045] 2, horizontal transverse moving mechanism; 20, transverse moving driver; 21, transverse moving linkage belt; 22, transverse moving linkage shaft; 23, machine head translation device; 230, machine head wheel belt; 231, machine head slide rail; 24, base translation device; 240, base wheel belt; 241, base slide rail;

[0046] 3, sewing machine head;

[0047] 4, thread tensioning base;

[0048] 5, front end longitudinal moving mechanism; 50, conveying belt; 501, sliding slot; 502, guide column; 503, spring; 51, clamping piece; 510, turnover wheel; 511, transition wheel ball; 52, clamping piece expander; 520, outer expansion inclined plate; 53, limiting baffle; 54, conveying wheel;

[0049] 6, rear end longitudinal moving mechanism. DETAILED DESCRIPTION

[0050] In order to further illustrate the technical means and effects taken by the present application to achieve the predetermined purposes, the specific embodiments, structures, features and effects according to the present application are described in detail as follows in combination with the drawings and preferred embodiments.

[0051] Embodiment 1

[0052] Referring to Figure 1 , the embodiment 1 discloses a gantry rotary type super-thick material sewing machine, which comprises a front end longitudinal moving mechanism 5, a sewing assembly 0 and a rear end longitudinal moving mechanism 6, the sewing assembly 0 is divided into a sewing machine head 3, a thread tensioning base 4 and a horizontal transverse moving mechanism 2; the front end longitudinal moving mechanism 5 and the horizontal transverse moving mechanism 2 are both provided with a clamping longitudinal moving device 1.

[0053] Referring to Figure 2 , the front end longitudinal moving mechanism 5 comprises a conveying belt 50, which can lift and transport the material, and is used to transport the material to the horizontal transverse moving mechanism 2.

[0054] Referring to Figure 11 , the sewing machine head 3 is located directly above the thread tensioning base 4, and the sewing machine head 3 cooperates with the thread tensioning base 4, and the sewing machine head 3 and the thread tensioning base 4 can rotate circumferentially on their vertical axes, and are used to sew a sewing line on the surface of the material.

[0055] Referring to Figure 11 , the horizontal transverse moving mechanism 2 connects the sewing head 3 and the thread tension base 4, and is used to control the horizontal transverse movement of the sewing head 3 and the thread tension base 4 on the material surface.

[0056] Referring to Figures 3 to 5 and Figure 10 , the clamping longitudinal moving device 1 comprises two side seats 10, a movable roller 11, a fixed roller 12, a plurality of outer support frames 14, a linkage shaft and a longitudinal moving driver 17.

[0057] The fixed roller 12 is fixedly pivoted at both ends thereof to the two side seats 10, and the fixed roller 12 passes through the side seats 10 at both ends thereof and is provided with a fixed wheel 120, and the fixed roller 12 and the fixed wheel 120 rotate synchronously. The side seat 10 is provided with a clamping driver 15 connected to the movable roller 11, and the clamping driver 15 is used to control the small amplitude up-down movement of the movable roller 11. The side seat 10 is provided with a movable slot 101 for the up-down adjustment of the movable roller 11, and the movable roller 11 passes through the movable slot 101. The movable roller 11 is provided with a movable wheel 110 at both ends thereof, and the movable roller 11 and the movable wheel 110 rotate synchronously. The outer support frame 14 is fixed to the side seat 10, and the outer support frame 14 is provided with an outer support wheel 140. All the outer support wheels 140, the fixed wheels 120 and the movable wheels 110 are synchronously driven by a same belt. The movable wheels 110 and the fixed wheels 120 rotate at the same speed, and the fixed roller 12 and the movable roller 11 rotate synchronously. The linkage shaft is provided with a linkage wheel 16 at both ends thereof, and the linkage wheel 16 is connected to the fixed wheels 120 of the two side seats 10 by a belt. The longitudinal moving driver 17 is connected to the linkage shaft.

[0058] The fixed wheel 120 is divided into a fixed inner wheel 1201 and a fixed outer wheel 1202. The fixed outer wheel 1202 is in the same plane as the outer support wheel 140 and the movable wheel 110. The fixed inner wheel 1201 is coaxial with the fixed outer wheel 1202 and rotates synchronously. The fixed inner wheel 1201 is connected to the linkage wheel 16.

[0059] The side seat 10 is further provided with an adjusting frame 13 provided with an adjusting slot 131 and an adjusting wheel 130. The adjusting frame 13 moves on the side seat 10 through the adjusting slot 131. The adjusting wheel 130 moves with the adjusting frame 13 and is used to adjust the relaxation of the belt to adjust the current height of the movable wheel 110.

[0060] When it is needed to clamp the material, the clamping driver 15 (a pneumatic cylinder is adopted in the present application) drives the movable roller 11 to press down by a small distance, so that the distance between the movable roller 11 and the fixed roller 12 is shortened, thereby achieving the purpose of clamping the material.

[0061] When the material is changed, the thickness changes, which will cause the belt between the wheels to be loose, so when the material is changed, the position of the adjusting frame 13 needs to be adjusted to adjust the tightness of the belt by the adjusting wheel 130.

[0062] The movable wheel 110 and the fixed wheel 120 are driven by the same belt, so the angular velocity of the movable wheel 110 and the fixed wheel 120 during rotation is the same, ensuring that the upper and lower surfaces of the cloth are fed in or out in the same direction and speed.

[0063] Meanwhile, referring to Figure 10 In this embodiment, the connecting shaft is connected to the longitudinal displacement driver 17, and the output of the longitudinal displacement driver 17 is transmitted to both ends of the connecting shaft, and finally the kinetic energy is transmitted to the movable wheel 110 and the fixed wheel 120 at both ends of the movable roller 11 and the fixed roller 12, so that the rotational speed applied to the movable roller 11 / fixed roller 12 is the same, and the forces at both ends of the two rollers are completely the same.

[0064] Referring to Figure 3 The front-end longitudinal displacement mechanism 5 includes a clamping longitudinal displacement device 1 for clamping the material and assisting the front-end longitudinal displacement mechanism 5 to transport the material towards the horizontal transverse displacement mechanism 2. The connecting wheel 16 in the clamping longitudinal displacement device 1 is connected to the conveying wheel 54 of the conveying belt 50, and the conveying belt 50 is wrapped around the outer diameter of the conveying roller 500, which has the same outer diameter as the fixed roller 12 and the movable roller 11.

[0065] Therefore, in the front-end longitudinal displacement mechanism 5, when the longitudinal displacement driver 17 is started, the fixed roller 12, the movable roller 11, and the conveying belt 50 can be rotated in the same direction and speed through the connecting structure, ensuring that the material moves at the same speed during the movement, avoiding material slipping.

[0066] Referring to Figures 7 to 10 The horizontal transverse displacement mechanism 2 includes two clamping longitudinal displacement devices 1, and the two clamping longitudinal displacement devices 1 share one longitudinal displacement driver 17. The clamping longitudinal displacement device 1 of the horizontal transverse displacement mechanism 2 is used to clamp the material and control the longitudinal movement of the material under the sewing head 3.

[0067] Therefore, in the horizontal transverse displacement mechanism 2, when the longitudinal displacement driver 17 is started, the two sets of fixed rollers 12 and movable rollers 11 (a total of 4 rollers with 8 end faces) can be rotated in the same direction and speed through the connecting structure, so as to clamp and longitudinally displace the material in a manner of biting the material.

[0068] Secondly, because the needle bar penetrates the material with large thickness during sewing, the needle bar will generate large kinetic energy during penetration, causing vibration. The clamping and longitudinal movement device 1 is used to fix the sewing area of the material to avoid material bouncing due to vibration and prevent the sewing lines from being skewed. Therefore, the clamping and longitudinal movement device 1 plays a certain auxiliary clamping role in the sewing area in addition to moving the material.

[0069] As shown in Figure 12 , the horizontal transverse movement mechanism 2 includes a transverse movement driver 20, a transverse movement linkage belt 21, a transverse movement linkage shaft 22, a head translation device 23, and a base translation device 24. The head translation device 23 includes a head wheel belt 230 and a head slide rail 231, and the head slide rail 231 is connected with the sewing head 3, which is fixed to the head wheel belt 230. The base translation device 24 includes a base wheel belt 240 and a base slide rail 241, and the base slide rail 241 is connected with the thread tensioning base 4, which is fixed to the base wheel belt 240. The head wheel belt 230 and the base wheel belt 240 are connected to the same transverse movement driver 20 through the transverse movement linkage belt 21 and the transverse movement linkage shaft 22. When the single transverse movement driver 20 moves, it can drive the sewing head 3 and the thread tensioning base 4 to move synchronously at the same speed and in the same direction.

[0070] The slide rails on the sewing head 3 and the thread tensioning base 4 can limit the moving direction and reduce friction.

[0071] The rear-end longitudinal movement mechanism 6 only has a conveying belt, which is mainly used to take out and send out the material after sewing from the sewing head 3. If the material area is relatively large, the rear-end longitudinal movement mechanism 6 also assists in lifting and moving the material to meet the sewing movement requirements.

[0072] Embodiment 2:

[0073] Referring to Figure 15 , on the front-end longitudinal movement mechanism 5, the surface of the conveying belt 50 is provided with a plurality of sliding grooves 501 and clamping pieces 51.

[0074] As shown in Figure 17 , the sliding grooves 501 are each provided with a guide column 502 and a spring 503, and the clamping pieces 51 are arranged on the upper guide columns 502 of the sliding grooves 501. In the absence of force on the clamping pieces 51, the springs 503 press the clamping pieces 51 towards the inner side of the conveying belt 50 for clamping the material.

[0075] As shown in Figure 16 , the front-end longitudinal movement mechanism 5 further includes two limiting flaps 53 and a clamping piece expander 52 for expanding the clamping pieces 51 to the position of the limiting flaps 53. The limiting flaps 53 can be adjusted in spacing to cooperate with materials of different widths to keep them moving in a straight line in one direction.

[0076] The clip expander 52 comprises an outer expansion inclined plate 520 and a limiting plate 521, the outer expansion inclined plate 520 is arranged obliquely, and the limiting plate 521 is located at the end position at the top of the outer expansion inclined plate 520.

[0077] Referring to Figure 17 When the clips 51 move from the lower part to the upper part along with the conveying belt 50 (i.e. when the conveying belt 50 is transferred from the lower part to the upper part via the conveying roller 500), the clips 51 pass through the outer expansion inclined plate 520, the outer expansion inclined plate 520 extrudes the clips 51 to move from the inner side to the outer side, so that the distance between the two clips 51 is equal to and corresponds to the distance between the two limiting plates 521 and the two limiting flaps 53. The horizontal length of the outer expansion inclined plate 520 is greater than the width of the chute 501.

[0078] Therefore, when the new clip 51 moves from the lower part to the upper part along with the conveying belt 50, the clip 51 is automatically opened when passing through the outer expansion inclined plate 520, so that the distance between the two clips 51 gradually expands to the limiting plate 521, when the clip 51 reaches the limiting plate 521, the opening size of the clip 51 is just corresponding to the material, after the clip 51 passes through the limiting plate 521, the clip 51 is automatically clamped on both sides of the material under the action of the spring 503.

[0079] Referring to Figure 20 The clip 51 further comprises a plurality of arc-shaped flip wheels 510, because the clip 51 rotates upward during the movement from the lower part to the upper part, the lateral extrusion force needs to be offset by the rotation of the flip wheels 510 during the upward movement of the clip 51. Because the clip 51 rotates, the flip wheels 510 need to be arranged in an arc shape to ensure that the flip wheels 510 are sequentially connected to form an arc-shaped contact rolling surface with the outer expansion inclined plate 520 during the rotation of the clip 51, and the flip wheels 510 are always in contact with the outer expansion inclined plate 520.

[0080] When the clip 51 moves upward to approach the maximum height (about to leave the outer expansion inclined plate 520), the moving speed of the clip 51 in the horizontal direction is obviously greater than the upward moving speed (the wear between the clip 51 and the outer expansion inclined plate 520 changes from the upward direction to the forward and backward direction), therefore, a plurality of transition wheel balls 511 are additionally arranged behind the flip wheels 510, the transition wheel balls 511 are in a plurality of rows of ball structures, the ball structure can minimize the wear between the clip 51 and the outer expansion inclined plate 520 when the clip 51 is about to leave the outer expansion inclined plate 520, and the transition wheel balls 511 are slightly inclined towards the outer expansion inclined plate 520 to ensure that the transition wheel balls 511 are always in contact with the outer expansion inclined plate 520 when the clip 51 leaves.

Claims

1. A gantry rotary super thick seam sewing machine characterized by: It comprises a front end longitudinal moving mechanism (5), a sewing assembly (0) and a rear end longitudinal moving mechanism (6), the sewing assembly (0) is divided into a sewing head (3), a thread tensioning base (4) and a horizontal transverse moving mechanism (2); the front end longitudinal moving mechanism (5) and the horizontal transverse moving mechanism (2) are both provided with clamping longitudinal moving devices (1); The front end longitudinal moving mechanism (5) is used for conveying materials to the horizontal transverse moving mechanism (2), and the front end longitudinal moving mechanism (5) comprises a conveying belt (50) for conveying materials; The sewing head (3) is located directly above the thread tensioning base (4), the sewing head (3) cooperates with the thread tensioning base (4), and the sewing head (3) and the thread tensioning base (4) can rotate circumferentially on the vertical axis thereof, so as to sew a sewing line on the surface of the materials; The horizontal transverse moving mechanism (2) is connected with the sewing head (3) and the thread tensioning base (4), and is used for controlling the horizontal transverse movement of the sewing head (3) and the thread tensioning base (4) on the surface of the materials; The clamping longitudinal moving device (1) of the front end longitudinal moving mechanism (5) is used for clamping the materials and assisting the front end longitudinal moving mechanism (5) to convey the materials towards the horizontal transverse moving mechanism (2), The clamping longitudinal moving device (1) of the horizontal transverse moving mechanism (2) is used for clamping the materials and controlling the longitudinal movement of the materials below the sewing head (3); The rear end longitudinal moving mechanism (6) is used for taking out the materials from the sewing head (3) and conveying the materials out; The conveying belt (50) is also provided with a plurality of clamping pieces (51), a plurality of sliding grooves (501) are formed on the surface of the conveying belt (50), a guide column (502) and a spring (503) are arranged in each sliding groove (501), the clamping piece (51) is arranged on the upper guide column (502) of the sliding groove (501), and the spring (503) extrudes the clamping piece (51) towards the inner side of the conveying belt, so as to clamp the materials by the clamping piece (51); The front end longitudinal moving mechanism (5) further comprises two limiting flaps (53) and a clamping piece expander (52) for unfolding the clamping piece (51) to the position of the limiting flaps (53), and the limiting flaps (53) can be adjusted in spacing to assist the movement of the materials, The clamping piece expander (52) comprises an outer expansion inclined plate (520), and the outer expansion inclined plate (520) is arranged obliquely, when the clamping piece (51) moves from the lower side to the upper side along with the conveying belt (50), the clamping piece (51) passes through the outer expansion inclined plate (520), the outer expansion inclined plate (520) extrudes the clamping piece (51) to move from the inner side to the outer side to correspond to the position of the limiting flaps (53), and the horizontal length of the outer expansion inclined plate (520) is greater than the width of the sliding groove (501); The clamping piece (51) further comprises a plurality of arc-shaped turnover wheels (510) and a plurality of linearly arranged transition wheel balls (511), the turnover wheels (510) are connected in sequence to form an arc-shaped contact rolling surface with the outer expansion inclined plate (520), and the transition wheel balls (511) are in the form of a plurality of rows of ball structures.

2. The gantry rotary super thick seam sewing machine according to claim 1, characterized in that: The clamping longitudinal moving device (1) comprises two side seats (10), a movable roller (11), a fixed roller (12), a plurality of outer support frames (14), a linkage shaft and a longitudinal moving driver (17), The fixed roller (12) is fixedly connected to two side seats (10) at two ends, and the two ends of the fixed roller (12) pass through the side seats (10) and are provided with fixed wheels (120), the fixed roller (12) and the fixed wheels (120) rotate synchronously, The side seat (10) is provided with a clamping driver (15) connected to the movable roller (11), and the clamping driver (15) is used for controlling the movable roller (11) to move up and down slightly, The side seat (10) is provided with a movable slot (101) for adjusting the up and down movement of the movable roller (11), the movable roller (11) passes through the movable slot (101), and the two ends of the movable roller (11) are provided with movable wheels (110), the movable roller (11) and the movable wheels (110) rotate synchronously, The outer support frame (14) is fixed to the side seat (10), and the outer support frame (14) is provided with outer support wheels (140), All the outer support wheels (140), the fixed wheels (120) and the movable wheels (110) are synchronously driven by the same wheel belt, the movable wheels (110) and the fixed wheels (120) rotate at the same speed, and the fixed roller (12) and the movable roller (11) rotate synchronously; The linkage shaft is provided with linkage wheels (16) at two ends, and the linkage wheels (16) are connected to the fixed wheels (120) of the two side seats (10) through a wheel belt; The longitudinal movement driver (17) is connected to the linkage shaft.

3. The rotary gantry super-thick seam sewing machine according to claim 2, characterized in that: The side seat (10) is further provided with an adjusting frame (13) provided with an adjusting slot (131) and an adjusting wheel (130), the adjusting frame (13) moves on the side seat (10) through the adjusting slot (131), and the adjusting wheel (130) moves with the adjusting frame (13) and is used for adjusting the relaxation of the wheel belt to adjust the current height of the movable wheel (110).

4. The gantry rotary super thick seam sewing machine according to claim 2, characterized in that: The horizontal transverse movement mechanism (2) comprises two clamping longitudinal movement devices (1), and the two clamping longitudinal movement devices (1) share one longitudinal movement driver (17).

5. The gantry rotary super thick seam sewing machine according to claim 2, characterized in that: The fixed wheels (120) are divided into fixed inner wheels (1201) and fixed outer wheels (1202), the fixed outer wheels (1202) are in the same plane as the outer support wheels (140) and the movable wheels (110), and the fixed inner wheels (1201) are coaxial with the fixed outer wheels (1202) and rotate synchronously.

Citation Information

Patent Citations

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