A quartz product processing device with environmental protection function

By designing a quartz product processing device with environmentally friendly functions, using diamond wire and nozzle technology, the problem of cutting spiral quartz tubes is solved, an efficient and environmentally friendly production process is achieved, and production efficiency is improved and costs are reduced.

CN117734027BActive Publication Date: 2025-03-04瑞金市晨柏电子有限公司
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Patent Information

Application Number
CN202410167745.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-06
Publication Date
2025-03-04
Estimated Expiration
2044-02-06

AI Technical Summary

Technical Problem

In the prior art, cutting of spiral quartz tubes is difficult to achieve, resulting in high production costs, wasted time, low efficiency, and difficult to intermediately divide the spiral quartz tubes.

Method used

A quartz product processing device with environmentally friendly functions is designed, and the diamond wire is moved back and forth under the limitation of the spiral groove to realize the cutting and division of the spiral quartz tube, and the dust generated is washed away by spraying water through the spray head, and the water recycling is realized through the flow guide groove and the filter plate.

Benefits of technology

The flush cutting surface of the spiral quartz tube is realized, which improves production efficiency, reduces production costs, avoids environmental pollution, and realizes the recycling of water.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to the technical field of quartz product processing, and in particular, to a quartz product processing device with environmental protection function. Technical problem: Since the spiral quartz tube is spiral-shaped, the commonly used quartz tube cutting equipment cannot cut the spiral quartz tube, and manually cutting the spiral quartz tube not only increases the production cost, but also wastes a lot of time and reduces the production efficiency. Technical solution: A quartz product processing device with environmental protection function, including a base frame and a receiving seat; the right part of the upper surface of the base frame is fixedly connected with a receiving seat. The present invention limits the spiral quartz tube through the spiral groove of the receiving seat, and assists it to move to the left or right, so that the diamond wire can be moved to any position of the spiral quartz tube, and then through the continuous reciprocating movement of the diamond wire, not only the irregular parts at both ends of the spiral quartz tube can be cut off, but also the spiral quartz tube can be divided into two sections from the middle, so that the cutting surface of the spiral quartz tube remains flush.
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Description

Technical Field

[0001] The invention relates to the technical field of quartz product processing, and in particular to a quartz product processing device with environmental protection function. Background Art

[0002] The quartz condenser used in existing laboratories is sintered from a spiral quartz tube and a vertical quartz tube;

[0003] In the prior art, when a quartz tube is processed into a spiral quartz tube, the quartz tube must first be heated by hydrogen and oxygen to soften the quartz tube, and then the softened quartz tube raw material is wound on a cylindrical shaping mold and the quartz tube is waited for to cool. When the quartz tube raw material is cooled and shaped, a spiral quartz tube is formed. The two ends of the spiral quartz tube after shaping are irregular. When processing a quartz condenser tube, the irregular parts at both ends of the spiral quartz tube need to be cut off, and then a vertical quartz tube is sintered at each end of the spiral quartz tube to form a quartz condenser tube.

[0004] Since the spiral quartz tube is spiral-shaped, the commonly used quartz tube cutting equipment cannot adapt to the spiral quartz tube and can only cut the vertical quartz tube. Manual cutting of the spiral quartz tube cannot ensure that the two ends of the spiral quartz tube remain flush, and the two ends of the spiral quartz tube need to be polished, which not only increases the production cost, but also wastes a lot of time and reduces the production efficiency.

[0005] Furthermore, when the formed spiral quartz tube is too long and needs to be split in half, it is difficult to perform cross-section cutting on the spiral quartz tube and split the spiral quartz tube into two sections because the interval between the spiral quartz tubes is small and the cutting blade of the existing cutting machine is large. Summary of the invention

[0006] The purpose of the present invention is to overcome the disadvantage that due to the spiral shape of the spiral quartz tube, the commonly used quartz tube cutting equipment cannot cut the spiral quartz tube, and manual cutting of the spiral quartz tube not only increases the production cost, but also wastes a lot of time and reduces the production efficiency. A processing device is provided, which can cut the spiral quartz tube, keep the cut surface of the spiral quartz tube flat, eliminate the need for manual cutting, and improve production efficiency.

[0007] Another object of the present invention is to provide a quartz product processing device having the above-mentioned functions and environmental protection functions.

[0008] The embodiment of the present invention is realized through the following technical scheme: a quartz product processing device with environmental protection function, including a base frame, a receiving seat 1 and a receiving seat 2; the receiving seat 1 is fixedly connected to the right part of the upper surface of the base frame; the receiving seat 2 is fixedly connected to the left part of the upper surface of the base frame; it also includes a conveying unit, a power unit, a mounting plate, a rewinder, a diamond wire, a limiting unit and a clamping unit; the upper part of the receiving seat 1 is connected to a conveying unit for moving with a spiral quartz tube; the left part of the upper surface of the base frame is connected to a power unit; the power unit is connected to a mounting plate; the upper surface of the mounting plate is fixedly connected to a rewinder; the rewinder is wound with a diamond wire; the right side of the mounting plate is connected to a limiting unit for tightening and limiting the diamond wire; the limiting unit is connected to the receiving seat 2; the upper part of the receiving seat 2 is connected to a clamping unit for clamping the spiral quartz tube; the inner ring surface of the receiving seat 1 is provided with a spiral groove 1 adapted to the spiral quartz tube; the power unit is used to move with the mounting plate, the rewinder, the diamond wire and the limiting unit.

[0009] Optionally, the conveying unit includes an L-shaped bracket, an electric push rod, a pressure plate, a U-shaped bracket, a motor and a roller; a plurality of L-shaped brackets are fixedly connected to the upper part of a receiving seat; an electric push rod is fixedly connected to each L-shaped bracket; the telescopic parts of all the electric push rods are commonly fixedly connected to a pressure plate; a rectangular groove is provided on the pressure plate; a U-shaped bracket is fixedly connected to the pressure plate; a motor is fixedly connected to the U-shaped bracket; a roller is rotatably connected to the U-shaped bracket; the roller is located in the rectangular groove; the output shaft of the motor is fixedly connected to the roller.

[0010] Optionally, the limiting unit includes a vertical plate, a cylinder, a slide plate, a fixed block and a roller; the vertical plate is fixedly connected to the mounting plate; the cylinder is fixedly connected to the middle of the vertical plate; the slide plate is fixedly connected to the upper part of the vertical plate; the cylinder and the slide plate are jointly slidably connected to the second receiving seat; a fixed block is fixedly connected to the inner side of the cylinder, and another two fixed blocks are fixedly connected to the slide plate; a roller is rotatably connected to each fixed block; both ends of the diamond wire are fixedly connected to the rewinder, and the diamond wire passes through the cylinder and all the rollers in sequence.

[0011] Optionally, the clamping unit includes a fixed plate, an electric push rod 2, a pressure block 1, a U-shaped bracket 2, an electric push rod 3 and a pressure block 2; two fixed plates are fixedly connected to the upper part of the receiving seat 2; an electric push rod 2 is fixedly connected to the opposite sides of the two fixed plates; a pressure block 1 is fixedly connected to the telescopic part of each electric push rod 2; a U-shaped bracket 2 is fixedly connected to the inner side of the receiving seat 2; two electric push rods 3 are fixedly connected to the right part of the U-shaped bracket 2; a pressure block 2 is fixedly connected to the telescopic part of the two electric push rods 3; the two pressure blocks 1 correspond to the two pressure blocks 2.

[0012] Optionally, it also includes a dust removal component; the dust removal component is connected to the base frame; the dust removal component is connected to the receiving seat 1 and the receiving seat 2; the dust removal component includes a water storage box, a filter plate, a pump, an arc plate 1, an arc plate 2, a connecting pipe, a telescopic hose, an arc pipe and a nozzle; the water storage box is fixedly connected to the upper surface of the base frame, and the water storage box is located between the receiving seat 1 and the receiving seat 2; a water inlet pipe is arranged at the front of the water storage box; the filter plate is detachably connected to the inner side of the water storage box; the pump is fixedly connected to the upper surface of the base frame The pump is located at the rear of the water storage box; the input end of the pump is connected with the water storage box; the receiving seat 1 and the receiving seat 2 are fixedly connected with an arc plate 1; the outer arc surface of the arc plate 1 is slidably connected with the arc plate 2; the outer arc surface of the arc plate 2 is provided with a handle; the receiving seat 2 is provided with a limited position slot; the output end of the pump is connected with a connecting pipe; the upper part of the connecting pipe is connected with a telescopic hose; the left part of the pressure plate 1 is fixedly connected with an arc tube; the arc tube is connected with the telescopic hose; and a nozzle is provided in the middle of the arc tube.

[0013] Optionally, a plurality of guide grooves 1 are opened at the lower part of the left side surface of the receiving seat 1, and each guide groove 1 is inclined with the left side lower and the right side higher; a plurality of guide grooves 1 are connected with the spiral groove 1; a plurality of guide grooves 2 are opened at the lower part of the inner ring surface of the receiving seat 2, and each guide groove 2 is inclined with the left side higher and the right side lower; the guide grooves 1 and 2 are both located above the arc plate 1; and a plurality of through holes are opened on the arc plate 1.

[0014] Optionally, it also includes a T-shaped tube; a water channel 1 is opened on the upper part of the inner ring surface of the socket 1; a water channel 2 is opened on the upper part of the inner ring surface of the socket 2; the socket 1 and the socket 2 are jointly fixed with the T-shaped tube; the upper part of the T-shaped tube is connected to the connecting tube, and an electric valve is arranged between the T-shaped tube and the connecting tube; the T-shaped tube is connected to the water channel 1 and the water channel 2.

[0015] Optionally, the second arc-shaped plate is made of transparent material.

[0016] Optionally, it also includes a detachment unit; the detachment unit is connected to the front side of the receiving seat two; the detachment unit includes a mounting bracket, an electric push rod four, a pressure plate two, a U-shaped bracket three, a motor two and a roller two; two mounting brackets are fixedly connected to the front side of the receiving seat two; an electric push rod four is fixedly connected to each mounting bracket; the telescopic parts of all the electric push rods four are commonly fixedly connected to the pressure plate two; a rectangular groove two is opened on the pressure plate two; a U-shaped bracket three is fixedly connected to the outer arc surface of the pressure plate two; a motor two is fixedly connected to the left side of the U-shaped bracket three; a roller two is rotatably connected to the U-shaped bracket three; the output shaft of the motor two is fixedly connected to the roller two; the roller two is located in the rectangular groove two.

[0017] Optionally, a second spiral groove is formed on the inner arc surface of the second pressing plate.

[0018] Compared with the prior art, the present invention has the following advantages:

[0019] The present invention obtains a quartz product processing device with environmental protection function through the above design. The spiral quartz tube is restricted by the spiral groove one of the receiving seat and assisted to move left or right, so that the diamond wire can be moved to any position of the spiral quartz tube. Then, through the continuous reciprocating movement of the diamond wire, not only the irregular parts at both ends of the spiral quartz tube can be cut off, but also the spiral quartz tube can be divided into two sections from the middle, so that the cut surface of the spiral quartz tube remains flush, which is convenient for subsequent docking with the vertical quartz tube.

[0020] The present invention obtains a quartz product processing device with environmental protection function through the above design. Water is continuously sprayed onto the spiral quartz tube through the nozzle, so that when the diamond wire cuts the spiral quartz tube, the quartz dust generated is washed away by the water and will not splash around to cause environmental pollution and harm to human health. In addition, adding water can play a cooling role to prevent the diamond wire from overheating due to continuous work, thereby accelerating the wear and damage of the diamond wire.

[0021] The present invention obtains a quartz product processing device with environmental protection function through the above design. The waste water is guided into the water storage box through the guide groove 1, the guide groove 2 and the through hole. The quartz dust in the waste water is filtered out by the filter plate to become clean filtered water, thereby realizing the recycling of water, saving a lot of water resources and reducing the cost.

[0022] After continuously cutting a large number of spiral quartz tubes, water is discharged through water supply channel 1 and water supply channel 2 to remove the quartz dust remaining on receiving seat 1 and receiving seat 2, so as to prevent the residual quartz dust from scratching the subsequent spiral quartz tubes and causing unqualified products.

[0023] The present invention obtains a quartz product processing device with environmental protection function through the above design. The spiral quartz tube is rotated by roller two. Under the restriction of spiral groove two, the spiral quartz tube is moved from receiving seat two to receiving seat one. There is no need to manually rotate the spiral quartz tube out of receiving seat two, which saves a lot of time and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0025] In the attached picture:

[0026] Figure 1 It is a three-dimensional structural schematic diagram of a quartz product processing device with environmental protection function of the present invention;

[0027] Figure 2It is a three-dimensional structural schematic diagram of the base frame, receiving seat 1, receiving seat 2, conveying unit, power unit, mounting plate, rewinder, diamond wire and limit unit of the quartz product processing device with environmental protection function of the present invention;

[0028] Figure 3 It is a three-dimensional structural schematic diagram of the base frame, receiving seat 2, power unit, mounting plate, rewinder, diamond wire, limit unit and clamping unit of the quartz product processing device with environmental protection function of the present invention;

[0029] Figure 4 It is a three-dimensional structural schematic diagram of the base frame, receiving seat 2, power unit, mounting plate, rewinder, diamond wire and dust removal assembly of the quartz product processing device with environmental protection function of the present invention;

[0030] Figure 5 It is a three-dimensional structural schematic diagram of the base frame, receiving seat 1, conveying unit and dust removal assembly of the quartz product processing device with environmental protection function of the present invention;

[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the receiving seat 1, the receiving seat 2 and the T-shaped tube of the quartz product processing device with environmental protection function of the present invention;

[0032] Figure 7 It is a three-dimensional structural schematic diagram of the base frame, the first receiving seat, the second receiving seat and the separation unit of the quartz product processing device with environmental protection function of the present invention;

[0033] Figure 8 It is a schematic diagram of the three-dimensional structure of the pressing plate 2 of the quartz product processing device with environmental protection function of the present invention;

[0034] Fig. 9 The present invention is a schematic diagram of the three-dimensional structure of a spiral quartz tube of a quartz product processing device with environmental protection function.

[0035] Description of the attached figures: 1-base, 2-support seat 1, 3-support seat 2, 4-mounting plate, 5-rewinder, 6-diamond wire, 7-spiral quartz tube,

[0036] 101-L-shaped bracket, 102-electric push rod, 103-pressing plate, 104-U-shaped bracket, 105-motor, 106-roller,

[0037] 201-electric slide rail, 202-electric slide block,

[0038] 301-vertical plate, 302-cylinder, 303-slide plate, 304-fixed block, 305-roller,

[0039] 401-fixed plate, 402-electric push rod 2, 403-pressing block 1, 404-U-shaped bracket 2, 405-electric push rod 3, 406-pressing block 2,

[0040] 501-water storage box, 502-filter plate, 503-pump, 504-arc plate 1, 505-arc plate 2, 506-connecting pipe, 507-hose, 508-arc pipe, 509-sprinkler, 510-T-shaped pipe,

[0041] 601-mounting bracket, 602-electric push rod 4, 603-pressing plate 2, 604-U-shaped bracket 3, 605-motor 2, 606-roller 2,

[0042] 2a- spiral groove one, 2b- guide groove one, 2c- water delivery channel one, 3a- limiting slot, 3b- guide groove two, 3c- water delivery channel two, 103a- rectangular groove one, 501a- water inlet pipe, 504a- through hole, 505a- handle, 603a- rectangular groove two, 603b- spiral groove two. DETAILED DESCRIPTION

[0043] Hereinafter, various embodiments of the present invention will be described with reference to the accompanying drawings. In addition, in the following figures, in order to make each layer and each component a recognizable size, the scale of each layer and each component is appropriately changed for schematic illustration. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention. Example 1

[0044] A quartz product processing device with environmental protection function, such as Figure 1-3 and Fig. 9 As shown, it includes a base frame 1, a receiving seat 1 2 and a receiving seat 2 3; the receiving seat 1 2 is fixedly connected to the right part of the upper surface of the base frame 1; the receiving seat 2 3 is fixedly connected to the left part of the upper surface of the base frame 1;

[0045] It also includes a conveying unit, a power unit, a mounting plate 4, a rewinder 5, a diamond wire 6, a limit unit and a clamping unit; the conveying unit is connected to the upper part of the receiving seat 2; the power unit is connected to the left part of the upper surface of the base frame 1; the mounting plate 4 is connected to the power unit; the rewinder 5 is bolted to the upper surface of the mounting plate 4; the diamond wire 6 is wound on the rewinder 5; the right side of the mounting plate 4 is connected to the limit unit; the limit unit is connected to the receiving seat 2 3; the clamping unit is connected to the upper part of the receiving seat 2 3; the inner ring surface of the receiving seat 2 is provided with a spiral groove 2a adapted to the spiral quartz tube 7; the power unit is used to move with the mounting plate 4, the rewinder 5, the diamond wire 6 and the limit unit, and the spiral quartz tube 7 is cut by the diamond wire 6.

[0046] The conveying unit includes an L-shaped bracket 101, an electric push rod 102, a pressure plate 103, a U-shaped bracket 104, a motor 105 and a roller 106; two L-shaped brackets 101 are fixedly connected to the upper part of the receiving seat 2; each L-shaped bracket 101 is bolted with an electric push rod 102; the telescopic parts of all the electric push rods 102 are commonly fixedly connected to the pressure plate 103; a rectangular groove 103a is opened on the pressure plate 103; a U-shaped bracket 104 is fixedly connected to the pressure plate 103; a motor 105 is bolted to the right side of the U-shaped bracket 104; a roller 106 is rotatably connected to the U-shaped bracket 104, and a layer of silica gel is arranged on the surface of the roller 106; the roller 106 is located in the rectangular groove 103a; the output shaft of the motor 105 is fixedly connected to the roller 106.

[0047] The limiting unit includes a vertical plate 301, a cylinder 302, a slide plate 303, a fixed block 304 and a roller 305; the vertical plate 301 is fixedly connected to the right side of the mounting plate 4; the cylinder 302 is fixedly connected to the middle of the vertical plate 301; the slide plate 303 is fixedly connected to the upper part of the vertical plate 301; the cylinder 302 and the slide plate 303 are slidably connected to the receiving seat 2 3; a fixed block 304 is fixedly connected to the inner side of the cylinder 302, and another two fixed blocks 304 are fixedly connected to the slide plate 303; a roller 305 is rotatably connected to each fixed block 304; both ends of the diamond wire 6 are fixedly connected to the rewinder 5, and the diamond wire 6 passes through the cylinder 302 and all the rollers 305 in sequence.

[0048] The clamping unit includes a fixed plate 401, an electric push rod 402, a pressure block 403, a U-shaped bracket 404, an electric push rod 405 and a pressure block 406; two fixed plates 401 are fixedly connected to the upper part of the receiving seat 3; an electric push rod 402 is bolted to the opposite sides of the two fixed plates 401; a pressure block 403 is fixedly connected to the telescopic part of each electric push rod 402, and a rubber block is arranged on the pressure block 403; A U-shaped bracket 2 404 is fixedly connected to the inner side of the seat 2 3; two electric push rods 3 405 are connected to the right side of the U-shaped bracket 2 404 by bolts; the telescopic parts of the two electric push rods 3 405 are each fixedly connected to a pressure block 2 406, and a rubber block is provided on the pressure block 2 406 to prevent the spiral quartz tube 7 from being scratched or damaged when the pressure blocks 1 403 and the pressure blocks 2 406 clamp the spiral quartz tube 7; the two pressure blocks 1 403 correspond to the two pressure blocks 2 406.

[0049] The power unit includes an electric slide rail 201 and an electric slider 202; two electric slide rails 201 are bolted to the left of the upper surface of the chassis 1; an electric slider 202 is slidably connected to each of the two electric slide rails 201; all the electric sliders 202 are fixedly connected to a mounting plate 4.

[0050] The rotation described below is from front to back, from top to bottom, and from right to left. When in use, the quartz product processing device with environmental protection function is first placed in the required position. The operator first places the spiral quartz tube 7 in the spiral groove 2a of the receiving seat 2. The rewinder 5, the electric push rod 102, the motor 105, the electric push rod 2 402, the electric push rod 3 405 and the electric slider 202 are all connected to an external power supply. Since the spiral quartz tube 7 is spiral, the commonly used quartz tube The cutting equipment cannot cut the spiral quartz tube 7, and manually cutting the spiral quartz tube 7 not only increases the production cost, but also wastes a lot of time and reduces the production efficiency. Therefore, the two electric push rods 102 are controlled to push out, driving the pressing plate 103, the U-shaped bracket 104, the motor 105 and the roller 106 to move downward together, and the pressing plate 103 and the roller 106 are in contact with the spiral quartz tube 7, and the spiral quartz tube 7 is restricted on the receiving seat 2 through the pressing plate 103;

[0051] When the spiral quartz tube 7 is fired and the irregular parts at both ends of the spiral quartz tube 7 need to be cut off, the output shaft of the control motor 105 rotates counterclockwise to drive the roller 106 to rotate. When the roller 106 rotates, the spiral quartz tube 7 is forced to rotate clockwise in the spiral groove 2a and move to the left along the trajectory of the spiral groove 2a. During the movement of the spiral quartz tube 7 to the receiving seat 23, it will not contact the diamond wire 6. When the irregular part at the left end of the spiral quartz tube 7 moves to the right of the diamond wire 6, the output shaft of the control motor 105 is rotated counterclockwise to drive the roller 106 to rotate. When the roller 106 rotates, the spiral quartz tube 7 is forced to rotate clockwise in the spiral groove 2a and move to the left along the trajectory of the spiral groove 2a. When the spiral quartz tube 7 moves to the receiving seat 23, it will not contact the diamond wire 6. Stop rotating, then control all the electric push rods 2 402 and electric push rods 3 405 to push out, drive the pressure block 1 403 and the pressure block 2 406 to move to the opposite side, and clamp the spiral quartz tube 7 through the rubber blocks of the pressure block 1 403 and the pressure block 2 406, and then control the rewinder 5 to operate, and continuously reciprocate and rewind the diamond wire 6, so that the diamond wire 6 moves at high speed on the three rollers 305, driving the three rollers 305 to rotate synchronously together. Under the restriction of the three rollers 305, the right side of the high-speed moving diamond wire 6 always remains vertical;

[0052] At this time, the electric slider 202 is controlled to move rightward on the electric slide rail 201, and the two electric sliders 202 drive the mounting plate 4, the rewinder 5, the diamond wire 6, the vertical plate 301, the cylinder 302, the slide plate 303, the fixed block 304 and the roller 305 to move rightward together. The cylinder 302 and the slide plate 303 slide on the receiving seat 2 3, and the high-speed moving diamond wire 6 will contact the spiral quartz tube 7, and the irregular part of the spiral quartz tube 7 will be cut off by the high-speed moving diamond wire 6. After the irregular part of the spiral quartz tube 7 is cut off by the high-speed moving diamond wire 6, the two electric sliders 20 2 drives the connected parts to reset, all the electric push rods 2 402 and the electric push rods 3 405 contract, drive the connected parts to reset, and no longer clamp the cut spiral quartz tube 7, so that the irregular spiral quartz tube 7 falls on the bottom frame 1, and the operator takes it away, and then controls the two electric push rods 102 to contract, drive the connected parts to reset, and no longer restrict the spiral quartz tube 7, and then the operator refers to the cutting working method of the left end of the spiral quartz tube 7, and cuts off the irregular part of the right end of the spiral quartz tube 7, so that the cut surface of the spiral quartz tube 7 remains flush, which is convenient for subsequent docking with the vertical quartz tube.

[0053] When the spiral quartz tube 7 is too long and needs to be divided into two sections, the output shaft of the control motor 105 is rotated counterclockwise to drive the connected components to operate, so that the spiral quartz tube 7 continues to move into the receiving seat 2 3 along the trajectory of the spiral groove 1 2a. During the movement of the spiral quartz tube 7 to the receiving seat 2 3, because the positions of the diamond wire 6 and the spiral groove 1 2a are defined in advance, the spiral quartz tube 7 will not contact the diamond wire 6, so that the left end of the spiral quartz tube 7 moves from the right side of the diamond wire 6 to the left side of the diamond wire 6. After the position on the spiral quartz tube 7 that needs to be divided rotates to the right side of the diamond wire 6, the output shaft of the control motor 105 stops rotating, and then all the electric push rods 2 402 and the electric push rods 3 405 are controlled to be pushed out, and the two ends of the position where the spiral quartz tube 7 needs to be cut are clamped by the pressing block 1 403 and the pressing block 2 406. The spiral quartz tube 7 is cut by the high-speed moving diamond wire 6, and the spiral quartz tube 7 is cut into two sections, so that the cutting surface of the spiral quartz tube 7 remains flush, which is convenient for subsequent docking with the vertical quartz tube. After the cutting is completed, the rewinder 5 is controlled to stop and all components are reset. The operator first removes the spiral quartz tube 7 on the receiving seat 2, and then manually grabs the spiral quartz tube 7 on the receiving seat 2 3, so that the spiral quartz tube 7 rotates counterclockwise and moves to the right, so that the spiral quartz tube 7 on the receiving seat 2 3 moves from the left side of the diamond wire 6 to the right side of the diamond wire 6 in the form of a cylindrical spiral line, and returns to the spiral groove 2a of the receiving seat 2, and then the operator takes it away. Example 2

[0054] On the basis of Example 1, Figure 1 , Figure 4-6 and Fig. 9 As shown, it also includes a dust removal component; a dust removal component is connected to the base frame 1; the dust removal component is connected to the receiving seat 1 2 and the receiving seat 2 3; the dust removal component includes a water storage box 501, a filter plate 502, a pump 503, an arc plate 1 504, an arc plate 2 505, a connecting pipe 506, a telescopic hose 507, an arc pipe 508 and a nozzle 509; a water storage box 501 is fixedly connected to the upper surface of the base frame 1, and the water storage box 501 is located between the receiving seat 1 2 and the receiving seat 2 3; a water inlet pipe 501a is provided at the front of the water storage box 501; a filter plate 502 is detachably connected to the inner side of the water storage box 501, so that the operator can remove the filter plate 502 for cleaning; a pump 503 is fixedly connected to the upper surface of the base frame 1, and The pump 503 is located at the rear of the water storage box 501; the input end of the pump 503 is connected to the water storage box 501; the receiving seat 1 2 and the receiving seat 2 3 are fixedly connected with an arc plate 1 504; the outer arc surface of the arc plate 1 504 is slidably connected with the arc plate 2 505; the outer arc surface of the arc plate 2 505 is provided with a handle 505a; the receiving seat 2 3 is provided with a limit slot 3a, and the inner wall of the limit slot 3a is provided with a spring piece; the output end of the pump 503 is connected with a connecting pipe 506; the upper part of the connecting pipe 506 is connected with a telescopic hose 507; the left part of the pressure plate 1 103 is fixedly connected with an arc tube 508; the arc tube 508 is connected with the telescopic hose 507; and a nozzle 509 is provided in the middle of the arc tube 508.

[0055] A plurality of guide grooves 2b are provided at the lower part of the left side surface of the receiving seat 2, and each guide groove 2b is inclined with the left side lower and the right side higher; a plurality of guide grooves 2b are connected with the spiral groove 2a; a plurality of guide grooves 23b are provided at the lower part of the inner ring surface of the receiving seat 23, and each guide groove 23b is inclined with the left side higher and the right side lower; the guide grooves 2b and 3b are both located above the arc plate 504; a plurality of through holes 504a are provided on the arc plate 504.

[0056] It also includes a T-shaped tube 510; a water delivery channel 1 2c is opened on the upper inner ring surface of the receiving seat 1 2; a water delivery channel 2 3c is opened on the upper inner ring surface of the receiving seat 2 3; the receiving seat 1 2 and the receiving seat 2 3 are fixedly connected with the T-shaped tube 510; the upper part of the T-shaped tube 510 is connected with the connecting tube 506, and an electric valve is arranged between the T-shaped tube 510 and the connecting tube 506, and the electric valve can control the flow of water in the T-shaped tube 510 to avoid a large amount of water flowing out and causing waste; the T-shaped tube 510 is connected with the water delivery channel 1 2c and the water delivery channel 2 3c.

[0057] The second arc plate 505 is made of transparent material, so that the operator can observe the cutting of the spiral quartz tube 7 through the second arc plate 505 .

[0058] The operator connects an external power supply to the pump 503 and the electric valve, connects an external water supply pipe to the water inlet pipe 501a, and adds a sufficient amount of water to the water storage box 501 through the water supply pipe. Since a large amount of fine quartz dust will be generated when the spiral quartz tube 7 is cut, the dust may affect human health and also pollute the equipment and the environment. Therefore, before the diamond wire 6 cuts the spiral quartz tube 7, the operator manually grabs the handle 505a and takes the curved plate The second arc plate 505 is rotated clockwise to open the second arc plate 505, so that the second arc plate 505 is inserted into the limit slot 3a of the receiving seat 2 3, and the second arc plate 505 is buckled by the spring piece in the limit slot 3a, so that the first arc plate 504 and the second arc plate 505 form a retaining ring, and then the pump 503 is controlled to start, and the water in the water storage box 501 is pumped out and transported to the arc tube 508 through the connecting pipe 506 and the telescopic hose 507, and then the nozzle 509 is controlled to open. Continuously spraying water onto the spiral quartz tube 7, so that when the diamond wire 6 cuts the spiral quartz tube 7, the quartz dust generated is washed away by the water, and will not splash around to pollute the equipment and the environment and cause harm to human health. In addition, adding water can play a cooling role to prevent the diamond wire 6 from continuously working and causing overheating, accelerating the wear and damage of the diamond wire 6. In the process of the diamond wire 6 continuously cutting the spiral quartz tube 7, the water sprayed from the nozzle 509 is mixed with the quartz dust generated in the cutting process to become waste water, which is splashed upward or downward by the diamond wire 6. A retaining ring is formed by the arc plate 1 504 and the arc plate 2 505 to intercept the splashing waste water, so as to prevent the waste water from splashing to the outside and causing environmental pollution. After the cutting of the spiral quartz tube 7 is completed, the nozzle 509 is controlled to stop spraying water, and then the arc plate 2 505 is grasped to rotate downward to reset, and all components are controlled to reset, and the cut spiral quartz tube 7 is taken away;

[0059] It should be noted that most of the wastewater generated during the cutting process of the spiral quartz tube 7 will fall on the arc plate 1 504 and be discharged into the water storage box 501 from the several through holes 504a of the arc plate 1 504. A small part of the wastewater will flow along the spiral quartz tube 7 to the guide groove 1 2b of the receiving seat 1 2 and the guide groove 2 3b of the receiving seat 2 3, and then follow the guide groove 1 2b and the guide groove 2 3b to the arc plate 1 504, and also enter the water storage box 501 from the several through holes 504a. The wastewater entering the water storage box 501 will be filtered by the filter plate 502, and the quartz dust in the wastewater will be filtered out to become clean filtered water, which will be gathered at the bottom of the water storage box 501, and then the filtered water will be transported to the arc tube 508 through the pump 503, and sprayed onto the spiral quartz tube 7 by the nozzle 509. In this way, the recycling of water is realized, a large amount of water resources are saved, and the cost is reduced.

[0060] It should be noted that after a large number of spiral quartz tubes 7 are continuously cut, a large amount of quartz dust will remain in the spiral groove 1a 2a on the right part of the inner ring surface of the receiving seat 1 2 and the left part of the receiving seat 2 3, and the subsequent spiral quartz tubes 7 will be scratched by the residual quartz dust when they move in the receiving seat 1 2 and the receiving seat 2 3, which will cause the cut spiral quartz tubes 7 to be unqualified. Therefore, after cutting a part of the spiral quartz tubes 7, the electric valve is controlled to open and the T-shaped tube is moved to the left side of the receiving seat 2. Water is transported in 510, and the water flows out from water delivery channel 1 2c and water delivery channel 2 3c, and the quartz dust in the spiral groove 1 2a on the right part of the inner ring surface of the receiving seat 1 2 and the left part of the receiving seat 2 3 is washed away by the water, and is carried into the guide groove 1 2b and the guide groove 2 3b by the continuously flowing water, so as to prevent the residual quartz dust from scratching the subsequent spiral quartz tube 7 and causing the product to be unqualified, and then enters the water storage box 501 through the through hole 504a of the arc plate 1 504. Example 3

[0061] On the basis of Example 2, Figure 7-9 As shown, it also includes a detachment unit; the detachment unit is connected to the front side of the receiving seat 2 3; the detachment unit includes a mounting bracket 601, an electric push rod 4 602, a pressure plate 2 603, a U-shaped bracket 3 604, a motor 2 605 and a roller 2 606; two mounting brackets 601 are fixedly connected to the front side of the receiving seat 2 3; each mounting bracket 601 is bolted with an electric push rod 4 602; the telescopic parts of all electric push rods 4 602 are commonly fixed to the pressure plate 2 603; a rectangular groove 2 603a is provided on the pressure plate 2 603; the outer arc surface of the pressure plate 2 603 is fixedly connected to the U-shaped bracket 3 604; the motor 2 605 is bolted to the left side of the U-shaped bracket 3 604; the roller 2 606 is rotatably connected to the U-shaped bracket 3 604, and a layer of silicone is provided on the surface of the roller 2 606; the output shaft of the motor 2 605 is fixedly connected to the roller 2 606; the roller 2 606 is located in the rectangular groove 2 603a.

[0062] The inner arc surface of the second pressing plate 603 is provided with a second spiral groove 603b.

[0063] The operator connects an external power source to the electric push rod 4 602 and the motor 2 605. Since the spiral quartz tube 7 in the receiving seat 2 3 needs to be taken out manually, it takes a long time and is inefficient. Therefore, when the spiral quartz tube 7 that needs to be cut in sections is separated into two sections and the diamond wire 6 and the connected parts are reset, the two electric push rods 4 602 are controlled to be pushed out, driving the pressure plate 2 603, the U-shaped bracket 3 604, the motor 2 605 and the roller 2 606 to move backward, so that the pressure plate 2 603 moves backward, so that the spiral quartz tube 7 on the receiving seat 2 3 fits with the spiral groove 2 603b, and the roller 2 606 fits with the spiral groove 2 The quartz tube 7 contacts the diamond wire 6, and then the output shaft of the motor 2 605 is controlled to rotate clockwise, and the spiral quartz tube 7 is driven to rotate through the roller 2 606. The spiral quartz tube 7 rotates counterclockwise under the action of the spiral groove 2 603b, gradually moving from the left side of the diamond wire 6 to the right side of the diamond wire 6, and moving into the spiral groove 2a of the receiving seat 1 2. After the spiral quartz tube 7 is completely moved to the right side of the diamond wire 6, the operator takes the spiral quartz tube 7 away, and then controls all the components to reset. There is no need to manually rotate the spiral quartz tube 7 from the receiving seat 2 3, which saves a lot of time and improves efficiency.

[0064] It should be noted that, before the separation unit works, the arc plate 2 505 must be in a closed state, because the opened arc plate 2 505 will affect the normal operation of the separation unit.

[0065] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A quartz product processing device with environmental protection function, comprising a base frame (1); a receiving seat 1 (2) is fixedly connected to the right portion of the upper surface of the base frame (1); a receiving seat 2 (3) is fixedly connected to the left portion of the upper surface of the base frame (1); the characteristics are: It also includes a conveying unit; the upper part of the receiving seat (2) is connected to a conveying unit for moving the spiral quartz tube (7); the left part of the upper surface of the bottom frame (1) is connected to a power unit; the power unit is connected to a mounting plate (4); the upper surface of the mounting plate (4) is fixedly connected to a rewinder (5); a diamond wire (6) is wound on the rewinder (5); the right side of the mounting plate (4) is connected to a limiting unit for tightening and limiting the diamond wire (6); the limiting unit is connected to the receiving seat (3); the upper part of the receiving seat (3) is connected to a clamping unit for clamping the spiral quartz tube (7); the inner annular surface of the receiving seat (2) is provided with a spiral groove (2a) adapted to the spiral quartz tube (7); the power unit is used to move the mounting plate (4), the rewinder (5), the diamond wire (6) and the limiting unit together; The conveying unit comprises an L-shaped bracket (101); a plurality of L-shaped brackets (101) are fixedly connected to the upper part of a receiving seat (2); an electric push rod (102) is fixedly connected to each L-shaped bracket (101); the telescopic parts of all the electric push rods (102) are fixedly connected to a pressing plate (103); a rectangular groove (103a) is provided on the pressing plate (103); a U-shaped bracket (104) is fixedly connected to the pressing plate (103); a motor (105) is fixedly connected to the U-shaped bracket (104); a roller (106) is rotatably connected to the U-shaped bracket (104); the roller (106) is located in the rectangular groove (103a); the output shaft of the motor (105) is fixedly connected to the roller (106); The limiting unit comprises a vertical plate (301); the vertical plate (301) is fixedly connected to the mounting plate (4); a cylinder (302) is fixedly connected to the middle of the vertical plate (301); a slide plate (303) is fixedly connected to the upper part of the vertical plate (301); the cylinder (302) and the slide plate (303) are slidably connected to the second receiving seat (3); a fixed block (304) is fixedly connected to the inner side of the cylinder (302), and another two fixed blocks (304) are fixedly connected to the slide plate (303); each fixed block (304) is rotatably connected to a roller (305); both ends of the diamond wire (6) are fixedly connected to the rewinding machine (5), and the diamond wire (6) passes through the cylinder (302) and all the rollers (305) in sequence; The clamping unit comprises a fixing plate (401); two fixing plates (401) are fixedly connected to the upper part of the receiving seat (3); an electric push rod (402) is fixedly connected to the opposite sides of the two fixing plates (401); a pressing block (403) is fixedly connected to the telescopic part of each electric push rod (402); a U-shaped bracket (404) is fixedly connected to the inner side of the receiving seat (3); two electric push rods (405) are fixedly connected to the right part of the U-shaped bracket (404); a pressing block (406) is fixedly connected to the telescopic part of the two electric push rods (405); the two pressing blocks (403) correspond to the two pressing blocks (406).

2. The quartz product processing device with environmental protection function according to claim 1 is characterized in that: The invention also comprises a dust removal component; the dust removal component is connected to the base frame (1); the dust removal component is connected to the first receiving seat (2) and the second receiving seat (3); the dust removal component comprises a water storage box (501); the water storage box (501) is fixedly connected to the upper surface of the base frame (1), and the water storage box (501) is located between the first receiving seat (2) and the second receiving seat (3); a water inlet pipe (501a) is arranged at the front of the water storage box (501); a filter plate (502) is detachably connected to the inner side of the water storage box (501); a pump (503) is fixedly connected to the upper surface of the base frame (1), and the pump (503) is located at the rear of the water storage box (501); an input end of the pump (503) is connected to the water storage box (501); 1) connected; the receiving seat 1 (2) and the receiving seat 2 (3) are fixedly connected with an arc plate 1 (504); the outer arc surface of the arc plate 1 (504) is slidably connected with the arc plate 2 (505); the outer arc surface of the arc plate 2 (505) is provided with a handle (505a); the receiving seat 2 (3) is provided with a limit slot (3a); the output end of the pump (503) is connected with a connecting pipe (506); the upper part of the connecting pipe (506) is connected with a telescopic hose (507); the left part of the pressing plate 1 (103) is fixedly connected with an arc tube (508); the arc tube (508) is connected with the telescopic hose (507); and a nozzle (509) is provided in the middle of the arc tube (508).

3. The quartz product processing device with environmental protection function according to claim 2 is characterized in that: A plurality of guide grooves 1 (2b) are provided at the lower portion of the left side surface of the receiving seat 1 (2), and each guide groove 1 (2b) is inclined with the left side lower and the right side higher; a plurality of guide grooves 1 (2b) are connected to the spiral groove 1 (2a); a plurality of guide grooves 2 (3b) are provided at the lower portion of the inner annular surface of the receiving seat 2 (3), and each guide groove 2 (3b) is inclined with the left side higher and the right side lower; the guide grooves 1 (2b) and the guide grooves 2 (3b) are both located above the arc plate 1 (504); and a plurality of through holes (504a) are provided on the arc plate 1 (504).

4. The quartz product processing device with environmental protection function according to claim 3 is characterized in that: It also includes a T-shaped tube (510); a water delivery channel 1 (2c) is provided on the upper portion of the inner annular surface of the first receiving seat (2); a water delivery channel 2 (3c) is provided on the upper portion of the inner annular surface of the second receiving seat (3); the first receiving seat (2) and the second receiving seat (3) are fixedly connected to the T-shaped tube (510); the upper portion of the T-shaped tube (510) is connected to the connecting tube (506), and an electric valve is provided between the T-shaped tube (510) and the connecting tube (506); the T-shaped tube (510) is connected to the water delivery channel 1 (2c) and the water delivery channel 2 (3c).

5. The quartz product processing device with environmental protection function according to claim 4 is characterized in that: The second curved plate (505) is made of transparent material.

6. The quartz product processing device with environmental protection function according to claim 5 is characterized in that: The invention also comprises a detaching unit; the detaching unit is connected to the front side of the receiving seat 2 (3); the detaching unit comprises a mounting bracket (601); the front side of the receiving seat 2 (3) is fixedly connected to two mounting brackets (601); each mounting bracket (601) is fixedly connected to an electric push rod 4 (602); the telescopic parts of all the electric push rods 4 (602) are commonly fixedly connected to a pressing plate 2 (603); a rectangular groove 2 (603a) is provided on the pressing plate 2 (603); a U-shaped bracket 3 (604) is fixedly connected to the outer arc surface of the pressing plate 2 (603); a motor 2 (605) is fixedly connected to the left side of the U-shaped bracket 3 (604); a roller 2 (606) is rotatably connected to the U-shaped bracket 3 (604); the output shaft of the motor 2 (605) is fixedly connected to the roller 2 (606); the roller 2 (606) is located in the rectangular groove 2 (603a).

7. The quartz product processing device with environmental protection function according to claim 6 is characterized in that: The inner arc surface of the second pressing plate (603) is provided with a second spiral groove (603b).

Citation Information

Patent Citations

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