Infrared remote control liftable multifunctional intelligent integrated maintenance tool and control method

By combining infrared remote control and image processing technology, remote operation of an infrared remote-controlled, liftable, multi-functional intelligent integrated maintenance tool has been achieved, solving the inconvenience of using traditional tools in complex environments and improving maintenance efficiency and safety.

CN117831259BActive Publication Date: 2026-01-06QINGDAO CIVIL AVIATION KAIYA SYST INTEGRATION CO LTD
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Patent Information

Application Number
CN202311808281.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2026-01-06
Estimated Expiration
2043-12-26

AI Technical Summary

Technical Problem

Traditional repair tools are inconvenient to use in complex environments such as high altitudes and narrow terrains, and existing tools are expensive, unsafe, and cannot be used for repairs over long distances.

Method used

Design an infrared remote-controlled, liftable, multi-functional intelligent integrated maintenance tool. It uses sensors to detect equipment status, controls the electric robotic arm and tool head for remote operation via infrared signals and a core controller, and analyzes the cause of faults using image processing software.

Benefits of technology

It enables efficient, safe, and convenient remote maintenance in complex environments, reducing labor costs and safety risks, and is applicable to the inspection, maintenance, and debugging of various equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of equipment maintenance, and discloses an infrared remote control liftable multifunctional intelligent integrated maintenance tool and a control method. The tool comprises a main body structure, a remote control end and a software module; the main body structure is composed of a microcontroller, a sensor, an actuator and a communication module, and the main body structure can be instructed to send by the remote control end to perform inspection, maintenance and debugging operation on the machine equipment; the software module comprises a control software module and an image processing software module, the control software module is used for debugging, configuring and upgrading the main body structure, the image processing software module is used for processing the collected images in the inspection process and analyzing the fault causes of the equipment. The tool adopts the far infrared remote control technology, realizes non-contact control of the equipment, has the advantages of high efficiency, precision, safety and convenience, and is suitable for equipment maintenance in various fields.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of equipment maintenance, and particularly relates to an infrared remote control liftable multifunctional intelligent integrated maintenance tool and a control method. BACKGROUND

[0002] With the increasing demand for machine equipment, the types of machine equipment are also increasing. Once the equipment fails, it will bring great loss to the enterprise. The traditional machine equipment maintenance method generally requires technical personnel to go to the scene for operation. However, this method needs to consume a lot of time and energy, and has safety hazards.

[0003] Most of the existing maintenance tools on the market mainly rely on manpower, and the price of precision instruments is too expensive, such as electronic dogs, robots, etc. The tool is between the two, which meets the condition of reducing labor cost, and the price is lower than that of precision instruments, and the safety is a great guarantee. The main application scene is high-altitude operation. And the materials used for packaging of this tool are all light materials to avoid too much difficulty in moving back and forth.

[0004] Through the above analysis, the problems and defects of the prior art are that: under certain special conditions, the original traditional maintenance tool is no longer suitable, such as high altitude, narrow terrain, etc. Ordinary screwdrivers, wrenches and other tools have short use distance and laborious operation. Moreover, the existing technology cannot perform maintenance work remotely, has high labor cost and poor safety. SUMMARY

[0005] In order to overcome the problems in the related art, the present application discloses an infrared remote control liftable multifunctional intelligent integrated maintenance tool and a control method. Specifically, it relates to an infrared remote control liftable multifunctional intelligent integrated maintenance tool. The purpose of the present application is to solve the maintenance construction problems in complex environments, such as high altitude, narrow terrain and other positions, by providing remote operation support through infrared remote control and joystick.

[0006] The technical solution is as follows: the infrared remote control liftable multifunctional intelligent integrated maintenance tool comprises:

[0007] A main body structure is provided with a sensor and an execution mechanism. The sensor detects the state information of the equipment to be maintained, and sends the information to the core controller of the remote control end through the receiving network and infrared signal. The core controller sends operation instructions according to the state of the equipment to be maintained, and controls the execution mechanism to perform corresponding operation;

[0008] The remote control end sends instructions to the main body structure, so that the execution structure of the main body structure can perform inspection, maintenance and debugging operation;

[0009] The software modules include a control software module and an image processing software module. The control software module is used to debug, configure, and upgrade the main structure; the image processing software module is used to process the images collected during the inspection and analyze the causes of equipment failures.

[0010] Furthermore, the sensor uses an infrared sensor to achieve distance measurement.

[0011] Furthermore, the actuator includes: a support frame, an electric robotic arm, an electric tool head, a miniature camera, a motor, and a counterweight;

[0012] The bracket is used to provide stable support.

[0013] The electric robotic arm is driven by a motor and performs forward, backward, upward, and downward movements based on commands transmitted by the core controller.

[0014] The power tool head is driven by a motor and rotates, advances, and turns according to the instructions transmitted by the core controller.

[0015] The miniature camera displays real-time footage of the power tool head via a central control screen;

[0016] The motor drives the electric robotic arm and the electric tool head to work via electric power.

[0017] The counterweight is installed on the side where the bracket connects to the electric robotic arm to balance the tilting force generated by the operation of the electric robotic arm.

[0018] Furthermore, the electric robotic arm adopts a multi-section universal structure, with motors installed at each joint position on the electric robotic arm to realize different operations of each joint on the electric robotic arm;

[0019] The electric robotic arm picks up screws from a removable replacement net by bending downwards; the removable replacement net is attached to a joint on the electric robotic arm.

[0020] The actuator drives the motor to move the electric robotic arm or electric tool head to perform operations according to the operation instructions received from the touch panel or infrared remote control by the core controller. This includes rotating screws to disassemble the machine, swinging up and down to open the package, and using a wrench to perform circular motion.

[0021] Furthermore, the actuator is also equipped with an infrared photoelectric positioner paired with the detachable and replaceable net bag. The infrared photoelectric positioner provides position information, causing the lower detachable and replaceable net bag to rotate automatically according to the position information provided by the infrared photoelectric positioner. By pre-writing the execution logic of the core controller, the center of the detachable and replaceable net bag is always aligned with the position of the infrared photoelectric positioner. The automatic rotation includes tightening or loosening screws.

[0022] The actuator consists of a plastic handle, a plastic extension rod, and an iron tool head.

[0023] Furthermore, the core controller includes: a motherboard, a programmable microcontroller, a network card, a communication module, multiple communication interfaces, and a display screen;

[0024] The motherboard is used to connect various electronic components to enable the operation of the core controller;

[0025] Programmable microcontrollers are used for core control. After being programmed and burned, they send data commands to control motors and external devices to perform corresponding actions.

[0026] The network card receives network signals to control the programmable microcontroller to issue commands.

[0027] The communication module receives network and infrared signals to control the programmable microcontroller to issue commands.

[0028] Multiple communication interfaces are used for firmware upgrades and interaction with external machines;

[0029] The display screen shows images via a video interface, providing visual information for operation commands.

[0030] The core controller has buttons on its display screen for operation instructions, allowing users to perform specified actions on the electric robotic arm and power tool head via touch; the remote control terminal may be an infrared remote controller.

[0031] Furthermore, the method by which the core controller issues operation commands based on the status of the equipment to be repaired and controls the actuators to perform corresponding operations includes:

[0032] Step 1: In control mode, each electric robotic arm or electric tool head of the actuator can be regarded as an intelligent control unit with actual judgment capabilities. Treating each electric robotic arm or electric tool head of the actuator as a single operating body model, the multi-intelligent control unit system uses nodes... Indicates the first A smart control unit, its kinematic equations are:

[0033] ;

[0034] ;

[0035] ;

[0036] ;

[0037] In the formula, For nodes displacement, For nodes and The force matched under displacement, For nodes The geometric features, including size, type, and shape; For nodes The state of motion of and Displacement matching force, For nodes exist Displacement value matched under force For nodes -1 The rotational displacement distance of adjacent electric robotic arms or power tool heads connected by a universal joint. Let represent the rotational displacement distance between adjacent electric robotic arms or power tool heads connected by a universal joint. This rotational displacement distance is a linear function of the relative displacement. The radius of the omnidirectional structure, The counter-torque force experienced by an electric robotic arm or power tool head during operation. The elastic coefficient, For nodes The displacement of a substance in a certain state of motion. For nodes +1 represents the displacement under a certain motion state. The basic counter-torque force is defined as the unit of force, which includes the counter-torque force during equipment failure and the counter-torque force during normal equipment disassembly and assembly. These are constants related to the profile of the electric robotic arm or power tool head. The force exerted during the movement of an electric robotic arm or power tool head;

[0038] Step 2: Select the first section of the electric robotic arm or electric tool head as the reference point, and obtain the system correction equation from the equation of motion. The expression is:

[0039] ;

[0040] In the formula, For a certain node Displacement after correction For a certain node The force after correction For the node after correction exist Displacement value matched under force Let be the displacement of node j under a certain motion state after correction. For the node after correction and The force matched under displacement, The force used to describe the current motion state of a certain type of electric robotic arm or electric tool head; Adjacency matrix The element is used to represent a node. and nodes The joint strength between matrices To expand the network The set of edges formed by the nodes in the middle represents the adjacency relationship between each intelligent control unit and describes the information interaction and communication network between multiple intelligent control units.

[0041] Step 3, design the consistency correction tracking control law, the expression of which is:

[0042] ;

[0043] In the formula, For the node after correction exist Displacement value matched under force For the first The exchange of information between the displacement information of the electric robotic arm or power tool head and the ideal displacement. This refers to the displacement of a certain type of electric robotic arm or power tool head in its current motion state. For the control parameters to be designed, For the first The exchange of force information between the electric robotic arm or power tool head and the ideal force. To represent nodes and nodes Joint strength in the exchange of information on strength between them For nodes and The force matched under displacement;

[0044] To ensure that the displacement and force of the electric robotic arm or power tool head can track the ideal motion state, when the node is hindered by displacement feedback control... ,otherwise When node When the force feedback control is blocked, ,otherwise ;

[0045] Step 4, for the control input:

[0046] ;

[0047] In the formula, For nodes exist The tracking displacement value matched under force. The instantaneous force for the motion state of a certain type of electric robotic arm or electric tool head;

[0048] In step 2, the specific process of obtaining the system correction equation from the equation of motion is as follows:

[0049] (1) When the electric robotic arm or electric tool head is working, assuming that the universal joint between each electric robotic arm or electric tool head of the actuator is in its natural state, the operating distance between two adjacent electric robotic arms or electric tool heads is: When the system reaches equilibrium, for the first... The position of the electric robotic arm or power tool head is:

[0050] ;

[0051] In the formula, For the ideal displacement;

[0052] (2) The equation of motion is rewritten as:

[0053] ;

[0054] (3) When the system reaches equilibrium, the ideal tracking displacement force of each electric robotic arm or electric tool head of the actuator is: And the reduction force of each electric robotic arm or electric tool head of the actuator is: Two adjacent sections of an electric robotic arm or electric tool head and The operation distance between them is ,Right now: ,in, The position at equilibrium, and the control input of the system at this point:

[0055] ;

[0056] (4) Expanding the equations at the equilibrium point, we obtain the linearized system equations:

[0057] ;

[0058] (5) Define the correction method, the expression is:

[0059] ;

[0060] ;

[0061] .

[0062] Another object of the present invention is to provide a control method for controlling the aforementioned infrared remote-controlled liftable multi-functional intelligent integrated maintenance tool, the control method comprising:

[0063] S1, formulate inspection, maintenance, and debugging operation procedures and instructions;

[0064] S2, input the relevant information into the remote control terminal and send remote control commands to the main structure;

[0065] S3, the main structure receives instructions and performs corresponding operations;

[0066] S4 transmits data to the main structure via a remote control terminal to complete inspection, maintenance, and debugging operations.

[0067] Furthermore, by seamlessly integrating the main structure with robots and IoT devices, automated inspection and maintenance of machinery and equipment can be achieved.

[0068] Combining all the above technical solutions, the advantages and positive effects of this invention are as follows: This invention is an infrared remote-controlled, liftable, multi-functional intelligent integrated maintenance tool. It allows for maintenance work in special situations such as high-altitude operations primarily via infrared remote control.

[0069] This invention relates to an infrared remote-controlled multifunctional intelligent maintenance tool, which enables remote inspection, maintenance, debugging, and optimization of complex machinery and equipment. Utilizing far-infrared remote control technology, this tool achieves non-contact control of the equipment, offering advantages such as high efficiency, precision, safety, and convenience, and is suitable for equipment maintenance in various fields. Using this invention allows for remote maintenance work, significantly reducing labor costs and lowering the risk factor. Attached Figure Description

[0070] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this disclosure and, together with the description, serve to explain the principles of this disclosure;

[0071] Figure 1 This is a schematic diagram of the infrared remote-controlled liftable multi-functional intelligent integrated maintenance tool provided in an embodiment of the present invention;

[0072] Figure 2 This is a schematic diagram of the actuator provided in an embodiment of the present invention;

[0073] Figure 3 This is a schematic diagram of the core controller provided in an embodiment of the present invention;

[0074] Figure 4 This is a flowchart of the control method for the infrared remote-controlled liftable multi-functional intelligent integrated maintenance tool provided in this embodiment of the invention;

[0075] In the diagram: 1. Main structure; 101. Sensor; 102. Actuator; 1021. Support; 1022. Electric robotic arm; 1023. Power tool head; 1024. Miniature camera; 1025. Motor; 1026. Removable and replaceable net; 1027. Infrared photoelectric locator; 1028. Counterweight;

[0076] 2. Remote control terminal; 201. Core controller; 2011. Motherboard; 2012. Programmable microcontroller; 2013. Network card; 2014. Communication module; 2015. Multiple communication interfaces; 2016. Display screen;

[0077] 3. Software modules; 301. Control software module; 302. Image processing software module. Detailed Implementation

[0078] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0079] The innovation of the infrared remote-controlled lifting multi-functional intelligent integrated maintenance tool and method provided in this invention is as follows:

[0080] This invention utilizes mature Internet of Things (IoT) technology, features a lightweight body, is ergonomically designed, and is a multifunctional repair tool with remote control infrared sensing that reduces safety hazards.

[0081] Furthermore, this invention employs far-infrared remote control technology to achieve non-contact control of machinery and equipment, effectively reducing physical contact between maintenance personnel and the equipment and avoiding safety hazards. Simultaneously, this invention utilizes various sensors and actuators to perform inspection, maintenance, and debugging operations on a variety of complex machinery and equipment, meeting the maintenance needs of equipment in different fields. A camera is installed on the head for real-time monitoring during installation, and network intelligent controls and infrared controls enable handheld and remote control functions.

[0082] This invention saves labor costs at the technical level by utilizing remote control. The technologies employed include infrared remote sensing, network control, and other functions. The tool is retractable and detachable, allowing for easy replacement of the tool head anytime, anywhere, thus more comprehensively covering different usage scenarios. The tool is electrically powered, reducing manual labor and improving safety under special operating conditions. The tool includes a main structure, a remote control terminal, and software modules.

[0083] Example 1, such as Figure 1 As shown, the infrared remote-controlled, liftable, multi-functional intelligent integrated maintenance tool provided in this embodiment of the invention includes:

[0084] The main structure 1 includes a sensor 101 and an actuator 102, which are used to detect the status information of the equipment to be repaired through the sensor and send it to the core controller 201 of the remote control terminal 2 through receiving network and infrared signals. The core controller 201 issues operation instructions according to the status of the equipment to be repaired and controls the actuator 102 to perform corresponding operations.

[0085] Remote control terminal 2 sends instructions to the main structure 1 and performs inspection, maintenance, and debugging operations on the execution structure machinery and equipment of the main structure 1;

[0086] Software module 3 includes control software module 301 and image processing software module 302. The control software module 301 is used to debug, configure and upgrade the main structure 1; the image processing software module 302 is used to process the images collected during the inspection and analyze the causes of equipment failure.

[0087] In this embodiment of the invention, sensor 101 adopts a combination of multiple sensors, with an infrared sensor as the core. By receiving infrared commands, the sensor manipulates the tool to perform mechanical movements, thereby achieving the purpose of tool maintenance. Furthermore, infrared sensing can be used to realize other functions such as distance measurement.

[0088] like Figure 2 As shown, the actuator 102 includes: a bracket 1021, an electric robotic arm 1022, an electric tool head 1023, a miniature camera 1024, a motor 1025, and a counterweight 1028;

[0089] Bracket 1021 is used to provide stable support;

[0090] The electric robotic arm 1022 is driven by a motor and performs forward, backward, upward, and downward movements according to the instructions transmitted by the core controller.

[0091] The power tool head 1023 is driven by a motor and rotates, pushes, and turns according to the instructions transmitted by the core controller.

[0092] The miniature camera 1024 displays a real-time view of the power tool head via a central control screen, facilitating precise operation. It can also be viewed on a remote control screen to pick up the correct screws.

[0093] Motor 1025 is used to drive the electric robotic arm and electric tool head to work via electric power.

[0094] The counterweight 1028 is installed on the side where the bracket 1021 is connected to the electric robotic arm 1022, and is used to balance the tilting force generated by the operation of the electric robotic arm 1022.

[0095] In this embodiment of the invention, the electric robotic arm 1022 of the actuator adopts a multi-section universal structure, and motors 1025 are installed at each joint position on the electric robotic arm 1022 to realize the operation of different movements of each joint on the electric robotic arm 1022.

[0096] The electric robotic arm 1022 picks up screws from a removable replacement net 1026 by bending downwards; the removable replacement net 1026 is connected to a joint on the electric robotic arm 1022.

[0097] The actuator 102 drives the motor 1025 to drive the electric robotic arm 1022 or the electric tool head 1023 to perform operation commands according to the operation commands received from the touch panel or infrared remote control by the core controller 201, such as rotating screws to disassemble machinery, swinging up and down to open the package, and using a wrench to perform circular motion.

[0098] In this embodiment of the invention, the actuator 102 is further provided with an infrared beam locator 1027 paired with the detachable and replaceable net bag 1026. The infrared beam locator 1027 provides position information, causing the lower detachable and replaceable net bag 1026 to rotate automatically according to the position information provided by the infrared beam locator 1027. By pre-writing the execution logic of the core controller 201, the center of the detachable and replaceable net bag 1026 is always aligned with the position of the infrared beam locator 1027. The automatic rotation includes tightening or loosening screws.

[0099] In this embodiment of the invention, the actuator 102 is a combination of a plastic handle, a plastic extension rod, and an iron tool head. The plastic handle provides better control of the tool, and the plastic extension rod moves up and down via a motor.

[0100] like Figure 3 As shown, the core controller 201 includes: a motherboard 2011, a programmable microcontroller 2012, a network card 2013, a communication module 2014, multiple communication interfaces 2015, and a display screen 2016;

[0101] The motherboard 2011 is used to connect various electronic components to enable the operation of the core controller;

[0102] The programmable microcontroller 2012 is used for core control. After being programmed and burned, it sends data commands to control the motor and external devices to perform corresponding actions.

[0103] The 2013 network card receives network signals to control the programmable microcontroller and issue commands.

[0104] The communication module 2014 receives network and infrared signals to control the programmable microcontroller to issue commands.

[0105] Multiple communication interfaces 2015 are used for firmware upgrades and interaction with external machines;

[0106] The 2016 display screen shows images and visualizes operation commands via a video interface.

[0107] In this embodiment of the invention, the display screen 2016 of the core controller 201 has buttons for operation commands, which allow for designated actions of the electric robotic arm 1022 and the power tool head 1023 via touch; the remote control terminal may be an infrared remote controller. This enables more convenient maintenance operations and improves maintenance efficiency.

[0108] In this embodiment of the invention, the method by which the core controller 201 issues operation commands based on the status of the equipment to be repaired and controls the actuator 102 to perform corresponding operations includes:

[0109] Step 1: In control mode, each electric robotic arm or electric tool head of the actuator can be regarded as an intelligent control unit with actual judgment capabilities. Treating each electric robotic arm or electric tool head of the actuator as a single operating body model, the multi-intelligent control unit system uses nodes... Indicates the first A smart control unit, its kinematic equations are:

[0110] ;

[0111] ;

[0112] ;

[0113] ;

[0114] In the formula, For nodes displacement, For nodes and The force matched under displacement, For nodes The geometric features, including size, type, and shape; For nodes The state of motion of and Displacement matching force, For nodes exist Displacement value matched under force For nodes -1 The rotational displacement distance of adjacent electric robotic arms or power tool heads connected by a universal joint. Let represent the rotational displacement distance between adjacent electric robotic arms or power tool heads connected by a universal joint. This rotational displacement distance is a linear function of the relative displacement. The radius of the omnidirectional structure, The counter-torque force experienced by an electric robotic arm or power tool head during operation. The elastic coefficient, For nodes The displacement of a substance in a certain state of motion. For nodes +1 represents the displacement under a certain motion state. The basic counter-torque force is defined as the unit of force, which includes the counter-torque force during equipment failure and the counter-torque force during normal equipment disassembly and assembly. These are constants related to the profile of the electric robotic arm or power tool head. The force exerted during the movement of an electric robotic arm or power tool head;

[0115] Step 2: Select the first section of the electric robotic arm or electric tool head as the reference point, and obtain the system correction equation from the equation of motion. The expression is:

[0116] ;

[0117] In the formula, For a certain node Displacement after correction For a certain node The force after correction For the node after correction exist Displacement value matched under force Let be the displacement of node j under a certain motion state after correction. For the node after correction and The force matched under displacement, The force used to describe the current motion state of a certain type of electric robotic arm or electric tool head; Adjacency matrix The element is used to represent a node. and nodes The joint strength between matrices To expand the network The set of edges formed by the nodes in the middle represents the adjacency relationship between each intelligent control unit and describes the information interaction and communication network between multiple intelligent control units.

[0118] Step 3, design the consistency correction tracking control law, the expression of which is:

[0119] ;

[0120] In the formula, For the node after correction exist Displacement value matched under force For the first The exchange of information between the displacement information of the electric robotic arm or power tool head and the ideal displacement. This refers to the displacement of a certain type of electric robotic arm or power tool head in its current motion state. For the control parameters to be designed, For the first The exchange of force information between the electric robotic arm or power tool head and the ideal force. To represent nodes and nodes Joint strength in the exchange of information on strength between them For nodes and The force matched under displacement;

[0121] To ensure that the displacement and force of the electric robotic arm or power tool head can track the ideal motion state, when the node is hindered by displacement feedback control... ,otherwise When node When the force feedback control is blocked, ,otherwise ;

[0122] Step 4, for the control input:

[0123] ;

[0124] In the formula, For nodes exist The tracking displacement value matched under force. The instantaneous force for the motion state of a certain type of electric robotic arm or electric tool head;

[0125] In this embodiment of the invention, the specific process of step 2 is as follows:

[0126] (1) When the electric robotic arm or electric tool head is working, assuming that the universal joint between each electric robotic arm or electric tool head of the actuator is in its natural state, the operating distance between two adjacent electric robotic arms or electric tool heads is: When the system reaches equilibrium, for the first... The position of the electric robotic arm or power tool head is:

[0127] ;

[0128] In the formula, For the ideal displacement;

[0129] (2) The equation of motion is rewritten as:

[0130] ;

[0131] (3) When the system reaches equilibrium, the ideal tracking displacement force of each electric robotic arm or electric tool head of the actuator is: And the reduction force of each electric robotic arm or electric tool head of the actuator is: Two adjacent sections of an electric robotic arm or electric tool head and The operation distance between them is ,Right now: ,in, The position at equilibrium, and the control input of the system at this point:

[0132] .

[0133] (4) Expanding the equations at the equilibrium point, we obtain the linearized system equations:

[0134] .

[0135] (5) Define the correction method, the expression is:

[0136] ;

[0137] ;

[0138] .

[0139] As can be seen from the above embodiments, the greatest value of this invention is reducing the unsafety factor of hazardous operations. Various construction sites involve numerous high-altitude and other hazardous operations, and this invention can effectively reduce the occurrence of unsafe incidents in these hazardous operation scenarios. Regarding expected benefits, since it utilizes existing mature technologies, the cost will be significantly reduced.

[0140] In terms of technology, it is mainly based on the Internet of Things, but in terms of problem-solving, the tool is more innovative in combining various functions, and the application scenarios of the tool are advanced, and it can reduce the occurrence of dangers.

[0141] As another embodiment of the present invention, by way of example, the main structure can also be seamlessly connected with other robots and Internet of Things devices to realize automatic inspection and maintenance of more complex machines and equipment.

[0142] Example 2, as another embodiment of the present invention, describes a control method for an infrared remote-controlled, liftable, multi-functional intelligent integrated maintenance tool, which includes combining the main structure with a remote control terminal and software modules to ensure stable and reliable operation of the equipment during inspection, maintenance, and debugging. Figure 4 As shown, the specific implementation can be carried out according to the following steps:

[0143] S1, formulate operational procedures and instructions for inspection, maintenance, and debugging;

[0144] S2, input the relevant information into the remote control terminal and send remote control commands to the main structure;

[0145] S3, the main structure receives instructions and performs corresponding operations;

[0146] S4 transmits data to the main structure via a remote control terminal to complete operations such as inspection, maintenance, and debugging.

[0147] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail or recorded in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0148] The information interaction and execution process between the above-mentioned devices / units are based on the same concept as the method embodiments of the present invention. For details on their specific functions and technical effects, please refer to the method embodiments section, and they will not be repeated here.

[0149] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional units and modules is merely an example. In practical applications, the above functions can be assigned to different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiments can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit. Furthermore, the specific names of the functional units and modules are only for easy differentiation and are not intended to limit the scope of protection of this invention. The specific working process of the units and modules in the above system can be referred to the corresponding process in the foregoing method embodiments.

[0150] This invention also provides a computer device comprising: at least one processor, a memory, and a computer program stored in the memory and executable on the at least one processor, wherein the processor executes the computer program to implement the steps in any of the above method embodiments.

[0151] This invention also provides a computer-readable storage medium storing a computer program that, when executed by a processor, can implement the steps described in the various method embodiments above.

[0152] This invention also provides an information data processing terminal, which, when executed on an electronic device, provides a user input interface to implement the steps described in the above method embodiments. The information data processing terminal is not limited to mobile phones, computers, or switches.

[0153] This invention also provides a server that, when executed on an electronic device, provides a user input interface to implement the steps described in the above method embodiments.

[0154] This invention provides a computer program product that, when run on an electronic device, enables the electronic device to implement the steps described in the various method embodiments above.

[0155] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, all or part of the processes in the methods of the above embodiments of this application can be implemented by a computer program instructing related hardware. The computer program can be stored in a computer-readable storage medium, and when executed by a processor, it can implement the steps of the various method embodiments described above. The computer program includes computer program code, which can be in the form of source code, object code, executable files, or certain intermediate forms. The computer-readable medium can include at least: any entity or device capable of carrying the computer program code to a photographing device / terminal device, a recording medium, a computer memory, a read-only memory (ROM), a random access memory (RAM), an electrical carrier signal, a telecommunication signal, and a software distribution medium. Examples include USB flash drives, portable hard drives, magnetic disks, or optical disks.

[0156] Experiments show that the main advantage of this invention is that it is intelligent and can be remotely controlled, and the remote control methods can be diversified. Both central control and remote control can be used to control the device, avoiding the inability to operate if one method fails.

[0157] Remote control itself reduces the risk of danger. The design also includes a net to prevent objects from falling from heights, taking into account the waste generated during the work.

[0158] The design of multiple tool heads avoids the need for frequent replacements, reducing time costs. A lot of time is wasted on such things during construction work, so the purpose of this tool is to bring all the necessary tools at once.

[0159] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications, equivalent substitutions and improvements made by those skilled in the art within the scope of the technology disclosed in the present invention and within the spirit and principles of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An infrared remote control liftable multifunctional intelligent integrated maintenance tool, characterized in that, The tool comprises: A main body structure (1) provided with a sensor (101) and an actuator (102), the state information of the equipment to be maintained is detected through the sensor (101), and the core controller (201) of the remote control end (2) is sent to the remote control end (2) through a receiving network or an infrared signal, the core controller (201) issues an operation instruction according to the state of the equipment to be maintained, and controls the actuator (102) to perform corresponding operation; the actuator (102) comprises a support (1021), an electric mechanical arm (1022), an electric tool head (1023) and a motor (1025); The remote control end (2) sends instructions to the main body structure (1) to realize the inspection, maintenance and debugging operation of the execution structure of the main body structure (1); The software module (3) comprises a control software module (301) and an image processing software module (302), the main body structure (1) is debugged, configured and upgraded through the control software module (301), and the images collected in the inspection process are processed through the image processing software module (302) to analyze the fault reason of the equipment; The electric mechanical arm (1022) adopts a multi-joint structure, and the motor (1025) is installed at each joint position of the electric mechanical arm (1022) to realize the operation of different joints of the electric mechanical arm (1022); The electric mechanical arm (1022) is bent downward to adsorb the screw from the detachable replacement mesh bag (1026); the detachable replacement mesh bag (1026) is connected to the joint on the electric mechanical arm (1022); The actuator (102) drives the motor (1025) to drive the electric mechanical arm (1022) or the electric tool head (1023) to perform the operation instruction according to the operation instruction received by the core controller (201) from the touchpad or the infrared remote control, rotates the screw to disassemble the machine, swings up and down to open the package, and performs the circular motion by using the wrench; The actuator (102) is also provided with an infrared opposite-shooting positioner (1027) matched with the detachable replacement mesh bag (1026), the infrared opposite-shooting positioner (1027) provides position information, the lower detachable replacement mesh bag (1026) rotates automatically according to the position information provided by the infrared opposite-shooting positioner (1027), and the execution logic of the core controller (201) is written in advance, so that the center of the detachable replacement mesh bag (1026) is always consistent with the position of the infrared opposite-shooting positioner (1027).

2. The infrared remote control liftable multi-functional smart integrated maintenance tool according to claim 1, characterized in that, The sensor (101) realizes distance measurement by using an infrared sensor.

3. The infrared remote control liftable multi-functional smart integrated maintenance tool according to claim 1, wherein, The actuator (102) further comprises a miniature camera (1024) and a counterweight (1028); The support (1021) is used for providing stable supporting force; The electric mechanical arm (1022) is driven by a motor in a mode of advancing, retreating, ascending and descending through the instructions conveyed by the core controller; The electric tool head (1023) is driven by a motor in a mode of rotating, advancing and rotating through the instructions conveyed by the core controller; The micro camera (1024) displays the real-time picture of the electric tool head through the connection of the central control screen; The motor (1025) drives the electric mechanical arm and the electric tool head to work through electric power; The counterweight (1028) is installed on the side of the bracket (1021) connected with the electric mechanical arm (1022), used to balance the tilting force generated by the operation of the electric mechanical arm (1022).

4. The infrared remote control liftable multi-functional smart integrated maintenance tool of claim 1, wherein, The actuator (102) is composed of a plastic handle, a plastic extension rod and an iron tool head.

5. The infrared remote control liftable multi-functional smart integrated maintenance tool of claim 1, wherein, The core controller (201) comprises a mainboard (2011), a programmable single-chip microcomputer (2012), a network card (2013), a communication module (2014), a plurality of communication interfaces (2015), and a display screen (2016). The mainboard (2011) is used to connect various electronic components to realize the operation of the core controller. The programmable single-chip microcomputer (2012) is used for core control, and after programming and burning, it sends instructions to control the motor and external devices to perform corresponding actions. The network card (2013) receives network signals to control the programmable single-chip microcomputer to send instructions. The communication module (2014) receives network and infrared signals to control the programmable single-chip microcomputer to send instructions. The plurality of communication interfaces (2015) are used for firmware upgrade and interaction with external machines. The display screen (2016) displays pictures through a video interface, and the operation instruction visual information. The display screen (2016) of the core controller (201) has buttons for operation instructions to control the specified actions of the electric mechanical arm (1022) and the electric tool head (1023) through touch; and the remote control end adopts an infrared remote controller.

6. A control method characterized by, The control method is used for controlling the infrared remote control liftable multifunctional intelligent integrated maintenance tool according to any one of claims 1-5, and the control method comprises: S1, formulating an inspection, maintenance and debugging operation process and instructions; S2, inputting relevant information into the remote control end and sending remote control instructions to the main structure; S3, the main structure receives the instructions and performs corresponding operations; S4, data transmission is performed through the remote control end and the main structure to complete the inspection, maintenance and debugging operations.

7. The control method according to claim 6, characterized by Through seamless connection of the main structure with robots and Internet of Things devices, automatic inspection and maintenance of machines and equipment are completed.

Citation Information

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