A mold cleaning device for aluminum alloy casting
The design of the combined cleaning device enables automated cleaning of aluminum alloy casting molds, solving the problems of mold damage and environmental pollution caused by manual cleaning, and improving cleaning efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2026-03-10
AI Technical Summary
Existing methods for cleaning aluminum alloy casting molds are often manual and can easily lead to mold damage, incomplete cleaning, and safety hazards. Furthermore, the cleaning process can easily pollute the environment.
Design a combined cleaning device, including a multi-functional cleaning component, a cleaning repositioning device, and an anti-leakage device, to achieve automated cleaning of molds. It integrates dry ice slag removal, rinsing, and impurity removal functions, achieves thorough cleaning through movement, angle, and height adjustment, and uses the anti-leakage device to prevent cleaning media from splashing.
It enables automatic cleaning of molds without disassembly, improving cleaning efficiency, reducing safety risks, and ensuring cleaning effectiveness and environmental protection.
Smart Images

Figure CN117840136B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of mold cleaning technology, specifically referring to a mold cleaning device for aluminum alloy casting. Background Technology
[0002] In the aluminum alloy casting process, the casting mold is the core production component. During casting, a large amount of residue and other impurities are easily generated inside the casting mold, and some may even adhere to the mold surface, affecting the quality of the cast product and the service life of the casting mold. Therefore, it is necessary to clean and maintain it frequently. Moreover, aluminum ingot molds are made of steel, making them relatively heavy and inconvenient to handle and clean.
[0003] However, the existing cleaning methods usually involve manual scrubbing with steel brushes and cleaning agents. Traditional cleaning methods not only fail to completely remove impurities from the mold, affecting the quality of the castings, but also, manual cleaning is prone to uneven force, which can scratch the inner wall of the mold during the cleaning process, damaging the mold and affecting its service life. In addition, manual cleaning requires hands to be inserted into the mold, which can easily lead to safety accidents. Furthermore, the wastewater and impurities generated during the cleaning process can easily pollute the surrounding environment. Summary of the Invention
[0004] In order to overcome some of the problems mentioned in the background above, the present invention provides a mold cleaning device for aluminum alloy casting.
[0005] According to the technical solution of the present invention, a mold cleaning device for aluminum alloy casting is provided, comprising a combined cleaning device, the combined cleaning device comprising a multi-functional cleaning component, a cleaning position adjustment device, and an anti-leakage device, the multi-functional cleaning component being movably disposed in the cleaning position adjustment device, the anti-leakage device being movably disposed on the cleaning position adjustment device, the multi-functional cleaning component being used to perform step-by-step cleaning of the mold, the cleaning position adjustment device being used to adjust the cleaning position, and the anti-leakage device being used to shield against splashing of the cleaning medium.
[0006] Furthermore, the cleaning and repositioning device includes a mounting box, which is a hollow cuboid with one end open. A cleaning pump is fixedly mounted on the upper wall of the mounting box, and a first repositioning screw is rotatably mounted on the inner side wall of the mounting box. The first repositioning screw is symmetrically arranged about the central plane of the mounting box, and a first repositioning motor is fixedly mounted on the outer side wall of the mounting box.
[0007] The first transposition motor is symmetrically arranged about the center plane of the mounting box, and the power output shaft of the first transposition motor passes through the side wall of the mounting box. The power output shaft of the first transposition motor is connected to the first transposition screw.
[0008] Furthermore, a movable block is threadedly fitted onto the first shifting screw. The movable block is symmetrically arranged about the central plane of the mounting box. The outer side wall of the movable block is slidably disposed on the inner side wall of the mounting box. A first guide slide rod is fixedly disposed on the inner side wall of the movable block. The first guide slide rod is symmetrically arranged about the central plane of the movable block. A second shifting screw is rotatably disposed on the inner side wall of the movable block.
[0009] A second shifting motor is fixedly installed on the outer wall of a set of moving blocks. The power output shaft of the second shifting motor passes through the moving block and is connected to the second shifting screw.
[0010] Furthermore, the multifunctional cleaning component includes a moving box, which is hollow rectangular in shape. The moving box is slidably disposed on the first guide slide rod, and the moving box is threadedly disposed on the second shifting screw. A through hole is provided through the bottom wall of the moving box, and a lifting cylinder is fixedly disposed on the upper inner wall of the moving box.
[0011] The lifting cylinder is provided in two sets, and the two sets of lifting cylinders are symmetrically arranged about the central plane of the moving box. The extended ends of the two sets of lifting cylinders are fixedly provided with mounting blocks, and the mounting blocks are symmetrically arranged about the central plane of the moving box.
[0012] A switching rod is rotatably mounted on the inner side wall of the mounting block. A dry ice deslagging spray pipe, a flushing spray pipe, and a cleaning spray pipe are fixedly mounted on the switching rod. The dry ice deslagging spray pipe, the flushing spray pipe, and the cleaning spray pipe are evenly arranged in a ring on the side wall of the switching rod. The cleaning spray pipe is connected to the impurity removal pump.
[0013] A switching motor is fixedly installed on the outer wall of the mounting block. The protruding end of the switching motor passes through the mounting block, and the power output shaft of the switching motor is connected to the switching rod.
[0014] Furthermore, the anti-leakage device includes movable rods, and four sets of movable rods are provided. The four sets of movable rods are evenly and movablely arranged on the bottom wall of the mounting box. A protective film is provided on the outer side wall of the four sets of movable rods. The protective film is made of elastic rubber.
[0015] A protective ring is fixedly installed on the bottom wall of the four sets of movable rods. The protective ring is made of elastic rubber and is hollow tubular. Multiple through holes are provided on the inner upper wall of the protective ring. The protective ring and the protective film are fixedly connected.
[0016] Control plates are movably mounted on two adjacent sets of movable rods. The movable rods are movably connected to the control plates. A control cylinder is rotatably mounted on the control plate. The extended end of the control cylinder is rotatably mounted on the outer wall of the mounting box.
[0017] Furthermore, it also includes a moving device, an angle conversion device, and a height adjustment device. The height adjustment device is fixedly mounted on the moving device, the angle conversion device is fixedly mounted on the height adjustment device, and the angle conversion device is fixedly connected to the cleaning and repositioning device.
[0018] The mobile device includes a base plate, on which a set of casters are fixedly mounted on the bottom wall of the base plate. The set of casters is provided in multiple sets. A push-pull frame is fixedly mounted on the upper wall of the base plate. A dry ice deslagging machine is fixedly mounted on the upper wall of the base plate. The dry ice deslagging machine is connected to the dry ice deslagging spray pipe through a connecting pipe.
[0019] A cleaning fluid tank is fixedly installed on the upper wall of the base plate, and a water pump is fixedly installed on the upper wall of the cleaning fluid tank. The water outlet of the water pump is connected to the flushing spray pipe through a connecting pipe.
[0020] An air compressor pump is fixedly installed on the upper wall of the base plate, and a gas heater is fixedly installed at the outlet end of the air compressor pump. The outlet end of the gas heater is connected to the protective ring through a connecting pipe.
[0021] A debris box is fixedly installed on the upper wall of the base plate, and the debris box is connected to the debris removal pump through a connecting pipe.
[0022] Furthermore, the height adjustment device includes a second guide slide rod and a lifting screw. Two sets of the second guide slide rods are provided, and the two sets of the second guide slide rods are fixedly installed on the upper wall of the base plate. The two sets of the second guide slide rods are symmetrically arranged about the center plane of the base plate. A fixing plate is fixedly installed on the upper wall of the two sets of the second guide slide rods. One end of the lifting screw is rotatably installed on the base plate, and the other end of the lifting screw is rotatably installed on the fixing plate.
[0023] Two sets of second guide slide rods are slidably provided with movable plates, the movable plates are provided through the lifting screw, and a screw jack is fixedly provided on the upper wall of the movable plate, the screw jack is provided in cooperation with the lifting screw;
[0024] A lifting motor is fixedly installed on the upper wall of the movable plate, and the power output shaft of the lifting motor is connected to the power input shaft of the screw jack.
[0025] Furthermore, the angle conversion device includes a rotation adjustment mechanism and an angle adjustment mechanism, wherein the rotation adjustment mechanism is fixedly mounted on the movable plate, and the angle adjustment mechanism is fixedly mounted on the rotation adjustment mechanism;
[0026] The rotation adjustment mechanism includes a fixed rod and a connecting cylinder. The fixed rod is fixedly mounted on the side wall of the movable plate. The connecting cylinder is a hollow cylinder and is rotatably mounted on the fixed rod. The connecting cylinder and the fixed rod are coaxially mounted. A rotary motor is fixedly mounted inside the connecting cylinder, and the power output shaft of the rotary motor is fixedly mounted on the fixed rod.
[0027] In a further embodiment of the present invention, the angle adjustment mechanism includes a vertical plate and a connecting plate. The vertical plate is fixedly disposed on the bottom wall of the connecting cylinder. Two sets of vertical plates are provided, and the two sets of vertical plates are symmetrically arranged about the central plane of the connecting cylinder.
[0028] The connecting plate is rotatably mounted on the two sets of upright plates, and the connecting plate is located in the middle of the two sets of upright plates. An adjusting motor is fixedly mounted on the outer wall of one set of upright plates. The power output shaft of the adjusting motor passes through the upright plate and is fixedly mounted on the connecting plate. A connecting rod is fixedly mounted on the connecting plate, and the other end of the connecting rod is fixedly connected to the outer wall of the mounting box.
[0029] Furthermore, a controller is fixedly installed on the side wall of the push-pull frame, a fixing screw is threadedly installed on the base plate, a brake plate is rotatably installed on the bottom wall of the fixing screw, and a brake wheel is fixedly installed on the upper wall of the fixing screw.
[0030] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0031] The present invention can achieve automatic cleaning of molds through the combination cleaning device, which can not only achieve cleaning of molds without disassembly and improve cleaning efficiency, but also reduce the safety risks of manual cleaning.
[0032] The cleaning and repositioning device of this invention can drive the multi-functional cleaning component to move in multiple degrees of freedom, so as to achieve thorough cleaning of the mold and ensure the cleaning effect.
[0033] The multi-functional cleaning component of this invention can combine the dry ice slag removal function, rinsing function and impurity removal function to clean the mold in steps, ensuring the cleaning effect, improving the cleaning efficiency, and effectively protecting the nozzle in the moving box, thus increasing its service life.
[0034] The anti-leakage device of this invention can seal and wrap the mold to be cleaned, ensuring that the cleaning medium will not leak into the surrounding environment and equipment during the cleaning process, thus avoiding contamination of the environment and equipment by pollutants during the cleaning process. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;
[0036] Figure 2 This is a schematic diagram of the overall structure of the angle conversion device according to an embodiment of the present invention;
[0037] Figure 3 This is a schematic diagram of the overall structure of the combined cleaning device according to an embodiment of the present invention;
[0038] Figure 4 This is a cross-sectional view of the cleaning and repositioning device and the leakage prevention device according to an embodiment of the present invention;
[0039] Figure 5 This is a cross-sectional view of the multifunctional cleaning assembly according to an embodiment of the present invention.
[0040] Among them, 1. Moving device, 2. Angle conversion device, 3. Height adjustment device, 4. Combined cleaning device, 5. Multifunctional cleaning component, 6. Cleaning position changing device, 7. Leakage prevention device, 8. Mounting box, 9. Impurity removal pump, 10. First position changing screw, 11. First position changing motor, 12. Moving block, 13. First guide slide rod, 14. Second position changing screw, 15. Second position changing motor, 16. Moving box, 17. Through hole, 18. Lifting cylinder, 19. Mounting block, 20. Switching rod, 21. Dry ice descaling spray pipe, 22. Flushing spray pipe, 23. Cleaning spray pipe, 24. Switching motor, 25. Movable rod, 26. Protective film, 27. Protective ring, 28. 29. Control panel; 30. Control cylinder; 31. Base plate; 32. Casters; 33. Push-pull frame; 34. Dry ice descaling machine; 35. Cleaning fluid tank; 36. Water pump; 37. Air compressor pump; 38. Gas heater; 39. Storage box; 40. Second guide slide rod; 41. Lifting screw; 42. Fixed plate; 43. Moving plate; 44. Screw jack; 45. Lifting motor; 46. Rotation adjustment mechanism; 47. Angle adjustment mechanism; 48. Fixed rod; 49. Connecting cylinder; 50. Rotary motor; 51. Vertical plate; 52. Connecting plate; 53. Adjusting motor; 54. Connecting rod; 55. Controller; 56. Fixed screw; 57. Brake plate; 58. Brake wheel. Detailed Implementation
[0041] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0042] like Figure 1 , Figure 3 and Figure 4 As shown in the figure, this embodiment of the invention provides a mold cleaning device for aluminum alloy casting, including a moving device 1, an angle conversion device 2, a height adjustment device 3, and a combined cleaning device 4. The height adjustment device 3 is fixedly mounted on the moving device 1, the angle conversion device 2 is fixedly mounted on the height adjustment device 3, and the combined cleaning device 4 is fixedly mounted on the angle conversion device 2. The moving device 1, the angle conversion device 2, and the height adjustment device 3 cooperate with each other to adjust the position and angle of the combined cleaning device 4 to meet the cleaning needs of molds to be cleaned at different positions and angles, thus avoiding the safety hazards of manual cleaning.
[0043] The combined cleaning device 4 is the core part of the cleaning device. The combined cleaning device 4 includes a multi-functional cleaning component 5, a cleaning position changing device 6, and an anti-leakage device 7. The cleaning position changing device 6 is movably installed in the angle conversion device 2. The multi-functional cleaning component 5 is movably installed on the cleaning position changing device 6. The anti-leakage device 7 is fixedly installed on the cleaning position changing device 6. The multi-functional cleaning component 5 is used to clean the mold in steps. The cleaning position changing device 6 is used to adjust the cleaning position. The anti-leakage device 7 is used to shield the splash of the cleaning medium.
[0044] The multi-functional cleaning component 5 can switch between dry ice descaling, rinsing, and impurity removal functions, integrating multiple functions to ensure cleaning effect and improve cleaning efficiency. The cleaning switching device 6 can drive the multi-functional cleaning component 5 to move freely in multiple degrees, achieving thorough cleaning of the mold and ensuring cleaning effect. At the same time, the anti-leakage device 7 can seal and wrap the mold to be cleaned, ensuring that the cleaning medium will not leak into the surrounding environment and equipment during the cleaning process, and avoiding environmental pollution caused by pollutants during the cleaning process.
[0045] like Figure 1 , Figure 3 and Figure 4 As shown, in some embodiments, the cleaning and repositioning device 6 includes a mounting box 8, which is a hollow cuboid with one end open. A cleaning pump 9 is fixedly installed on the upper wall of the mounting box 8. The cleaning pump 9 can extract the sediment, dust and moisture after cleaning the mold. A first repositioning screw 10 is rotatably installed on the inner side wall of the mounting box 8. The first repositioning screw 10 is symmetrically arranged about the central plane of the mounting box 8.
[0046] A first transposition motor 11 is fixedly installed on the outer wall of the mounting housing 8. The first transposition motor 11 is symmetrically arranged about the center plane of the mounting housing 8. The power output shaft of the first transposition motor 11 passes through the side wall of the mounting housing 8. The power output shaft of the first transposition motor 11 is connected to the first transposition screw 10. The first transposition screw 10 rotates under the drive of the first transposition motor 11.
[0047] like Figure 1 , Figure 3 and Figure 4 As shown, in some embodiments, a moving block 12 is threadedly fitted on the first shifting screw 10. The moving block 12 is symmetrically arranged about the central plane of the mounting box 8. The outer side wall of the moving block 12 is slidably arranged on the inner side wall of the mounting box 8. A first guide slide rod 13 is fixedly arranged on the inner side wall of the moving block 12. The first guide slide rod 13 is symmetrically arranged about the central plane of the moving block 12. A second shifting screw 14 is rotatably arranged on the inner side wall of the moving block 12.
[0048] A second shifting motor 15 is fixedly installed on the outer wall of a set of moving blocks 12. The power output shaft of the second shifting motor 15 passes through the moving blocks 12 and is connected to the second shifting screw 14. The moving blocks 12 reciprocate linearly along the inner wall of the mounting box 8 under the drive of the first shifting screw 10, that is, drive the second shifting screw 14 to reciprocate. At the same time, the second shifting screw 14 rotates under the drive of the second shifting motor 15.
[0049] like Figure 1 , Figure 3 and Figure 5 As shown, in some embodiments, the multifunctional cleaning assembly 5 includes a moving box 16, which is a hollow cuboid. The moving box 16 is slidably disposed on the first guide slide rod 13, and the moving box 16 is threadedly disposed on the second shifting screw 14. A through hole 17 is provided through the bottom wall of the moving box 16.
[0050] A lifting cylinder 18 is fixedly installed on the inner upper wall of the motion box 16. There are two sets of lifting cylinders 18. The two sets of lifting cylinders 18 are symmetrically arranged about the central plane of the motion box 16. Mounting blocks 19 are fixedly installed on the extended ends of the two sets of lifting cylinders 18. The mounting blocks 19 are symmetrically arranged about the central plane of the motion box 16.
[0051] A switching rod 20 is rotatably mounted on the inner side wall of the mounting block 19. A dry ice deslagging nozzle 21, a flushing nozzle 22, and a cleaning nozzle 23 are fixedly mounted on the switching rod 20. The dry ice deslagging nozzle 21, the flushing nozzle 22, and the cleaning nozzle 23 are evenly arranged in a ring on the side wall of the switching rod 20. The cleaning nozzle 23 is connected to the impurity removal pump 9.
[0052] A switching motor 24 is fixedly installed on the outer wall of the mounting block 19. The protruding end of the switching motor 24 passes through the mounting block 19, and the power output shaft of the switching motor 24 is connected to the switching rod 20.
[0053] Driven by the second shifting screw 14, the motion box 16 can perform reciprocating linear motion. Simultaneously, driven by the first shifting screw 10, the motion box 16 can move freely above the mold to be cleaned, avoiding dead corners during the cleaning process. Driven by the lifting cylinder 18 and the switching motor 24, the switching rod 20 can be raised, lowered, and rotated, thereby realizing the rotational switching between the three types of nozzles for step-by-step cleaning. When the other two types of nozzles are not in use, the nozzles in the motion box 16 are effectively protected, improving their service life.
[0054] like Figure 1 , Figure 3 and Figure 4 As shown, in some embodiments, the anti-leakage device 7 includes a movable rod 25, and four sets of movable rods 25 are provided. The four sets of movable rods 25 are evenly and movably arranged on the bottom wall of the mounting box 8. A protective film 26 is provided on the outer side wall of the four sets of movable rods 25. The protective film 26 is made of elastic rubber.
[0055] A protective ring 27 is fixedly installed on the bottom wall of the four sets of movable rods 25. The protective ring 27 is made of elastic rubber and is hollow tubular. Multiple through holes are provided on the inner upper wall of the protective ring 27. The protective ring 27 and the protective film 26 are fixedly connected.
[0056] A control plate 28 is movably mounted on two adjacent sets of movable rods 25. The movable rods 25 are movably connected to the control plate 28. A control cylinder 29 is rotatably mounted on the control plate 28. The extended end of the control cylinder 29 is rotatably mounted on the outer side wall of the mounting box 8.
[0057] The extension and retraction of the cylinder 29 can be controlled by the control plate 28 to move the movable rod 25, which in turn controls the extension and retraction of the protective film 26 and the protective ring 27. The size of the protective film 26 and the protective ring 27 can be adjusted according to the size of the mold to be cleaned, so that the protective ring 27 can fit tightly against the outer side of the mold, ensuring that the pollutants generated during cleaning will not leak out and pollute the environment.
[0058] like Figure 1 As shown, in some embodiments, the mobile device 1 includes a base plate 30, a caster wheel 31 is fixedly installed on the bottom wall of the base plate 30, and multiple sets of caster wheels 31 are provided. A push-pull frame 32 is fixedly installed on the upper wall of the base plate 30, and a dry ice deslagging machine 33 is fixedly installed on the upper wall of the base plate 30. The dry ice deslagging machine 33 is connected to the dry ice deslagging spray pipe 21 through a connecting pipe.
[0059] A cleaning fluid tank 34 is fixedly installed on the upper wall of the base plate 30, and a water pump 35 is fixedly installed on the upper wall of the cleaning fluid tank 34. The water outlet of the water pump 35 is connected to the flushing spray pipe 22 through a connecting pipe.
[0060] An air compressor pump 36 is fixedly installed on the upper wall of the base plate 30. A gas heater 37 is fixedly installed at the outlet end of the air compressor pump 36. The outlet end of the gas heater 37 is connected to the protective ring 27 through a connecting pipe.
[0061] A miscellaneous waste box 38 is fixedly installed on the upper wall of the base plate 30. The miscellaneous waste box 38 is connected to the impurity removal pump 9 through a connecting pipe. The moving device 1 allows the cleaning device to be flexibly moved to the position of different molds to be cleaned, making it convenient to use.
[0062] like Figure 1 As shown, in some embodiments, the height adjustment device 3 includes a second guide slide rod 39 and a lifting screw 40. Two sets of second guide slide rods 39 are provided, and the two sets of second guide slide rods 39 are fixedly installed on the upper wall of the base plate 30. The two sets of second guide slide rods 39 are symmetrically arranged about the central plane of the base plate 30. A fixing plate 41 is fixedly installed on the upper wall of the two sets of second guide slide rods 39.
[0063] One end of the lifting screw 40 is rotatably mounted on the base plate 30, and the other end of the lifting screw 40 is rotatably mounted on the fixed plate 41. The two sets of second guide slide rods 39 are slidably mounted with movable plates 42, which are inserted through the lifting screw 40.
[0064] A screw jack 43 is fixedly installed on the upper wall of the movable plate 42. The screw jack 43 is configured to cooperate with the lifting screw 40. A lifting motor 44 is fixedly installed on the upper wall of the movable plate 42. The power output shaft of the lifting motor 44 is connected to the power input shaft of the screw jack 43.
[0065] The lifting motor 44 drives the screw jack 43, which can make the moving plate 42 move up and down along the second guide slide bar 39, thereby adjusting the height of the combined cleaning device 4 to meet the cleaning needs of molds of different heights.
[0066] like Figure 1 and Figure 2 As shown, in some embodiments, the angle conversion device 2 includes a rotation adjustment mechanism 45 and an angle adjustment mechanism 46. The rotation adjustment mechanism 45 is fixedly mounted on the movable plate 42, and the angle adjustment mechanism 46 is fixedly mounted on the rotation adjustment mechanism 45.
[0067] The rotary adjustment mechanism 45 includes a fixed rod 47 and a connecting cylinder 48. The fixed rod 47 is fixedly mounted on the side wall of the movable plate 42. The connecting cylinder 48 is a hollow cylinder and is rotatably mounted on the fixed rod 47. The connecting cylinder 48 and the fixed rod 47 are coaxially arranged.
[0068] A rotary motor 49 is fixedly installed inside the connecting cylinder 48. The power output shaft of the rotary motor 49 is fixedly installed on the fixed rod 47. The rotation of the rotary motor 49 can drive the connecting cylinder 48 to rotate, thereby adjusting the angle of the combined cleaning device 4 and realizing multi-angle cleaning operations.
[0069] like Figure 1 and Figure 2 As shown, in some embodiments, the angle adjustment mechanism 46 includes a vertical plate 50 and a connecting plate 51. The vertical plate 50 is fixedly mounted on the bottom wall of the connecting cylinder 48. There are two sets of vertical plates 50, and the two sets of vertical plates 50 are symmetrically arranged about the central plane of the connecting cylinder 48.
[0070] The connecting plate 51 is rotatably mounted on the two sets of upright plates 50. The connecting plate 51 is located in the middle of the two sets of upright plates 50. An adjusting motor 52 is fixedly mounted on the outer wall of one set of upright plates 50. The power output shaft of the adjusting motor 52 passes through the upright plate 50 and is fixedly mounted on the connecting plate 51.
[0071] A connecting rod 53 is fixedly installed on the connecting plate 51. The other end of the connecting rod 53 is fixedly connected to the outer wall of the mounting box 8. Adjusting the rotation of the motor 52 can drive the connecting rod 53 to rotate, thereby adjusting the angle position of the mounting box 8.
[0072] like Figure 1 As shown, in some embodiments, a controller 54 is fixedly installed on the side wall of the push-pull frame 32. The controller 54 is electrically connected to various electrical components and power drive components, and controls their start and stop through the controller 54.
[0073] A fixing screw 55 is threaded onto the base plate 30. A brake plate 56 is rotatably mounted on the bottom wall of the fixing screw 55. A brake wheel 57 is fixedly mounted on the upper wall of the fixing screw 55. Rotating the brake wheel 57 can adjust the height of the brake plate 56. During cleaning operations, adjusting the brake plate 56 to be close to the ground can fix the entire cleaning device, ensuring the stability of the high cleaning device and ensuring the cleaning effect.
[0074] like Figure 1 As shown, the specific working principle is as follows:
[0075] First, push the push-pull frame 32 to move the cleaning device next to the mold to be cleaned. Then, turn on the lifting motor 44, the rotating motor 49 and the adjusting motor 52 through the controller 54 to adjust the height and angle of the combined cleaning device 4 in sequence so that the combined cleaning device 4 is located directly above or directly below the mold to be cleaned.
[0076] Then, the height of the combined cleaning device 4 is finely adjusted again by the height adjustment device 3. Then, the control cylinder 29 is turned on, so that the control cylinder 29 extends and the protective ring 27 retracts and sticks tightly to the side of the mold to be cleaned. Then, the switching motor 24 is turned on, and the dry ice descaling nozzle 21 is adjusted to a vertical state. Then, the lifting cylinder 18 is turned on, and the lifting cylinder 18 extends, so that the dry ice descaling nozzle 21 extends out of the through hole 17. The dry ice descaling machine 33 is turned on, and granular dry ice is sprayed onto the mold through the dry ice descaling nozzle 21. Under the impact of the dry ice particles, the residue deposits attached to the mold can be removed. Then, the first shifting motor 11 and the second shifting motor 15 are turned on, so that the moving box 16 drives the dry ice descaling nozzle 21 to move above the mold without dead angles to remove slag, ensuring the slag removal effect.
[0077] Then rotate the switching lever 20 to switch the dry ice descaling spray pipe 21 to the rinsing spray pipe 22, turn on the water pump 35, the first shift motor 11 and the second shift motor 15, and spray the cleaning fluid onto the mold to dissolve impurities and dust. During this process, because the protective ring 27 seals the mold, the cleaning fluid and dry ice particles cannot flow out, ensuring that the environment is not polluted during the cleaning process.
[0078] Then switch the cleaning nozzle 23, turn on the impurity removal pump 9, and turn on the air compressor pump 36 and the gas heater 37 so that the heated high-pressure air is sprayed out from the through hole on the protective ring 27 to vaporize the residual moisture. The water vapor and various impurities that have been cleaned are sucked out into the debris box 38 through the cleaning nozzle 23 until the mold is completely clean and dry, thus completing the mold cleaning operation.
[0079] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A mold cleaning apparatus for aluminum alloy casting, characterized by: The combined cleaning device (4) comprises a multifunctional cleaning assembly (5), a cleaning transposition device (6) and an anti-external leakage device (7), the multifunctional cleaning assembly (5) is movably arranged in the cleaning transposition device (6), the anti-external leakage device (7) is movably arranged on the cleaning transposition device (6), the multifunctional cleaning assembly (5) is used for step-by-step cleaning of the mold, the cleaning transposition device (6) is used for adjusting the cleaning position, and the anti-external leakage device (7) is used for shielding the splash of the cleaning medium; The cleaning transposition device (6) comprises a mounting box (8), and a decontamination pump (9) is fixedly arranged on the upper wall of the mounting box (8); A first transposition screw (10) is rotatably arranged on the inner side wall of the mounting box (8), the first transposition screw (10) is symmetrically arranged about the center plane of the mounting box (8), and a first transposition motor (11) is fixedly arranged on the outer side wall of the mounting box (8); The first transposition motor (11) is symmetrically arranged about the center plane of the mounting box (8), a power output shaft of the first transposition motor (11) penetrates the side wall of the mounting box (8), and the power output shaft of the first transposition motor (11) is in power connection with the first transposition screw (10); A moving block (12) is threadedly arranged on the first transposition screw (10), the moving block (12) is symmetrically arranged about the center plane of the mounting box (8), the outer side wall of the moving block (12) is slidably arranged on the inner side wall of the mounting box (8), and a first guide sliding rod (13) is fixedly arranged on the inner side wall of the moving block (12); The first guide sliding rod (13) is symmetrically arranged about the center plane of the moving block (12), a second transposition screw (14) is rotatably arranged on the inner side wall of the moving block (12), and a second transposition motor (15) is fixedly arranged on the outer side wall of the moving block (12); A power output shaft of the second transposition motor (15) penetrates the moving block (12), and the power output shaft of the second transposition motor (15) is in power connection with the second transposition screw (14).
2. The die cleaning apparatus for aluminum alloy casting according to claim 1, characterized by: The multifunctional cleaning assembly (5) comprises a movement box (16), the movement box (16) is slidably arranged on the first guide sliding rod (13), the movement box (16) is threadedly arranged on the second transposition screw (14), a through hole (17) is arranged on the bottom wall of the movement box (16), and a lifting cylinder (18) is fixedly arranged on the inner upper wall of the movement box (16); The lifting cylinder (18) is provided with two groups, the two groups of lifting cylinders (18) are symmetrically arranged about the center plane of the movement box (16), mounting blocks (19) are fixedly arranged on the extending ends of the two groups of lifting cylinders (18), the mounting blocks (19) are symmetrically arranged about the center plane of the movement box (16), and a switching rod (20) is rotatably arranged on the inner side wall of the mounting block (19). The switching rod (20) is fixedly provided with a dry ice residue removal spray pipe (21), a flushing spray pipe (22) and a cleaning spray pipe (23), which are uniformly arranged in a ring shape on the side wall of the switching rod (20), and the cleaning spray pipe (23) is in communication with the impurity removal pump (9); The outer side wall of the mounting block (19) is fixedly provided with a switching motor (24), the extending end of the switching motor (24) penetrates through the mounting block (19), and the power output shaft of the switching motor (24) is in power connection with the switching rod (20).
3. The die cleaning apparatus for aluminum alloy casting according to claim 2, characterized by: The anti-leakage device (7) comprises movable rods (25), which are arranged in four groups and are uniformly arranged on the bottom wall of the mounting box (8), and protective films (26) are arranged on the outer side walls of the four groups of movable rods (25); A protective ring (27) is fixedly arranged on the bottom wall of each of the four groups of movable rods (25), the protective ring (27) is in a hollow tubular shape, a plurality of through holes are arranged on the inner side wall of the protective ring (27), the protective ring (27) is fixedly connected with the protective film (26), and a control panel (28) is movably arranged on each of the two adjacent groups of movable rods (25). The movable rod (25) is movably connected with the control panel (28), a control cylinder (29) is rotatably arranged on the control panel (28), and the extending end of the control cylinder (29) is rotatably arranged on the outer side wall of the mounting box (8).
4. The die cleaning apparatus for aluminum alloy casting according to claim 3, characterized by: It also comprises a moving device (1), an angle conversion device (2) and a height adjusting device (3), the height adjusting device (3) is fixedly arranged on the moving device (1), the angle conversion device (2) is fixedly arranged on the height adjusting device (3), and the angle conversion device (2) is fixedly connected with the cleaning and transposition device (6); The moving device (1) comprises a bottom plate (30), a plurality of universal wheels (31) are fixedly arranged on the bottom wall of the bottom plate (30), and a push-pull frame (32) is fixedly arranged on the upper wall of the bottom plate (30); A dry ice residue removal machine (33) is fixedly arranged on the upper wall of the bottom plate (30), and the dry ice residue removal machine (33) is in communication with the dry ice residue removal spray pipe (21) through a connecting pipe; A cleaning liquid tank (34) is fixedly arranged on the upper wall of the bottom plate (30), a water pump (35) is fixedly arranged on the upper wall of the cleaning liquid tank (34), and the water outlet end of the water pump (35) is in communication with the flushing spray pipe (22) through a connecting pipe; An air compression pump (36) is fixedly arranged on the upper wall of the bottom plate (30), a gas heater (37) is fixedly arranged on the air outlet end of the air compression pump (36), and the air outlet end of the gas heater (37) is in communication with the protective ring (27) through a connecting pipe; A sundry box (38) is fixedly arranged on the upper wall of the bottom plate (30), and the sundry box (38) is in communication with the impurity removal pump (9) through a connecting pipe.
5. The die cleaning apparatus for aluminum alloy casting according to claim 4, characterized by: The height adjusting device (3) comprises a second guide slide rod (39) and a lifting screw rod (40); The second guide slide rod (39) is provided with two groups, and the two groups of second guide slide rods (39) are fixedly arranged on the upper wall of the bottom plate (30). The two groups of second guide slide rods (39) are symmetrically arranged about the center plane of the bottom plate (30). The upper wall of the two groups of second guide slide rods (39) is fixedly provided with a fixed plate (41). One end of the lifting screw rod (40) is rotatably arranged on the bottom plate (30). The other end of the lifting screw rod (40) is rotatably arranged on the fixed plate (41); Two groups of the second guide slide rod (39) are slidably arranged on the moving plate (42), and the moving plate (42) is arranged on the lifting screw rod (40). The upper wall of the moving plate (42) is fixedly provided with a screw elevator (43). The screw elevator (43) is arranged in cooperation with the lifting screw rod (40). The upper wall of the moving plate (42) is fixedly provided with a lifting motor (44). The power output shaft of the lifting motor (44) is arranged in power connection with the power input shaft of the screw elevator (43).
6. The die cleaning apparatus for aluminum alloy casting according to claim 5, characterized by: The angle conversion device (2) comprises a rotation adjusting mechanism (45) and an angle adjusting mechanism (46); The rotation adjusting mechanism (45) is fixedly arranged on the moving plate (42). The angle adjusting mechanism (46) is fixedly arranged on the rotation adjusting mechanism (45). The rotation adjusting mechanism (45) comprises a fixed rod (47) and a connecting barrel (48); The fixed rod (47) is fixedly arranged on the side wall of the moving plate (42). The connecting barrel (48) is rotatably arranged on the fixed rod (47). The connecting barrel (48) is fixedly provided with a rotating motor (49) inside. The power output shaft of the rotating motor (49) is fixedly arranged on the fixed rod (47).
7. The die cleaning apparatus for aluminum alloy casting according to claim 6, characterized by: The angle adjusting mechanism (46) comprises a vertical plate (50) and a connecting plate (51); The vertical plate (50) is fixedly arranged on the bottom wall of the connecting barrel (48). The vertical plate (50) is provided with two groups. The two groups of vertical plates (50) are symmetrically arranged about the center plane of the connecting barrel (48); The connecting plate (51) is rotatably arranged on the two groups of vertical plates (50). The connecting plate (51) is arranged at the intermediate position of the two groups of vertical plates (50). An adjusting motor (52) is fixedly arranged on the outer side wall of one group of vertical plates (50); The power output shaft of the adjusting motor (52) penetrates the vertical plate (50) and is fixedly arranged on the connecting plate (51). The connecting plate (51) is fixedly provided with a connecting rod (53). The other end of the connecting rod (53) is fixedly connected with the outer side wall of the mounting box (8).
8. The die cleaning apparatus for aluminum alloy casting according to claim 7, characterized by: A controller (54) is fixedly arranged on the side wall of the push-pull frame (32). The bottom plate (30) is provided with a fixed screw rod (55) in threaded cooperation, a brake plate (56) is rotatably arranged on the bottom wall of the fixed screw rod (55), and a brake rotating wheel (57) is fixedly arranged on the upper wall of the fixed screw rod (55).
Citation Information
Patent Citations
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