A material stacking and stacking device

Abstract

This application relates to a sheet stacking and stacking device, including a base, on which are sequentially arranged a sorting and conveying component, a belt conveyor component, a pushing component, and a collecting component. The sorting and conveying component sorts the sheets and conveys them in batches to the inlet of the belt conveyor component. The outlet of the belt conveyor component faces the collecting component, and a material box is connected to the collecting component. The pushing component pushes the sheets from the outlet of the belt conveyor component into the material box. The belt conveyor component has a limiting component at its inlet to restrict the number of sheets entering the material box at one time. A layered support for holding a mesh is provided on the side of the belt conveyor component away from the material box. The base is provided with a partition component for clamping the mesh and placing it between adjacent layers of sheets in the material box. This application eliminates the need for manual operation, thereby reducing labor intensity and improving the production efficiency of magnetic materials.

Description

Technical Field

[0001] This application relates to the field of magnetic material production equipment, and in particular to a material stacking and stacking device. Background Technology

[0002] Magnetic materials are a wide range of functional materials with diverse applications in our daily lives. For example, permanent magnets are used in motors, as core materials in transformers, in magneto-optical disks for storage, and in magnetic recording floppy disks for computers. Magnetic materials are closely related to all aspects of information technology, automation, mechatronics, national defense, and the national economy.

[0003] The final step in the production of magnetic materials is PVD coating. After coating, the magnetic materials become sheets that can be mass-produced, sorted, and packaged for future sale. The mass-production sorting and packaging of these sheets requires manual stacking and compaction.

[0004] Because the quantity of magnetic materials is large when packaging in batches, a large number of staff are required. Multiple staff members need to work together to complete the stacking and packing steps, which increases the workload of each staff member. In addition, manual stacking will prolong the stacking and packing time of magnetic materials, reducing the production efficiency of magnetic materials. Summary of the Invention

[0005] In order to reduce the labor intensity of workers and improve the production efficiency of magnetic materials, this application provides a stacking and erecting device for materials.

[0006] The material stacking and stacking device provided in this application adopts the following technical solution:

[0007] A stacking and stacking device includes a base, on which a sorting and conveying component, a belt conveying component, a pushing component and a storage component are sequentially arranged.

[0008] The sorting and conveying component is used to sort the sheet material and convey it in batches to the inlet of the belt conveyor component. The outlet of the belt conveyor component is directly opposite the receiving component. The receiving component is connected to a material box. The pushing component is used to push the sheet material at the outlet of the belt conveyor component into the material box. The belt conveyor component is equipped with a limiting component at the inlet to limit the number of sheet material entering the material box at one time. The belt conveyor component is equipped with a layered support for holding the mesh on the side away from the material box. The machine base is equipped with a partition component for clamping the mesh and placing the mesh between two adjacent layers of sheet material in the material box.

[0009] By adopting the above technical solution, when packaging magnetic materials in batches, the sheets are first placed on the sorting and conveying assembly, which sorts and arranges them into a rectangular shape. Then, each row of sheets is placed on the belt conveyor assembly for transport. The belt conveyor assembly transports the sheets sequentially to the material box. The limiting assembly limits the number of sheets put into the material box each time, ensuring that the pushing assembly pushes the same number of sheets as the material box can hold in one layer. Then, the partition assembly places a mesh on top of the first layer of sheets to separate each layer of sheets in the material box. The above actions are repeated until the entire material box is full, thus achieving the packaging of magnetic materials. The entire process does not require manual operation by workers, thereby reducing the labor intensity of workers and improving the production efficiency of magnetic materials.

[0010] Preferably, the sorting and conveying assembly includes a sorting bracket, a panel, a suction and release component, and a conveying component;

[0011] The sorting bracket is mounted on the machine base and the belt conveyor assembly is located on one side of the sorting bracket. The panel is horizontally arranged and connected to a control component for the control panel to slide horizontally in the direction of approaching or moving away from the belt conveyor assembly. The sorting bracket is provided with an adjustment component for reducing the gap between the material pieces on the panel. The suction and release component is mounted on the machine base and is used to suck up the material pieces on the panel and place them on the belt conveyor assembly. The conveying component is mounted on the machine base and is used to drive the suction and release component to slide in the direction of approaching or moving away from the belt conveyor assembly.

[0012] By adopting the above technical solution, when the material sheets are placed on the panel in batches, the control component drives the panel to move in the direction close to the belt conveyor component. During the movement, the adjustment component adjusts the position of the material sheets on the panel and reduces the gap between adjacent material sheets so that the subsequent suction and release component can pick up more material sheets at once. The transmission component drives the suction and release component to move to the belt conveyor component, so that the suction and release component can place the picked-up material sheets on the belt conveyor component for transmission.

[0013] Preferably, the adjusting component includes an adjusting cylinder and an adjusting baffle. The adjusting baffle is horizontally rotatably mounted on the sorting bracket along the direction of movement perpendicular to the panel. The adjusting cylinder is mounted on the sorting bracket and its output shaft is arranged along the direction of movement of the panel. The adjusting baffle is located above the panel and both ends are provided with adjusting rods that are connected and fixed to the output shaft of the adjusting cylinder.

[0014] By adopting the above technical solution, the extension and retraction of the cylinder drives the adjusting linkage to rotate along the hinge with the adjusting baffle, thereby driving the adjusting baffle to rotate along its own length. During the rotation, the adjusting baffle will contact the material sheet and push the material sheet to move away from the adjusting baffle, thereby achieving the effect of reducing the gap between adjacent material sheets.

[0015] Preferably, the conveying component includes a conveying bracket, a conveying motor, a reduction bevel gear set, a conveying gear, and a conveying rack;

[0016] The suction and discharge components are mounted on the transmission bracket. The transmission motor is vertically mounted on the transmission bracket and its output shaft is connected to the reduction bevel gear set. A transmission rod is horizontally rotatably connected to the transmission bracket along the direction of movement perpendicular to the panel. Transmission gears are coaxially mounted at both ends of the transmission rod. The transmission gears are connected to the reduction bevel gear set. The transmission rack is mounted on the base along the direction of movement of the panel and meshes with the transmission gears.

[0017] By adopting the above technical solution, when the suction and release component picks up the material piece, the drive motor starts in the forward direction, and drives the transmission gear to rotate in the forward direction through the reduction bevel gear. The transmission gear meshes with the transmission rack, thereby driving the suction and release component to slide horizontally along the direction close to the belt transmission component until the suction and release component is located at the top of the belt transmission component, and the suction and release component places the material piece on the belt transmission component.

[0018] Preferably, the belt conveyor assembly includes a conveyor belt and guide plates. The conveyor belt is horizontally mounted on the base along a direction perpendicular to the movement of the panel. The panel and the material box are located on both sides of the conveyor belt along its own transmission direction and are arranged alternately. Two guide baffles are spaced apart above the conveyor belt along its own transmission direction. A first channel for the material feeding plate to move is provided between the two guide baffles. The guide plates are arranged along the transmission direction of the conveyor belt and are located in the first channel. One end of the guide plate near the panel is fixed to one of the guide baffles. The other end of the guide plate near the material box is inclined in a direction close to the other guide baffle and a second channel for the material feeding plate to pass through is provided between the guide plate and the other guide baffle.

[0019] By adopting the above technical solution, when the suction and discharge component places the sheet on the conveyor belt, the sheet is placed in the first channel. The movement trajectory of the sheet is initially limited by two guide baffles to reduce the probability of the sheet slipping off the conveyor belt. Then, the sheet moves to the second channel along the direction close to the guide baffles. When the sheet enters the second channel, it can only enter one by one, thus limiting the movement trajectory of the sheet again. This allows the sheets moving in the second channel to move in a row, so that the row of sheets can be pushed into the material box later.

[0020] Preferably, the pushing assembly includes a pushing cylinder and a pushing plate. The pushing cylinder is mounted on the machine base and its output shaft is arranged in a direction parallel to the movement of the panel. The pushing plate is located directly above the conveyor belt and is connected to the output shaft of the pushing cylinder. The pushing plate is directly opposite the opening of the material box.

[0021] By adopting the above technical solution, the sheet materials removed from the second channel are arranged in a neat row and moved to the conveyor belt area directly opposite the material box. At this time, a row of sheet materials is located between the pusher plate and the material box. When the width of the row of sheet materials in the conveyor belt area directly opposite the material box is the width of the material box, the pusher cylinder drives the pusher plate to move in the direction closer to the material box. The pusher plate pushes a row of sheet materials of the same length as the width of the material box to slide in the direction closer to the material box until it slides into the material box, thereby realizing the stacking and crushing of the sheet materials.

[0022] Preferably, the limiting component includes a limiting block and a position sensor. The limiting block is installed on the side of the pusher plate facing the material box and facing the second channel. The position sensor is installed on the conveyor belt and located on the side of the limiting block facing the second channel. A pushing channel is provided between the position sensor and the limiting block to push the material into the material box, and the pushing channel is facing the opening of the material box.

[0023] By adopting the above technical solution, in order to limit the number of sheets pushed into the material box at one time by the pusher plate, a limiting block is installed on the pusher plate. The position sensor is located between the limiting block and the guide baffle. When the sheet moves out from the second channel and reaches the limiting block, it stops moving. When the sheet at the position sensor stops moving, the conveyor belt stops conveying. The number of sheets between the position sensor and the limiting baffle is the number pushed into the material box at one time. The pusher plate pushes a row of sheets between the limiting block and the position sensor into the material box, then the pusher plate resets, and the conveyor belt continues to convey, repeating the above steps to achieve continuous stacking of sheets.

[0024] Preferably, the storage assembly includes a storage bracket, a mounting plate, and an adjusting cylinder;

[0025] The storage bracket is mounted on the machine base and located on one side of the conveyor belt along its own transmission direction. The mounting plate is located on the storage bracket facing the conveyor belt and is hinged to the top of the storage bracket along its length. The material box is mounted on the end face of the mounting plate facing the conveyor belt. The adjusting cylinder is hinged to the storage bracket and its output shaft is hinged to the end face of the mounting plate away from the material box and is used to drive the mounting plate to rotate vertically in the direction close to or away from the conveyor belt.

[0026] By adopting the above technical solution, when the pusher plate pushes the material sheet into the material box, the opening of the material box faces the conveyor belt and is tilted upwards, making it less likely for the material sheet to fall out of the material box after entering. The tilt angle and vertical position of the material box can be adjusted at any time by adjusting the cylinder. As the number of material sheets in the material box increases, the tilt angle of the material box becomes smaller. The top layer of material sheets in the material box is not higher than the conveyor belt, allowing the material sheets on the conveyor belt to be pushed into the material box.

[0027] Preferably, a movable component is installed on the mounting plate, which is used to drive the material box to slide back and forth along the length direction of the mounting plate.

[0028] By adopting the above technical solution, when the material box is full, the cylinder can be adjusted to tilt the material box to the maximum angle to reduce the probability of the material falling. Then, the moving part can move the material box away from the conveyor belt, which makes it easier for the staff to unload the material box.

[0029] Preferably, the partition assembly includes a drive cylinder, a drive bracket, a gripping cylinder, and a needle-piercing gripper;

[0030] The layered support and the material box are arranged opposite each other along the direction of movement parallel to the panel. The drive cylinder is mounted on the base and arranged along the direction of movement parallel to the panel. The drive cylinder is located directly above the material box and its output shaft is connected to the drive support. The gripping cylinder is mounted on the drive support and arranged vertically downward. The needle gripper is mounted on the output shaft of the gripping cylinder and is driven by the gripping cylinder to extend into the layered support to grip the material net.

[0031] By adopting the above technical solution, after a layer of material sheet slides into the material box, the needle-punching gripper needs to grab a material mesh. The driving cylinder drives the needle-punching gripper to move towards the material box so that the needle-punching gripper can put the material mesh into the material box, thereby separating the material sheets between adjacent layers in the material box, reducing the probability of damage caused by mutual friction between the material sheets, and facilitating the protection of magnetic materials.

[0032] In summary, this application includes at least one of the following beneficial technical effects:

[0033] 1. The sorting and conveying component sorts and arranges the sheet materials and places each row of sheet materials on the belt conveyor component in sequence. The belt conveyor component then conveys the sheet materials to the material box in sequence. The pushing component pushes the sheet materials into the material box. The partition component places the mesh between adjacent sheet material layers. The entire process does not require manual operation by workers, thereby reducing the labor intensity of workers and improving the production efficiency of magnetic materials.

[0034] 2. During the movement of the panel, the adjusting component adjusts the position of the material pieces on the panel and reduces the gap between adjacent material pieces, so that the subsequent suction and discharge components can pick up more material pieces at once and place them on the belt conveyor assembly for transmission;

[0035] 3. By adjusting the extension and retraction of the cylinder, the adjusting linkage rotates along the hinge with the adjusting baffle, thereby causing the adjusting baffle to rotate along its own length. During the rotation, the adjusting baffle will contact the material sheet and push the material sheet to move away from the adjusting baffle, thereby achieving the effect of reducing the gap between adjacent material sheets. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0037] Figure 2 This is a schematic diagram showing the positions of the belt conveyor assembly and the pusher assembly in the embodiments of this application.

[0038] Figure 3 This is a schematic diagram of the structure of the transmission component in an embodiment of this application.

[0039] Figure 4 This is a schematic diagram showing the positions of the partition component and the layered support in the embodiments of this application.

[0040] Figure 5 This is a schematic diagram showing the positions of the storage components and the material box in the embodiments of this application.

[0041] Figure 6 This is a schematic diagram showing the connection between the moving part and the material box in an embodiment of this application.

[0042] In the diagram: 1. Base; 2. Sorting and conveying assembly; 21. Sorting bracket; 22. Panel; 23. Control unit; 24. Suction and discharge assembly; 241. Suction and discharge cylinder; 242. Venturi tube; 243. Laser sensor; 25. Conveying component; 251. Conveying bracket; 252. Conveying motor; 253. Conveying rotating rod; 254. Main reduction bevel gear; 255. Secondary reduction bevel gear; 256. Conveying gear; 257. Conveying rack; 26. Adjusting component; 261. Adjusting cylinder; 262. Adjusting connecting rod; 263. Adjusting baffle; 3. Belt conveying assembly; 31. Conveyor belt; 32. Guide baffle; 33. Guide plate; 3 4. First channel; 35. Second channel; 4. Pushing assembly; 41. Pushing cylinder; 42. Pushing plate; 43. Pushing guide rail; 5. Storage assembly; 51. Storage bracket; 52. Mounting support plate; 521. Placement slot; 522. Placement slide rail; 53. Adjusting cylinder; 54. Moving part; 541. Moving motor; 542. Ball screw; 543. Ball nut; 6. Partition assembly; 61. Drive cylinder; 62. Drive bracket; 63. Gripping cylinder; 64. Needle gripper; 7. Limiting assembly; 71. Limiting block; 72. Position sensor; 8. Layered bracket; 9. Material sheet; 10. Material box; 11. Material mesh. Detailed Implementation

[0043] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0044] This application discloses a material stacking and stacking device. (Refer to...) Figure 1 and Figure 2 The device includes a base 1 and a sorting and conveying assembly 2, a belt conveying assembly 3, a pushing assembly 4, a storage assembly 5, a partition assembly 6, and a limiting assembly 7, which are sequentially installed on the base 1.

[0045] The belt conveyor assembly 3 includes a conveyor belt 31, a guide baffle 32, and a guide plate 33. The conveyor belt 31 is horizontally mounted on the base 1. The conveyor belt 31 has a first conveying section and a second conveying section along its own transmission direction. The side located at the first transmission section of the conveyor belt 31 is the inlet of the belt conveyor assembly 3, and the side located at the second transmission section of the conveyor belt 31 is the outlet of the belt conveyor assembly 3. The outlet and the inlet of the belt conveyor assembly 3 are located on the same side of the conveyor belt 31.

[0046] Two guide baffles 32 are arranged along the transmission direction of the conveyor belt 31, with the two guide baffles 32 arranged at intervals and installed in the first conveying section above the conveyor belt 31. A first channel 34 is provided between the two guide baffles 32 to initially guide and limit the material pieces 9. A guide piece 33 is located in the first channel 34 and is arranged along the transmission direction of the conveyor belt 31. One end of the guide piece 33 is fixed to one of the guide baffles 32, and the end of the guide piece 33 near the second conveying section is inclined in the direction close to the other guide baffle 32. A second channel 35 is provided between the guide piece 33 and the other guide baffle 32 for the material pieces 9 to pass through sequentially, so that after passing through the second channel 35, the material pieces 9 are arranged in a row along the transmission direction of the conveyor belt 31 and move sequentially into the second conveying section of the belt conveyor assembly 3.

[0047] Additionally, the sorting and conveying assembly 2 is located on one side of the conveyor belt 31 along its own transmission direction and directly opposite the first conveying section. Sheets 9 are placed in batches on the sorting and conveying assembly 2, and after being sorted by the assembly 2, the sheets 9 are placed in batches into the first channel 34 of the conveyor belt 31 for transport.

[0048] The storage component 5 is located on one side of the conveyor belt 31 along its own transmission direction and directly opposite the second conveyor section. The storage component 5 and the sorting and conveying component 2 are located on the same side of the conveyor belt 31. The material box 10 is installed on the storage component 5, and the opening of the material box 10 faces the second conveyor section of the conveyor belt 31, so that the workers can sort the materials on the same side. The pushing component 4 is located at one end of the conveyor belt 31 along its own transmission direction near the storage component 5. The pushing component 4 can push the material sheet 9 that has entered the second channel 35 into the material box 10.

[0049] The base 1 has a layered support 8 on the side of the conveyor belt 31 away from the storage component 5. The layered support 8 is used to place the material mesh 11. The partition component 6 is located above the conveyor belt 31 and can grab the material mesh 11 on the layered support 8 and place it on a layer of material sheet 9 in the material box 10, so as to isolate two adjacent layers of material sheet 9, reduce the wear between material sheet 9, and strengthen the protection of material sheet 9.

[0050] To ensure that the number of sheet pieces 9 pushed into the material box 10 by the pushing component 4 at one time is equal to the number of sheet pieces 9 in one layer of the material box 10, the number of sheet pieces 9 entering the second conveyor section needs to be limited. A limiting component 7 is installed above the conveyor belt 31 and located at the second conveyor section. The limiting component 7 limits the number of sheet pieces 9 moving to the area of ​​the conveyor belt 31 directly opposite the opening of the material box 10. When the number of sheet pieces 9 in the area of ​​the conveyor belt 31 directly opposite the opening of the material box 10 is equal to the number of sheet pieces 9 in one layer of the material box 10, the conveyor belt 31 stops conveying, and the pushing component 4 pushes a row of sheet pieces 9 directly opposite the material box 10 into the material box 10.

[0051] In order to quickly position the material pieces 9 entering the material box 10 and prevent them from falling out of the material box 10, the opening of the material box 10 is arranged in an upward angle. As the number of material pieces 9 layers in the material box 10 gradually increases, the storage component 5 can adjust the angle of the material box 10 and the vertical distance from the conveyor belt 31 so that the top layer of material pieces 9 in the material box 10 is not higher than the conveyor belt 31, so that the material pieces 9 on the conveyor belt 31 can enter the material box 10. As the number of material pieces 9 layers in the material box 10 continues to increase, the material box 10 gradually tilts in the direction closer to the conveyor belt 31.

[0052] The entire process of packaging magnetic materials can be completed without manual intervention by workers. This reduces the labor intensity of workers and improves the production efficiency of magnetic materials.

[0053] Reference Figure 1 and Figure 3 The sorting and conveying component 2 includes a sorting bracket 21, a panel 22, a suction and release component 24, and a conveying component 25.

[0054] The sorting bracket 21 is mounted on the machine base 1, and the panel 22 is horizontally slidably mounted on the sorting bracket 21 along a direction perpendicular to the transmission direction of the conveyor belt 31. A control component 23, which is a control cylinder, is mounted on the sorting bracket 21. The output shaft of the control cylinder is arranged along the moving direction of the panel 22 and connected to the panel 22, thereby driving the panel 22 to slide towards or away from the conveyor belt 31. An adjusting component 26 is provided on the sorting bracket 21 to reduce the gap between the material pieces 9 on the panel 22. A suction and discharge component 24 is mounted on the machine base 1 and can pick up the material pieces 9 from the panel 22 in batches. The suction and discharge component 24 is moved to the conveyor belt 31 by the conveyor component 25 and places the picked-up material pieces 9 into the first channel 34.

[0055] Furthermore, the adjusting component 26 includes an adjusting cylinder 261, an adjusting connecting rod 262, and an adjusting baffle 263.

[0056] An adjusting baffle 263 is located above the panel 22 and is arranged parallel to the transmission direction of the conveyor belt 31. Both ends of the adjusting baffle 263 along its length are located on either side of the panel 22 along its sliding direction and are rotatably mounted on the sorting bracket 21. Both ends of the adjusting baffle 263 are connected to adjusting cylinders 261, which are mounted on the sorting bracket 21 with their output shafts arranged parallel to the movement direction of the panel 22. An adjusting connecting rod 262 is located between the adjusting cylinders 261 and the adjusting baffle 263. One end of the adjusting connecting rod 262 is hinged to the output shaft of the adjusting cylinder 261, and the other end of the adjusting connecting rod 262 is fixed to one end of the adjusting baffle 263. This allows the adjusting baffle 263 to rotate along its length as the output shaft of the adjusting cylinder 261 extends and retracts.

[0057] Two sets of adjusting components 26 are installed on the sorting bracket 21. The two sets of adjusting components 26 are horizontally spaced relative to each other along the transmission sliding direction of the conveyor belt 31. When a batch of material pieces 9 are placed on the panel 22, the panel 22 slides in the direction close to the conveyor belt 31, and the adjusting baffles 263 on the two adjusting components 26 rotate in opposite directions, thereby pushing the material pieces 9 on the panel 22 to gather together to reduce the gap between the material pieces 9.

[0058] In addition, the conveyor 25 includes a conveyor support 251, a conveyor motor 252, a conveyor rotating rod 253, a reduction bevel gear set, a conveyor gear 256, and a conveyor rack 257.

[0059] The transmission bracket 251 is slidably mounted on the base 1 along a direction parallel to the movement of the panel 22 and is located above the panel 22. The transmission motor 252 is vertically mounted downwards on the transmission bracket 251. The transmission rotating rod 253 is arranged parallel to the transmission direction of the conveyor belt 31 and rotatably mounted on the transmission bracket 251, with the transmission rotating rod 253 located below the transmission motor 252. The reduction gear set includes a main reduction bevel gear 254 and a secondary reduction bevel gear 255. The main reduction bevel gear 254 is coaxially fixed on the output shaft of the transmission motor 252, and the secondary reduction bevel gear 255 is coaxially fixed on the transmission rotating rod 253 and meshes with the main reduction bevel gear 254. Two transmission gears 256 are provided, and the two transmission gears 256 are coaxially fixed at both ends of the transmission rotating rod 253. The transmission rack 257 is mounted on the base 1 along a direction parallel to the movement of the panel 22 and meshes with the transmission gears 256 for transmission.

[0060] The forward rotation of the conveyor motor 252 drives the conveyor rod 253 to rotate in the forward direction, and the suction and discharge component 24 is mounted on the conveyor support 251. Because the conveyor gear 256 and the conveyor rack 257 mesh, the conveyor support 251 moves in a direction close to the conveyor belt 31. This facilitates the suction and discharge component 24 in moving the material sheet 9 onto the conveyor belt 31.

[0061] In addition, the suction and discharge component 24 includes a suction and discharge cylinder 241, a venturi tube 242, and a laser sensor 243.

[0062] The suction / discharge cylinder 241 is mounted vertically downwards on the conveyor support 251. A venturi tube 242 is arranged parallel to the transmission direction of the conveyor belt 31 and mounted on the output shaft of the suction / discharge cylinder 241. A laser sensor 243 is mounted on the venturi tube 242 to detect the position of the material piece 9, facilitating the venturi tube 242 to pick up the material piece 9. The laser sensor 243 is electrically connected to the suction / discharge cylinder 241.

[0063] When the material piece 9 is sucked up, the extension length of the suction and release cylinder 241 is designed. After the suction and release cylinder 241 drives the venturi tube 242 to move downward to a suitable length, the venturi tube 242 starts to ventilate and sucks up the material piece 9 directly below. Then, the suction and release cylinder 241 drives the venturi tube 242 to rise vertically, and the transmission bracket 251 moves along the direction close to the conveyor belt 31 to above the conveyor belt 31. At this time, the venturi tube 242 is located directly above the first channel 34. After the suction and release cylinder 241 drives the venturi tube 242 to move downward to a suitable length, the venturi tube 242 stops ventilating, the suction disappears, and the material piece 9 falls into the first channel 34 of the conveyor belt 31 for conveying.

[0064] Reference Figure 2 and Figure 4 The feeding assembly 4 includes a feeding cylinder 41, a feeding plate 42, and a feeding guide rail 43.

[0065] The pusher cylinder 41 is mounted on the base 1, with its output shaft arranged parallel to the moving direction of the panel 22. The pusher plate 42 is located directly above the conveyor belt 31 and is vertically arranged along the transmission direction of the conveyor belt 31, with the pusher plate 42 facing the opening of the material box 10. The pusher guide rail 43 is mounted on the output shaft of the pusher cylinder 41 and connected to the pusher plate 42. The base 1 is provided with a guide rail that is slidably connected to the pusher guide rail 43, thereby guiding the moving direction of the pusher plate 42.

[0066] Under normal conditions, the second channel 35 is located between the pusher plate 42 and the material box 10, allowing the material sheet 9 passing through the second channel 35 to move between the pusher plate 42 and the material box 10. Through the pusher cylinder 41, the pusher plate 42 can move in a direction close to the material box 10, thereby pushing the material sheet 9 into the material box 10.

[0067] Reference Figure 1 and Figure 2 The limited quantity component 7 includes a limited quantity stop 71 and a position sensor 72.

[0068] A quantity limit block 71 is installed on the side of the pusher plate 42 facing the material box 10, and the quantity limit block 71 is directly opposite the second channel 35. A position sensor 72 is installed on the conveyor belt 31 and is located on the side of the quantity limit block 71 facing the second channel 35. The distance between the position sensor 72 and the quantity limit block 71 is the length of one layer of material sheet 9 inside the material box 10.

[0069] When the material piece 9 on the conveyor belt 31 passes through the second channel 35 and moves to the second conveying section, the material piece 9 that first passes through the second channel 35 moves to the limit stop 71 and stops moving, thus blocking the material piece 9 from continuing to move. The subsequent material pieces 9 that move to the second transmission end stop moving due to the obstruction of the material piece 9 in front, until the position sensor 72 senses that the material piece 9 has stopped moving. The conveyor belt 31 stops running, and the pusher plate 42 pushes the material piece 9 located between the limit stop 71 and the position sensor 72 into the material box 10, thereby realizing the stacking of the material pieces 9.

[0070] Reference Figure 1 and Figure 5 The storage component 5 includes a storage bracket 51, a mounting plate 52, an adjusting cylinder 53, and a moving part 54.

[0071] The storage bracket 51 is mounted on the base 1. A mounting plate 52 is located on the side of the storage bracket 51 facing the conveyor belt 31 and is hinged to the top of the storage bracket 51 along its length, allowing the mounting bracket to rotate vertically in a direction close to or away from the conveyor belt 31. A movable component 54 is mounted on the end face of the mounting plate 52 facing the conveyor belt 31, and a material box 10 is mounted on the movable component 54. The movable component 54 can drive the material box 10 to slide back and forth along the length of the mounting plate 52. An adjusting cylinder 53 is hinged to the storage bracket 51, and its output shaft is hinged to the end face of the mounting plate 52 away from the material box 10.

[0072] When the material box 10 begins to hold the material piece 9, when the output shaft of the adjusting cylinder 53 extends, the adjusting cylinder 53 rotates on the storage bracket 51 and drives the mounting plate 52 to rotate upward. As the material box 10 rises, the opening of the material box 10 tilts upward so that the material piece 9 can fall into the bottom of the material box 10.

[0073] As the number of material pieces 9 in the material box 10 increases, the output shaft of the adjusting cylinder 53 retracts. While the adjusting cylinder 53 rotates on the storage bracket 51, it drives the mounting plate 52 to rotate downward. The opening of the material box 10 tilts and moves downward along the direction close to the conveyor belt 31. At this time, the uppermost material piece 9 in the material box 10 is flush with or below the conveyor belt 31, so that the material piece 9 on the conveyor belt 31 can fall into the material box 10.

[0074] In addition, such as Figure 5 and Figure 6As shown, the moving part 54 includes a moving motor 541, a ball screw 542, and a ball nut 543.

[0075] The mounting plate 52 has a placement groove 521 for placing the material box 10 at one end facing the conveyor belt 31. The material box 10 is placed in the placement groove 521, and a guide slider is provided on the side wall of the material box 10. A placement slide rail 522 is provided on the groove wall of the placement groove 521 along the length direction of the mounting plate 52, which is slidably connected to the guide slider, so that the material box 10 can slide along the length direction of the mounting plate 52. The ball screw 542 is located in the placement groove 521 and is arranged along the length direction of the mounting plate 52. Both ends of the ball screw 542 are rotatably connected to the mounting plate 52. The moving motor 541 is mounted on the sorting bracket 21 and is coaxially fixedly connected to one end of the ball screw 542. The moving motor 541 drives the ball screw 542 to rotate. The ball nut 543 is threadedly connected to the ball screw 542 and is detachably connected to the material box 10.

[0076] When the material box 10 is full, the moving motor 541 drives the ball screw 542 to rotate in the forward direction, thereby moving the material box 10 along the direction close to the top of the mounting plate 52, so that the staff can remove the full material box 10 from the ball nut 543 and install a new material box 10.

[0077] Reference Figure 1 and Figure 4 The partition assembly 6 includes a drive cylinder 61, a drive bracket 62, a gripping cylinder 63, and a needle gripper 64.

[0078] The drive cylinder 61 is mounted on the base 1 and arranged in a direction parallel to the movement of the panel 22. The drive cylinder 61 is located above the conveyor belt 31 and between the material box 10 and the layering support 8. The drive support 62 is fixed on the output shaft of the drive cylinder 61 and slidably mounted on the base 1. The drive cylinder 61 drives the drive support 62 to slide horizontally in a direction close to the material box 10 or close to the layering support 8.

[0079] The gripping cylinder 63 is vertically positioned downwards and mounted on the drive bracket 62, above the conveyor belt 31. The needle gripper 64 is mounted on the output shaft of the gripping cylinder 63. When the drive bracket 62 moves directly above the layered bracket 8, the output shaft of the gripping cylinder 63 extends downwards, causing the needle gripper 64 to extend into the layered bracket 8 to grip the material mesh 11. Subsequently, the gripping cylinder 63 drives the needle gripper 64 to rise away from the layered bracket 8. The drive cylinder 61 then drives the needle gripper 64 to move horizontally to the material box 10. The output shaft of the gripping cylinder 63 extends, causing the needle gripper 64 to place the material mesh 11 inside the material box 10, on the topmost material sheet 9 layer inside the material box 10 at this time, thereby isolating the material sheets 9 between adjacent layers to facilitate the crushing of the material sheets 9.

[0080] The implementation principle of the material stacking and packing device in this application embodiment is as follows: When batch sorting and packing material sheets 9, the material sheets 9 are first placed on the panel 22 in batches. The material sheets 9 on the panel 22 are moved in batches to the first channel 34 of the conveyor belt 31 by the suction and release component 24 and the conveyor component 25 for conveying. Then, through the first channel 34 and the second channel 35, the material sheets 9 are arranged and moved to the opening of the material box 10. The material sheet 9 is pushed into the material box 10 by the pusher plate 42. Then, the partition component 6 places the material mesh 11 on the top layer of material sheets 9 in the material box 10 to isolate the adjacent material sheet 9 layers. The above steps are repeated until the material box 10 is full. Finally, the moving component 54 moves the material box 10 away from the conveyor belt 31 for replacement. Ultimately, the entire process can realize the packing of magnetic materials without the need for manual operation by workers. This reduces the labor intensity of workers and improves the production efficiency of magnetic materials.

[0081] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A material stacking and stacking device, characterized in that: It includes a base (1), on which a sorting and conveying component (2), a belt conveying component (3), a pushing component (4), and a storage component (5) are arranged in sequence; The sorting and conveying component (2) is used to sort the sheet (9) and convey the sheet (9) in batches to the inlet of the belt conveying component (3). The outlet of the belt conveying component (3) is directly opposite the receiving component (5). The receiving component (5) is connected to a material box (10). The pushing component (4) is used to push the sheet (9) at the outlet of the belt conveying component (3) into the material box (10). The belt conveying component (3) is provided with a limiting component (7) at the inlet to limit the number of sheet (9) entering the material box (10) at one time. The belt conveying component (3) is provided with a layered support (8) for holding the mesh (11) on the side away from the material box (10). The machine base (1) is provided with a partition component (6) for clamping the mesh (11) and placing the mesh (11) between two adjacent layers of sheet (9) in the material box (10). The sorting and conveying assembly (2) includes a sorting bracket (21), a panel (22), a suction and release component (24), and a conveying component (25); The sorting bracket (21) is mounted on the base (1) and the belt transmission assembly (3) is located on one side of the sorting bracket (21). The panel (22) is horizontally arranged and connected to a control component (23) for the control panel (22) to slide horizontally in the direction of approaching or away from the belt transmission assembly (3). The sorting bracket (21) is provided with an adjustment component (26) for reducing the gap between the material pieces (9) on the panel (22). The suction and release component (24) is mounted on the base (1) and is used to suck up the material pieces (9) on the panel (22) and place them on the belt transmission assembly (3). The conveyor component (25) is mounted on the base (1) and is used to drive the suction and release component (24) to slide in the direction of approaching or away from the belt transmission assembly (3). The belt conveyor assembly (3) includes a conveyor belt (31) and guide plates (33). The conveyor belt (31) is horizontally mounted on the base (1) along the moving direction perpendicular to the panel (22). The panel (22) and the material box (10) are located on both sides of the conveyor belt (31) along its own transmission direction and are arranged alternately. Two guide baffles (32) are arranged at intervals above the conveyor belt (31) along its own transmission direction. A first channel (34) for the movement of the feeding plate (9) is provided between the two guide baffles (32). The guide plate (33) is arranged along the transmission direction of the conveyor belt (31) and is located in the first channel (34). One end of the guide plate (33) near the panel (22) is fixed to one of the guide baffles (32). The other end of the guide plate (33) near the material box (10) is inclined in the direction close to the other guide baffle (32) and a second channel (35) is provided between the guide plate (33) and the other guide baffle (32) through which the feeding plate (9) passes in sequence. The storage component (5) includes a storage bracket (51), a mounting plate (52), and an adjusting cylinder (53); The storage bracket (51) is mounted on the base (1) and located on one side of the conveyor belt (31) along its own transmission direction. The mounting plate (52) is located on the storage bracket (51) facing the conveyor belt (31) and its top end along the length direction is hinged to the top end of the storage bracket (51). The material box (10) is mounted on the end face of the mounting plate (52) facing the conveyor belt (31). The adjusting cylinder (53) is hinged on the storage bracket (51) and its output shaft is hinged to the end face of the mounting plate (52) away from the material box (10) and is used to drive the mounting plate (52) to rotate vertically in the direction close to or away from the conveyor belt (31).

2. The stacking and stacking device according to claim 1, characterized in that: The adjusting component (26) includes an adjusting cylinder (261) and an adjusting baffle (263). The adjusting baffle (263) is horizontally rotatably mounted on the sorting bracket (21) along the moving direction perpendicular to the panel (22). The adjusting cylinder (261) is mounted on the sorting bracket (21) and its output shaft is arranged along the moving direction of the panel (22). The adjusting baffle (263) is located above the panel (22) and both ends are provided with adjusting connecting rods (262) that are connected and fixed to the output shaft of the adjusting cylinder (261).

3. The stacking and stacking device according to claim 1, characterized in that: The conveying component (25) includes a conveying bracket (251), a conveying motor (252), a reduction bevel gear set, a conveying gear (256), and a conveying rack (257); The suction and discharge component (24) is mounted on the transmission bracket (251). The transmission motor (252) is vertically mounted on the transmission bracket (251) and its output shaft is connected to the reduction bevel gear set. A transmission rod (253) is horizontally rotatably connected on the transmission bracket (251) along the direction of movement perpendicular to the panel (22). Both ends of the transmission rod (253) are coaxially mounted with transmission gears (256). The transmission gears (256) are connected to the reduction bevel gear set. The transmission rack (257) is mounted on the base (1) along the direction of movement of the panel (22) and meshes with the transmission gears (256).

4. The stacking and stacking device according to claim 1, characterized in that: The feeding assembly (4) includes a feeding cylinder (41) and a feeding plate (42). The feeding cylinder (41) is mounted on the machine base (1) and its output shaft is arranged in a direction parallel to the moving direction of the panel (22). The feeding plate (42) is located directly above the conveyor belt (31) and is connected to the output shaft of the feeding cylinder (41). The feeding plate (42) is directly opposite the opening of the material box (10).

5. The material stacking and stacking device according to claim 4, characterized in that: The limiting component (7) includes a limiting block (71) and a position sensor (72). The limiting block (71) is installed on the side of the pusher plate (42) facing the material box (10) and facing the second channel (35). The position sensor (72) is installed on the conveyor belt (31) and located on the side of the limiting block (71) facing the second channel (35). A pushing channel is provided between the position sensor (72) and the limiting block to push the material piece (9) into the material box (10), and the pushing channel is facing the opening of the material box (10).

6. The stacking and stacking device according to claim 1, characterized in that: A movable component (54) is installed on the mounting plate (52), and the movable component (54) is used to drive the material box (10) to slide back and forth along the length direction of the mounting plate (52).

7. The material stacking and stacking device according to claim 1, characterized in that: The partition assembly (6) includes a drive cylinder (61), a drive bracket (62), a gripping cylinder (63), and a needle gripper (64); The layered support (8) and the material box (10) are arranged opposite each other in a direction parallel to the moving direction of the panel (22). The driving cylinder (61) is mounted on the base (1) and arranged in a direction parallel to the moving direction of the panel (22). The driving cylinder (61) is located directly above the material box (10) and its output shaft is connected to the driving support (62). The gripping cylinder (63) is mounted on the driving support (62) and arranged vertically downward. The needle gripper (64) is mounted on the output shaft of the gripping cylinder (63) and is driven by the gripping cylinder (63) to extend into the layered support (8) to grip the material net (11).

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