Cap rolling device

By combining a rotatable and liftable bottle pressing head assembly and a rotatable and swingable capping knife assembly with a capping transmission assembly, the problems of high processing difficulty, high cost and bottle explosion risk of existing capping devices are solved. This achieves convenient disassembly, flexible capping and high compatibility, and improves the product yield and qualification rate.

CN117735459BActive Publication Date: 2026-03-24SHANGHAI TOFFLON SCI & TECH CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing capping devices suffer from high cam processing difficulty, high cost, and difficulty in adjustment. Furthermore, the capping method cannot be flexible and is prone to static electricity and bottle explosion risks.

Method used

It adopts a rotatable and liftable bottle pressing head assembly and a rotatable and swingable capping knife assembly, combined with a capping transmission assembly, to achieve flexible bottle pressing and capping and convenient specification change.

Benefits of technology

It enables convenient disassembly of the capping device and quick replacement of standard parts. The capping process is flexible, reducing the risk of bottle explosion and improving product yield and pass rate. The structure is compact and easy to install.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117735459B_ABST
    Figure CN117735459B_ABST
Patent Text Reader

Abstract

The application discloses a rolling cover device which comprises a rolling cover transmission assembly, a rotatable lifting bottle head assembly and a rotatable swinging rolling cover cutter assembly; the rolling cover transmission assembly comprises a rolling cover transmission assembly mounting structure, a bottle head lifting power assembly for lifting the bottle head assembly and a bottle head rotating power assembly for rotating the bottle head assembly; the rolling cover cutter assembly comprises a bottle support assembly for supporting a bottle and a rolling cover cutter; the rolling cover frame, the bottle head and the bottle support in the application are designed to be fast disassembled and fast replaced, so that the replacement of standard parts is facilitated; the whole rolling cover process is a flexible action, the rolling cover position is more beautiful and compact; the non-rigid pressing of the container effectively prevents the bottle explosion and the bottle breakage and greatly increases the product yield and the qualified rate; the whole structure is convenient to install, occupies a small space, and the positions which are difficult to operate in the box body are provided with cover plates which are convenient to disassemble, so that the installation and debugging are facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to a capping structure for a container, and relates to the field of capping machinery technology for food and pharmaceutical products. Background Technology

[0002] The vial capping machine, as a device for sealing aluminum caps after filling and stoppering liquid medicine, has a core component called the capping device. The function of the capping device is to press and seal the container after the aluminum cap has been attached, so that the aluminum cap is firmly and aesthetically covering the container opening.

[0003] Existing capping devices, such as the CN 205222642 U capping device and its cam, rely on the cam to control the lifting and lowering of the bottle pressing head to cap the bottle. However, the cam is difficult to manufacture, has high cost, and its height adjustment is difficult.

[0004] Existing capping equipment, such as the vial capping machine with an external fixed blade device (CN 104291251 B), has excessive friction between the capping device guardrail and the container, which easily generates a lot of static electricity. The capping method cannot be flexible, and the risk of the container exploding is high. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a capping device that is easy to disassemble, flexible in pressing and capping, convenient in replacing standard parts, and highly compatible in specifications.

[0006] To address the aforementioned problems, the present invention provides a capping device, comprising a capping transmission assembly, a rotatable and liftable bottle pressing head assembly, and a rotatable and swingable capping knife assembly.

[0007] The bottle pressing head assembly includes a rotating main shaft, a lifting main shaft sleeved on the rotating main shaft, bearing 1 and bearing 2 respectively between the upper and lower ends of the lifting main shaft and the rotating main shaft, the two ends of the rotating main shaft protruding from the two ends of the lifting main shaft, the upper end of the rotating main shaft passing through the bottle pressing head mounting plate, the bottle pressing head mounting plate being connected to the upper end of the lifting main shaft via a capping head pad; a bottle pressing head support sleeved on the lifting main shaft, an oil-free bushing 1 respectively between the upper and lower ends of the bottle pressing head support and the lifting main shaft; the lower end of the lifting main shaft being connected to a lifting plate; a bottle pressing structure is provided on the bottle pressing head mounting plate, the top of the rotating main shaft being connected to the bottle pressing structure via a top bottle pressing head transmission assembly;

[0008] The capping transmission assembly includes a capping transmission assembly mounting structure, a bottle-pressing head lifting power assembly for lifting and lowering the bottle-pressing head assembly, and a bottle-pressing head rotating power assembly for rotating the bottle-pressing head assembly.

[0009] The capping knife assembly includes a bottle holder assembly for holding bottles and a capping knife. The capping knife is mounted on a capping knife holder, which is fixed to a combined support plate. The bottle holder assembly is mounted on a mounting plate inside the bottle holder assembly housing. A knife holder drive shaft passes through the bottom of the bottle holder assembly housing. The knife holder drive shaft is connected to a bottle holder assembly support located below the bottle holder assembly support housing via bearings eight and seven. The lower end of the knife holder drive shaft is connected to the output end of the capping knife holder swing servo motor assembly via a capping knife motor coupling. The two sides of the combined support plate extend downwards, and the two extension sections are respectively connected to a power swing arm and a swing arm. The bottom of the bottle holder assembly housing is provided with a knife holder drive shaft and a driven support seat. The swing arm and the driven support seat are connected via a pair of bearings nine. The bottom of the bottle holder assembly housing is provided with an air source connection hole, and a waterproof connector is provided in the hole.

[0010] Preferably, an anti-loosening nut is provided between the rotating spindle and the lifting plate, and a spacer is provided between the anti-loosening nut and the bearing; an oil-free bushing cap is provided on the outside of the oil-free bushing for limiting its position; and a top cover is provided on the top of the bottle head mounting plate.

[0011] Preferably, a corrugated sleeve is provided between the capping head pad and the bottle pressing head support, and an upper cap of the corrugated sleeve is provided above the corrugated sleeve and connected to the upper end of the lifting main shaft. The lower end of the corrugated sleeve is fixed to the bottle pressing head support by the lower cap of the corrugated sleeve.

[0012] More preferably, the outer edge of the lower end of the corrugated sleeve is provided with a cap lifting silicone pad.

[0013] Preferably, the top bottle pressing head transmission assembly includes a pair of synchronous pulleys located on the rotating main shaft and the top of the bottle pressing structure, respectively, and the two synchronous pulleys are connected by a synchronous belt.

[0014] More preferably, the top pressure head transmission assembly is provided with a tensioning wheel assembly for adjusting the tension of the synchronous belt and an adjustable tensioning assembly.

[0015] Preferably, the capping transmission assembly mounting structure includes a pair of capping transmission assembly side plates and a large capping transmission assembly side plate. The lower ends of the capping transmission assembly side plates and the large capping transmission assembly side plate are connected to the capping transmission assembly base plate, and the upper ends are connected to the equipment table. The bottle pressing head rotation power assembly includes a rotary servo motor assembly mounted on the capping transmission assembly base plate. Below the capping transmission assembly base plate, there is a pair of synchronous pulleys connected by a synchronous belt. The two synchronous pulleys are respectively connected to the rotary motor connector on the output end of the rotary servo motor assembly and the bottom end of the ball spline. The ball spline is fitted with a ball spline outer cylinder, which is connected to the upper part of the spline connecting sleeve. The lower part of the spline connecting sleeve is connected to the synchronous pulley. The outer side of the spline connecting sleeve is connected to the spline support sleeve through a pair of bearings. The support sleeve is fixed to the base plate of the capping transmission assembly. The top of the ball spline is connected to the lower end of the rotating main shaft through a coupling. The bottle pressing head lifting power assembly includes a lifting servo motor assembly connected to the base plate of the capping transmission assembly. The output end of the lifting servo motor assembly is connected to the lower end of the lead screw above the base plate of the capping transmission assembly through a lead screw coupling. A pair of lead screw guides are provided on both sides of the lead screw. The upper end of the lead screw guides is connected through a mounting plate, and the lower end is fixed to the base plate of the capping transmission assembly through a lead screw lower mounting plate. A bearing six is ​​provided between the upper end of the lead screw and the mounting plate. The lower part of the lead screw is connected to the bearing flange through a pair of bearing twelves. The bearing flange is connected to the lead screw guides on both sides through a lead screw support plate. A lead screw nut is provided in the middle of the lead screw. The lead screw nut is connected to the lead screw guides on both sides and the lifting plate through a lead screw connecting plate.

[0016] More preferably, the rotary servo motor assembly is connected to the bottom plate of the capping transmission assembly via a rotary motor tensioning plate, and a tensioning pad is provided below the portion of the rotary motor tensioning plate extending to the outside of the bottom plate of the capping transmission assembly; a bearing spacer is provided between the two bearings 12, and a locking nut for limiting the bearing 12 located below is provided on the lead screw; an oil-free bushing 2 is provided between the lead screw connecting plate and the lead screw guide rod.

[0017] Preferably, the bottle holder assembly includes a bottle holder mounted on an inner shaft, an outer shaft surrounding the inner shaft, and the outer side of the outer shaft engaging with a bottle holder fixing seat via a pair of bearings eleven. The lower end of the inner shaft is connected to the cylinder shaft of a cylinder, and the cylinder shaft is connected to a bottle holder shaft bushing via bearing ten. A friction pad is provided between the bottle holder shaft bushing and the bottle holder fixing seat above it. The capping knife holder is fixed to the combined support plate via a locking knob, and the two extensions of the combined support plate are connected to a power swing arm or a swing arm via a pair of bearings three and a pair of bearings four. A blade holder spacer is provided between two bearings three or two bearings four; a driven spacer is provided between two bearings nine; a bottle holder assembly sealing ring is provided between the bottle holder assembly support and the bottle holder assembly housing; an upper connecting plate for the capping knife motor is provided above the capping knife motor coupling, and a lower connecting plate for the capping knife motor is provided below the coupling. The two are connected by capping knife motor support seats on both sides. The blade holder drive shaft passes through the upper connecting plate for the capping knife motor, and the lower connecting plate for the capping knife motor is connected to the top of the capping knife holder swing servo motor assembly through another bearing eight.

[0018] More preferably, the outer edge of the bottom of the bottle holder extends downward and is sleeved on the outer side of the top of the bottle holder fixing seat; the bottle holder assembly box includes an upper bottle holder assembly support plate, a bottom bottle holder assembly box support plate, and an outer bottle holder box cover plate.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: The capping structure provided by the present invention has a quick-release and quick-change design for the capping knife holder, bottle pressing head, and bottle holder, which facilitates the replacement of standard parts; the entire capping process is a flexible action, and the capping position is more beautiful and compact; the pressing of the container is not rigid, which effectively prevents bottle explosion and breakage, and greatly increases the product output and qualification rate; the overall structure is easy to install, occupies little space, and the difficult-to-operate parts of the box are equipped with easy-to-remove covers, which facilitates installation and debugging. Attached Figure Description

[0020] Figure 1 , 2 A perspective view of the capping device provided by the present invention;

[0021] Figure 3 This is the front view of the bottle press head assembly;

[0022] Figure 4 for Figure 3 A cross-sectional view of the AA plane;

[0023] Figure 5 Top view of the top bottle-pressing head drive assembly;

[0024] Figure 6 3D view of the roll-up drive assembly;

[0025] Figure 7 A 3D view of the rotating power assembly of the bottle press head;

[0026] Figure 8 for Figure 6 A cross-sectional view of the BB plane;

[0027] Figure 9 A 3D view of the bottle-pressing head lifting power assembly;

[0028] Figure 10 for Figure 6 A sectional view of the C-plane;

[0029] Figure 11 , 12 A perspective view of the capping knife assembly;

[0030] Figure 13 This is the front view of the capping knife assembly;

[0031] Figure 14 for Figure 13 A cross-sectional view of the DD plane;

[0032] Figure 15 for Figure 13 A sectional view of the EE plane;

[0033] Figure 16 for Figure 13 A sectional view of the FF plane;

[0034] Figure 17 , 18 A perspective view of the bottle holder assembly box;

[0035] Figure 19 A 3D view of the bottle holder assembly;

[0036] Figure 20 This is the main view of the bottle holder component;

[0037] Figure 21 for Figure 20 A cross-sectional view of the GG plane. Detailed Implementation

[0038] To make the present invention more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings.

[0039] like Figure 1-21 As shown, the present invention provides a capping device, which includes a capping transmission assembly, a rotatable and liftable bottle pressing head assembly, and a rotatable and swingable capping knife assembly.

[0040] The bottle pressing head assembly includes a rotating main shaft 2-4, a lifting main shaft 2-3 sleeved on the rotating main shaft 2-4, bearing 2-16 and bearing 2-12 respectively between the upper and lower ends of the lifting main shaft 2-3 and the rotating main shaft 2-4, the two ends of the rotating main shaft 2-4 protruding from the two ends of the lifting main shaft 2-3, the upper end of the rotating main shaft 2-4 passing through the bottle pressing head mounting plate 2-15, the bottle pressing head mounting plate 2-15 being connected to the upper end of the lifting main shaft 2-3 via a capping head pad 2-14; a bottle pressing head support 2-1 sleeved on the lifting main shaft 2-3, an oil-free bushing 2-5 respectively between the upper and lower ends of the bottle pressing head support 2-1 and the lifting main shaft 2-3; the lower end of the lifting main shaft 2-3 being connected to a lifting plate 2-2; multiple bottle pressing structures 2-18 are provided on the bottle pressing head mounting plate 2-15, the top of the rotating main shaft 2-4 being connected to each bottle pressing structure 2-18 via a top bottle pressing head transmission assembly;

[0041] The capping transmission assembly includes a capping transmission assembly mounting structure, a bottle-pressing head lifting power assembly for lifting and lowering the bottle-pressing head assembly, and a bottle-pressing head rotating power assembly for rotating the bottle-pressing head assembly.

[0042] The capping knife assembly includes a bottle holder assembly for holding bottles and a capping knife 4-27. The capping knife 4-27 is mounted on a capping knife holder 4-25, which is fixed to a combined support plate 4-24. The bottle holder assembly is mounted on a mounting plate inside a bottle holder assembly housing 4-12. A knife holder drive shaft 4-7 passes through the bottom of the bottle holder assembly housing 4-12. The knife holder drive shaft 4-7 is connected to a bottle holder assembly support 4-8 located below the bottle holder assembly support housing via bearings 4-18 and 4-9. The lower end of the knife holder drive shaft 4-7 is connected via... The capping knife motor coupling 4-5 is connected to the output end of the capping knife holder swing servo motor assembly 4-2; the two sides of the combined support plate 4-24 extend downwards, and the two extension sections are respectively connected to the power swing arm 4-16 and the swing arm 4-17; the bottom of the bottle holder assembly box 4-12 is provided with a knife holder drive shaft 4-7 and a driven support seat 4-15; the swing arm 4-17 and the driven support seat 4-15 are connected by a pair of bearings 4-19; the bottom of the bottle holder assembly box 4-12 is provided with an air source connection hole, and a waterproof connector 4-14 is provided in the hole.

[0043] An anti-loosening nut 2-11 is provided between the rotating spindle 2-4 and the lifting plate 2-2, and a spacer 2-13 is provided between the anti-loosening nut 2-11 and the bearing 2-12; an oil-free bushing cap 2-10 for limiting the oil-free bushing 2-5 is provided on the outside of the oil-free bushing 2-5; a top cover 2-17 is provided on the top of the bottle head mounting plate 2-15.

[0044] A corrugated sleeve 2-6 is provided between the capping head pad 2-14 and the bottle pressing head support 2-1. A corrugated sleeve upper pressure cap 2-8 connected to the upper end of the lifting main shaft 2-3 is provided above the corrugated sleeve 2-6. The lower end of the corrugated sleeve 2-6 is fixed to the bottle pressing head support 2-1 through the corrugated sleeve lower pressure cap 2-7.

[0045] The outer edge of the lower end of the corrugated sleeve 2-6 is provided with a cap lifting silicone pad 2-9.

[0046] The top bottle-pressing head transmission assembly includes a pair of synchronous pulleys 2-19 located on the top of the rotating main shaft 2-4 and the bottle-pressing structure 2-18, respectively, and the two synchronous pulleys 2-19 are connected by a synchronous belt 2-22. The top bottle-pressing head transmission assembly is provided with a tensioning wheel assembly 2-21 and an adjustable tensioning assembly 2-20 for adjusting the tension of the synchronous belt 2-22.

[0047] The capping transmission assembly mounting structure includes a pair of capping transmission assembly side plates 1-1 and a capping transmission assembly large side plate 1-2. The lower ends of the capping transmission assembly side plates 1-1 and the large side plate 1-2 are connected to the capping transmission assembly base plate 1-3, and the upper ends are connected to the equipment table. The bottle pressing head rotation power assembly includes a rotary servo motor assembly 1-4 mounted on the capping transmission assembly base plate 1-3. Below the capping transmission assembly base plate 1-3, there is a pair of synchronous pulleys 1-7 connected by synchronous belts 1-9. The two synchronous pulleys 1-7 are... Do not connect to the rotary motor connector 1-8 on the output end of the rotary servo motor assembly 1-4, or the bottom end of the ball spline 1-14. The ball spline 1-14 is fitted with a ball spline outer cylinder 1-13. The ball spline outer cylinder 1-13 is connected to the upper part of the spline connecting sleeve 1-10. The lower part of the spline connecting sleeve 1-10 is connected to the synchronous pulley 1-7. The outer side of the spline connecting sleeve 1-10 is connected to the spline support sleeve 1-12 through a pair of bearings 1-11. The spline support sleeve 1-12 is fixed on the bottom plate 1-3 of the capping transmission assembly. The top of -14 is connected to the lower end of the rotating main shaft 2-4 via coupling 1-15; the bottle pressing head lifting power assembly includes a lifting servo motor assembly 1-16 connected to the capping transmission assembly base plate 1-3. The output end of the lifting servo motor assembly 1-16 is connected to the lower end of the lead screw 1-22 above the capping transmission assembly base plate 1-3 via a lead screw coupling 1-28. A pair of lead screw guide rods 1-18 are provided on both sides of the lead screw 1-22. The upper end of the lead screw guide rod 1-18 is connected via a lead screw upper mounting plate 1-17, and the lower end is connected via a lead screw lower mounting plate 1-17. Plate 1-27 is fixed on bottom plate 1-3 of the roll-up transmission assembly. Bearing 1-25 is provided between the upper end of screw 1-22 and screw mounting plate 1-27. The lower part of screw 1-22 is connected to bearing flange 1-24 through a pair of bearings 1-26. Bearing flange 1-24 is connected to screw guide rods 1-18 on both sides through screw support plate 1-23. Screw nut 1-21 is provided in the middle of screw 1-22. Screw nut 1-21 is connected to screw guide rods 1-18 on both sides and lifting plate 2-2 through screw connecting plate 1-19. The rotary servo motor assembly 1-4 is connected to the bottom plate 1-3 of the capping transmission assembly via a rotary motor tensioning plate 1-5. A tensioning pad 1-6 is provided below the portion of the rotary motor tensioning plate 1-5 extending to the outside of the bottom plate 1-3 of the capping transmission assembly. A bearing spacer 1-30 is provided between the two bearings 1-26. A locking nut 1-29 is provided on the lead screw 1-22 to limit the bearing 1-26 located below. An oil-free bushing 1-20 is provided between the lead screw connecting plate 1-19 and the lead screw guide rod 1-18.

[0048] The bottle holder assembly includes a bottle holder 3-9 mounted on an inner shaft 3-7. An outer shaft is fitted around the inner shaft 3-7. The outer side of the outer shaft engages with a bottle holder fixing seat 3-6 via a pair of bearings 3-5. The lower end of the inner shaft 3-7 is connected to the cylinder shaft 3-2 of a cylinder 3-1. The cylinder shaft 3-2 is connected to a bottle holder shaft bushing 3-8 via a bearing 3-3. A friction pad 3-4 is provided between the bottle holder shaft bushing 3-8 and the bottle holder fixing seat 3-6 above it. A bottle holder assembly sealing ring 4-10 is provided between the bottle holder assembly support 4-8 and the bottle holder assembly support box. The capping knife holder 4-25 is fixed to the combined support plate 4-24 via a locking knob 4-26. The two extensions of the combined support plate 4-24 are connected by a pair of bearings 4-20 and 4-25. Bearing 4-21 is connected to power swing arm 4-16 or swing arm 4-17. A knife holder spacer 4-23 is provided between two bearings 4-20 or two bearings 4-21. A driven spacer 4-22 is provided between two bearings 4-19. A bottle holder assembly sealing ring 4-10 is provided between the bottle holder assembly support 4-8 and the bottle holder assembly housing 4-12. A capping knife motor upper connecting plate 4-3 is provided above the capping knife motor coupling 4-5, and a capping knife motor lower connecting plate 4-4 is provided below it. The two are connected by capping knife motor support seats 4-6 on both sides. The knife holder drive shaft 4-7 passes through the capping knife motor upper connecting plate 4-3. The capping knife motor lower connecting plate 4-4 is connected to the top of the capping knife holder swing servo motor assembly through another bearing 4-18. The outer edge of the bottom of the bottle holder 3-9 extends downward and is sleeved on the outer side of the top of the bottle holder fixing seat 3-6; the bottle holder assembly box 4-12 includes an upper bottle holder assembly support plate 4-1, a bottom bottle holder assembly box support plate 4-11, and an outer bottle holder box cover plate 4-13.

[0049] Example

[0050] This embodiment provides a preferred solution for the capping device of the present invention. Wherein, as... Figure 6 As shown, the lower ends of the side plate 1-1 and the large side plate 1-2 of the capping transmission assembly are connected to the bottom plate 1-3 of the capping transmission assembly, and the upper ends are connected to the equipment table, forming the installation position of the capping device transmission assembly.

[0051] like Figure 7-8As shown, the rotary servo motor assembly 1-4 is mounted above the rotary motor tensioning plate 1-5. The rotary motor adapter 1-8 is fixedly connected to the bottom of the rotary servo motor assembly 1-4. The synchronous pulley 1-7 passes through the rotary motor adapter 1-8 and is fixedly connected to it. The rotary motor tensioning plate 1-5 has two unidirectional slotted holes, which are bolted to the bottom plate 1-3 of the cover transmission assembly. The tensioning pad 1-6 has three vertical threaded holes and two horizontal threaded holes, which are fixedly connected to the rotary motor tensioning plate 1-5 through the three vertical threaded holes. Two bolts on the side pass through the two horizontal threaded holes, and the bolt tails rest against the side of the bottom plate 1-3 of the cover transmission assembly. The tension of the synchronous pulley 1-7 is controlled by adjusting the tightness of the bolts. The outer flange seat of the spline support sleeve 1-12 has four through holes, through which bolts pass. The through hole is fixedly connected to the base plate 1-3 of the roll-up transmission assembly. The inner side of the spline support sleeve 1-12 is provided with a bearing groove. Two bearings 1-11 are installed in the groove, and a spline connecting sleeve 1-10 is fitted inside them. The upper step is locked in the inner ring of the upper bearing 1-11 as a limit for the upper bearing. A retaining ring groove is provided below, and the retaining ring is installed in the retaining ring groove to limit the inner ring of the lower bearing 1-11. A timing pulley 1-7 is fitted below the spline connecting sleeve 1-10. The two timing pulleys 1-7 transmit rotational power through the timing belt 1-9. The upper part of the spline connecting sleeve 1-10 is fixedly connected to the ball spline outer cylinder 1-13. The ball spline outer cylinder 1-13 is fitted with a ball spline 1-14 for transmitting rotational power to the upper part. A coupling 1-15 is provided above the ball spline 1-14 to connect the upper and lower shafts and transmit rotational power.

[0052] like Figure 9-10As shown, the lifting servo motor assembly 1-16 passes through the bottom plate 1-3 of the cover transmission assembly and is fixedly installed with the lead screw lower mounting plate 1-27. The lead screw lower mounting plate 1-27 is fixedly installed with the bottom plate 1-3 of the cover transmission assembly. The top shaft of the lifting servo motor assembly 1-16 is inserted into the lead screw coupling 1-28, and the bottom of the lead screw 1-22 is inserted into the coupling 1-28. Both are connected to the coupling 1-28 by a key connection. The lifting servo motor assembly 1-16 can transmit power to the lead screw 1-22. The top of the lead screw 1-22 is fitted with a bearing 1-25. The outer side of the bearing 1-25 is fitted into the lead screw upper mounting plate 1-17. The lead screw upper mounting plate 1-17 has two mounting holes on both sides. The tops of the two lead screw guide rods 1-18 are respectively fitted into the mounting holes and fixedly connected to the lead screw upper mounting plate 1-17. The bottom is fixedly installed with the lower mounting plate 1-27 of the lead screw, and the upper mounting plate 1-23 of the lead screw is fixedly installed on it. The bearing flange 1-24 is fitted into the middle mounting hole of the lead screw support plate 1-23 and then fixedly installed thereto. The bearing flange 1-24 has two bearing slots, one above the other, in which bearing 1-26 is installed. A bearing spacer 1-30 is provided between the two bearings 1-26 to fix the inner ring of the bearing. A locking nut 1-29 is provided under the lower bearing to limit the lower bearing. The lead screw 1-22 is fitted inside the two bearings 1-26. The two lead screw guide rods 1-18 guide and position the lead screw 1-22 through the lower mounting plate 1-27, the lead screw support plate 1-23, the upper mounting plate 1-17 of the lead screw, and the lead screw connecting plate 1-19. The lead screw connecting plate 1-19 has mounting holes on both sides, in which oilless bushings 2 are installed. 1-20, the lead screw guide rod 1-18 passes through the oil-free bushing 2 1-20, and the lead screw nut 1-21 passes through the middle mounting hole of the lead screw connecting plate 1-19 and is fixedly installed with the connecting plate. When the rotational power is transmitted from below, the lead screw 1-22 rotates synchronously. According to the rotation direction of the lead screw 1-22, the lead screw nut 1-21 can perform synchronous lifting and lowering actions.

[0053] like Figure 3-4As shown, the lifting plate 2-2 has a U-shaped structure with through holes at both protruding ends. It is fixedly connected to the lead screw connecting plate 1-19 by bolts. The bottom of the lifting spindle 2-3 is fixedly connected to the lifting plate 2-2 by pins and bolts. The lifting spindle 2-3 and the lower ball spline 1-14 are kept coaxial. Two bearings 2-12 are installed in the groove below the lifting spindle 2-3. The outer ring of the upper bearing 2-12 contacts the step of the lifting spindle 2-3 for limiting, and the inner ring contacts the step of the rotating spindle 2-4 for limiting. The outer ring of the lower bearing 2-12 contacts the step of the lifting plate 2-2 for limiting, and the inner ring contacts the spacer 1 2-13 for limiting. A lock nut 2-11 is provided below the spacer 1 2-13, which is threaded to the bottom of the rotating spindle 2-4. The rotating spindle 2-4 passes through the spacer 1 2-13 for limiting from bottom to top. 2-13. Two bearings 2-12 for positioning and rotation are installed on the top of the lifting main shaft 2-3. The lower bearing 2-16 for positioning and rotation is installed between the capping head pad 2-14 and the bottle pressing head mounting plate 2-15. The upper bearing 2-16 for positioning and rotation is installed behind the two O-rings in the sealing groove of the bottle pressing head mounting plate 2-15. It is connected to the timing pulley 2-19 by installing a large washer through the top threaded hole. The bottom of the rotating main shaft 2-4 is inserted into the coupling 1-15. The rotating main shaft 2-4 and the ball spline 1-14 are fixedly connected to the coupling 1-15 by a key connection, so that the rotational power below can be transmitted to the timing pulley 2-19 above. The lifting main shaft 2-3 passes through two oil-free bushings 1-2-5 from bottom to top, which slide relative to the bottle head support 2-1. The inner side of the top shaft is fitted with a rotating bearing 2-16. The top protruding step is connected to the upper part of the corrugated sleeve 2-6 by a flange. The top protruding step is connected to the lower part of the capping head pad 2-14. When the lower lifting motor is working, the lifting power is transmitted to the upper component through the screw connecting plate 1-19, which drives the upper whole to lift. The bottle head support 2-1 is an external support. Its bottom is fixedly connected to the lower oil-free bushing cap 2-10, locking and limiting the oil-free bushing 12-5. The upper step is fixedly connected to the table, and a sealing groove is provided at the step, with an O-ring inside for sealing. The top has stepped grooves on both the inside and outside. The inner step is fixedly connected to the upper oil-free bushing cap 2-10, locking and limiting the oil-free bushing 12-5. The outer step is fixedly connected to the lower corrugated sleeve cap 2-7. The two of them fix and press the flange below the corrugated sleeve 2-6 and the cap lifting silicone gasket 2-9 tightly. The cap lifting silicone gasket 2-9 acts as a sealing element, which can isolate the environment above and below the table.The capping head pad 2-14 serves as a connecting component between the upper and lower parts. The perpendicularity between the lifting shaft and the connecting plate can be controlled by the flatness machining accuracy of the upper and lower connecting surfaces, effectively reducing the machining difficulty of the lifting shaft and the connecting plate. Its lower inner side is positioned in conjunction with the top step of the lifting shaft and then fixedly connected by bolts. An O-ring is provided between the two for sealing. Its upper part is positioned in conjunction with the protruding step of the bottle pressing head mounting plate 2-15 and then fixedly connected by bolts. An O-ring is provided between the two for sealing. Above the bottle-pressing head mounting plate 2-15 is the installation position for power transmission. Five bottle-pressing structures 2-18 are arranged in a row and fixed to the front end of the mounting plate with bolts. Two tensioning wheel assemblies 2-21 are symmetrically arranged with the middle bottle-pressing structure 2-18 as the center of symmetry. This provides sufficient angle for the synchronous belt 2-22 to wrap around another synchronous pulley 2-19 on top of the bottle-pressing structure 2-18. The inner toothed side of the synchronous belt 2-22 engages with the grooves of the synchronous pulley 2-19 and the synchronous pulley on top of the bottle-pressing structure. The back of the belt wraps around the tensioning wheel assembly 2-21 and the adjustable tensioning assembly 2-20. After a large number of batches of operation, the synchronous belt 2-22 will gradually loosen. The adjustable tensioning assembly can be adjusted outwards, and the synchronous belt will continue to maintain tension to prevent the synchronous belt teeth from dislodging. The bottle-pressing structure 2-18 can be a quick-change type to accommodate containers of different sizes.

[0054] like Figure 11-16As shown, the capping knife holder swing servo motor assembly 4-2 provides rotational swing power for the capping knife holder. Its upper mounting flange is fixedly installed after being aligned with the holes below the lower connecting plate 4-4 of the capping knife motor. The upper connecting plate 4-3 of the capping knife motor and the lower connecting plate 4-4 of the capping knife motor are fixedly connected at the four corners by four capping knife motor support columns 4-6. The upper part of the upper connecting plate 4-3 of the capping knife motor is fixedly connected to the table, so that the power assembly is fixed under the table. The drive shaft 4-7 passes through the middle hole of the connecting plate 4-3 on the capping knife motor and is connected to the connecting shaft of the capping knife holder swing servo motor assembly 4-2 via the capping knife motor coupling 4-5. Two bearings 4-9 are sequentially mounted on the drive shaft 4-7 from bottom to top. The outer ring of bearing 4-9 is engaged in the bearing groove below the bottle holder assembly support 4-8. The outer ring of the upper bearing 4-9 contacts the step of the inner groove of the support for limiting its movement, while the inner ring of the lower bearing 4-9 is limited by a retaining spring mounted on the drive shaft. A bearing 4-18 is installed on the upper drive shaft step, and its outer ring is engaged in the bottle holder assembly support 4-8. Inside the square bearing groove, the lower part of bearing 4-18 contacts and limits the step of the bottle holder assembly support 4-8, and the upper part contacts and limits the step of the tool holder drive shaft 4-7. A bottle holder assembly sealing ring 4-10 is installed on it. Two O-rings are installed at the contact position with the tool holder drive shaft 4-7 for sealing, and one O-ring is installed at the contact position with the bottle holder assembly support 4-8 for sealing. This can effectively isolate the external environment from the internal environment of the isolator. The lower part of the sealing ring mounting flange is fixedly connected to the support, and the upper part is fixedly connected to the bottle holder assembly housing support plate 4-11. The top of the drive shaft is fixedly connected to the fixed end of the power swing arm 4-16. The swing arm 4-16 has a high raised step at its swing end, which better guides and positions the upper combined support plate 4-24. Two bearings 4-20 are located at the top and bottom of the swing end, respectively. The outer ring of bearing 4-20 is inserted into the bearing groove of the swing end, and the inner ring is fitted under the support plate connecting shaft. A tool holder spacer 4-23 is placed between the two bearings 4-20 to fix and limit the inner ring of the bearing 4-20. Bolts are located at the bottom of the support plate connecting shaft to block and limit the lower bearing 4-20, while the upper bearing 4-20 is limited by contacting the step below the support plate connecting shaft. The combined support plate 4-24 consists of two guide connecting shafts and a connecting plate. Three mounting slots are located in the middle of the connecting plate, with through holes on both sides. Threaded holes are provided at corresponding positions on the connecting shafts. The connecting plate and connecting shafts are fixedly connected by bolts. Considering that the upper and lower positions of the connecting shafts need to connect with other components, the mating positions of this part need to be adjusted after assembly. This combined part can be considered as a single unit.The upper connection of the combined support plate 4-24 is fitted into the mounting hole of the capping knife holder 4-25. The two fit tightly together, ensuring accurate positioning of the capping knife. The locking knob 4-26 is inserted into the knife holder from top to bottom to fix the knife holder and the connecting plate, preventing the capping knife holder from loosening and falling off. The capping knife holder 4-25 has a threaded hole at the front, which is locked and fixed by the cap and nut on the capping knife 4-27. One end of the lower connection of the combined support plate 4-24 is connected to the swing end of the power swing arm 4-16, and the other end is connected to the swing end of the follower swing arm 4-17. The swing end of the follower swing arm 4-17 has the same structure as the swing end of the power swing arm 4-16. Bearings 4-21 are installed at the upper and lower positions inside, and the middle position is limited by the tool holder spacer 4-23. There are two bearing slots in the fixed end of the follower swing arm 4-17, and bearings 4-19 are installed in them. A follower spacer 4-22 is installed between the two bearings 4-19 for limitation. The upper bearing 4-19 is limited by a retaining spring installed on the follower support seat 4-15, and the lower bearing 4-19 is limited by contact with the step of the follower support seat 4-15. The follower support seat 4-15 is fixedly installed on the bottle holder assembly box support plate 4-11 through the bottom through hole. The bottle holder assembly housing support plate 4-11 also has a support installation position between the mounting holes of the power swing arm 4-16 and the follower swing arm 4-17. A bottle holder assembly sealing ring 4-10 is fixedly connected below it, and a bottle holder assembly support 4-8 is fixedly connected below the sealing ring. The two supports can make the entire housing more stable. A waterproof connector 4-14 is fixedly connected inside the sealing ring. This connector is used to provide an air source connection position for the cylinder assembly inside the housing. A bottle holder assembly housing 4-12 is fixedly connected above the bottle holder assembly housing support plate 4-11. The housing has a mounting plate in the middle for mounting the bottle holder assembly cylinder. The rear center, front sides, and front of the housing contact the bottle holder assembly housing support plate 4-11. The rear two sides are open at the angles to provide swing space for the follower swing arm 4-17 and the power swing arm 4-16. The front of the bottle holder assembly housing 4-12 is open, and a bottle holder housing cover plate 4-13 is bolted onto it. The cover plate can be opened during installation and debugging to facilitate internal installation and debugging operations. A bottle holder assembly support plate 4-1 is fixedly connected above the bottle holder assembly housing 4-12, and the bottle holder assembly mounting base can be fixedly mounted on the support plate. The overall structure is stably fixed to the tabletop by two supports. When the motor below provides rotational power, the power is transmitted to the power swing arm through the drive shaft. As the power swing arm swings, the auxiliary connecting plate of the follower swing arm stably drives the capping knife holder to swing closer to the container. When the capping knife contacts the aluminum cap, it slowly swings to complete the capping action. After capping is completed, it swings in the opposite direction, and the overall structure resets to start the next round of capping. The capping knife 4-27 can be a spring-loaded capping knife with a spring-loaded structure to prevent the bottle mouth from breaking after capping.

[0055] like Figure 19-21As shown, cylinder 3-1, located at the bottom of the assembly, provides lifting power to the upper structure. A cylinder shaft 3-2 is fixedly connected to it. A bearing 3-3 is installed in the outer stepped groove at the top of cylinder shaft 3-2. The outer ring of bearing 3-3 is limited by a retaining ring mounted on bottle holder shaft bushing 3-8, and the inner ring is limited by a bolt head mounted on the cylinder shaft. A mounting hole for the inner shaft 3-7 of the bottle holder is located in the middle of the upper part of the bottle holder shaft bushing 3-8. The inner shaft 3-7 is inserted into this mounting hole, and the inserted part of the shaft has a groove that mates with the set screw hole on the side of the bottle holder shaft bushing 3-8. The connection is secured by the side set screw. A keyway is provided in the middle of the inner shaft 3-7 of the bottle holder, which is connected to the outer shaft of the bottle holder by a key. This key can restrict the left and right directions of the inner and outer shafts, allowing them to rotate in the same direction. Two bearings 11 3-5 are respectively provided at the upper and lower positions on the outer side of the outer shaft of the bottle holder. The outer ring of the bearing 11 3-5 is fitted inside the bottle holder fixing seat 3-6. Below the bottle holder fixing seat 3-6 is a friction pad 3-4. The bottle holder fixing seat 3-6 is installed above the bottle holder assembly support plate 4-1, and the friction pad 3-4 is installed below the bottle holder assembly support plate 4-1. The bottom of the bottle holder 3-9 is inserted into the top of the inner shaft 3-7 of the bottle holder. Ball-head plungers are provided on both sides of the inner shaft groove, which cooperate with the grooves of the bottle holder inlet and outlet parts for positioning. When the downward pressure on the bottle holder is greater than the supporting force provided by the cylinder, the bottle holder drives the inner shaft and bearing sleeve to press down; when the bottle holder rotates, the inner shaft drives the outer shaft to rotate; when the downward pressure on the bottle holder decreases, the cylinder drives the bearing sleeve, inner shaft and bottle holder to rise. When the bearing sleeve contacts the friction plate, the friction increases, which can effectively and timely stop the rotation.

Claims

1. A capping device, characterized in that, It includes a capping drive assembly, a rotatable and liftable bottle pressing head assembly, and a rotatable and swingable capping knife assembly; The bottle pressing head assembly includes a rotating main shaft (2-4), a lifting main shaft (2-3) sleeved on the rotating main shaft (2-4), bearings 1 (2-16) and 2 (2-12) respectively provided between the upper and lower ends of the lifting main shaft (2-3) and the rotating main shaft (2-4), the two ends of the rotating main shaft (2-4) protruding from the two ends of the lifting main shaft (2-3), the upper end of the rotating main shaft (2-4) passing through the bottle pressing head mounting plate (2-15), and the bottle pressing head mounting plate (2-15) being connected by a capping head pad (2-1). 4) Connected to the upper end of the lifting main shaft (2-3); the lifting main shaft (2-3) is fitted with a bottle pressing head support (2-1), and an oil-free bushing (2-5) is provided between the upper and lower ends of the bottle pressing head support (2-1) and the lifting main shaft (2-3); the lower end of the lifting main shaft (2-3) is connected to the lifting plate (2-2); a bottle pressing structure (2-18) is provided on the bottle pressing head mounting plate (2-15), and the top of the rotating main shaft (2-4) is connected to the bottle pressing structure (2-18) through the top bottle pressing head transmission assembly; The capping transmission assembly includes a capping transmission assembly mounting structure, a bottle-pressing head lifting power assembly for lifting and lowering the bottle-pressing head assembly, and a bottle-pressing head rotating power assembly for rotating the bottle-pressing head assembly. The capping knife assembly includes a bottle holder assembly for holding bottles and a capping knife (4-27). The capping knife (4-27) is mounted on a capping knife holder (4-25), which is fixed to a combined support plate (4-24). The bottle holder assembly is mounted on a mounting plate inside the bottle holder assembly housing (4-12). A knife holder drive shaft (4-7) passes through the bottom of the bottle holder assembly housing (4-12). The knife holder drive shaft (4-7) is connected to the bottle holder assembly support (4-8) located below the bottle holder assembly support housing via bearing eight (4-18) and bearing seven (4-9). The lower end is connected to the output end of the capping knife holder swing servo motor assembly (4-2) via a capping knife motor coupling (4-5); the two sides of the combined support plate (4-24) extend downwards, and the two extension sections are respectively connected to the power swing arm (4-16) and the swing arm (4-17); the bottom of the bottle holder assembly box (4-12) is provided with a driven support seat (4-15), and the swing arm (4-17) and the driven support seat (4-15) are connected by a pair of bearings (4-19); the bottom of the bottle holder assembly box (4-12) is provided with an air source connection hole, and a waterproof connector (4-14) is provided in the air source connection hole. The bottle holder assembly includes a bottle holder (3-9) mounted on an inner shaft (3-7). An outer shaft is fitted around the inner shaft (3-7). The outer side of the outer shaft is connected to a bottle holder fixing seat (3-6) via a pair of bearings 11 (3-5). The lower end of the inner shaft (3-7) is connected to the cylinder shaft (3-2) of a cylinder (3-1). The cylinder shaft (3-2) is connected to the bottle holder shaft bushing (3-8) via bearing 10 (3-3). Next, a friction pad (3-4) is provided between the bottle holder bushing (3-8) and the bottle holder fixing seat (3-6) above it; the capping knife holder (4-25) is fixed to the combined support plate (4-24) by a locking knob (4-26), and a driven spacer (4-22) is provided between the two bearings (4-19); a bottle holder assembly sealing ring is provided between the bottle holder assembly support (4-8) and the bottle holder assembly housing (4-12). 4-10); The capping knife motor coupling (4-5) is provided with an upper connecting plate (4-3) above the capping knife motor and a lower connecting plate (4-4) below the capping knife motor. The upper connecting plate (4-3) and the lower connecting plate (4-4) of the capping knife motor are connected by capping knife motor support seats (4-6) on both sides. The knife holder drive shaft (4-7) passes through the upper connecting plate (4-3) of the capping knife motor. The lower connecting plate (4-4) of the capping knife motor is connected to the top of the capping knife holder swing servo motor assembly through another bearing (4-18). The outer edge of the bottom of the bottle holder (3-9) extends downward and is sleeved on the outer side of the top of the bottle holder fixing seat (3-6). The bottle holder assembly box (4-12) includes an upper bottle holder assembly support plate (4-1), a bottom bottle holder assembly box support plate (4-11), and an outer bottle holder box cover plate (4-13). The top of the knife post drive shaft (4-7) on the bottle holder assembly box support plate (4-11) is fixedly connected to the fixed end of the power swing arm (4-16).

2. The capping device as described in claim 1, characterized in that, An anti-loosening nut (2-11) is provided between the rotating spindle (2-4) and the lifting plate (2-2), and a spacer (2-13) is provided between the anti-loosening nut (2-11) and the bearing (2-12); an oil-free bushing cap (2-10) for limiting the oil-free bushing (2-5) is provided on the outside of the oil-free bushing (2-5); and a top cover (2-17) is provided on the top of the bottle head mounting plate (2-15).

3. The capping device as described in claim 1, characterized in that, A corrugated sleeve (2-6) is provided between the capping head pad (2-14) and the bottle pressing head support (2-1). Above the corrugated sleeve (2-6) is a corrugated sleeve upper pressure cap (2-8) connected to the upper end of the lifting main shaft (2-3). The lower end of the corrugated sleeve (2-6) is fixed to the bottle pressing head support (2-1) through the corrugated sleeve lower pressure cap (2-7).

4. The capping device as described in claim 3, characterized in that, The outer edge of the lower end of the corrugated sleeve (2-6) is provided with a cap lifting silicone pad (2-9).

5. The capping device as described in claim 1, characterized in that, The top bottle-pressing head transmission assembly includes a pair of synchronous pulleys (2-19) located on the top of the rotating main shaft (2-4) and the bottle-pressing structure (2-18), respectively. The two synchronous pulleys (2-19) are connected by a synchronous belt (2-22).

6. The capping device as described in claim 5, characterized in that, The top pressure head transmission assembly is provided with a tensioning wheel assembly (2-21) for adjusting the tension of the synchronous belt (2-22) and an adjustable tensioning assembly (2-20).

7. The capping device as claimed in claim 1, characterized in that, The capping transmission assembly mounting structure includes a pair of capping transmission assembly side plates (1-1) and a capping transmission assembly large side plate (1-2). The lower ends of the capping transmission assembly side plates (1-1) and the capping transmission assembly large side plate (1-2) are connected to the capping transmission assembly base plate (1-3), and the upper ends are connected to the equipment table. The bottle pressing head rotation power assembly includes a rotary servo motor assembly (1-4) mounted on the capping transmission assembly base plate (1-3). Below the capping transmission assembly base plate (1-3) are a pair of synchronous pulleys (1-7) connected by synchronous belts (1-9). The two synchronous pulleys (1-7) are respectively connected to the rotary servo motor assembly. The rotary motor connector (1-8) on the output end of the service motor assembly (1-4) is connected to the bottom end of the ball spline (1-14). The ball spline (1-14) is fitted with a ball spline outer cylinder (1-13). The ball spline outer cylinder (1-13) is connected to the upper part of the spline connecting sleeve (1-10). The lower part of the spline connecting sleeve (1-10) is connected to the second synchronous pulley (1-7). The outer side of the spline connecting sleeve (1-10) is connected to the spline support sleeve (1-12) through a pair of bearings (1-11). The spline support sleeve (1-12) is fixed on the bottom plate (1-3) of the capping transmission assembly. The ball spline (1-14) The top end of the cylinder is connected to the lower end of the rotating main shaft (2-4) via a coupling (1-15); the bottle pressing head lifting power assembly includes a lifting servo motor assembly (1-16) connected to the bottom plate (1-3) of the capping transmission assembly. The output end of the lifting servo motor assembly (1-16) is connected to the lower end of the lead screw (1-22) above the bottom plate (1-3) of the capping transmission assembly via a lead screw coupling (1-28). A pair of lead screw guides (1-18) are provided on both sides of the lead screw (1-22). The upper end of the lead screw guide (1-18) is connected via an upper lead screw mounting plate (1-17), and the lower end is connected via a lower lead screw mounting plate (1-27). The screw is fixed on the base plate (1-3) of the roll-up transmission assembly. The upper end of the screw (1-22) is provided with bearing six (1-25) between the screw lower mounting plate (1-27). The lower part of the screw (1-22) is connected to the bearing flange (1-24) through a pair of bearing twelve (1-26). The bearing flange (1-24) is connected to the screw guide rods (1-18) on both sides through the screw support plate (1-23). ​​The middle part of the screw (1-22) is provided with screw nut (1-21). Screw nut (1-21) is connected to the screw guide rods (1-18) on both sides and the lifting plate (2-2) through the screw connecting plate (1-19).

8. The capping device as described in claim 7, characterized in that, The rotary servo motor assembly (1-4) is connected to the bottom plate (1-3) of the capping transmission assembly via a rotary motor tensioning plate (1-5). A tensioning pad (1-6) is provided below the portion of the rotary motor tensioning plate (1-5) extending to the outside of the bottom plate (1-3) of the capping transmission assembly. A bearing spacer (1-30) is provided between the two bearings (1-26). A locking nut (1-29) is provided on the lead screw (1-22) to limit the bearing (1-26) located below. An oil-free bushing (1-20) is provided between the lead screw connecting plate (1-19) and the lead screw guide rod (1-18).

Citation Information

Patent Citations

  • Vial capping machine with external fixed knife device

    CN104291251B

  • Roll and cover device and used cam thereof

    CN205222642U

  • Capping device and capping machine

    CN211496873U

  • Automatic capping machine

    CN212174407U