A fully automatic intelligent shopping bag production line

Abstract

This invention discloses a fully automated intelligent shopping bag production line, belonging to the field of tote bag production. The fully automated intelligent shopping bag production line includes a support A, with a support B at one end of support A and a support C at one end of support B. A pair of support cylinders are fixedly installed on one side of the top of support A, and a fabric roller is placed between the pair of support cylinders. A digital printing device is fixedly installed at the top of support A, and a dryer is placed on one side of the digital printing device. A circular knife cutting machine is fixedly installed at the top of support A. A fabric roll turning machine is fixedly installed on one side of the top of support B, and a fixed-length material pulling device is fixedly installed on the other side of the top of support B. This production line can realize printing, cutting, sewing, and folding processes on tote bags, thereby significantly improving the automation of tote bag processing and reducing labor costs.

Description

Technical Field

[0001] This invention relates to the field of tote bag production, and more specifically, to a fully automated intelligent shopping bag production line. Background Technology

[0002] A tote bag is a simple bag, usually with two handles, for carrying by hand. It is made from materials such as paper, PVC holographic film, non-woven fabric, industrial cardboard, and canvas. It is commonly used by businesses for product packaging or as promotional gifts for customers. Many fashion-conscious individuals also wear tote bags as part of their attire. Tote bags are also known as handle bags or handbags, and their production typically requires processing equipment.

[0003] Based on the above, the inventors have discovered that existing tote bag production equipment mostly requires manual assistance during the production process to complete the cutting, sewing, and folding of the tote bags, which greatly reduces the automation of tote bag production. At the same time, most existing tote bag processing equipment is decentralized, which means that the tote bags need to be constantly transferred to various devices for processing during the processing. Therefore, in view of this, the inventors have studied and improved the existing structure to provide a fully automatic intelligent shopping bag production line, in order to achieve a more practical purpose. Summary of the Invention

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this invention is to provide a fully automated intelligent shopping bag production line, which can realize the printing, cutting, sewing, folding and other processes of shopping bags through the production line, thereby greatly improving the automation of shopping bag processing and reducing labor costs.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A fully automated intelligent shopping bag production line includes a support frame A, a support frame B at one end of the support frame A, and a support frame C at one end of the support frame B. A pair of support cylinders are fixedly installed on one side of the top of the support frame A, and a fabric roller is placed between the pair of support cylinders. A digital printing device is fixedly installed at the top of the support frame A, and a dryer is placed on one side of the digital printing device. A circular knife cutting machine is fixedly installed at the top of the support frame A. A fabric sheet roller turning machine is fixedly installed on one side of the top of the support frame B. A fixed-length material pulling device is fixedly installed on the other side of the top of the support frame B. A handle belt feeding machine is fixedly installed on one side of the fixed-length material pulling device. A fabric folding machine is fixedly installed at the top of the support frame B. A handle cutting and feeding device is fixedly installed on one side of the support frame B. A pair of primary sewing machines and a pair of secondary sewing machines are fixedly installed at the top of the support frame B. A material picking machine is fixedly installed at the top of the support frame B. An electrical control box is fixedly installed on one side of the support frame B.

[0009] Furthermore, the brackets A, B, and C are U-shaped, and the ends of the brackets A, B, and C that are close to each other are fixedly connected by connectors.

[0010] Furthermore, the digital printing equipment is located on one side of the fabric roller, and the dryer is fixedly connected to the top of the bracket A.

[0011] Furthermore, the fixed-length feeding device is located on one side of the fabric roll turning machine, and the handle cutting and feeding device is located inside the bracket B.

[0012] The fabric roll turning machine includes a parallel double turning roller shaft, and a drive motor is provided on the side of the parallel double turning roller shaft. The output end of the drive motor is connected to the parallel double turning roller shaft through a coupling.

[0013] The fixed-length material pulling equipment is equipped with several laying tracks, which are arranged in parallel and fixed on the bracket A. Flat sliding parts are slidably connected to the laying tracks.

[0014] The handle-driven feeding machine includes a feeding lifting frame, and an ejection box is provided on one side of the top of the feeding lifting frame;

[0015] The fabric folding machine includes a supporting base plate, which is fixed in the middle of the support B. A cover plate is provided on the support B and above the supporting base plate. A robotic arm is provided between the top of the cover plate and the support B.

[0016] The handle-type cutting and feeding device includes a pressure-bearing base plate, which is slidably connected to the top of the bracket B, and a hydraulic support rod is fixedly installed at the top of the pressure-bearing base plate, and a cutting tool is fixedly installed at the top of the hydraulic support rod.

[0017] Furthermore, the positions of the pair of primary sewing machines are symmetrical to each other, and the positions of the pair of secondary sewing machines correspond to the positions of the pair of primary sewing machines;

[0018] The single-operation sewing machine includes a sewing machine body and a mounting base, which are fixed together as a whole, and the mounting base is fixed to the bracket B by bolts;

[0019] The structure of the secondary sewing machine is the same as that of the primary sewing machine.

[0020] Furthermore, a semi-finished product folding machine is fixedly installed at the top of the bracket C, a bag body sewing machine is fixedly connected to both sides of the top of the bracket C, a flat bag automatic feeding machine is fixedly installed at the top of the bracket C, and a three-dimensional bag corner cutting sewing machine is fixedly connected to one side of the bracket C.

[0021] Furthermore, the semi-finished product folding machine is located on the side of one end of the material taking machine, the bag body two-sided sewing machine is located at one end of the semi-finished product folding machine, the flat bag automatic feeding machine is located inside the bracket C, and the positions of the three-dimensional bag corner cutting sewing machine and the flat bag automatic feeding machine are symmetrical to each other.

[0022] The semi-finished product folding machine includes a gradient track and a drive shaft, with the drive shaft located at both ends of the gradient track.

[0023] The three-dimensional bag corner cutting sewing machine includes several sewing panels, and each of the sewing panels is equipped with a hydraulic movable pusher.

[0024] Furthermore, a control panel is provided on one side of the bracket B, and the control panel is connected to one side of the bracket B via a rotating shaft.

[0025] 3. Beneficial effects

[0026] Compared with the prior art, the advantages of this invention are:

[0027] This solution integrates digital printing equipment with a dryer, allowing material from the fabric rollers to enter the printing equipment for printing. After printing, the dryer effectively and quickly dries the material, preventing scratches on the printed surface. A fabric roller turning machine then flips the material, making it smoother. A fixed-length feeding device sets the material length, followed by a handle feeding machine that feeds the handle material and a fabric folding machine that bends it. The handle is then cut by a cutting feeding machine and sewn using primary and secondary sewing machines. A semi-finished product folding machine folds the bag in half, and then two side sewing machines sew the semi-finished bag together to form the bag shape. Finally, a corner-cutting sewing machine sews the corners of the bag. This production line effectively improves the efficiency and automation of tote bag production, significantly reduces labor costs, and increases production convenience. Attached Figure Description

[0028] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0029] Figure 2 This is a top view of the structural plan of the present invention;

[0030] Figure 3 This is a front view of the structural plan of the present invention;

[0031] Figure 4 This is a schematic side view of the structure of the present invention.

[0032] Explanation of the labels in the diagram:

[0033] 1. Frame A; 2. Frame B; 3. Frame C; 4. Support cylinder; 5. Fabric roller; 6. Digital printing equipment; 7. Dryer; 8. Circular knife cutting machine;

[0034] 9. Fabric sheet double-roller turning machine; 901. Parallel double-turning roller shaft;

[0035] 10. Fixed-length material pulling equipment; 1001. Track laying; 1002. Leveling sliding parts;

[0036] 11. Handle-driven feeder; 1101. Feeding lifting frame; 1102. Push-out box;

[0037] 12. Fabric folding machine; 1201. Supporting base plate; 1202. Covering plate; 1203. Robotic arm;

[0038] 13. Handle-operated cutting and feeding equipment; 1301. Pressure-bearing base plate; 1302. Hydraulic support rod; 1303. Cutting blade;

[0039] 14. Single-operation sewing machine; 1401. Sewing machine body; 1402. Mounting base;

[0040] 15. Secondary sewing machine; 16. Material handling machine; 17. Electrical control box;

[0041] 18. Semi-finished product folding machine; 1801. Gradient track; 1802. Drive shaft;

[0042] 19. Sewing machines for both sides of the bag body; 20. Automatic feeding machine for flat bags;

[0043] 21. 3D pocket corner cutting sewing machine; 2101. Sewing panel; 2102. Hydraulic movable pusher;

[0044] 22. Control Panel. Detailed Implementation

[0045] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0046] Example:

[0047] Please see Figure 1-4 A fully automated intelligent shopping bag production line includes a support frame A1, a support frame B2 at one end of the support frame A1, and a support frame C3 at one end of the support frame B2. A pair of support cylinders 4 are fixedly installed on one side of the top of the support frame A1, and a fabric roller 5 is placed between the pair of support cylinders 4. A digital printing device 6 is fixedly installed at the top of the support frame A1, and a dryer 7 is placed on one side of the digital printing device 6. A circular knife cutting machine 8 is fixedly installed at the top of the support frame A1. A fabric sheet roller turning machine 9 is fixedly installed on one side of the top of the support frame B2, and a fixed-length material pulling device 10 is fixedly installed on the other side of the top of the support frame B2. A handle-carrying feeder 11 is fixedly installed on one side of the fixed-length material pulling device 10. A fabric folding machine 12 is fixedly installed on the top of the bracket B2. A handle cutting and feeding device 13 is fixedly installed on one side of the bracket B2. A pair of primary sewing machines 14 and a pair of secondary sewing machines 15 are fixedly installed on the top of the bracket B2. A material picking machine 16 is fixedly installed on the top of the bracket B2. An electrical control box 17 is fixedly installed on one side of the bracket B2. This production line can effectively improve the convenience and efficiency of tote bag processing and production, and increase the automation of equipment use.

[0048] See Figure 1 , 2The brackets A1, B2, and C3 are U-shaped, and their ends that are close to each other are fixedly connected by connectors. The digital printing equipment 6 is located on one side of the fabric roller 5, and the dryer 7 is fixedly connected to the top of the bracket A1. The fixed-length feeding device 10 is located on one side of the fabric roll turning machine 9, and the handle cutting and feeding device 13 is located inside the bracket B2. By setting the positions of each device and machine, the smoothness of the production line processing can be effectively improved.

[0049] The fabric roll turning machine 9 includes a parallel double turning roller shaft 901. A drive motor is provided on the side of the parallel double turning roller shaft 901. The output end of the drive motor is connected to the parallel double turning roller shaft 901 through a coupling.

[0050] When the drive motor is working, it drives the parallel double-turning roller shaft 901 to rotate. The parallel double-turning roller shaft 901 and the belt and two turning roller shafts form a structure. When the fabric moves on the parallel double-turning roller shaft 901, it can rotate with the belt. When the fabric flips over the side of the roller, the flipping is completed.

[0051] The fixed-length material pulling equipment 10 is equipped with several laying tracks 1001, which are arranged in parallel and fixed on the support A1. Flat sliding parts 1002 are slidably connected to the laying tracks 1001.

[0052] The leveling slide 1002 is driven by a hydraulic rod and moves back and forth on the laying track 1001. At this time, the pressing force between the leveling slide 1002 and the laying track 1001 is controlled to drive the fabric on the laying track 1001 to adjust its length until the fabric reaches the specified length.

[0053] The handle-driven feeding machine 11 includes a feeding lifting frame 1101, and a push-out box 1102 is provided on one side of the top of the feeding lifting frame 1101;

[0054] During the feeding process, the feeding lifting frame 1101 transports the handle material to the top and then to the ejection box 1102. At this time, the hydraulic push rod inside the ejection box 1102 can accurately guide the handle material onto the fabric folding machine 12.

[0055] The fabric folding machine 12 includes a supporting base plate 1201, which is fixed in the middle of the support B2. A cover plate 1202 is provided on the support B2 and above the supporting base plate 1201. A robot arm 1203 is provided between the top of the cover plate 1202 and the support B2.

[0056] When folding the fabric edges, the fabric is placed on the support base plate 1201. At this time, the robot arm 1203 moves the position of the cover plate 1202 and moves it from one end of the fabric to the other end to achieve the folding of the fabric edges.

[0057] The handle-operated cutting and feeding device 13 includes a pressure-bearing base plate 1301, which is slidably connected to the top of the support B2. A hydraulic support rod 1302 is fixedly installed at the top of the pressure-bearing base plate 1301, and a cutting tool 1303 is fixedly installed at the top of the hydraulic support rod 1302.

[0058] When cutting the handle, adjust the position of the pressure base plate 1301 on the bracket B2, and then use the hydraulic support rod 1302 to change the height of the cutting blade 1303 until the cutting blade 1303 completes the cutting of the handle.

[0059] See Figure 1 , 2 The positions of the pair of primary sewing machines 14 are symmetrical, and the positions of the pair of secondary sewing machines 15 correspond to the positions of the pair of primary sewing machines 14. By setting the positions of the primary sewing machines 14 and the secondary sewing machines 15, the accuracy of sewing stitching during the processing of fabric bag materials can be effectively improved.

[0060] The single-operation sewing machine 14 includes a sewing machine body 1401 and a mounting base 1402. The sewing machine body 1401 and the mounting base 1402 are fixed together as one piece, and the mounting base 1402 is fixed to the bracket B2 by bolts.

[0061] The structure of the secondary sewing machine 15 is the same as that of the primary sewing machine 14.

[0062] When performing sewing operations, the sewing machine body 1401 is the same as a common sewing machine. First, the primary sewing machine 14 sews the fabric strip, and then the secondary sewing machine 15 sews the fabric strip in a denser manner, thus completing the entire sewing operation.

[0063] See Figure 1 A semi-finished product folding machine 18 is fixedly installed at the top of bracket C3. Sewing machines 19 on both sides of the bag body are fixedly connected to the top of bracket C3. An automatic flat bag feeder 20 is fixedly installed at the top of bracket C3. A three-dimensional bag corner cutting sewing machine 21 is fixedly connected to one side of bracket C3. The semi-finished product folding machine 18 is located on the side of one end of the feeding machine 16. The sewing machines 19 on both sides of the bag body are located at one end of the semi-finished product folding machine 18. The automatic flat bag feeder 20 is located on the inside of bracket C3. The positions of the three-dimensional bag corner cutting sewing machine 21 and the automatic flat bag feeder 20 are symmetrical. A control panel 22 is set on one side of bracket B2. The control panel 22 is connected to one side of bracket B2 through a rotating shaft. The three-dimensional bag corner cutting sewing machine 21 enables the production line to process and produce different products. At the same time, the control panel 22 can effectively control the operation and running of various equipment and machines.

[0064] The semi-finished product folding machine 18 includes a progressive track 1801 and a drive shaft 1802, with the drive shaft 1802 located at both ends of the progressive track 1801.

[0065] When folding the shopping bag, the motor on one side of the drive shaft 1802 controls the rotation of the drive shaft 1802, and then controls the transmission of the gradient track 1801. When the gradient track 1801 moves, the shopping bag forms creases in the gaps of the gradient track 1801 and completes the folding operation.

[0066] The three-dimensional bag corner cutting sewing machine 21 includes several sewing panels 2101, and each of the several sewing panels 2101 is equipped with a hydraulic movable pusher 2102.

[0067] When sewing the shopping bag, the hydraulic actuator 2102 can be used to push the sewing panel 2101 and the shopping bag structure to different positions in sequence, and finally complete the sewing of the corner of the shopping bag.

[0068] In use: First, the material on the fabric roller 5 enters the digital printing equipment 6 for printing. After printing, the material is effectively and quickly dried by the dryer 7 to prevent scratches on the printed surface. At the same time, the fabric is cut by the circular cutter 8. Then, the material is flipped by the fabric roller flipping machine 9 to make it flatter. The length of the material is set by the fixed-length feeding device 10. Next, the handle material is fed by the handle belt feeder 11 and bent by the fabric folding machine 12. Then, the handle is cut by the handle cutting and feeding device 13 and sewn by the primary sewing machine 14 and the secondary sewing machine 15. The bag body is folded by the semi-finished product folding machine 18. Then, the semi-finished bag body is sewn by the bag body side sewing machines 19 to form the bag body. Finally, the corners of the bag body are sewn by the three-dimensional bag corner cutting sewing machine 21.

[0069] Finally, it should be noted that in the description of this invention, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0070] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0071] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automated intelligent shopping bag production line, comprising a support frame A (1), characterized in that: One end of the bracket A (1) is provided with a bracket B (2), and one end of the bracket B (2) is provided with a bracket C (3). A pair of support cylinders (4) are fixedly installed on one side of the top of the bracket A (1), and a fabric roller (5) is placed between the pair of support cylinders (4). A digital printing device (6) is fixedly installed at the top of the bracket A (1), and a dryer (7) is placed on one side of the digital printing device (6). A circular knife cutting machine (8) is fixedly installed at the top of the bracket A (1). A fabric roll turning machine (9) is fixedly installed on one side of the top of the bracket B (2), and the other side of the top of the bracket B (2) is... A fixed-length material pulling device (10) is fixedly installed on one side of the fixed-length material pulling device (10). A handle with a feeding machine (11) is fixedly installed on one side of the fixed-length material pulling device (10). A fabric folding machine (12) is fixedly installed on the top of the bracket B (2). A handle cutting and feeding device (13) is fixedly installed on one side of the bracket B (2). A pair of primary sewing machines (14) are fixedly installed on the top of the bracket B (2). A pair of secondary sewing machines (15) are fixedly installed on the top of the bracket B (2). A material taking machine (16) is fixedly installed on the top of the bracket B (2). An electrical control box (17) is fixedly installed on one side of the bracket B (2).

2. The fully automated intelligent shopping bag production line according to claim 1, characterized in that: The brackets A(1), B(2), and C(3) are U-shaped, and the ends of the brackets A(1), B(2), and C(3) that are close to each other are fixedly connected by connectors.

3. The fully automated intelligent shopping bag production line according to claim 1, characterized in that: The digital printing equipment (6) is located on one side of the fabric roller (5), and the dryer (7) is fixedly connected to the top of the bracket A (1).

4. The fully automated intelligent shopping bag production line according to claim 1, characterized in that: The fixed-length material pulling device (10) is located on one side of the fabric roll turning machine (9), and the handle cutting and feeding device (13) is located inside the bracket B (2); The fabric roll turning machine (9) includes a parallel double turning roller shaft (901), and a drive motor is provided on the side of the parallel double turning roller shaft (901). The output end of the drive motor is connected to the parallel double turning roller shaft (901) through a coupling. The fixed-length material pulling device (10) is provided with a number of laying tracks (1001), the laying tracks (1001) are arranged in parallel and are all fixed on the bracket A (1), and the laying tracks (1001) are slidably connected with flat sliding parts (1002); The handle-driven feeding machine (11) includes a feeding lifting frame (1101), and a push-out box (1102) is provided on one side of the top of the feeding lifting frame (1101); The fabric folding machine (12) includes a supporting base plate (1201), which is fixed in the middle of the support B (2). A cover plate (1202) is provided on the support B (2) and above the supporting base plate (1201). A robot arm (1203) is provided between the top of the cover plate (1202) and the support B (2). The handle cutting and feeding device (13) includes a pressure-bearing base plate (1301), which is slidably connected above the bracket B (2), and a hydraulic support rod (1302) is fixedly installed at the top of the pressure-bearing base plate (1301), and a cutting tool (1303) is fixedly installed at the top of the hydraulic support rod (1302).

5. The fully automated intelligent shopping bag production line according to claim 1, characterized in that: The positions of the pair of primary sewing machines (14) are symmetrical to each other, and the positions of the pair of secondary sewing machines (15) correspond to the positions of the pair of primary sewing machines (14); The single-operation sewing machine (14) includes a sewing machine body (1401) and a mounting base (1402). The sewing machine body (1401) and the mounting base (1402) are fixed together, and the mounting base (1402) is fixed to the bracket B (2) by bolts. The structure of the secondary sewing machine (15) is the same as that of the primary sewing machine (14).

6. The fully automated intelligent shopping bag production line according to claim 1, characterized in that: A semi-finished product folding machine (18) is fixedly installed at the top of the bracket C (3), a bag body sewing machine (19) is fixedly connected to the top of the bracket C (3), a flat bag automatic feeding machine (20) is fixedly installed at the top of the bracket C (3), and a three-dimensional bag corner cutting sewing machine (21) is fixedly connected to one side of the bracket C (3).

7. The fully automated intelligent shopping bag production line according to claim 6, characterized in that: The semi-finished product folding machine (18) is located on the side of one end of the material taking machine (16), the bag body two-sided sewing machine (19) is located at one end of the semi-finished product folding machine (18), the flat bag automatic feeding machine (20) is located inside the bracket C (3), and the three-dimensional bag corner cutting sewing machine (21) and the flat bag automatic feeding machine (20) are symmetrical to each other. The semi-finished product folding machine (18) includes a gradient track (1801) and a drive shaft (1802), wherein the drive shaft (1802) is disposed at both ends of the gradient track (1801); The three-dimensional bag corner cutting sewing machine (21) includes several sewing panels (2101), and each of the several sewing panels (2101) is provided with a hydraulic movable pusher (2102).

8. The fully automated intelligent shopping bag production line according to claim 1, characterized in that: A control panel (22) is provided on one side of the bracket B (2), and the control panel (22) is connected to one side of the bracket B (2) through a rotating shaft.

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