Conveying mechanism and control method thereof, and molding device for optical glass
By designing a conveyor mechanism with integrated slewing and grabbing functions, the difficulty of connecting the rotary table and external robot control system is solved and space occupation problems are improved, achieving the improvement of space utilization and processing efficiency.
Patent Information
- Application Number
- CN202311661279.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-12-05
AI Technical Summary
In the prior art, the combination of the slewing table and an external intelligent robot requires increasing the difficulty of connecting the control system and taking up a large space.
A conveying mechanism is designed, including a first rotary body and a second rotary body. The conveying member has a movable part and a clamping part. The grasping and moving of the workpiece is realized through the relative rotation of the rotary body, and the rotation and grasping functions are integrated to reduce space occupation.
It simplifies the docking of the control system, reduces the space occupancy rate, and improves the space utilization rate and processing efficiency.
Smart Images

Figure CN117756395B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of production and processing technology, for example, to a conveying mechanism and a control method thereof, and a molding device for optical glass. Background Art
[0002] In related technologies, a turntable is used to drive the workpiece to rotate in order to process the workpiece. During the process adjustment, the workpiece needs to be transferred. For the movement of the workpiece, an external intelligent robot needs to be used to grab the workpiece to realize the movement of the workpiece.
[0003] The following problems exist in the publicly available implementation process:
[0004] Using an external robot to move the workpiece requires integrating the control systems of the turntable and the intelligent robot, which increases the difficulty of interfacing the control systems. Furthermore, the simultaneous installation of the turntable and the external intelligent robot takes up a large amount of space.
[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to ordinary technicians in this field. Summary of the Invention
[0006] In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key / critical elements or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.
[0007] The embodiments of the present disclosure provide a conveying mechanism and a control method thereof, and a molding device for optical glass, which can reduce space occupation and improve space utilization. The rotation function and the grasping function are integrated into one, avoiding the docking work of different systems.
[0008] In some embodiments, a conveying mechanism is provided, including: a first rotating body, the first rotating body can rotate, and the first rotating body includes a through hole; a second rotating body, installed in the through hole, the second rotating body can rotate relative to the first rotating body, the second rotating body includes a mounting hole, and the mounting hole is located on the circumferential side of the through hole; a conveying member, installed on the first rotating body, the conveying member includes a movable part and a clamping part, the clamping part is connected to the movable part, the movable part is arranged in the mounting hole, and the movable part can move along the mounting hole; wherein, during the relative rotation of the first rotating body and the second rotating body, the movable part can move along the mounting hole to drive the clamping part to move.
[0009] In some embodiments, a molding device for optical glass is provided, comprising: a vacuum molding chamber including a vacuum processing cavity; and a conveying mechanism as described in the above embodiments, wherein the conveying mechanism is disposed in the vacuum processing cavity.
[0010] The transmission mechanism and control method thereof, and the molding device for optical glass provided in the embodiments of the present disclosure can achieve the following technical effects:
[0011] The present disclosure provides a conveying mechanism comprising a first rotating body, a second rotating body, and a conveying member. The second rotating body is mounted on the first rotating body and is capable of rotating relative to the first rotating body. A mounting hole is provided along the circumference of the second rotating body. The conveying member comprises a movable portion and a clamping portion connected to each other. The movable portion is disposed within the mounting hole and is capable of moving along the mounting hole. Furthermore, as the movable portion moves along the mounting hole, it drives the clamping portion to move, thereby achieving the function of grasping a workpiece.
[0012] By adopting the conveying mechanism provided by the present invention, the second rotating body moves relative to the first rotating body. During the movement of the second rotating body, the movable part of the conveying member moves along the mounting hole, thereby driving the clamping part connected to the movable part to move, thereby achieving the grasping of the workpiece.
[0013] The conveying mechanism provided by the present disclosure has both rotation and gripping functions. By integrating the gripping and rotation functions into one, it reduces space usage and improves space utilization. Compared to the related art that uses independent mechanisms, it also simplifies the control system and avoids the need to connect two independent systems.
[0014] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] One or more embodiments are exemplarily described by corresponding drawings. These exemplary descriptions and drawings do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings do not constitute a scale limitation. In addition,
[0016] Figure 1 is a structural schematic diagram of a transmission mechanism provided by an embodiment of the present disclosure;
[0017] Figure 2 yes Figure 1 An enlarged schematic diagram of point A in the transmission mechanism provided by the illustrated embodiment;
[0018] Figure 3 is a structural schematic diagram of a transmission mechanism provided by yet another embodiment of the present disclosure;
[0019] Figure 4 yes Figure 3An enlarged schematic diagram of point B in the transmission mechanism provided in the illustrated embodiment;
[0020] Figure 5 yes Figure 3 A front view of the conveying mechanism provided by the illustrated embodiment;
[0021] Figure 6 yes Figure 5 An enlarged schematic diagram of point C in the transmission mechanism provided in the illustrated embodiment;
[0022] Figure 7 yes Figure 3 A top view of the conveying mechanism provided by the illustrated embodiment;
[0023] Figure 8 is a structural schematic diagram of a molding device provided by an embodiment of the present disclosure;
[0024] Figure 9 yes Figure 8 A schematic structural diagram of the molding device provided in the illustrated embodiment from another angle;
[0025] Figure 10 yes Figure 8 A schematic structural diagram of a vacuum molding chamber provided in the illustrated embodiment;
[0026] Figure 11 yes Figure 8 A schematic structural diagram of a vacuum molding chamber provided in the illustrated embodiment;
[0027] Figure 12 yes Figure 8 A schematic diagram of a portion of the structure of a vacuum engraving chamber provided in the illustrated embodiment;
[0028] Figure 13 yes Figure 8 A schematic structural diagram of a feeding mechanism provided in the illustrated embodiment;
[0029] Figure 14 yes Figure 13 A top view of the feeding mechanism provided in the illustrated embodiment;
[0030] Figure 15 yes Figure 8 A schematic structural diagram of a blanking mechanism provided in the illustrated embodiment;
[0031] Figure 16 yes Figure 15 A top view of the blanking mechanism provided in the illustrated embodiment.
[0032] Figure 17 A flow chart of a control method for a transmission mechanism provided by an embodiment of the present disclosure;
[0033] Figure 18It is a flowchart of a control method for a mold engraving device provided by an embodiment of the present disclosure;
[0034] Figure 19 It is a flowchart of a control method for a molding device provided in yet another embodiment of the present disclosure.
[0035] Reference numerals:
[0036] 1. Molding device;
[0037] 100 Vacuum molding chamber; 110 Chamber body; 111 Base body; 112 Barrel body; 113 Upper cover; 114 Loading port; 115 Unloading port; 120 Vacuum processing chamber; 130 Processing station; 132 Mold preheating station; 134 Molding station; 136 Molding pressure holding station; 138 Cooling station;
[0038] 200 transmission mechanism;
[0039] 210 first rotating body; 220 first driving member;
[0040] 230 second rotating body; 232 mounting hole; 240 second driving member;
[0041] 250 conveying member; 251 movable portion; 252 clamping portion; 253 guide member; 2531 guide rod; 2532 guide block; 2533 first guide groove; 2534 spring; 2535 second guide groove; 254 clamping member; 2541 first clamping body; 2542 second clamping body; 255 mounting seat;
[0042] 260 turntable;
[0043] 300 lifting mechanism; 310 loading station; 320 unloading station; 330 lifting platform; 340 lifting part;
[0044] 400 servo loading system;
[0045] 500 feeding mechanism; 510 feeding bracket; 512 feeding tray; 520 feeding vacuum treatment unit; 522 feeding vacuum chamber; 524 feeding gripper; 526 feeding port; 530 feeding valve; 540 feeding valve; 550 feeding gripper; 560 feeding transfer table; 570 feeding transfer gripper;
[0046] 600 unloading mechanism; 610 unloading bracket; 612 unloading tray; 620 unloading vacuum treatment unit; 622 unloading vacuum chamber; 624 unloading gripper; 626 discharge port; 630 unloading valve; 640 discharge valve; 650 unloading gripper; 660 unloading transfer table; 670 unloading transfer gripper. DETAILED DESCRIPTION
[0047] In order to be able to understand the features and technical content of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The accompanying drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the sake of convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.
[0048] In the description and claims of the embodiments of the present disclosure, as well as in the accompanying drawings, the terms "first," "second," and the like are used to distinguish similar items and are not necessarily used to describe a particular order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate to describe the embodiments of the present disclosure herein. In addition, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.
[0049] In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated devices, elements or components to having a specific direction, or to be constructed and operated in a specific direction. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure can be understood according to specific circumstances.
[0050] Furthermore, the terms "disposed," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a removable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or an internal connection between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this disclosure based on the specific circumstances.
[0051] Unless otherwise stated, the term "plurality" means two or more.
[0052] In the embodiment of the present disclosure, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B means: A or B.
[0053] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.
[0054] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0055] In some embodiments, combined Figures 1 to 7 As shown, a conveying mechanism 200 is provided, comprising: a first rotating body 210, a second rotating body 230 and a conveying member 250. The first rotating body 210 is capable of rotating, and the first rotating body 210 includes a through hole. The second rotating body 230 is mounted in the through hole, and the second rotating body 230 is capable of rotating relative to the first rotating body 210, and the second rotating body 230 includes a mounting hole 232, and the mounting hole 232 is located on the circumference of the through hole. The conveying member 250 is mounted on the first rotating body 210, and the conveying member 250 includes a movable portion 251, which is arranged in the mounting hole 232 and can move along the mounting hole 232. In the process of relative rotation between the first rotating body 210 and the second rotating body 230, the movable portion 251 can move along the mounting hole 232.
[0056] The present disclosure provides a conveying mechanism 200 including a first rotating body 210, a second rotating body 230 and a conveying member 250. The second rotating body 230 is installed on the first rotating body 210, and the second rotating body 230 can rotate relative to the first rotating body 210. A mounting hole 232 is provided along the circumference of the second rotating body 230. The conveying member 250 includes a movable portion 251 and a clamping portion 252 connected to each other. The movable portion 251 is arranged in the mounting hole 232 and can move along the mounting hole 232. Moreover, in the process of the movable portion 251 moving along the mounting hole 232, the clamping portion 252 is driven to move, so as to achieve the function of grabbing the workpiece.
[0057] By adopting the conveying mechanism 200 provided in the present disclosure, the second rotating body 230 moves relative to the first rotating body 210. During the movement of the second rotating body 230, the movable part 251 of the conveying member 250 moves along the mounting hole 232, thereby driving the clamping part 252 connected to the movable part 251 to move, thereby achieving the grasping of the workpiece.
[0058] The conveying mechanism 200 provided by the present disclosure has both rotation and gripping functions. By integrating the gripping and rotation functions into one, it reduces space usage and improves space utilization. Compared to the related art that uses independent mechanisms, it also simplifies the control system and avoids the need to connect two independent systems.
[0059] In some embodiments, combined Figure 1 and Figure 2 As shown, the distance between the rotation center of the second rotating body 230 and the movement trajectory of the movable portion 251 from the first end to the second end of the mounting hole 232 gradually increases.
[0060] In this embodiment, the mounting hole 232 includes a first end and a second end. The movable portion 251 can move from the first end of the mounting hole 232 to the second end, or from the second end of the mounting hole 232 to the first end. The distance from the first end to the center of rotation of the second rotating body 230 is not equal to the distance from the second end to the center of rotation of the second rotating body 230. In this embodiment, the distance between the moving trajectory of the movable portion 251 from the first end to the second end of the mounting hole 232 and the center of rotation of the second rotating body 230 gradually increases. In this way, the line connecting the first end and the second end is tilted relative to the circumference of the second rotating body 230, and then during the movement of the movable portion 251 along the mounting hole 232, the movable portion 251 is displaced along the radial direction of the second rotating body 230, and can drive the clamping portion 252 to move to achieve grasping.
[0061] In some embodiments, combined Figure 1 and Figure 2 As shown, the distance between the rotation center of the second rotating body 230 and the movement trajectory of the movable portion 251 from the first end to the second end of the mounting hole 232 gradually becomes smaller.
[0062] In this embodiment, the mounting hole 232 includes a first end and a second end. The movable portion 251 can move from the first end of the mounting hole 232 to the second end, or from the second end of the mounting hole 232 to the first end. The distance from the first end to the center of rotation of the second rotating body 230 is not equal to the distance from the second end to the center of rotation of the second rotating body 230. In this embodiment, the distance between the moving trajectory of the movable portion 251 from the first end to the second end of the mounting hole 232 and the center of rotation of the second rotating body 230 gradually decreases. In this way, the line connecting the first end and the second end is tilted relative to the circumference of the second rotating body 230, and then during the movement of the movable portion 251 along the mounting hole 232, the movable portion 251 is displaced along the radial direction of the second rotating body 230, and can drive the clamping portion 252 to move to achieve grasping.
[0063] Optionally, combined Figures 1 to 3 As shown, the mounting hole 232 is a strip-shaped hole, and the extending direction of the strip-shaped hole extends along the circumferential direction of the second rotating body 230 .
[0064] In this embodiment, the mounting hole 232 is configured as a strip-shaped hole to provide space for movement of the movable portion 251. The strip-shaped hole extends along the circumference of the second rotating body 230, and the distances from the first and second ends of the mounting hole 232 to the center of the second rotating body 230 are unequal, resulting in an inclined arrangement of the strip-shaped hole. The strip-shaped hole guides the movable portion 251 to drive the gripping portion 252 to move.
[0065] Optionally, the mounting hole 232 includes a straight bar hole, an arc-shaped bar hole or a broken line bar hole, so that the movable part 251 can slide along the mounting hole 232, and the distance between the moving trajectory of the movable part 251 from the first end to the second end of the mounting hole 232 and the rotation center of the second rotating body 230 is not equal.
[0066] Optionally, combined Figure 1 and Figure 2 As shown, the gripping portion 252 includes a guide member 253 disposed on the first rotating body 210. The guide member 253 is slidable relative to the first rotating body 210 and is connected to the movable portion 251. A gripping member 254 is slidably connected to the guide member 253. As the movable portion 251 moves along the mounting hole 232, it causes the guide member 253 to slide relative to the first rotating body 210, thereby causing the gripping member 254 to move, thereby gripping or releasing a workpiece.
[0067] In this embodiment, the clamping portion 252 includes a guide member 253 and a clamping member 254. The guide member 253 is connected to the movable portion 251, and the clamping member 254 is slidably connected to the guide member 253. The guide member 253 is capable of sliding relative to the first rotating body 210. As the movable portion 251 moves along the mounting hole 232, it displaces radially along the second rotating body 230, thereby causing the guide member 253 to slide relative to the first rotating body 210. The sliding of the guide member 253 causes the clamping member 254 to slide relative to the guide member 253, thereby clamping or releasing the workpiece.
[0068] Optionally, combined Figure 2 As shown, the guide member 253 is provided with a first guide groove 2533 and a second guide groove 2535 that are arranged relative to each other and are inclined. The clamping member 254 includes a first clamping body 2541 and a second clamping body 2542. The first clamping body 2541 is slidably connected to the first guide groove 2533. The second clamping body 2542 is slidably connected to the second guide groove 2535. In the process of sliding relative to the first rotating body 210, the guide member 253 drives the first clamping body 2541 to slide along the first guide groove and drives the second clamping body 2542 to slide along the second guide groove 2535 to clamp or release the workpiece.
[0069] In this embodiment, the guide member 253 includes a first guide groove 2533 and a second guide groove 2535 that are arranged relative to each other at an angle. The clamping member 254 includes a first clamping body 2541 and a second clamping body 2542 that are arranged adjacent to each other and cooperate with each other. The first clamping body 2541 is slidably connected to the first guide groove 2533, and the second clamping body 2542 is slidably connected to the second guide groove 2535. When the first clamping body 2541 and the second clamping body 2542 slide along the first sliding direction, the first clamping body 2541 and the second clamping body 2542 approach each other to achieve coordinated clamping of the workpiece. When the first clamping body 2541 and the second clamping body 2542 slide along the second sliding direction, the first clamping body 2541 and the second clamping body 2542 move away from each other to achieve release of the workpiece. The first sliding direction and the second sliding direction are in opposite directions.
[0070] Optionally, combined Figure 2 As shown, the conveying member 250 further includes a mounting seat 255 mounted on the first rotating body 210 , and the guide member 253 is mounted on the mounting seat 255 , and the guide member 253 can slide relative to the mounting seat 255 .
[0071] In this embodiment, the conveying member 250 also includes a mounting seat 255 provided on the first rotating body 210. The guide member 253 is mounted on the first rotating body 210 and is capable of sliding relative to the mounting seat 255. In this way, when the movable portion 251 moves along the mounting hole 232, it drives the guide member 253 to slide relative to the mounting seat 255, thereby driving the clamping member 254 to move for clamping or releasing the workpiece. By using the conveying member 250 provided by the present disclosure in conjunction with the second rotating body 230, a mechanical drive is achieved to clamp or release the workpiece, which reduces power consumption compared to the related art using a drive member such as a motor and a cylinder.
[0072] Optionally, combined Figure 2 As shown, the guide member 253 includes a guide rod 2531, which is mounted on the mounting seat 255 and can slide relative to the mounting seat 255. One end of the guide rod 2531 is connected to the movable portion 251. A guide block 2532 is mounted on the other end of the guide rod 2531. A first guide groove 2533 and a second guide groove 2535 are disposed in the guide block 2532 and are arranged obliquely relative to each other. A spring 2534 is mounted on the guide rod 2531 and is located between the movable portion 251 and the mounting seat 255.
[0073] In this embodiment, the guide member 253 includes a guide rod 2531, a guide block 2532, and a spring 2534. The mounting seat 255 includes a guide hole, through which the guide rod 2531 is inserted and slidably connected to the mounting seat 255. The two ends of the guide rod 2531 are respectively connected to the movable portion 251 and the guide block 2532. The spring 2534 is sleeved on the guide rod 2531 and located between the movable portion 251 and the mounting seat 255. A guide groove 2533 is provided in the guide block 2532. The movable portion 251 moves along the mounting hole 232, driving the guide rod 2531 to slide relative to the mounting seat 255. The guide rod 2531 drives the guide block 2532 to slide relative to the clamping portion 252 to clamp or release the workpiece. During the sliding movement of the guide rod 2531 relative to the mounting seat 255, the spring 2534 is compressed, and the spring 2534 causes the guide rod 2531 to reset. In this way, the coordinated operation of the conveying member 250 and the second rotating body 230 realizes the grasping or releasing of the workpiece, replaces the drive of the power member with the mechanical structure, reduces energy consumption, and realizes structural integration.
[0074] Optionally, the movable portion includes a pin, which is disposed in the mounting hole and one end of which is connected to the guide member 253 .
[0075] Optionally, combined Figure 1 As shown, the transmission mechanism 200 further includes a first driving member 220 and a second driving member 240. The output end of the first driving member 220 is connected to the first rotating body 210 for driving the first rotating body 210 to rotate. The output end of the second driving member 240 is connected to the second rotating body 230 for driving the second rotating body 230 to rotate.
[0076] In this embodiment, the conveying mechanism 200 further includes a first driving member 220 and a second driving member 240 for respectively driving the first rotating body 210 and the second rotating body 230. The first driving member 220 drives the first rotating body 210 to rotate, and the second driving member 240 drives the second rotating body 230 to rotate, thereby adjusting the position of the conveying member 250 and driving the conveying member 250 to clamp and release the workpiece.
[0077] Optionally, the conveying mechanism 200 further includes a controller. The controller is connected to the first drive member 220 and the second drive member 240. The controller is configured to, in accordance with an operating instruction, control the second drive member 240 to rotate in a first direction to drive the conveying member 250 from the first end to the second end of the mounting hole 232. The controller then controls the first and second drive members 220, 240 to synchronously rotate by a preset angle, and then controls the second drive member 240 to rotate in a second direction to drive the conveying member 250 from the second end to the first end of the mounting hole 232. The first and second directions are opposite, and the distance from the first end to the rotation center of the second rotating body 230 is greater than the distance from the second end to the rotation center of the second rotating body 230.
[0078] In this embodiment, the controller is used to control the operation of the first driving member 220 and the second driving member 240 to drive the first rotating body 210 and the second rotating body 230 to rotate. Specifically, in response to the operation command, the second driving member 240 is first controlled to drive the second rotating body 230 to rotate in the first direction, so that the mounting hole 232 opened in the second rotating body 230 rotates, thereby causing the movable portion 251 to move relative to the mounting hole 232, so that the movable portion 251 moves from the first end of the mounting hole 232 to the second end, driving the guide rod 2531 to move toward the center of the second rotating body 230, and then driving the clamping portion 252 to clamp the workpiece. After the workpiece is clamped, the first driving member 220 and the second driving member 240 are controlled to rotate synchronously by a preset angle to the next workstation. After moving to the next workstation, the second driving member 240 is controlled to drive the second rotating body 230 to rotate in the second direction, thereby driving the mounting hole 232 to rotate, thereby causing the movable portion 251 located in the mounting hole 232 to move from the second end of the mounting hole 232 to the first end. Because the second end of the mounting hole 232 is closer to the edge of the second rotating body 230 than the first end, the guide rod 2531 moves toward the side away from the center of the second rotating body 230, thereby driving the first clamping body 2541 and the second clamping body 2542 of the clamping portion 252 to separate, completing the release of the workpiece. By repeatedly controlling the first driving member 220 and the second driving member 240 according to the above steps by the controller, the clamping, movement, and release of the workpiece are achieved.
[0079] By adopting the transmission mechanism provided by this disclosure, the compactness of the structural layout is improved and the space occupancy rate is reduced compared to the separate turntable 260 and intelligent gripper in the related art. In addition, the control logic of the transmission mechanism is simplified compared to the control logic of the related art that controls the turntable 260 and intelligent gripper separately.
[0080] Optionally, combined Figure 1 、 Figure 3 and Figure 5As shown, there are multiple mounting holes 232 , which are spaced and evenly distributed along the circumference of the second rotating body 230 . There are multiple transmission members 250 , which are arranged in a one-to-one correspondence with the multiple mounting holes 232 .
[0081] In this embodiment, a plurality of mounting holes 232 are arranged at intervals along the circumference of the second rotating body 230 to correspond to a plurality of conveying members 250 distributed along the circumferential side of the second rotating body 230, thereby achieving simultaneous control of the plurality of conveying members 250 for synchronous movement of workpieces, adapting to the processing requirements of multiple processes, and improving work efficiency.
[0082] Optionally, combined Figure 1 、 Figure 3 As shown, the conveying mechanism 200 further includes a turntable 260 and a plurality of processing tables. The turntable 260 includes a central hole, and the first rotating body 210 is mounted in the central hole. The first rotating body 210 is rotatable relative to the turntable 260. The plurality of processing tables are disposed on the turntable 260 and are spaced and evenly distributed along the circumference of the turntable 260. The number of the plurality of processing tables is the same as the number of the plurality of conveying members 250.
[0083] In this embodiment, a turntable 260 is provided to support the first rotating body 210 and the second rotating body 230. Furthermore, a plurality of processing tables are spaced apart along the circumference of the turntable 260. By providing multiple processing tables in conjunction with multiple conveying members 250 provided on the first rotating body 210, the first rotating body 210 and the second rotating body 230 rotate relative to the turntable 260, and the conveying members 250 move the workpiece at the current corresponding workstation to the next workstation. This enables the workpiece to be moved sequentially between the multiple processing tables, achieving multi-step simultaneous processing in the circumferential direction, thereby expanding the applicable scenarios of the conveying mechanism 200 and improving processing production efficiency.
[0084] In some embodiments, combined Figures 8 to 12 As shown, a molding device 1 for optical glass is provided, comprising: a vacuum molding chamber 100 including a vacuum processing chamber 120 , and a conveying mechanism 200 as described in any of the above embodiments, wherein the conveying mechanism 200 is disposed in the vacuum processing chamber 120 .
[0085] The molding device 1 for optical glass provided in the embodiment of the present disclosure includes a vacuum molding chamber 100 and a conveying mechanism 200. The conveying mechanism 200 is arranged in the vacuum processing cavity 120 of the vacuum molding chamber 100. By adopting the conveying mechanism 200 provided in any of the above embodiments, a multi-station rotary arrangement processing procedure for optical glass is realized. The conveying mechanism 200 is used to realize the rotation of the workpiece in sequence to complete the corresponding processing procedure, thereby improving the processing efficiency. The molding device 1 provided by the present disclosure can not only provide a vacuum environment for optical glass processing, but also set a rotary arrangement processing procedure for the processing procedure, and the conveying mechanism 200 suitable for the processing procedure, thereby improving the processing and production efficiency of optical lenses for mobile phones.
[0086] Optionally, combined Figure 12 As shown, the vacuum molding chamber 100 further includes a plurality of processing stations 130, which are spaced apart along the circumference of the vacuum molding chamber 100 and within the vacuum processing chamber 120. A conveyor mechanism 200 is disposed within the vacuum molding chamber 100 and within the vacuum processing chamber 120. The conveyor mechanism 200 is rotatable relative to the vacuum molding chamber 100 to move workpieces between the plurality of processing stations 130.
[0087] In this embodiment, a vacuum molding chamber 100 is configured with a vacuum processing chamber 120 and a plurality of processing stations 130 located within the vacuum processing chamber 120. The plurality of processing stations 130 are spaced apart along the circumference of the vacuum molding chamber 100. A conveyor mechanism 200 is disposed within the vacuum processing chamber 120 and is rotatable relative to the vacuum molding chamber 100.
[0088] The vacuum molding chamber 100, which includes a vacuum processing chamber 120, is suitable for the processing and production of mobile phone glass lenses. Multiple processing stations 130 are spaced apart within the vacuum processing chamber 120 along the circumference of the vacuum molding chamber 100. Furthermore, a conveyor mechanism 200 is provided to coordinate with the circumferentially distributed processing stations 130, thereby realizing a multi-station rotary arrangement molding apparatus 1 for optical glass. The coordination of the conveyor mechanism 200 and the multiple processing stations 130 allows the workpiece to rotate through the multiple processing stations 130 in sequence, completing the corresponding processing steps, thereby improving processing efficiency.
[0089] Optionally, combined Figure 3 and Figure 12 As shown, a plurality of processing stations 130 are arranged on a plurality of processing tables, and the plurality of processing stations 130 are arranged in a one-to-one correspondence with the plurality of processing tables.
[0090] In this embodiment, the transfer mechanism 200 rotates relative to the turntable 260, allowing the workpiece to be moved from one station to the next, completing the workpiece transfer. By arranging multiple processing stations 130 around the transfer mechanism 200 and enabling the transfer mechanism 200 to rotate relative to the turntable 260, a consistent operation of the processing steps is achieved, thereby improving workpiece processing efficiency. Furthermore, the multi-station rotational arrangement achieves a compact layout of multiple functional stations and a variety of functions.
[0091] Optionally, combined Figure 3 、 Figure 4 and Figure 5 、 Figure 6 As shown, the molding apparatus 1 further includes a lifting mechanism 300. The lifting mechanism 300 is disposed within the vacuum molding chamber 100 and is capable of rising or falling relative to the vacuum molding chamber 100. The lifting mechanism 300 includes a loading station 310 and an unloading station 320. The loading station 310 and the unloading station 320 are located between two adjacent processing stations 130 among the plurality of processing stations 130.
[0092] In this embodiment, a lifting mechanism 300 is provided within the vacuum processing chamber 120 of the vacuum molding chamber 100. The lifting mechanism 300 is provided in the vacuum molding chamber 100 and is capable of rising or falling relative to the vacuum molding chamber 100. The lifting mechanism 300 includes a loading station 310 for loading materials and a unloading station 320 for unloading materials. Furthermore, along the circumference of the vacuum molding chamber 100, the loading station 310 and the unloading station 320 are adjacently arranged, and the loading station 310 and the unloading station 320 are located between two adjacent processing stations 130 among the plurality of processing stations 130. The lifting mechanism 300 is provided within the vacuum processing chamber 120 to allow workpieces to be processed to be fed into the processing stations 130 within the vacuum processing chamber 120. Furthermore, the lifting mechanism 300 is used to unload workpieces processed by the plurality of processing stations 130. Through the lifting mechanism 300, the conveying mechanism 200 and multiple processing stations 130, continuous processing of the workpiece is achieved, the continuity of the processing steps is improved, and continuous processing of multiple processing steps can be achieved to improve the production and processing efficiency of optical glass.
[0093] Optionally, combined Figure 4 and Figure 5 、 Figure 6As shown, the lifting mechanism 300 includes a lifting platform 330 and a lifting part 340. The loading station 310 and the unloading station 320 are arranged on the lifting platform 330. The lifting part 340 is arranged in the vacuum molding chamber 100, and the lifting part 340 is connected to the lifting platform 330. The lifting part 340 is used to drive the lifting platform 330 to move back and forth between the working position and the loading and unloading position. In particular, when the lifting platform 330 is in the working position, the loading station 310 and the unloading station 320 are located in the same plane as the multiple processing stations 130. Along the height direction of the vacuum molding chamber 100, the working position is located above the loading and unloading position.
[0094] Combine Figure 11 As shown, the vacuum molding chamber 100 includes a loading port 114 and a unloading port 115. When the lifting platform 330 is located at the loading and unloading position, the loading station 310 and the unloading station 320 correspond to the loading port 114 and the unloading port 115 respectively.
[0095] In this embodiment, a lifting unit 340 is provided in the vacuum molding chamber 100. Driven by the lifting unit 340, the lifting platform 330 rises or falls relative to the vacuum molding chamber 100. By adjusting the height of the lifting platform 330, the loading station 310 and unloading station 320 on the lifting platform 330 can be coordinated with the multiple processing stations 130, achieving consistent loading, processing, and unloading.
[0096] Specifically, driven by the lifting unit 340, the lifting platform 330 can reciprocate between a working position and a loading and unloading position. When the lifting platform 330 is in the working position, the loading station 310 and the unloading station 320 on the lifting platform 330 are located at the same height as the multiple processing stations 130. This allows the conveying mechanism 200 to move the workpiece to be processed from the loading station 310 to an adjacent processing station 130 to begin processing. Simultaneously, the conveying mechanism 200 can also move the processed workpiece from the last processing station 130 adjacent to the unloading station 320 to the unloading station 320. After the workpieces are moved, the lifting unit 340 drives the lifting platform 330 down to the loading and unloading position. In the loading and unloading position, the loading station 310 of the lifting platform 330 corresponds to the loading port 114 of the vacuum engraving chamber 100, allowing the next wave of workpieces to be placed at the loading station 310 through the loading port 114. At the same time, the unloading station 320 corresponds to the unloading port 115 of the vacuum molding chamber 100 , and the completed workpiece on the unloading station 320 is removed from the vacuum molding chamber 100 through the unloading port 115 .
[0097] Optionally, the steps of loading and unloading are performed simultaneously through the loading port 114 and the unloading port 115 to improve processing efficiency.
[0098] Optionally, combined Figure 12As shown, the plurality of processing stations 130 include a mold preheating station 132, a mold engraving station 134, a mold engraving pressure holding station 136, and a cooling station 138. The plurality of processing stations 130, the loading station 310, and the unloading station 320 are arranged in the following order along the circumference of the vacuum engraving chamber 100: loading station 310, mold preheating station 132, engraving station 134, mold engraving pressure holding station 136, cooling station 138, and unloading station 320.
[0099] In this embodiment, a plurality of processing stations 130 are provided for the optical glass material compression molding technology, and the plurality of processing stations 130, the loading station 310 and the unloading station 320 are arranged in sequence along the circumferential direction of the vacuum molding chamber 100, thereby realizing continuous processing of the workpiece to be processed and improving the processing efficiency and processing quality.
[0100] Specifically, the multiple processing stations 130 include a mold preheating station 132, a mold engraving station 134, a mold engraving pressure holding station 136, and a cooling station 138. The order of distribution along the circumference of the vacuum engraving chamber 100 is: loading station 310, mold preheating station 132, engraving station 134, mold engraving pressure holding station 136, cooling station 138, and unloading station 320.
[0101] Further, combined with Figures 10 to 12 As shown, the conveying mechanism 2001 further includes multiple servo loading systems 400, which are located outside the vacuum processing chamber 120. The multiple servo loading systems 400 include multiple loading ends that extend into the vacuum processing chamber 120. Some or all of the multiple processing stations 130 are configured to correspond to the multiple loading ends to meet the processing requirements of the multiple processing stations 130.
[0102] Optionally, the number of the plurality of processing stations 130 is equal to the number of the plurality of loading ends. The plurality of processing stations 130 and the plurality of loading ends are arranged in a one-to-one correspondence, so that the loading ends cooperate with the processing stations to complete the processing of the optical glass.
[0103] Optionally, the number of the plurality of processing stations 130 is greater than the number of the plurality of loading ports. Furthermore, the number of the plurality of processing stations 130 can be an odd or even number. A corresponding number of loading ports can be provided based on the processing requirements of the optical glass. The number of processing stations 130 is greater than the number of loading ports to meet the processing requirements of different types of optical glass or the processing requirements of optical glass in different application scenarios, thereby expanding the application range of the modular system.
[0104] It should be noted that the number of processing stations 130, as well as the number and type of loading ends, can be specifically set according to the specific processing characteristics of the optical glass and the application scenario requirements, and will not be detailed here.
[0105] Optionally, the servo loading system 400 adopts a high-precision servo loading system 400 that integrates a grating scale, a servo encoder, and a force sensor to improve the processing accuracy of optical glass.
[0106] Optionally, the conveying mechanism 2001 further includes a resistance heating element disposed in the vacuum molding chamber 100. There may be multiple resistance heating elements. These resistance heating elements are disposed corresponding to the preheating station, the molding station 134, and the molding pressure holding station 136, respectively, to heat the mold in the preheating station, the molding station 134, and the molding pressure holding station 136, respectively, to meet the temperature requirements of different processes.
[0107] Optical glass compression molding is an advanced processing technique that uses high-precision optical molds to form optical glass in a single press. This technique involves heating the optical glass to a specific temperature (typically between the transition temperature and the softening temperature) within the optical glass lens conveyor mechanism 2001. Pressure is then applied to the mold and the optical glass preform to induce plastic strain in the glass, replicating the mold's structure onto the surface of the optical glass. During this process, the mold and the optical glass surface remain in contact at all times. Therefore, after the processing is complete, the resulting optical glass component requires no subsequent grinding or polishing and is ready for immediate use.
[0108] Optionally, multiple processing stations 130, loading stations 310, and unloading stations 320 are evenly distributed along the circumference of mounting hole 142. The angle between two adjacent stations is 60°. The number of conveyors 250 is the same as the number of stations, with one conveyor 250 corresponding to each station. This allows for synchronized movement of workpieces at multiple stations, improving process consistency and efficiency.
[0109] Optionally, the vacuum molding chamber 100 further includes: a chamber body 110 and a base body 111. The chamber body 110 includes a loading port 114 and a unloading port 115; the chamber body 110 is arranged on the base body 111 to enclose a vacuum processing chamber 120. The loading port 114 and the unloading port 115 are both connected to the vacuum processing chamber 120. Specifically, when the lifting mechanism 300 rises to the working position, the loading station 310 and the unloading station 320 are located in the same plane as the multiple processing stations; when the lifting mechanism 300 descends to the loading and unloading position, the loading station 310 and the unloading station 320 correspond to the loading port 114 and the unloading port 115, respectively.
[0110] In this embodiment, a vacuum processing chamber 120 is formed by the chamber body 110 and the base body 111, providing a vacuum environment for the processing of optical glass. Both the loading port 114 and the unloading port 115 are connected to the vacuum processing chamber 120. When in the loading and unloading position, the loading station 310 of the lifting platform 330 corresponds to the loading port 114 of the vacuum molding chamber 100, and the next wave of workpieces are placed on the loading station 310 through the loading port 114. At the same time, the unloading station 320 corresponds to the unloading port 115 of the vacuum molding chamber 100, and the completed workpieces on the unloading station 320 are removed from the vacuum molding chamber 100 through the unloading port 115.
[0111] Optionally, the cabin includes a first pipe joint and a second pipe joint, and the first pipe joint and the second pipe joint are respectively communicated with the vacuum processing chamber 120 .
[0112] Optionally, combined Figure 3 As shown, the chamber includes a barrel 112 and an upper cover 113. The barrel 112 is mounted on the base, and the upper cover 113 covers the open end of the barrel 112. The base, barrel 112, and upper cover 113 enclose a vacuum processing chamber 120. The conveying mechanism and the lifting mechanism are mounted on the base.
[0113] Furthermore, a loading port 114 and a discharging port 115 are formed in the barrel wall of the barrel body 112. Connectors protrude outward from the barrel wall around the loading port 114 and the discharging port 115. These connectors connect to the vacuum processing assembly of the material transport mechanism. A first pipe joint and a second pipe joint are also provided on the barrel body 112.
[0114] Furthermore, the servo loading system 400 is disposed on the upper cover 113 and located on the outer wall of the upper cover 113 .
[0115] Optionally, the cabin body 110 includes a first pipe joint and a second pipe joint, and the first pipe joint and the second pipe joint are respectively connected to the vacuum processing chamber 120.
[0116] Optionally, combined Figure 3 As shown, the chamber includes a barrel 112 and an upper cover 113. The barrel 112 is mounted on the base, and the upper cover 113 covers the open end of the barrel 112. The base, barrel 112, and upper cover 113 enclose a vacuum processing chamber 120. The conveying mechanism 200 and the lifting mechanism 300 are mounted on the base 111.
[0117] Furthermore, a loading port 114 and a discharging port 115 are formed in the barrel wall of the barrel body 112. Connectors protrude outward from the barrel wall around the loading port 114 and the discharging port 115. These connectors connect to the vacuum processing assembly of the material transport mechanism. A first pipe joint and a second pipe joint are also provided on the barrel body 112.
[0118] Furthermore, the servo loading system 400 is disposed on the upper cover 113 and located on the outer wall of the upper cover 113 .
[0119] Furthermore, the engraving system 1 also includes a plurality of upper molds and a plurality of lower molds. The plurality of upper molds and the plurality of lower molds are arranged in a one-to-one correspondence. The plurality of lower molds are respectively arranged in a plurality of processing stations 130, and are arranged in a one-to-one correspondence. The plurality of upper molds are arranged on the inner wall of the upper cover 113, located within the vacuum processing chamber 120. A high-precision servo loading system 400 located outside the vacuum processing chamber 120 is connected to the plurality of upper molds to drive the plurality of upper molds to cooperate with the plurality of lower molds to complete the processing process.
[0120] Optionally, the molding system 1 further includes a vacuum pumping component connected to the first pipe joint for vacuuming the vacuum processing chamber 120 .
[0121] Optionally, the molding system 1 further includes a nitrogen supply unit, which is connected to the vacuum processing chamber 120 via a second pipe joint and is used to break the vacuum in the vacuum processing chamber 120 .
[0122] Optionally, combined Figure 8 、 Figure 9 、 Figures 13 to 16 As shown, the engraving device 1 also includes: a loading mechanism 500, the loading mechanism 500 includes a loading vacuum chamber 522 and a loading gripper 524, the loading vacuum chamber 522 is connected to the loading port 114, the loading gripper 524 is arranged in the loading vacuum chamber 522, and the loading gripper 524 is used to move the workpiece to be processed in the loading vacuum chamber 522 into the vacuum processing chamber 120 through the loading port 114; a unloading mechanism 600, including a unloading vacuum chamber 622 and a unloading gripper 624, the unloading vacuum chamber 622 is connected to the unloading port 115, and the unloading gripper 624 is arranged in the unloading vacuum chamber 622, and the unloading gripper 624 is used to move the processed workpiece in the vacuum processing chamber 120 into the unloading vacuum chamber 622 through the unloading port 115.
[0123] In this embodiment, the loading mechanism 500 includes a loading vacuum chamber 522 and a loading gripper 524. The unloading mechanism 600 includes a unloading vacuum chamber 622 and an unloading gripper 624. The loading vacuum chamber 522 and the unloading vacuum chamber 622 are connected to the vacuum processing chamber 120 through the loading port 114 and the unloading port 115, respectively. The loading gripper 524 and the unloading gripper 624 are respectively disposed in the loading vacuum chamber 522 and the unloading vacuum chamber 622.
[0124] The molding device 1 provided by the present disclosure is provided with a vacuum molding chamber 100 suitable for the processing and production of mobile phone glass lenses. In addition, a loading vacuum chamber 522 and a unloading vacuum chamber 622 are provided, and the loading vacuum chamber 522 and the unloading vacuum chamber 622 are both connected to the vacuum processing chamber 120. In this way, the optical glass is in a vacuum environment during the processing process and the loading and unloading process, thereby meeting the vacuum environment required for processing and improving the effect of optical glass processing. Furthermore, by arranging the loading gripper 524 and the unloading gripper 624 in the loading vacuum chamber 522 and the unloading vacuum chamber 622 respectively, the loading process and the unloading process are also in a vacuum environment, further meeting the production environment required for optical glass and improving the processing effect.
[0125] Optionally, combined Figures 13 to 16 As shown, the loading mechanism 500 further includes a loading vacuum processing unit 520, a feed valve 540, and a loading valve 530. The loading vacuum processing unit 520 is configured with a loading vacuum chamber 522, a feed port 526, and a loading end, which is connected to the loading port 114. The feed valve 540 is disposed at the feed port 526 and is used to open or close the feed port 526. The loading valve 530 is disposed at the loading end and is used to open or close the loading port 114.
[0126] In this embodiment, the loading mechanism 500 is equipped with a loading vacuum processing element 520. The loading vacuum processing element 520 cooperates with the vacuum processing chamber 120 of the vacuum molding chamber 100 to provide a vacuum transfer space for the workpiece about to enter the vacuum processing chamber 120, thereby meeting the vacuum environment requirements of optical glass and improving the stability of system operation.
[0127] Further, combined with Figures 13 to 16 As shown, the loading vacuum processing unit 520 includes a loading vacuum chamber 522, a feed port 526, and a loading end. The loading end is connected to the loading port 114, and a loading valve 530 is disposed at the loading end. A feed valve 540 is disposed at the feed port 526. A loading gripper 524 is disposed within the loading vacuum chamber 522.
[0128] The loading process begins with opening feed valve 540, feeding the workpiece to be processed into the loading vacuum chamber 522 through feed port 526, and then closing feed valve 540. The loading vacuum chamber 522 is evacuated until the vacuum level matches that of the vacuum processing chamber 120, thereby improving the smooth opening of the loading valve 530. The loading valve 530 is then opened, and the loading gripper 524 is used to move the workpiece to be processed from the loading vacuum chamber 522 into the vacuum processing chamber 120. The loading valve 530 is then closed, completing the loading process.
[0129] Optionally, combined Figures 13 to 16As shown, the loading mechanism 500 also includes a loading bracket 510 and a loading and grabbing mechanism. A loading vacuum processing unit 520 is mounted on the loading bracket 510. The loading bracket 510 includes a loading tray 512 for storing workpieces to be processed. The loading and grabbing mechanism is mounted on the loading bracket 510 and is used to transfer the workpieces to be processed from the loading tray 512 through a feed port 526 into the loading vacuum chamber 522.
[0130] In this embodiment, the loading bracket 510 is used to support the loading vacuum processing unit 520, the loading tray 512, and the loading and grabbing mechanism. The loading tray 512 is used to store the workpieces to be processed. Pre-loading multiple workpieces onto the loading tray 512 improves the consistency of the loading process and thus increases production efficiency. The loading and grabbing mechanism moves the workpieces to be processed into the loading vacuum chamber 522. The loading tray 512, the loading and grabbing mechanism, and the loading processing unit enable a continuous loading process, improving loading efficiency.
[0131] Optionally, combined Figures 13 to 16 As shown, the unloading mechanism 600 includes an unloading vacuum processing unit 620, a discharge valve 640, and an unloading valve 630. The unloading vacuum processing unit 620 is equipped with an unloading vacuum chamber 622, a discharge port 626, and an unloading end, which is connected to the unloading port 115. The discharge valve 640 is provided at the discharge port 626 for opening or closing the discharge port 626. The unloading valve 630 is provided at the unloading end for opening or closing the unloading port 115.
[0132] In this embodiment, the blanking vacuum processing unit 620 includes a blanking vacuum chamber 622, a discharge port 626, and a blanking end. The blanking end is provided with a blanking valve 630. The discharge port 626 is provided with a discharge valve 640. A blanking gripper 624 is provided in the blanking vacuum chamber 622.
[0133] The unloading process involves controlling the vacuum level of the unloading vacuum chamber 622 to maintain consistency with the vacuum level of the vacuum processing chamber 120 to ensure smooth opening of the unloading valve 630. Once the vacuum levels are aligned, the unloading valve 630 is opened, and the unloading gripper 624 is extended into the vacuum processing chamber 120 to remove the processed workpiece. After removal, the unloading valve 630 is closed. The vacuum in the unloading vacuum chamber 622 is then released. The discharge valve 640 is then opened to remove the processed workpiece from the unloading vacuum chamber 622.
[0134] By providing the unloading vacuum processing component 620 , the unloading valve 630 and the discharge valve 640 , vacuum communication with the vacuum processing chamber 120 is achieved, thereby improving the processing effect of the optical glass.
[0135] Optionally, combined Figures 13 to 16As shown, the unloading mechanism 600 also includes an unloading support 610 and a unloading gripping mechanism. A unloading vacuum treatment unit 620 is mounted on the unloading support 610. The unloading support 610 includes an unloading tray 612 for storing processed workpieces. The unloading gripping mechanism is mounted on the unloading support 610. The unloading gripping mechanism is used to remove processed workpieces from the unloading vacuum chamber 622 through an outlet 626 and onto the unloading tray 612.
[0136] In this embodiment, a material unloading support 610 is used to support a vacuum processing unit 620 and a material unloading gripping mechanism. The unloading support 610 is also provided with a material unloading tray 612. The unloading tray 612 is used to store processed workpieces. The material unloading gripping mechanism is used to move processed workpieces from the unloading vacuum chamber 622 to the material unloading tray 612. The material unloading tray 612 can store multiple processed workpieces. The unloading tray 612, the material unloading gripping mechanism, and the material unloading processing unit enable a continuous unloading process, improving unloading efficiency.
[0137] Optionally, combined Figures 13 to 16 As shown, the loading and grabbing mechanism also includes a loading transfer table 560, a loading transfer gripper 570 and a loading grabbing member 550. The loading grabbing member 550 is used to move the workpiece to be processed on the loading tray 512 to the loading center. The loading transfer gripper 570 is used to transfer the workpiece to be processed on the loading center into the loading vacuum chamber 522. Among them, the loading transfer gripper 570 is arranged on the loading bracket 510, and the loading transfer gripper 570 can slide relative to the loading bracket 510 to move toward the feeding port 526 of the loading vacuum chamber 522 or move away from the feeding port 526. The linear sliding of the loading transfer gripper 570 relative to the loading bracket 510 facilitates the loading action with the feeding port 526 and avoids interference with the loading vacuum processing member 520.
[0138] Optionally, combined Figures 13 to 16 As shown, the unloading and grabbing mechanism also includes an unloading turntable 660, an unloading transfer gripper 670, and an unloading grabbing member 650. The unloading transfer gripper 670 is used to transfer the processed workpiece in the unloading vacuum chamber 622 to the unloading loading platform. The unloading grabbing member 650 is used to move the processed workpiece on the unloading loading platform to the unloading tray 612. Among them, the unloading transfer gripper 670 is set on the unloading bracket 610, and the unloading transfer gripper 670 can slide relative to the unloading bracket 610 to move toward the discharge port 626 of the unloading vacuum chamber 622 or move away from the discharge port. The linear sliding of the unloading transfer gripper 670 relative to the unloading bracket 610 facilitates the unloading action with the discharge port 626 and avoids interference with the unloading vacuum processing member 620.
[0139] Optionally, the engraving device 1 further comprises: a first image acquisition system, provided on the loading mechanism 500, for acquiring first data of the workpiece to be processed on the loading mechanism 500; and a second image acquisition system, provided on the unloading mechanism 600, for acquiring second data of the processed workpiece on the unloading mechanism 600.
[0140] In this embodiment, the first image acquisition system is used to capture image information of the loading tray 512. Based on the captured image information, the number of workpieces on the loading tray 512 is determined, which is then used to issue a refill reminder. The second image acquisition system is used to capture image information of the unloading tray 612. Based on the captured image information, the number of workpieces on the unloading tray 612 is determined, which is then used to issue a tray replacement reminder.
[0141] Optionally, the molding device 1 further includes a control system, which includes a processor and a memory storing program instructions, and the processor is configured to execute the control method of the molding device 1 when executing the program instructions.
[0142] The steps of controlling the molding device 1 to operate by the control system include:
[0143] In response to the loading instruction of the loading mechanism 500, the loading gripper 550 is controlled to grab the workpiece and transfer it to the loading transfer table 560. The nitrogen valve of the loading vacuum chamber 522 is opened, and the loading vacuum chamber 522 is filled with nitrogen. When the nitrogen pressure is the same as the external atmospheric pressure, the nitrogen valve is closed. The feed valve 540 is opened, and the loading transfer gripper 570 clamps the workpiece on the loading transfer table 560 and sends it into the loading vacuum chamber 522. Afterwards, the loading transfer gripper 570 is controlled to withdraw and the feed valve 540 is closed. The control starts to evacuate the loading vacuum chamber 522. When the predetermined vacuum degree is reached, the vacuum pump maintains the current vacuum degree and waits for the workpiece in the loading vacuum chamber 522 to be sent into the vacuum engraving chamber 100.
[0144] In response to a loading instruction from the vacuum molding chamber 100, the vacuum processing chamber 120 is determined to be the same as the vacuum levels in the loading vacuum chamber 522 and the unloading vacuum chamber 622. If they are different, the vacuum processing chamber 120 is continuously evacuated until the vacuum levels are the same, and the unloading valve 630 and the loading valve 530 are simultaneously opened. The lifting platform 330 of the lifting mechanism 300 is controlled to descend to the loading and unloading position, and the loading gripper 524 in the loading vacuum chamber 522 and the unloading gripper 624 in the unloading vacuum chamber 622 simultaneously enter the vacuum processing chamber 120, completing the feeding and unloading operations, respectively. After completion, the loading gripper 524 and the unloading gripper 624 are simultaneously retracted into the loading vacuum chamber 522 and the unloading vacuum chamber 622, respectively. The unloading valve 630 and the loading valve 530 are controlled to close simultaneously, and the lifting platform 330 of the lifting mechanism 300 is controlled to ascend to the working position.
[0145] When the lift platform 330 rises to its working position, the transfer mechanism 200 moves, driving multiple sets of synchronously moving transfer members 250 to simultaneously clamp the workpiece on the loading station 310. The transfer members 250 then clamp the workpiece. The first and second rotating bodies 210 and 230 rotate 60° relative to the turntable 260, driving the multiple sets of transfer members 250 to rotate simultaneously, thereby achieving rotary transfer of the mold between the various stations. Once the mold is in place, the second rotating body 230 moves in the opposite direction, and the multiple sets of transfer members 250 are simultaneously released, allowing the workpiece to be placed on the processing table at each station.
[0146] When the workpiece is conveyed from the loading station 310 to the preheating station via rotary conveyor, the servo loading system 400 in the preheating station drives the upper die block with the resistance heating element downward to contact the workpiece, and then the upper and lower die blocks begin heating. When the workpiece reaches the preheating temperature, the servo loading system 400 in the preheating station drives the upper die block of the resistance heating module upward, away from the workpiece. The conveyor mechanism 200 then moves the workpiece to the next station, the engraving station 134, completing the mold preheating process.
[0147] After the workpiece arrives at the engraving station 134, the servo loading system 400 in this station drives the upper die of the resistance heater downward to contact the workpiece. The upper and lower die begin heating. When the workpiece reaches the molding temperature, the servo loading system 400 continues loading until the set pressure and displacement are achieved, which are maintained for a period of time. The servo loading system 400 in this station then drives the upper die of the resistance heater upward, clear of the workpiece. The conveyor mechanism 200 transfers the workpiece to the next station, the holding pressure station, completing the initial molding process.
[0148] After the workpiece reaches the holding station, the servo loading system 400 in this station drives the upper die of the resistance heating element downward to contact the workpiece. The mold then begins to cool, while the servo loading system 400 continues loading until the set holding pressure and displacement are achieved. Once the workpiece reaches the holding temperature and remains there for a period of time, the servo loading system 400 in this station drives the upper die of the resistance heating element upward, freeing it from the workpiece. The conveyor mechanism 200 transfers the workpiece to the next station, the cooling station 138, completing the second stage of the holding process.
[0149] After the workpiece reaches cooling station 138, the servo loading system 400 of cooling station 138 drives the upper die of the water-cooling module downward to contact the workpiece. The upper and lower die then begin circulating water cooling to reduce the temperature. When the workpiece reaches the exit temperature, the servo loading system 400 of cooling station 138 drives the upper die of the water-cooling module upward, freeing it from the workpiece. The conveyor mechanism 200 transfers the workpiece to the next station, unloading station 320 on the lifting platform 330, completing the mold cooling process.
[0150] After the workpiece completes all molding processes and returns to the unloading station 320 of the lifting platform 330, the loading valve 530 and the unloading valve 630 are opened at the same time, and the lifting platform 330 descends to the loading and unloading position. The loading gripper 524 in the loading vacuum chamber 522 and the unloading gripper 624 in the unloading vacuum chamber 622 enter the vacuum processing chamber 120 at the same time, completing the feeding and picking actions respectively. After completion, the loading gripper 524 and the unloading gripper 624 are retracted into the loading vacuum chamber 522 and the unloading vacuum chamber 622 respectively at the same time. And the unloading valve 630 and the loading valve 530 are controlled to close at the same time, and the lifting platform 330 of the lifting mechanism 300 is controlled to rise to the working position. Continue to the next cycle.
[0151] In response to the discharge instruction, the nitrogen valve of the unloading vacuum chamber 622 is opened, and nitrogen is filled into the unloading vacuum chamber 622. When the nitrogen pressure is the same as the external atmospheric pressure, the nitrogen valve is closed. The discharge valve 640 is opened, and the unloading transfer gripper 670 clamps the workpiece in the unloading vacuum chamber 622 and sends it to the unloading transfer table 660. Afterwards, the unloading transfer gripper 670 is controlled to exit, and the discharge valve 640 is closed. The unloading vacuum chamber 622 is controlled to start vacuuming. When the predetermined vacuum degree is reached, the vacuum pump maintains the current vacuum degree and waits for the workpiece of the unloading station 320 in the vacuum molding chamber 100 to be transferred and taken out again.
[0152] After the workpiece arrives at the unloading turntable 660, the unloading gripper 650 is controlled to move the workpiece from the turntable to the unloading tray 612. The second image acquisition system captures images of the unloading tray 612. If the captured image information determines that there is no empty space on the unloading tray 612, a reminder message is issued to the staff to change the tray or unload the workpiece.
[0153] By adopting the molding device 1 provided by the present disclosure and employing a multi-station rotary arrangement processing technique, multi-station molding can be achieved in a vacuum environment. Furthermore, by employing a three-chamber vacuum replacement method, the vacuum processing chamber 120 can be maintained in a vacuum state, improving the operational stability of the vacuum molding chamber 100 and reducing nitrogen consumption. The provision of an automatic loading mechanism 500 and unloading mechanism 600 enhances intelligent and unmanned operation.
[0154] In some embodiments, combined Figures 1 to 7 The transmission mechanism shown in the figure provides a control method for a transmission mechanism, which is used for the transmission mechanism described in any of the above embodiments. The transmission mechanism includes a first driving member and a second driving member, combined with Figure 17 As shown, the control method includes:
[0155] S1702, in response to the operation instruction, controlling the second driving member to rotate along the first direction to drive the conveying member to move from the first end to the second end of the mounting hole to clamp a workpiece to be processed on a processing table.
[0156] S1704: After controlling the first driving member and the second driving member to rotate synchronously by a preset angle, the workpiece to be processed is moved to the next adjacent processing table.
[0157] S1706, controlling the second driving member to rotate along the second direction to drive the conveying member to move from the second end of the mounting hole to the first end to release the workpiece to be processed.
[0158] The first direction and the second direction are opposite to each other, and the distance from the first end to the rotation center of the second rotating body is greater than the distance from the second end to the rotation center of the second rotating body.
[0159] The control method provided by the disclosed embodiments controls the operation of a first driving member and a second driving member to drive the first and second rotating bodies to rotate. Specifically, in response to an operation command, the second driving member is first controlled to rotate the second rotating body in a first direction, thereby rotating a mounting hole provided in the second rotating body. This in turn causes the movable portion of the conveying member to move relative to the mounting hole, such that the movable portion moves from the first end to the second end of the mounting hole, driving the guide rod of the conveying member toward the center of the second rotating body, thereby driving the gripping portion of the conveying member to grip the workpiece. After the workpiece is gripped, the first and second driving members are then controlled to rotate synchronously by a preset angle to the next station. After reaching the next station, the second driving member is again controlled to rotate the second rotating body in a second direction, thereby rotating the mounting hole, thereby moving the movable portion within the mounting hole from the second end to the first end of the mounting hole. Because the second end of the mounting hole is closer to the edge of the second rotating body relative to the first end, the guide rod moves toward a side away from the center of the second rotating body, thereby driving the first and second gripping portions of the gripping portion to separate, thereby releasing the workpiece. The controller is installed to repeatedly control the first driving member and the second driving member in the above steps, thereby achieving the clamping, movement and release of the workpiece.
[0160] In some embodiments, combined Figures 8 to 16 The mold engraving device shown in the figure provides a control method for the mold engraving device, which is used for the mold engraving device as described in any of the above embodiments, combined with Figure 18 As shown, the control method includes:
[0161] S1802 , in response to a material loading and unloading request, obtaining a processing chamber vacuum degree of a vacuum processing chamber.
[0162] S1804, adjusting the vacuum degree of the loading vacuum chamber and the vacuum degree of the unloading vacuum chamber according to the vacuum degree of the processing chamber.
[0163] S1806, when the vacuum degree of the loading chamber and the vacuum degree of the unloading chamber are the same as the vacuum degree of the processing chamber, respectively controlling the operation of the loading mechanism and controlling the operation of the unloading mechanism.
[0164] The control method of the molding device provided by the present disclosure is applied to the molding device of any of the above-mentioned embodiments. The control method provided by the present disclosure receives a loading and unloading request instruction. In response to the loading and unloading request, the processing chamber vacuum degree of the vacuum processing chamber, the loading chamber vacuum degree of the loading vacuum chamber, and the unloading chamber vacuum degree of the unloading vacuum chamber are respectively obtained. And according to the processing chamber vacuum degree, the loading chamber vacuum degree and the unloading chamber vacuum degree are adjusted so that the loading chamber vacuum degree and the unloading chamber vacuum degree are the same as the processing chamber vacuum degree. In this way, by keeping the vacuum degree in the three cavities consistent, the operation of the loading mechanism and the unloading mechanism is further controlled to complete the loading and unloading operation. The control method provided by the present disclosure can make the vacuum degree of the vacuum processing chamber, the loading vacuum chamber, and the unloading vacuum chamber consistent, avoid the difference in vacuum degree between the cavities, and improve the stability of controlling the operation of the loading mechanism and the unloading mechanism.
[0165] Optionally, the loading mechanism further includes a loading valve, and the step of controlling the operation of the loading mechanism includes: controlling the loading valve to open, and controlling the loading gripper to move the workpiece to be processed in the loading vacuum chamber into the vacuum processing chamber. After the workpiece is moved into the vacuum processing chamber, controlling the loading valve to close.
[0166] In this embodiment, the step of controlling the operation of the loading mechanism includes: controlling the loading valve to open, thereby connecting the loading vacuum chamber and the vacuum processing chamber. Then, controlling the loading gripper to extend into the vacuum processing chamber and transfer the workpiece to be processed from the loading vacuum chamber into the vacuum processing chamber. After placement, the loading gripper retracts into the loading vacuum chamber. Controlling the loading valve to close completes the loading process.
[0167] Optionally, the unloading mechanism further includes a unloading valve, and the step of controlling the operation of the unloading mechanism includes: controlling the unloading valve to open, and controlling the unloading gripper to move the processed workpiece out of the vacuum processing chamber into the unloading vacuum chamber. After the workpiece is moved out, controlling the unloading valve to close.
[0168] In this embodiment, the vacuum level of the unloading vacuum chamber is controlled to be consistent with the vacuum level of the vacuum processing chamber to improve the smooth opening of the unloading valve. After the vacuum levels are adjusted to be consistent, the step of controlling the operation of the unloading mechanism includes: controlling the unloading valve to open, thereby connecting the unloading vacuum chamber with the vacuum processing chamber. Then, controlling the unloading gripper to extend into the vacuum processing chamber to remove the processed workpiece. After removal, the unloading valve closes, completing the unloading operation.
[0169] Optionally, the unloading mechanism further includes a discharge valve and a discharge grabbing mechanism. After the discharge valve is closed, the mechanism further includes: controlling the pressure relief of the discharge vacuum chamber. After pressure relief is complete, the discharge valve is controlled to open, and the discharge grabbing mechanism is controlled to remove the processed workpiece from the discharge vacuum chamber through the discharge port onto the unloading tray. After removal, the discharge valve is controlled to close, and the discharge vacuum chamber is evacuated.
[0170] In this embodiment, after the processed workpiece is removed from the vacuum processing chamber to the unloading vacuum chamber, the unloading step further includes: depressurizing the unloading vacuum chamber to improve the smooth opening of the discharge valve. After depressurization, the discharge valve is controlled to open, and the unloading gripper mechanism removes the processed workpiece from the unloading vacuum chamber through the discharge port to the unloading tray. After removal, the discharge valve is controlled to close, and the unloading vacuum chamber is evacuated to provide a vacuum environment for the next unloading operation, thereby improving the continuity of the unloading process.
[0171] Optionally, the loading mechanism further includes a feed valve and a loading and grabbing mechanism. Prior to the step of obtaining a vacuum level in the vacuum processing chamber, the process further includes: controlling the pressure relief of the loading vacuum chamber and controlling the feed valve to open. The loading and grabbing mechanism is controlled to grab the workpiece to be processed and deliver it to the loading vacuum chamber. After delivery, the feed valve is controlled to close, and the loading vacuum chamber is evacuated.
[0172] In this embodiment, before loading the vacuum processing chamber, a loading and grabbing mechanism is controlled to load the vacuum processing workpiece. Specifically, this involves first depressurizing the loading vacuum chamber to improve the smooth opening of the feed valve. After depressurization, the feed valve is controlled to open, and the loading and grabbing mechanism is controlled to deliver the workpiece to be processed into the loading vacuum chamber through the feed port, and the feed valve is closed. The loading vacuum chamber is then evacuated until the vacuum level matches that of the vacuum processing chamber, ensuring the correct loading environment and smoother processing.
[0173] Optionally, before controlling the loading and grabbing mechanism to load the vacuum processing element, the process further includes obtaining first data on the workpieces to be processed within the loading tray of the loading mechanism. If the first data exceeds a first quantity threshold, the loading and grabbing mechanism is controlled to perform a grabbing operation. If the first data is less than or equal to the first quantity threshold, a restocking reminder is issued. This indicates that the number of workpieces to be processed on the loading tray is low and requires timely replenishment. This reminder provides timely alerts to personnel, thereby improving the continuity and stability of the entire processing process.
[0174] Optionally, first data within the loading tray is acquired by a first image acquisition system. The first data includes the number of workpieces to be processed. The first number threshold can be reasonably set based on the capacity of the loading tray and is not specifically limited here.
[0175] Optionally, after removing the processed workpiece from the unloading vacuum chamber and controlling the discharge valve to close, the control method further includes obtaining second data on the unloading tray. If the second data is greater than or equal to a second quantity threshold, issuing an unloading reminder. This promptly reminds the worker to replace the unloading tray with a new one to store the processed workpieces. If the second data is less than the second quantity threshold, controlling the unloading gripping mechanism to perform an unloading operation.
[0176] Optionally, after the steps of separately controlling the operation of the loading mechanism and the unloading mechanism, the process further includes: after placing the workpiece to be processed into the vacuum processing chamber, controlling the vacuum engraving chamber to close, and controlling the operation of the conveying mechanism to sequentially move the workpiece to be processed between the plurality of processing stations along the circumference of the vacuum processing chamber. When the workpiece to be processed moves to each processing station, controlling the operation of the servo loading system corresponding to the processing station to process the workpiece to be processed.
[0177] In this embodiment, the control method further includes: after the workpiece to be processed is placed in the vacuum processing chamber, the vacuum molding chamber is controlled to be closed so that the processing process of the optical glass is in a vacuum environment. The conveying mechanism is controlled to operate to drive the workpiece to be processed to complete the corresponding processing steps in sequence at multiple processing stations distributed along the circumference. Among them, the conveying mechanism drives the workpiece to be processed to move to each processing station, and then controls the servo loading system of the corresponding station to operate to process the workpiece to be processed. After completing the corresponding processing, the conveying mechanism is controlled to drive the workpiece to continue rotating to the next station, rotating in sequence, and completing the processing of the workpiece to be processed - optical glass - after one rotation.
[0178] By adopting the control method for the engraving device provided by the present disclosure, and by controlling the conveyor mechanism and servo loading system, a multi-station rotary arrangement processing process for optical glass is achieved by circumferentially arranging multiple processing stations along the vacuum engraving chamber. By coordinating the conveyor mechanism with the multiple processing stations and the multiple servo loading systems, the workpiece is able to rotate through the multiple processing stations 130 in sequence to complete the corresponding processing process, thereby improving processing efficiency, satisfying the vacuum processing environment, and enhancing the processing effect on optical glass.
[0179] Optionally, the transmission mechanism further comprises: a first driving member, the output end of the first driving member is connected to the first rotating body, for driving the first rotating body to rotate a second driving member, and the output end of the second driving member is connected to the second rotating body, for driving the second rotating body to rotate. The steps of controlling the operation of the transmission mechanism include:
[0180] Controlling the second driving member to rotate in a first direction to drive the conveying member to move from the first end to the second end of the mounting hole to clamp a workpiece to be processed on a processing station;
[0181] After controlling the first driving member and the second driving member to synchronously rotate at a preset angle, the workpiece to be processed is moved to the next adjacent processing station;
[0182] Controlling the second driving member to rotate in the second direction to drive the conveying member to move from the second end of the mounting hole to the first end to release the workpiece to be processed;
[0183] The first direction and the second direction are opposite to each other, and the distance from the first end to the rotation center of the second rotating body is greater than the distance from the second end to the rotation center of the second rotating body.
[0184] In this embodiment, the first and second driving members are controlled to operate to drive the first and second rotating bodies to rotate. Specifically, in response to an operation command, the second driving member is first controlled to rotate the second rotating body in a first direction, thereby rotating the mounting hole provided in the second rotating body. This in turn causes the movable portion of the conveyor member to move relative to the mounting hole, such that the movable portion moves from the first end to the second end of the mounting hole. This drives the guide rod of the conveyor member toward the center of the second rotating body, thereby driving the gripping portion of the conveyor member to grip the workpiece. After the workpiece is gripped, the first and second driving members are then controlled to rotate synchronously by a preset angle to the next station. After reaching the next station, the second driving member is again controlled to rotate the second rotating body in a second direction, thereby rotating the mounting hole. This in turn causes the movable portion within the mounting hole to move from the second end to the first end of the mounting hole. Because the second end of the mounting hole is closer to the edge of the second rotating body relative to the first end, the guide rod moves toward a side away from the center of the second rotating body, thereby driving the first and second gripping portions of the gripping portion to separate, thereby releasing the workpiece. By repeatedly controlling the first driving member and the second driving member according to the above steps, the workpiece to be processed passes through multiple processing stations in sequence, thereby achieving the clamping, movement and release of the workpiece.
[0185] Optionally, the engraving device also includes a lifting mechanism, and after responding to the step of running the instruction, it also includes: obtaining workpiece information on the loading station and / or unloading station; according to the workpiece information, controlling the lifting mechanism to rise or fall to drive the loading station and the unloading station to move back and forth between the working position and the loading and unloading position.
[0186] In this embodiment, the workpiece information on the loading station and / or unloading station is obtained to determine whether loading and unloading operations are required. When it is determined that loading and unloading operations are required, the lifting mechanism is controlled to descend to the loading and unloading position, and an operating instruction is sent to control the vacuum molding chamber to open for loading and unloading. After the loading and unloading operations are completed, the lifting mechanism is controlled to rise to the working position so that the conveying mechanism can perform circumferential processing on the workpiece to be clamped. The loading station and the unloading station are driven to move back and forth between the working position and the loading and unloading position by controlling the lifting mechanism to improve the efficiency of loading and unloading. By controlling the coordination and cooperation of the lifting mechanism, the conveying mechanism and multiple processing stations, the continuous processing of the workpiece is realized, the continuity of the processing steps is improved, and the continuous processing of multiple processing steps can be realized to improve the production efficiency of optical glass.
[0187] Optionally, infrared sensors are located at corresponding positions on the loading and unloading stations to detect the presence of workpieces at either station. If a workpiece is present at the unloading station but not at the loading station, the lifting mechanism is controlled to descend to the loading and unloading position to perform loading and unloading. Once completed, the lifting mechanism is raised to the working position, where the conveyor mechanism rotates circumferentially, enabling continuous processing and improving efficiency.
[0188] In some embodiments, combined Figure 8 and Figure 9 The molded device shown, combined with Figure 19 As shown, the control method for the mold engraving device of the above embodiment includes:
[0189] S1901, in response to a system startup request, respectively controlling the pressure relief of the loading vacuum chamber and the unloading vacuum chamber;
[0190] S1902, after the pressure is released, the feed valve of the vacuum treatment part is controlled to open; and
[0191] S1903, control the discharge valve of the vacuum treatment part to open;
[0192] S1904, controlling the loading and grabbing mechanism to grab the workpiece to be processed and feeding it into the loading vacuum chamber;
[0193] S1905, after feeding, control the feed valve to close and evacuate the feeding vacuum chamber.
[0194] S1906, controlling the unloading and grabbing mechanism to move the processed workpiece in the unloading vacuum chamber out to the unloading tray through the discharge port;
[0195] S1907, after removal, control the discharge valve to close and evacuate the discharge vacuum chamber.
[0196] S1908, obtaining workpiece information on the loading station and / or unloading station;
[0197] S1909: When there is a workpiece at the unloading station and no workpiece at the loading station, the lifting mechanism is controlled to descend to the loading and unloading position;
[0198] S1910, obtaining the vacuum degree of the vacuum processing chamber; and
[0199] S1911, respectively obtaining the vacuum degree of the loading vacuum chamber and the vacuum degree of the unloading vacuum chamber;
[0200] S1912, adjusting the vacuum degree of the loading vacuum chamber and the vacuum degree of the unloading vacuum chamber according to the vacuum degree of the processing chamber, so that the vacuum degree of the loading chamber and the vacuum degree of the unloading chamber are the same as the vacuum degree of the processing chamber;
[0201] S1913, control the loading valve to open, and control the loading gripper to move the workpiece to be processed in the loading vacuum chamber into the vacuum processing chamber; after moving in, control the loading valve to close.
[0202] S1914, control the unloading valve to open, and control the unloading gripper to move the processed workpiece out of the vacuum processing chamber into the unloading vacuum chamber; after moving out, control the unloading valve to close.
[0203] S1915, controls the lifting mechanism to rise, so as to drive the loading station and the unloading station to the working position.
[0204] S1916, controlling the second driving member to rotate in the first direction to drive the conveying member to move from the first end to the second end of the mounting hole to clamp a workpiece to be processed on a processing station.
[0205] S1917, after controlling the first driving member and the second driving member to rotate synchronously by a preset angle, the workpiece to be processed is moved to the next adjacent processing station.
[0206] S1918, controlling the second driving member to rotate in the second direction to drive the conveying member to move from the second end of the mounting hole to the first end to release the workpiece to be processed.
[0207] The first driving member and the second driving member are repeatedly controlled according to the above steps, so that the workpiece to be processed passes through multiple processing stations in sequence to the unloading station.
[0208] The steps of controlling the servo loading system corresponding to the processing station to process the workpiece to be processed specifically include:
[0209] When the workpiece is conveyed from the loading station to the preheating station via rotary conveyor, the servo loading system controlling the preheating station drives the upper die, which contains a resistance heating element, downward to contact the workpiece, and the upper and lower die begin heating. When the workpiece reaches the preheating temperature, the servo loading system controlling the preheating station drives the upper die upward, freeing it from the workpiece. The conveyor mechanism then moves the workpiece to the next station, the engraving station, completing the mold preheating process.
[0210] When the workpiece arrives at the die-engraving station, the servo loading system controls the die-engraving station, driving the upper die block equipped with a resistance heater downward to contact the workpiece. The upper and lower die blocks then begin heating. When the workpiece reaches the molding temperature, the servo loading system continues loading until the set pressure and displacement are achieved and maintained for a period of time. The servo loading system also controls the die-engraving station, driving the upper die block upward to release the workpiece. A transfer mechanism then transfers the workpiece to the next station, the holding pressure station, completing the initial molding process.
[0211] Once the workpiece reaches the holding station, the servo loading system controlling this station drives the upper die plate downward to contact the workpiece. The mold then begins to cool, while the servo loading system continues loading until the set holding pressure and displacement are reached. Once the workpiece reaches the holding temperature and remains there for a period of time, the servo loading system controlling the holding station drives the upper die plate upward, separating it from the workpiece. A transfer mechanism then transfers the workpiece to the next station, the cooling station, completing the second stage of the holding process.
[0212] When the workpiece reaches the cooling station, the servo loading system controlling the cooling station drives the upper module of the water-cooling module downward to contact the workpiece, and then the upper and lower modules start circulating water to cool the workpiece. When the workpiece temperature reaches the exit temperature, the servo loading system controlling the cooling station drives the upper module of the water-cooling module upward, separating it from the workpiece. The conveyor mechanism transfers the workpiece to the next station, the unloading station of the lifting mechanism, completing the mold cooling process.
[0213] After the workpiece completes all the molding processes, it returns to the unloading station of the lifting mechanism.
[0214] By adopting the control method for the engraving device provided in this disclosure, optical glass can be processed using a multi-station rotary arrangement process, thereby improving production efficiency. Furthermore, optical glass can be processed in a vacuum environment, improving processing results, achieving intelligent control, and reducing manpower requirements.
[0215] The above description and the accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless expressly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A transmission mechanism, characterized in that: include: a first rotating body, the first rotating body being capable of rotating and comprising a through hole; a second rotating body mounted on the through hole, the second rotating body being rotatable relative to the first rotating body, the second rotating body comprising a mounting hole located on a peripheral side of the through hole; The conveying member is mounted on the first rotating body, and the conveying member includes a movable portion and a clamping portion, the clamping portion is connected to the movable portion, the movable portion is disposed in the mounting hole, and the movable portion is movable along the mounting hole; the clamping portion includes a guide member and a clamping member; the guide member is disposed on the first rotating body, and the guide member is connected to the movable portion; the clamping member is slidably connected to the guide member; the guide member is capable of sliding relative to the first rotating body; during the relative rotation of the first rotating body and the second rotating body, the movable portion is capable of moving along the mounting hole, driving the guide member to slide relative to the first rotating body, and the sliding of the guide member drives the clamping member to slide relative to the guide, thereby clamping or releasing the workpiece; A first driving member, used for driving the first rotating body to rotate; A second driving member is used to drive the second rotating body to rotate; A controller, the controller is connected to the first driving member and the second driving member, and the controller is used to control the second driving member to rotate along the first direction according to the operation instruction to drive the conveying member to move from the first end of the mounting hole to the second end, and then control the first driving member and the second driving member to rotate synchronously by a preset angle, and then control the second driving member to rotate along the second direction to drive the conveying member to move from the second end of the mounting hole to the first end; wherein the first direction and the second direction are opposite, and the distance from the first end to the rotation center of the second rotating body is greater than the distance from the second end to the rotation center of the second rotating body.
2. The transmission mechanism according to claim 1, characterized in that The distance between the rotation center of the second rotating body and the movement track of the movable part moving from the first end to the second end of the mounting hole gradually becomes smaller.
3. The transmission mechanism according to claim 2, characterized in that The mounting hole is a strip-shaped hole, and an extending direction of the strip-shaped hole extends along the circumferential direction of the second rotating body.
4. The conveying mechanism according to any one of claims 1 to 3, characterized in that: The guide member is provided with a first guide groove and a second guide groove which are arranged relatively obliquely; The clamping member includes a first clamping body and a second clamping body, the first clamping body is slidably connected to the first guide groove, and the second clamping body is slidably connected to the second guide groove; When the guide member slides relative to the first rotating body, it drives the first clamping body to slide along the first guide groove and drives the second clamping body to slide along the second guide groove, so as to clamp or release the workpiece.
5. The transmission mechanism according to claim 4, characterized in that The transmission also includes: The mounting seat is mounted on the first rotating body, the guide member is mounted on the mounting seat, and the guide member can slide relative to the mounting seat.
6. The conveying mechanism according to claim 5, wherein the guide member include: A guide rod is provided on the mounting seat, the guide rod can slide relative to the mounting seat, and one end of the guide rod is connected to the movable part; A guide block is provided at the other end of the guide rod, and a first guide groove and a second guide groove are provided on the guide block. The spring is arranged on the guide rod and is located between the movable part and the mounting seat.
7. The conveying mechanism according to any one of claims 1 to 3, characterized in that: There are multiple mounting holes, and the multiple mounting holes are spaced and evenly distributed along the circumference of the second rotating body; There are multiple transmission members, and the multiple transmission members are arranged in a one-to-one correspondence with the multiple mounting holes.
8. The conveying mechanism according to claim 7, characterized in that: Also includes: A turntable, the turntable includes a center hole, the first rotating body is mounted in the center hole, and the first rotating body is capable of rotating relative to the turntable; The plurality of processing tables are arranged on the turntable and are spaced and evenly distributed along the circumference of the turntable. The number of the plurality of processing tables is the same as the number of the plurality of conveying members.
9. A molding device for optical glass, characterized in that: include: A vacuum molding chamber, including a vacuum processing chamber; as well as The conveying mechanism according to any one of claims 1 to 8, wherein the conveying mechanism is arranged in a vacuum processing chamber.
10. A control method for a transmission mechanism, characterized in that: For the conveying mechanism according to any one of claims 1 to 8, the control method comprises: In response to the operation instruction, the second driving member is controlled to drive the second rotating body to rotate in the first direction, so that the mounting hole provided in the second rotating body rotates, the movable portion moves relative to the mounting hole, and the movable portion moves from the first end to the second end of the mounting hole, thereby driving the guide member to move toward the center of the second rotating body, thereby driving the clamping portion to clamp a workpiece to be processed on a processing table; After the workpiece is clamped, the first driving member and the second driving member are controlled to rotate synchronously at a preset angle to move the workpiece to be processed to the next adjacent processing table; after moving to the next working table, the second driving member is controlled to drive the second rotating body to rotate in the second direction to drive the conveying member to move from the second end of the mounting hole to the first end to release the workpiece to be processed; The first direction and the second direction are opposite to each other, and the distance from the first end to the rotation center of the second rotating body is greater than the distance from the second end to the rotation center of the second rotating body.
Citation Information
Patent Citations
Shock absorption part assembling manipulator
CN215100532U
Clamping device and automatic cylindrical battery production equipment
CN219771131U