Double-degree-of-freedom four-bar pottery clay refining mechanism

By utilizing the auger conveyor and multiple stirring devices of the dual-degree-of-freedom four-bar clay refining mechanism, the problem of low efficiency in existing clay refining equipment has been solved, achieving efficient densification and bubble elimination of clay, thus improving the quality of ceramic products.

CN117799059BActive Publication Date: 2026-02-10JIANGXI JIASHUN PORCELAIN IND CO LTD
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Patent Information

Application Number
CN202410181630.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-18
Publication Date
2026-02-10
Estimated Expiration
2044-02-18

AI Technical Summary

Technical Problem

Existing clay refining equipment is inefficient in eliminating air bubbles and ensuring the density of clay, making it difficult to meet the quality requirements of ceramic products.

Method used

It adopts a two-degree-of-freedom four-bar clay refining mechanism, combined with auger conveying and multiple sets of stirring devices, including two-dimensional stirring and revolution stirring parts. The clay is conveyed by auger plates and the stirring efficiency is improved by the synergistic effect of multiple sets of stirring devices.

Benefits of technology

It significantly improves the efficiency of clay mixing and refining, ensures the density of the clay, reduces air bubbles, and enhances the quality of ceramic products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of double-degree-of-freedom four-pole pottery clay refining mechanism, belong to life ceramics technical field, including shell, drive part and refining part, drive part is installed in shell interior, and refining part is installed in drive part front end.Shell includes cylinder, feed inlet and cover plate, cylinder rear portion upper portion has feed inlet, and clay is transported into refining mechanism from feed inlet, and cylinder rear end has cover plate.Drive part includes shaft, auger piece, bevel gear, shaft is hinged on cover plate and extends to shell interior, auger piece is installed on shaft, and bevel gear is installed on the front portion of shaft.Refining part includes main joint, hinged support, front boss, two-dimensional stirring part and revolution stirring part, and main joint interior two sides have hinged support, and two-dimensional stirring part is hinged on hinged support, and two-dimensional stirring part includes driven gear, double-side rod and driven shaft, driven shaft is hinged on hinged support, driven gear is installed on driven shaft, and driven gear is engaged with bevel gear transmission, and one revolution stirring part is installed on the two sides of main joint.
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Description

Technical Field

[0001] This invention belongs to the field of daily ceramics production technology, and in particular relates to a two-degree-of-freedom four-bar clay refining mechanism. Background Technology

[0002] Whether producing household ceramics or art ceramics, clay is a crucial raw material. To ensure the quality of the ceramic products and avoid defects such as air bubbles, the clay used in production needs to be refined to eliminate air bubbles and make the clay denser. Various types of equipment are used for clay refining, but the principles are mostly similar, employing stirring devices for repeated mixing. Sometimes, vacuuming is used in the refining equipment to further ensure the efficiency of the clay refining process. Summary of the Invention

[0003] This invention provides a two-degree-of-freedom four-bar clay refining mechanism to solve the problems mentioned in the background art.

[0004] The technical problem solved by this invention is achieved by the following technical solution:

[0005] A two-degree-of-freedom four-bar clay refining mechanism includes a shell, a drive unit, and a refining unit. The drive unit is installed inside the shell, and the refining unit is installed at the front end of the drive unit.

[0006] The shell includes a cylinder, a feed inlet, and a cover plate. The feed inlet is located at the upper rear of the cylinder, through which the slurry is conveyed into the refining mechanism. The cover plate is located at the rear of the cylinder, and a drive unit is installed on the cover plate. The drive unit includes a rotating shaft, an auger plate, and a bevel gear. The rotating shaft is hinged to the cover plate and extends into the shell. An auger plate is installed on the rotating shaft, and a bevel gear is installed at the front of the rotating shaft, which is connected to the refining mechanism. The refining section includes a main joint, a hinged bracket, a front boss, a two-dimensional stirring section, and a revolution stirring section. The main joint has an inclined hinged bracket on each of its two sides, with the two-dimensional stirring section hinged to the hinged bracket. The front end of the main joint has a front boss, which mounts a rotating shaft via a bushing. The two-dimensional stirring section includes a driven gear, double-sided rods, and a driven shaft. The driven shaft is hinged to the hinged bracket, and a driven gear is mounted on the driven shaft. The driven gear meshes with a bevel gear for transmission. Double-sided rods are mounted at the front end of the driven shaft. A revolution stirring section is mounted on each side of the main joint. The revolution stirring section includes a lap plate, a diagonal rod, and a single-sided rod. The lap plate is mounted on the side wall of the main joint, and the lap plate connects forward to the diagonal rod. A single-sided rod is mounted at the end of the diagonal rod.

[0007] Furthermore, the front end of the cylinder has a constriction zone, the diameter of which gradually decreases from the cylinder, making the output mud more compact. The front end of the constriction zone is connected to the discharge port.

[0008] Furthermore, the auger blades extend forward from below the feed inlet to the middle section of the cylinder, continuously conveying the mud from the feed inlet forward for refining in the subsequent refining section.

[0009] Furthermore, a bushing is installed at the front end of the shaft, and the bushing is connected to the refining section.

[0010] Furthermore, the lap plate can be installed on the side wall of the main joint using a secure connection method such as welding, riveting, or screwing.

[0011] The beneficial effects of this invention are:

[0012] This invention is used in the clay refining operation in the pre-production process of ceramic products. It has a screw conveyor for continuously conveying clay and two sets of stirring devices. One set is a two-dimensional stirring device, which can rotate on its own axis while revolving with the main joint to improve the clay stirring efficiency. The other set is a revolving stirring device, which works with the two-dimensional stirring device to stir and refine the clay, greatly improving the clay refining effect and efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the present invention;

[0014] Figure 2 This is the front view of the present invention;

[0015] Figure 3 This is an exploded view of the present invention;

[0016] In the diagram: 10. Shell, 11. Cylinder, 12. Narrowing area, 13. Discharge port, 14. Inlet port, 15. Cover plate, 20. Drive unit, 21. Rotating shaft, 22. Screwdriver plate, 23. Bevel gear, 24. Bushing, 30. Refining unit, 31. Main joint, 32. Hinge bracket, 33. Front boss, 34. Two-dimensional stirring unit, 341. Driven gear, 342. Double-sided rod, 343. Driven shaft, 35. Revolutionary stirring unit, 351. Overlap plate, 352. Diagonal rod, 353. Single-sided rod. Detailed Implementation

[0017] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

[0018] See Figures 1-3 The two-degree-of-freedom four-bar clay refining mechanism shown includes a housing 10, a drive unit 20, and a refining unit 30. The drive unit 20 is installed inside the housing 10, and the refining unit 30 is installed at the front end of the drive unit 20.

[0019] The shell 10 includes a cylinder 11, a constriction area 12, a discharge port 13, a feed port 14, and a cover plate 15. The front end of the cylinder 11 has a constriction area 12, the diameter of which gradually decreases from the cylinder 11, making the output mud more compact. The front end of the constriction area 12 is connected to the discharge port 13. The upper rear part of the cylinder 11 has a feed port 14, from which the mud is conveyed into the refining mechanism. The rear end of the cylinder 11 has a cover plate 15, on which a drive unit 20 is installed.

[0020] The drive unit 20 includes a rotating shaft 21, an auger blade 22, a bevel gear 23, and a bushing 24. The rotating shaft 21 is hinged to the cover plate 15 and extends into the housing 10. The auger blade 22 is installed on the rotating shaft 21. The area of ​​the auger blade 22 extends forward from below the feed inlet 14 to the middle section of the cylinder 11. The auger blade 22 continuously conveys the mud from the feed inlet 13 forward for refining in the subsequent refining unit 30. The bevel gear 23 is installed at the front of the rotating shaft 21 and is connected to the refining unit 30. The bushing 24 is installed at the front end of the rotating shaft 21 and is connected to the refining unit 30.

[0021] The refining section 30 includes a main connector 31, a hinged bracket 32, a front boss 33, a two-dimensional stirring section 34, and a revolving stirring section 35. The main connector 31 has an inclined hinged bracket 32 ​​on each side inside. The two-dimensional stirring section 34 is hinged to the hinged bracket 32. The front boss 33 is located at the front end of the main connector 31, and a rotating shaft 21 is mounted on the front boss 33 via a bushing 24. The two-dimensional stirring section 34 includes a driven gear 341, double-sided rods 342, and a driven shaft 343. The driven shaft 343 is hinged to the hinged bracket 32, and the driven gear 341 is mounted on the driven shaft 343. The driven gear 341 meshes with a bevel gear 23 for transmission. The double-sided rods 342 are mounted at the front end of the driven shaft 343. Located on both sides of the driven shaft 343, the driven shaft 343 rotates to stir the mud, reducing / eliminating air bubbles in the mud. A revolving stirring part 35 is installed on each side of the main joint 31. The revolving stirring part 35 includes an overlapping plate 351, a diagonal rod 352, and a single-sided rod 353. The overlapping plate 351 is installed on the side wall of the main joint 31. The installation of the overlapping plate 351 on the side wall of the main joint 31 can be a firm connection method such as welding, riveting, or screwing. The overlapping plate 351 is connected forward to the diagonal rod 352. The single-sided rod 353 is installed at the end of the diagonal rod 352. The outer end of the single-sided rod 353 is as close as possible to the inner wall of the cylinder 11 to maximize the stirring range and ensure the refining effect of the mud.

[0022] Of course, it should also be noted that this embodiment requires a necessary support structure and a suitable power source. The support structure supports the entire device on the ground or workbench, and the power source is connected to the rotating shaft 21 and drives the rotating shaft 21 to rotate, providing rotational power for the entire device to realize the mud refining operation.

[0023] In addition, if necessary, a vacuum device can be added inside the cylinder 11. The vacuum device is not an innovation of this embodiment and will not be described in detail here.

[0024] The working principle of this invention is as follows: the clay to be refined is fed into the cylinder 11 through the feed port 14, the rotating shaft 21 drives the auger blades 22 to rotate, and the rotating auger blades 22 push the clay forward. When the clay is transported to the refining section 30, it is fully stirred by the various stirring components of the refining section 30 to remove the air mixed in with the clay. Then the clay passes through the closing area 12 to further densify the clay, and finally it is output through the discharge port 13.

[0025] The rotating shaft 21 is driven to rotate by a power source. The bevel gear 23 on the rotating shaft 21 drives the driven gears 341 on both sides to rotate through gear meshing. The driven gears 341 drive the double-sided rods 342 to rotate, stirring and refining the mud. At the same time, the rotating shaft 21 drives the main joint 31 to rotate through the bushing 24. The rotation of the main joint 31 drives the single-sided rod 353 of the revolving stirring part 35 to rotate as a whole, further stirring and refining the mud. Meanwhile, the two-dimensional stirring part 34 rotates in a circle along with the main joint 31 while its double-sided rods 342 rotate. Therefore, the double-sided rods 342 rotate on their own axis and also revolve around the center, which is a two-dimensional rotation, greatly improving the efficiency of stirring and refining.

[0026] The above embodiments primarily illustrate the dual-degree-of-freedom four-bar clay refining mechanism of the present invention. Although only a limited number of embodiments and technical features have been described, those skilled in the art should understand that the present invention can be implemented in many other forms without departing from its spirit and scope. Therefore, the illustrated embodiments are considered illustrative rather than limiting, and the invention may encompass various modifications and substitutions without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A two-degree-of-freedom four-bar linkage for clay refining, comprising a housing (10), a drive unit (20), and a refining unit (30), characterized in that, The drive unit (20) is installed inside the shell (10), and the refining unit (30) is installed at the front end of the drive unit (20). The shell (10) includes a cylinder (11), a feed inlet (14), and a cover plate (15). The feed inlet (14) is located above the rear of the cylinder (11), and the cover plate (15) is located at the rear end of the cylinder (11). The drive unit (20) is installed on the cover plate (15). The drive unit (20) includes a rotating shaft (21), an auger plate (22), and a bevel gear (23). The rotating shaft (21) is hinged to the cover plate (15) and extends into the housing (10). An auger plate (22) is installed on the rotating shaft (21). A bevel gear (23) is installed at the front of the rotating shaft (21). The bevel gear (23) is connected to the refining section (30). The refining section (30) includes a main joint (31), a hinge bracket (32), a front boss (33), a two-dimensional stirring section (34), and a revolution stirring section (35). The main joint (31) has an inclined plate on each of its two sides. A hinged bracket (32) is provided, on which a two-dimensional stirring part (34) is hinged. The front end of the main connector (31) has a front boss (33), on which a rotating shaft (21) is mounted. The two-dimensional stirring part (34) includes a driven gear (341), a double-sided rod (342), and a driven shaft (343). The driven shaft (343) is hinged to the hinged bracket (32), and the driven gear (341) is mounted on the driven shaft (343). The drive is meshed with a bevel gear (23). A double-sided rod (342) is installed at the front end of the driven shaft (343). A revolving stirring part (35) is installed on each side of the main connector (31). The revolving stirring part (35) includes a lap plate (351), a slant rod (352) and a single-sided rod (353). The lap plate (351) is installed on the side wall of the main connector (31). The lap plate (351) is connected to the slant rod (352) forward. The single-sided rod (353) is installed at the end of the slant rod (352).

2. The two-degree-of-freedom four-bar clay refining mechanism as described in claim 1, characterized in that, The front end of the cylinder (11) has a constriction area (12), the diameter of which gradually decreases from the cylinder (11), and the front end of the constriction area (12) is connected to the discharge port (13).

3. The two-degree-of-freedom four-bar clay refining mechanism as described in claim 1, characterized in that, The auger blade (22) extends forward from below the feed inlet (14) to the middle section of the cylinder (11), and the auger blade (22) continuously conveys the mud from the feed inlet (14) forward.

4. The two-degree-of-freedom four-bar clay refining mechanism as described in claim 1, characterized in that, A bushing (24) is installed at the front end of the rotating shaft (21), and the bushing (24) is connected to the refining section (30).

5. The two-degree-of-freedom four-bar clay refining mechanism as described in claim 1, characterized in that, The lap plate (351) is installed on the side wall of the main joint (31) by welding, riveting or screwing.

Citation Information

Patent Citations

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