A weaving control mechanism for a composite webbing and a weaving method thereof
By combining a dual pressing mechanism and a tensioning mechanism, and using a drive mechanism to achieve synchronous adjustment of pressing force and tension force, the problem of uneven webbing is solved, the flatness and softness of the webbing are improved, and the winding process is simplified.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2026-03-20
AI Technical Summary
Existing weaving devices are prone to uneven webbing during the weaving process, and the pressing force cannot be adjusted, which affects the quality of the webbing and the winding efficiency.
It adopts a dual pressing and tensioning mechanism, and achieves synchronous adjustment of pressing force and tension force through the drive mechanism. Combined with electric heating rollers for softening treatment, it ensures the flatness of the webbing.
It achieves double pressing and straightening treatment of the webbing, which improves the flatness and softness of the webbing, simplifies the winding process, and adapts to the flattening action required by different needs.
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Figure CN117867751B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of weaving tape, in particular to a weaving control mechanism for composite weaving tape and a weaving method thereof. BACKGROUND
[0002] Weaving tape is a kind of narrow fabric or tubular fabric made of various yarns. There are various types of weaving tape, which is widely used in clothing, shoe materials, luggage, industry, agriculture, military supplies, transportation and other industries. With the progress of society, some composite weaving tapes made of composite materials have appeared on the market. As a narrow fabric, various conventional yarns can be used in the manufacturing process.
[0003] The existing weaving device may have a surface unevenness during the weaving process, which may affect the quality of the weaving tape. At the same time, the unevenness of the weaving tape will affect the winding and storage, which will occupy a large space and increase the difficulty of winding. Therefore, the weaving tape after weaving needs to be flattened to improve the quality of the weaving tape.
[0004] Publication (announcement) No. CN113103679B discloses a kind of light reflection weaving tape weaving device with good wear resistance, the weaving device is by setting weaving machine body, support rod, top plate, fixed rod, slide bar, slider one, spring, connecting block, compression roller, connecting seat, workbench, mounting rod, winding roller, limit plate, U-shaped sliding groove, U-shaped slider, threaded rod, bevel gear one, bevel gear two, transmission shaft, rotating rod, limit plate, handle, threaded slider, L-shaped rod, slot and support foot, it can be kept under the action of compression roller Tensioned state of weaving tape, so that the winding roller can not be loose when winding;
[0005] The above-mentioned weaving device only uses a simple compression roller structure to compress and flatten the uneven weaving tape. Although it can complete the simple compression and flattening of the weaving tape, the flexibility of the weaving tape after weaving is poor, and the weaving device does not perform softening treatment on the weaving tape. Therefore, direct compression and flattening of the weaving tape cannot obtain good flattening effect.
[0006] At the same time, the compression force of the compression roller on the weaving device is only provided by the spring, and the compression force provided by the spring for the compression roller cannot be adjusted, so that the compression roller cannot effectively provide extrusion force for the weaving tape with different pressure requirements, which affects the flattening effect. In addition, the weaving device cannot perform tension flattening action on the weaving tape, so that the overall flattening method is too single, and the flattening action cannot be adjusted for weaving tapes with different requirements. SUMMARY
[0007] The present application aims to provide a weaving control mechanism for composite weaving tape and a weaving method thereof to solve the above technical problems.
[0008] To solve the above technical problems, the present application is realized by the following technical solutions.
[0009] The present application is a kind of composite braid control mechanism, including braiding machine body, the rack is installed on one side of braiding machine body, two installation platforms are symmetrically installed on the upper surface of the rack, two pressing mechanisms are symmetrically installed between the two installation platforms, the two pressing mechanisms are used for double pressing treatment to the braid, and a driving mechanism is installed on the rack, which is drivingly connected with the two pressing mechanisms to form linkage, the pressing force of the two pressing mechanisms is adjusted synchronously by the driving mechanism, and a tensioning mechanism is installed at the middle position between the two installation platforms, which is cooperatively arranged with the two pressing mechanisms, and the tensioning mechanism is used for heating and tensioning action of the braid.
[0010] Further, the two pressing mechanisms each include an open area symmetrically passing through the two installation platforms, a sliding table is slidingly installed in the open area, a first pressing roller is rotatably installed on the sliding table between the two installation platforms, a second pressing roller is rotatably installed on the top of the two installation platforms, a synchronous pulley is fixedly sleeved on one end of the second pressing roller, the first pressing roller and the second pressing roller are parallelly distributed, one end of the second pressing roller extends out of the installation table, a first motor is installed on one side of one of the installation tables through a support, the output end of the first motor is drivingly connected with one of the second pressing rollers, and a synchronous belt is sleeved on the two synchronous pulleys between the two second pressing rollers.
[0011] Further, an adjusting table is slidingly installed below the sliding table in the plurality of open areas, and a pressing spring is installed between the plurality of adjusting tables and the plurality of sliding tables.
[0012] Further, two installation areas are symmetrically and throughly formed on the rack, and the two installation areas are cooperatively arranged with the two pressing mechanisms.
[0013] Further, the driving mechanism includes four adjusting frames, the four adjusting frames are rectangularly distributed at the four corners of the two installation areas, a threaded rod is rotatably installed in the adjusting frame, a first bevel gear is rotatably installed at the bottom of the adjusting frame and drivingly connected with the threaded rod, a threaded block is threadedly and rotatably sleeved on the outside of the threaded rod, the threaded block is slidingly installed in the adjusting frame, a transmission arm is symmetrically installed on both sides of the threaded block, the transmission arm is slidingly passed through the bottom of the installation table and drivingly connected with the adjusting table at the top, a linkage part is installed on the rack, and the threaded rods in the four adjusting frames are synchronously driven through the linkage part.
[0014] Furthermore, the linkage includes a drive shaft rotatably mounted at the bottom of two installation areas via a bracket. Two second-order bevel gears are fitted on both sides of the outer side of the two drive shafts. Multiple second-order bevel gears are respectively meshed and connected to multiple first-order bevel gears. A worm gear is fixedly fitted on one end of each of the two drive shafts. A drive shaft is rotatably mounted on one side of the frame near the worm gear via a bracket. Two worms are symmetrically fixed on both sides of the outer side of the drive shaft. The two worms are respectively connected to the two worm gears. A second motor is mounted on one side of the drive shaft via a bracket. The output end of the second motor is connected to the drive shaft.
[0015] Furthermore, the tensioning mechanism includes two adjustment zones symmetrically connected to two mounting platforms. A movable platform is slidably installed in each adjustment zone, and a cylinder is fixedly installed at the top of each adjustment zone. The output ends of the two cylinders are respectively connected to the top of the two movable platforms. A concave frame is installed inside each of the two movable platforms, and an electric heating roller is installed in the middle between the two concave frames. Channels are symmetrically connected to both sides of the concave frames, and sliders are slidably installed in the channels of both concave frames. A first screw is threaded through the bottom of the channel, and the top of the first screw is rotatably connected to the lower surface of the slider. Moving areas are recessed inwards inside multiple sliders, and moving blocks are slidably installed in the moving areas. A strong spring is provided between the moving blocks and the moving areas. A first limiting roller is installed between the moving blocks symmetrically arranged between the two concave frames, and two second limiting rollers are symmetrically installed on both sides between the two mounting platforms. The two second limiting rollers slide relative to each other within the channels, and the second limiting rollers are parallel to the first limiting roller.
[0016] Furthermore, a lifting frame is installed at the middle position of the top of each of the two concave frames, and a lifting block is slidably installed inside the lifting frame. A second screw is threaded through the top of the lifting frame, and the bottom of the second screw is rotatably connected to the upper surface of the lifting block. An extrusion roller is installed between the two lifting blocks, and the extrusion roller is arranged parallel to the electric heating roller.
[0017] The present invention also provides a weaving method for a weaving control mechanism of a composite webbing, the weaving method specifically including the following steps:
[0018] Step 1: First, the webbing is woven by the weaving machine body. Then, the woven webbing is threaded onto two pressing and tensioning mechanisms.
[0019] Step 2: The webbing passes through the first pressing and straightening mechanism. The pressing and straightening mechanism performs the initial flattening process of the webbing through compression. At the same time, the pressing and straightening mechanism can perform synchronous conveying of the webbing and can be opened and closed as needed.
[0020] Step 3: The fabric of the braid is softened by heating through the tensioning mechanism, facilitating subsequent secondary flattening of the braid; when the braid needs to be tensioned, the tensioning mechanism is used to flatten the braid;
[0021] Step 4: The heated braid is introduced into another pressing mechanism to form secondary pressing treatment, completing double pressing treatment of the braid, improving the flatness of the braid and avoiding unevenness of the braid.
[0022] Further, the braiding method further comprises Step 5: The driving mechanism is used to synchronously adjust the pressing strength of the two pressing mechanisms.
[0023] Compared with the prior art, the present application has the following advantages:
[0024] 1. The pressing mechanism is provided, the braid passes between the first pressing roller and the second pressing roller of the first pressing mechanism, the pressing spring is installed between the sliding table and the adjusting table in the open area, the elastic pressure of the first pressing roller is completed by the pressing spring, the preliminary flattening of the braid is completed by the extrusion of the first pressing roller and the second pressing roller, the power output of the second pressing roller is provided by the first motor, and the synchronous rotation of the two pressing rollers is realized through the transmission of the synchronous belt and the synchronous wheel, so that the synchronous conveying of the braid is realized.
[0025] 2. The tensioning mechanism is provided, the braid passes through the electric heating roller and the extrusion roller first, the braid is heated and then heated by the electric heating roller, the fabric of the braid is softened, the subsequent secondary flattening of the braid is facilitated, and when the braid needs to be tensioned, the cylinder is started, the moving table is moved upward in the adjusting area, the concave frame and the electric heating roller are driven upward, the first limiting roller is synchronously pulled upward in the moving process, the braid passing through the two limiting rollers is pressed, and the braid is clamped on both sides of the electric heating roller.
[0026] 3. The driving mechanism is provided, the second motor is started first, the power is transmitted to the worm wheel through the worm, the two transmission shafts are driven to rotate, the power is transmitted to each threaded rod through the meshing transmission of the second bevel gear and the first bevel gear, the threaded blocks in the four adjusting frames are synchronously driven to move by the forward and reverse rotation of the second motor, the movement amount is fed back to the adjusting table through the transmission arm, the corresponding adjusting table is pushed to move upward and downward to press or decompress the pressing spring, so that the extrusion force of the first pressing roller is adjusted.
[0027] Of course, any product implementing the present application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the overall front view of the present application;
[0029] Figure 2 is the schematic diagram of the installation table of the present application on the rack;
[0030] Figure 3 is the schematic diagram of the pressing mechanism of the present application on the installation table;
[0031] Figure 4 is the schematic diagram of the pressing mechanism of the present application;
[0032] Figure 5 is the schematic diagram of the driving mechanism and the pressing mechanism of the present application;
[0033] Figure 6 is the schematic diagram of the driving mechanism of the present application;
[0034] Figure 7 is the schematic diagram of the distribution of the first pressing roller and the second pressing roller of the present application;
[0035] Figure 8 is the schematic diagram of the linkage structure of the present application;
[0036] Figure 9 is the schematic diagram of the meshing of the first bevel gear and the second bevel gear of the present application;
[0037] Figure 10 is the schematic diagram of the structure in the adjusting frame of the present application;
[0038] Figure 11 is the schematic diagram of the tensioning mechanism of the present application on the installation table;
[0039] Figure 12 is the schematic diagram of the tensioning mechanism of the present application;
[0040] Figure 13 is the schematic diagram of the distribution of the first limiting roller and the second limiting roller of the present application;
[0041] Figure 14 is the schematic diagram of the distribution of the moving area on the slider of the present application.
[0042] In the figure: 1, braiding machine body; 2, rack; 3, mounting table; 4, open area; 5, sliding table; 6, No. 1 pressure roller; 7, No. 2 pressure roller; 8, synchronous wheel; 9, No. 1 motor; 10, synchronous belt; 11, adjusting table; 12, compression spring; 13, mounting area; 14, adjusting frame; 15, threaded rod; 16, No. 1 bevel gear; 17, threaded block; 18, transmission arm; 19, transmission shaft; 20, No. 2 bevel gear; 21, worm gear; 22, drive shaft; 23, worm; 24, No. 2 motor; 25, adjusting area; 26, moving table; 27, air cylinder; 28, concave frame; 29, electric heating roller; 30, passage; 31, sliding block; 32, No. 1 screw rod; 33, moving area; 34, moving block; 35, strong spring; 36, No. 1 limiting roller; 37, No. 2 limiting roller; 38, lifting frame; 39, lifting block; 40, No. 2 screw rod; 41, extrusion roller. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
[0044] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0045] Embodiment one: the present application provides a technical solution: as shown in Figure 1 and Figure 2 A braiding control mechanism of a composite woven tape, comprising a braiding machine body 1, a rack 2 is installed on one side of the braiding machine body 1, two mounting tables 3 are symmetrically installed on the upper surface of the rack 2 on both sides, two pressure setting mechanisms are symmetrically installed between the two mounting tables 3, the two pressure setting mechanisms are used for double pressure setting treatment of the woven tape, a driving mechanism is installed on the rack 2, the driving mechanism is in transmission connection with the two pressure setting mechanisms to form linkage, the driving mechanism is used for synchronous adjustment of the pressure of the two pressure setting mechanisms, and a tensioning mechanism is installed at the middle position between the two mounting tables 3, the tensioning mechanism is arranged in cooperation with the two pressure setting mechanisms, and the tensioning mechanism is used for heating and tensioning action of the woven tape.
[0046] Among them, a controller is installed on one side of the front end of the rack 2, the controller is in contact with the electric control elements of the pressure setting mechanism, the driving mechanism and the tensioning mechanism, and the specific structure of the controller is not limited.
[0047] Embodiment two: according to the pressure setting mechanism provided in embodiment one, the present embodiment provides a further technical solution of the pressure setting mechanism.
[0048] As Figures 3-10 shown, the two pressing mechanisms each include an open area 4 symmetrically and throughly provided on the two mounting tables 3, a sliding table 5 is slidingly mounted in the open area 4, a first pressing roller 6 is rotatably mounted on the sliding table 5 between the two mounting tables 3, a second pressing roller 7 is rotatably mounted on the two mounting tables 3 at the top of the two sides, a synchronous pulley 8 is fixedly sleeved on one end of the second pressing roller 7, the first pressing roller 6 and the second pressing roller 7 are parallelly distributed, the second pressing roller 7 extends out of the mounting table 3 at both ends, a first motor 9 is mounted on one side of one of the mounting tables 3 through a support, the output end of the first motor 9 is drivingly connected with one of the second pressing rollers 7, a synchronous belt 10 is sleeved on the two synchronous pulleys 8 between the two second pressing rollers 7, an adjusting table 11 is slidingly mounted below the sliding table 5 in the plurality of open areas 4, a pressing spring 12 is mounted between the plurality of adjusting tables 11 and the plurality of sliding tables 5, different pressing springs 12 of different strengths can be replaced to meet different pressing requirements, two mounting areas 13 are symmetrically and throughly provided on the rack 2, and the two mounting areas 13 are respectively arranged in cooperation with the two pressing mechanisms;
[0049] When one pressing is performed, the woven belt passes between the first pressing mechanism, the first pressing roller 6 and the second pressing roller 7, the pressing spring 12 is installed between the sliding table 5 and the adjusting table 11 in the open area 4, the elastic pressure of the first pressing roller 6 is completed by the pressing spring 12, the elastic extrusion force of the first pressing roller 6 to the second pressing roller 7 is generated, the preliminary flattening of the woven belt is completed by the extrusion of the first pressing roller 6 and the second pressing roller 7, the power output of the second pressing roller 7 is provided by the first motor 9, the synchronous rotation of the two second pressing rollers 7 is realized through the transmission of the synchronous belt 10 and the synchronous pulley 8, the synchronous conveying of the woven belt is completed, and the woven belt can be started or stopped according to requirements.
[0050] When two pressing is performed, the woven belt after heating enters another pressing mechanism, and then the woven belt enters between the first pressing roller 6 and the second pressing roller 7 to form a two-time pressing process, the double pressing process of the woven belt is completed, the flatness of the woven belt is improved, and the problem of unevenness of the woven belt is avoided.
[0051] In the embodiment of the present application, the driving mechanism comprises four adjusting frames 14, which are arranged at the four corners of the two mounting areas 13 in a rectangular shape, a threaded rod 15 is rotatably arranged in the adjusting frame 14, a first bevel gear 16 is rotatably arranged at the bottom of each of the four adjusting frames 14 and is in driving connection with the threaded rod 15, a threaded block 17 is threadedly and externally fitted on the threaded rod 15, the threaded block 17 is slidably arranged in the adjusting frame 14, and a transmission arm 18 is symmetrically arranged at both sides of the threaded block 17, the top of the transmission arm 18 is slidably arranged through the bottom of the mounting table 3 and is in driving connection with the adjusting table 11, and a linkage part is arranged on the rack 2, so that the threaded rods 15 in the four adjusting frames 14 are synchronously driven through the linkage part.
[0052] When the compression force is adjusted, the second motor 24 is first started to drive the driving shaft 22 and the worm 23 thereon to rotate, the power is transmitted to the worm wheel 21 through the worm 23, the two transmission shafts 19 are driven to rotate, the power is transmitted to each threaded rod 15 through the meshing transmission of the second bevel gear 20 and the first bevel gear 16, the threaded blocks 17 in the four adjusting frames 14 are synchronously moved with the forward and reverse rotation of the second motor 24, the movement amount is fed back to the adjusting table 11 through the transmission arm 18, the corresponding up and down movement of the adjusting table 11 pushes the compression spring 12 to be pressurized or depressurized, so that the adjustment of the extrusion force of the first compression roller 6 is completed, the synchronous adjustment of the compression strength of the two compression mechanisms is completed through a single second motor 24, the structure is simple, and the operation is stable.
[0053] The linkage part comprises transmission shafts 19 rotatably arranged at the bottoms of the two mounting areas 13 through supports, two second bevel gears 20 are externally and symmetrically fitted on the two transmission shafts 19, a plurality of second bevel gears 20 are in meshing transmission connection with a plurality of first bevel gears 16, a worm wheel 21 is fixedly fitted at one end of each of the two transmission shafts 19, a driving shaft 22 is rotatably arranged on one side of the rack 2 close to the worm wheel 21 through a support, two worms 23 are symmetrically fixedly fitted on the two sides of the driving shaft 22, the two worms 23 are in transmission connection with the two worm wheels 21, respectively, and a second motor 24 is arranged on one side of the driving shaft 22 through a support, and the output end of the second motor 24 is in transmission connection with the driving shaft 22.
[0054] Embodiment three: according to the tensioning mechanism provided in embodiment one, a further technical solution of the tensioning mechanism is provided.
[0055] As Figures 11-14As shown, the tensioning mechanism includes two adjusting areas 25 symmetrically penetrating through the two mounting tables 3, the moving table 26 is slidingly installed in the two adjusting areas 25, and the air cylinder 27 is fixedly penetrating through the top of the two adjusting areas 25, the output end of the two air cylinders 27 is respectively in transmission connection with the top of the two moving tables 26, the recessed frame 28 is installed in the inner side of the two moving tables 26, the electric heating roller 29 is installed at the middle position between the two recessed frames 28, the channels 30 are symmetrically penetrating through the two sides of the recessed frame 28, the sliding block 31 is slidingly installed in the channel 30 on the two recessed frames 28, the No. 1 screw rod 32 is screwingly penetrating through the bottom of the channel 30, the top of the No. 1 screw rod 32 is in rotation connection with the lower surface of the sliding block 31, the moving area 33 is inwardly recessed in the inner side of the plurality of sliding blocks 31, the moving block 34 is slidingly installed in the moving area 33, the strong spring 35 is arranged between the moving block 34 and the moving area 33, the No. 1 limiting roller 36 is installed between the symmetrically arranged moving blocks 34 between the two recessed frames 28, the two No. 2 limiting rollers 37 are symmetrically installed between the two mounting tables 3, the No. 2 limiting roller 37 is located above the No. 1 limiting roller 36, the two ends of the two No. 2 limiting rollers 37 correspondingly extend into the channel 30, so that the No. 2 limiting roller 37 relatively slides in the channel 30 of the recessed frame 28 without limitation, the two No. 2 limiting rollers 37 relatively slide in the channel 30, and the No. 2 limiting roller 37 is parallelly arranged with the No. 1 limiting roller 36;
[0056] Wherein, when tension adjustment is carried out: through the tensioning mechanism, first, the woven tape passes through the electric heating roller 29 and the extrusion roller 41, the extrusion roller 41 can stably extrude and fit the woven tape on the electric heating roller 29 to complete heating, and the extrusion roller 41 moves up and down by rotating the second screw rod 40 to adapt to woven tapes of different thicknesses, and the subsequent woven tape is heated by fitting with the electric heating roller 29 to complete temperature rise, so that the fabric of the woven tape is softer, facilitating the subsequent secondary flattening action of the woven tape, and when tensioning of the uneven woven tape is required, the cylinder 27 is started, the moving table 26 is pulled to move up in the adjusting area 25, the synchronous belt 10 moves the concave frame 28 and the electric heating roller 29 up, and in the process of moving up, the first limiting roller 36 is pulled up synchronously via the concave frame 28, and the concave frame 28 slides relative to the second limiting roller 37, so that the first limiting roller 36 moves towards the second limiting roller 37 to press the woven tape passing through the two rollers, complete clamping of the woven tape on both sides of the electric heating roller 29, and under the action of the strong spring 35, the first limiting roller 36 is first driven to move up and close to the second limiting roller 37 to realize extrusion, and then the strong spring 35 is compressed in the process of continuous upward movement, so that the extrusion force between the first limiting roller 36 and the second limiting roller 37 gradually increases with the upward movement of the concave frame 28, avoiding the problem of sliding of the woven tape affecting tensioning in the tensioning process, and since the position of the second limiting roller 37 is relatively fixed, the first limiting roller 36 can be adjusted up and down by rotating the first screw rod 32 to realize limiting adjustment of the woven tape and adaptation to the tensioning amount of upward movement.
[0057] In the embodiment of the application, a lifting frame 38 is installed at the top of each of the two concave frames 28, a lifting block 39 is slidingly installed in the lifting frame 38, a second screw rod 40 is threaded and penetrated at the top of the lifting frame 38, the bottom of the second screw rod 40 is rotatably connected to the upper surface of the lifting block 39, and an extrusion roller 41 is installed between the two lifting blocks 39, and the extrusion roller 41 is arranged in parallel with the electric heating roller 29.
[0058] Embodiment four: a weaving method of a weaving control mechanism of a composite woven tape, which specifically comprises the following steps:
[0059] Step 1: first, the woven tape is woven by the weaving machine body 1, and then the woven tape after weaving is introduced on the two flattening mechanisms and the tensioning mechanism;
[0060] Step 2: When the first pressing is performed, the fabric tape passes between the first pressing roller 6 and the second pressing roller 7 of the first pressing mechanism. The elastic pressing force of the first pressing roller 6 to the second pressing roller 7 is realized by the elastic pressing spring 12 installed between the sliding table 5 and the adjusting table 11 in the open area 4. The preliminary flattening of the fabric tape is realized by the pressing of the first pressing roller 6 and the second pressing roller 7. The power output of the second pressing roller 7 is realized by the synchronous belt 10 and the synchronous wheel 8, which can realize the synchronous transmission of the fabric tape.
[0061] Step 3: When the tension adjustment is performed, the fabric tape passes through the electric heating roller 29 and the pressing roller 41. The pressing roller 41 can stably press the fabric tape on the electric heating roller 29 to complete the heating. The pressing roller 41 can be moved up and down by rotating the second screw 40 to adapt to different thicknesses of the fabric tape. The subsequent fabric tape is heated by the electric heating roller 29 to make the fabric more soft, which is convenient for the subsequent secondary flattening action. When the uneven fabric tape needs to be tensioned, the cylinder 27 is started to pull the moving table 26 up in the adjusting area 25. The synchronous belt 10 drives the concave frame 28 and the electric heating roller 29 to move up. At the same time, the first limiting roller 36 is pulled up synchronously by the concave frame 28 to move towards the second limiting roller 37 to press the fabric tape. The fabric tape is clamped on both sides of the electric heating roller 29. The strong spring 35 drives the first limiting roller 36 to move up and the second limiting roller 37 to move close to realize the pressing. The strong spring 35 is compressed during the continuous upward movement to gradually increase the pressing force between the first limiting roller 36 and the second limiting roller 37, which avoids the problem of fabric tape sliding during tensioning. The second limiting roller 37 is relatively fixed, and the first limiting roller 36 can be adjusted up and down by rotating the first screw 32 to realize the adjustment of the fabric tape and the adaptation of the upward tensioning amount.
[0062] Step 4: When the second pressing is performed, the heated fabric tape is introduced into another pressing mechanism, and then the fabric tape enters between the first pressing roller 6 and the second pressing roller 7 to realize the second pressing treatment. The double pressing treatment of the fabric tape is realized to improve the flatness of the fabric tape and avoid the problem of uneven fabric tape.
[0063] The weaving method further comprises step 5: when the pressure adjusting force is adjusted, first, the second motor 24 is started to drive the driving shaft 22 and the worm 23 on the driving shaft 22 to rotate, power is transmitted to the worm wheel 21 through the worm 23, the two transmission shafts 19 are driven to rotate, power is transmitted to each threaded rod 15 through the meshing transmission of the second bevel gear 20 and the first bevel gear 16, the synchronous belt 10 drives the threaded blocks 17 in the four adjusting frames 14 to move forward and backward to complete the movement action, the movement amount is fed back to the adjusting table 11 through the transmission arm 18, the adjusting table 11 is pushed to move up and down to pressurize or depressurize the compression spring 12, so that the extrusion force of the first compression roller 6 is adjusted, the synchronous adjustment of the compression strength of the two compression mechanisms can be completed through the single second motor 24, the structure is simple, and the operation is stable.
[0064] The application provides a weaving control mechanism of a composite woven tape and a weaving method thereof, and the specific working principle is as follows: first, the weaving of the tape is completed through the weaving machine body 1, and the woven tape is introduced into two compression mechanisms and a tensioning mechanism after the weaving is completed;
[0065] First, the tape is introduced into one of the compression mechanisms to complete the flattening treatment, and then the tape is subjected to the temperature treatment through the tensioning mechanism, so that the shaping effect of the tape is better, the tensioning mechanism can complete the tensioning treatment of the tape, the uneven position of the tape can be tensioned, and the clamping action of the tape can be completed in the tensioning process, so that the tensioning and shaping of the tape are more stable, then the tape enters the other compression mechanism to complete the compression treatment, so that the flattening treatment of the tape is completed, the finished tape is more flat, and the quality of the tape is improved, and the synchronous adjustment of the flattening strength of the two compression mechanisms can be completed under the assistance of the driving mechanism, so that the staff can adjust the operation according to the use requirement.
[0066] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0067] The preferred embodiments of the application disclosed above are only to facilitate the elucidation of the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made in light of the teachings above. The description is chosen and described in order to best explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application and get the best results from the application. The application is only limited by the claims and their full scope and equivalents.
Claims
1. A weaving control mechanism for composite webbing, comprising a weaving machine body (1), a frame (2) mounted on one side of the weaving machine body (1), and two mounting platforms (3) symmetrically mounted on both sides of the upper surface of the frame (2), characterized in that: Two pressing mechanisms are symmetrically installed on both sides between the two mounting platforms (3). These two pressing mechanisms are used to perform double pressing treatment on the webbing. A drive mechanism is installed on the frame (2). The drive mechanism is connected to the two pressing mechanisms to form a linkage. The pressing force of the two pressing mechanisms is synchronously adjusted by the drive mechanism. A tensioning mechanism is installed in the middle between the two mounting platforms (3). The tensioning mechanism is set in cooperation with the two pressing mechanisms. The tensioning mechanism is used for heating and tensioning the webbing. Both pressing mechanisms include open areas (4) symmetrically opened through two mounting platforms (3), with a sliding table (5) slidably installed in the open area (4), a first pressing roller (6) rotatably installed on the sliding table (5) between the two mounting platforms (3), and a second pressing roller (7) rotatably installed on the top of both sides between the two mounting platforms (3), with a synchronous wheel (8) fixedly sleeved on one end of each of the two second pressing rollers (7), and the first pressing roller (6) and the second pressing roller (7) are distributed in parallel, with both ends of the second pressing roller (7) extending out of the mounting platform (3); A No. 1 motor (9) is mounted on one side of one of the mounting platforms (3) via a bracket. The output end of the No. 1 motor (9) is connected to one of the No. 2 pressing rollers (7) for transmission, and a synchronous belt (10) is fitted on the two synchronous pulleys (8) between the two No. 2 pressing rollers (7). The tensioning mechanism includes two adjustment zones (25) symmetrically opened through two mounting platforms (3). A movable platform (26) is slidably installed in each of the two adjustment zones (25), and a cylinder (27) is fixedly installed on the top of each of the two adjustment zones (25). The output ends of the two cylinders (27) are respectively connected to the top of the two movable platforms (26). A concave frame (28) is installed on the inner side of each of the two movable platforms (26). An electric heating roller (29) is installed in the middle position between the two concave frames (28). Channels (30) are symmetrically opened through both sides of the concave frames (28). A slider (31) is slidably installed in the channels (30) on the two concave frames (28). A screw (32) is threaded through the bottom of the channel (30), and the top of the screw (32) is rotatably connected to the lower surface of the slider (31). A moving area (33) is recessed inward on the inner side of multiple sliders (31), and a moving block (34) is slidably installed in the moving area (33). A strong spring (35) is provided between the moving block (34) and the moving area (33). A first limiting roller (36) is installed between the moving blocks (34) symmetrically arranged between the two concave frames (28), and two second limiting rollers (37) are symmetrically installed on both sides between the two mounting platforms (3). The two second limiting rollers (37) slide relative to each other in the channel (30), and the second limiting rollers (37) are parallel to the first limiting roller (36). A lifting frame (38) is installed at the middle position of the top of each of the two concave frames (28). A lifting block (39) is slidably installed inside the lifting frame (38). A second screw (40) is threaded through the top of the lifting frame (38), and the bottom of the second screw (40) is rotatably connected to the upper surface of the lifting block (39). A squeezing roller (41) is installed between the two lifting blocks (39), and the squeezing roller (41) is arranged parallel to the electric heating roller (29).
2. The weaving control mechanism for composite webbing according to claim 1, characterized in that: An adjustment platform (11) is slidably installed below the slide (5) in multiple open areas (4), and a compression spring (12) is installed between the multiple adjustment platforms (11) and the multiple slides (5).
3. The weaving control mechanism for composite webbing according to claim 2, characterized in that: Two mounting areas (13) are symmetrically opened through the frame (2), and the two mounting areas (13) are respectively set in conjunction with two pressing mechanisms.
4. The weaving control mechanism for composite webbing according to claim 3, characterized in that: The drive mechanism includes four adjustment frames (14), which are rectangularly distributed at the four corners of the two installation areas (13). A threaded rod (15) is rotatably installed inside the adjustment frame (14). A first bevel gear (16) that is connected to the threaded rod (15) is rotatably installed at the bottom of each of the four adjustment frames (14). A threaded block (17) is screwed onto the outside of the threaded rod (15) and is slidably installed inside the adjustment frame (14). A transmission arm (18) is symmetrically installed on both sides of the threaded block (17). The top of the transmission arm (18) slides through the bottom of the mounting platform (3) and is connected to the adjustment platform (11). A linkage part is installed on the frame (2) to synchronously drive the threaded rod (15) in the four adjustment frames (14).
5. The weaving control mechanism for composite webbing according to claim 4, characterized in that: The linkage includes a drive shaft (19) rotatably mounted on the bottom of two installation areas (13) via a bracket. Two second bevel gears (20) are sleeved on both sides of the outside of the two drive shafts (19). Multiple second bevel gears (20) mesh with multiple first bevel gears (16) respectively. A worm gear (21) is fixedly sleeved on one end of each of the two drive shafts (19). A drive shaft (22) is rotatably mounted on one side of the frame (2) near the worm gear (21) via a bracket. Two worm gears (23) are symmetrically fixed on both sides of the drive shaft (22), and the two worm gears (23) are respectively connected to two worm wheels (21). A second motor (24) is installed on one side of the drive shaft (22) through a bracket, and the output end of the second motor (24) is connected to the drive shaft (22).
6. A weaving method for a weaving control mechanism of composite webbing, characterized in that: The weaving control mechanism of the composite webbing according to any one of claims 1-5, the weaving method specifically includes the following steps: Step 1: First, the webbing is completed by the weaving machine body (1), and then the completed webbing is threaded onto the two pressing and tensioning mechanisms. Step 2: The webbing passes through the first pressing and straightening mechanism. The pressing and straightening mechanism performs the initial flattening process of the webbing through compression. At the same time, the pressing and straightening mechanism can perform synchronous conveying of the webbing and can be opened and closed as needed. Step 3: The webbing is heated by a tensioning mechanism, which makes the webbing fabric softer and facilitates the subsequent secondary leveling of the webbing. At the same time, when it is necessary to tension the uneven webbing, the tensioning mechanism is used to level the webbing. Step 4: By using a pressing mechanism, the heated webbing is introduced into another pressing mechanism to form a secondary pressing process, thus completing the double pressing process of the webbing, improving the flatness of the webbing and avoiding unevenness.
7. The weaving method of the composite webbing weaving control mechanism according to claim 6, characterized in that: The weaving method further includes step 5: synchronously adjusting the pressing strength of the two pressing mechanisms by means of a driving mechanism.
Citation Information
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