wire stripping machine
By designing a terminal forming machine that includes feeding, terminal forming, and cutting mechanisms, efficient forming of terminals at both ends of wires is achieved, solving the problems of cumbersome processing and large space requirements in existing technologies, and improving production efficiency.
Patent Information
- Application Number
- CN202311815988.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-12-26
AI Technical Summary
Existing technologies for wire terminal forming and processing are cumbersome and require a large area, leading to difficulties in production and processing.
Design a terminal forming machine, comprising a feeding mechanism, a terminal forming mechanism, a conveying mechanism, and a cutting mechanism, which forms the terminals at both ends of a wire through linear motion and fixed-length cutting, eliminating the need for a rotation step.
It achieves efficient wire forming, reduces space requirements, and improves production efficiency.
Smart Images

Figure CN117878696B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cable, in particular to a terminal crimping machine. BACKGROUND
[0002] It is known that before the use of wire, cable and other wires, terminals need to be installed on the end of the wire. At present, the processing of installing terminals on wires mainly forms terminals on one end of the wire, then rotates the wire by 180°, and then processes the other end of the wire, so as to achieve the effect of terminal forming on both ends of the wire. However, such processing method is not only cumbersome, but also requires a large work area for the rotation of the wire with a certain length, which undoubtedly brings difficulties in the demand for space in the production process. SUMMARY
[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a terminal crimping machine which can reduce the demand for area of terminal forming operation.
[0004] The terminal crimping machine according to the first aspect of the present application comprises a machine table, a feeding mechanism, a terminal crimping mechanism, a conveying mechanism and a cutting mechanism. The feeding mechanism is arranged on the machine table. The terminal crimping mechanism is arranged on the machine table, and the feeding mechanism can guide the material to the terminal crimping mechanism. The terminal crimping mechanism can tightly form two opposite terminals on the material. The machine table is provided with a cutting position. The conveying mechanism is used to take the material away from the terminal crimping mechanism and make the two opposite terminals on the material move linearly to the cutting position. The cutting mechanism is arranged at the cutting position, and the cutting mechanism can cut the material between the two opposite terminals at the cutting position. The distance between the cutting mechanism and the terminal crimping mechanism is equal to the predetermined forming length of the wire.
[0005] The terminal crimping machine according to the present application has at least the following beneficial effects. After the feeding mechanism guides the material to the terminal crimping mechanism, the terminal crimping mechanism can tightly form two opposite terminals on the material. After the conveying mechanism takes the material away from the terminal crimping mechanism, the two opposite terminals on the material can be taken to the cutting mechanism, and the cutting mechanism can cut the material between the two terminals. Thus, the material has a cut end with terminals. Under the re-conveying of the material, the next part of the material with two opposite terminals will be conveyed to the cutting position, and the cutting mechanism will cut again.
[0006] Since the cutting mechanism and the terminal forming mechanism are respectively located at two ends of the predetermined forming position of the wire, and the conveying mechanism drives the material to move in a straight line, the material will be directly and effectively formed into a wire of a predetermined length after the cutting effect of the two cutting operations, and the two ends of the wire are respectively formed with terminals facing opposite directions, so that the effect of forming the wire by terminal forming is effectively achieved, and the step of rotating the wire can be omitted, thereby reducing the demand for space for production operation and achieving the effect of high-efficiency wire processing.
[0007] According to some embodiments of the present application, the terminal forming mechanism comprises a terminal mold arranged on the machine table, and the feeding mechanism is capable of conveying the material to the terminal mold; the terminal mold is provided with a movable mold base above, and the movable mold base is connected with two movable mold heads; the movable mold base is capable of driving the movable mold heads to move close to or away from the terminal mold.
[0008] According to some embodiments of the present application, the terminal mold is connected with a feeding base on the side, and the feeding base is used for placing the terminals to be processed; the feeding base is provided with a feeding pawl, and the feeding pawl is movably connected to the machine table and is capable of driving the terminals to move to the terminal mold.
[0009] According to some embodiments of the present application, the cutting mechanism comprises a positioning base arranged at the cutting position, and the positioning base is provided with a cutting base, and the cutting base is provided with a cutting mold head; the conveying mechanism is used for driving two terminals facing opposite directions to move to the positioning base, and the cutting base is capable of driving the cutting mold head to move close to the positioning base and cut the material between the two terminals facing opposite directions.
[0010] According to some embodiments of the present application, the side of the positioning base is provided with a position detection mechanism, and the position detection mechanism is used for detecting whether there are two terminals facing opposite directions at the positioning base.
[0011] According to some embodiments of the present application, the position detection mechanism comprises a visual detection camera and a light source lamp located on the side of the cutting position; the light source lamp is used for illuminating the cutting position, and the visual detection camera is used for visually detecting the positioning base and judging whether the terminals are in place.
[0012] According to some embodiments of the present application, the machine table is provided with a material discharging mechanism, and the material discharging mechanism is used for driving the material at the cutting mechanism to move away from the cutting mechanism.
[0013] According to some embodiments of the present application, the discharging mechanism comprises a first linear actuator, a discharging gripper and a discharging box, the discharging box is arranged on the machine table, the first linear actuator is connected with the discharging gripper and can drive the discharging gripper to reciprocate between the cutting mechanism and the discharging box, and the discharging gripper is used for clamping or releasing the material.
[0014] According to some embodiments of the present application, the conveying mechanism comprises a second linear actuator, a conveying gripper and a material pushing assembly, the second linear actuator is connected with the conveying gripper and is used for driving the conveying gripper to reciprocate between the terminal crimping mechanism and the material pushing assembly, the conveying gripper is used for clamping or releasing the material, and the material pushing assembly is used for driving the terminal on the material to move forward to the cutting position.
[0015] According to some embodiments of the present application, the material pushing assembly comprises a material pushing track, a driving motor, a gear and rack pair, a lifting cylinder and a material pushing piece, the conveying gripper reciprocates between the material pushing track and the terminal crimping mechanism, the driving motor is connected with the lifting cylinder through the gear and rack pair and can drive the lifting cylinder to move along the length direction of the material pushing track, and the lifting cylinder is connected with the material pushing piece and can drive the material pushing piece to move upward or downward relative to the material pushing track.
[0016] Additional aspects and advantages of the present application will be given, partially in the following description, partially become obvious from the following description, or be understood by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0017] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the following description, taken in conjunction with the accompanying drawings, in which:
[0018] Figure 1 A schematic view of a terminal crimping mechanism of the terminal crimping machine shown;
[0019] Figure 2 A schematic view of a terminal crimping mechanism of the terminal crimping machine shown; Figure 1 A schematic view of a terminal crimping mechanism of the terminal crimping machine shown;
[0020] Figure 3 A schematic view of a terminal crimping mechanism of the terminal crimping machine shown; Figure 1 A schematic view of a terminal crimping mechanism of the terminal crimping machine shown;
[0021] Figure 4 A schematic view of a terminal crimping mechanism of the terminal crimping machine shown; Figure 3 An enlarged schematic view of A shown;
[0022] Reference signs: machine table 100; terminal crimping position 130; cutting position 150;
[0023] Feeding mechanism 200;
[0024] Terminal crimping mechanism 300; feeding seat 340; feeding pawl 345; movable die seat 350; movable die head 355; terminal strip cutter 357; terminal mold 370;
[0025] Conveying mechanism 400; conveying gripper 410; second linear actuator 420; material pushing assembly 450; driving motor 451; gear and rack pair 452; lifting cylinder 453; material pushing member 454; material pushing track 470;
[0026] Cutting mechanism 500; cutting seat 510; cutting mold head 530; positioning seat 540; light source lamp 570; in-place detection mechanism 580; visual detection camera 590;
[0027] Discharging mechanism 600; first linear actuator 610; discharging box 620; discharging gripper 630; DETAILED DESCRIPTION
[0028] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary only, and are used only for the purpose of explaining the present application, and cannot be understood as a limitation of the present application.
[0029] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the purpose of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0030] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is more than two, greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0031] In the description of the present application, unless otherwise explicitly limited, the words such as setting, mounting, connecting, etc. should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0032] Reference Figure 1The terminal crimping machine comprises a machine table 100, a feeding mechanism 200, a terminal crimping mechanism 300, a conveying mechanism 400 and a cutting mechanism 500. The feeding mechanism 200 is arranged on the machine table 100. The terminal crimping mechanism 300 is arranged on the machine table 100. The feeding mechanism 200 can guide the material to the terminal crimping mechanism 300. The terminal crimping mechanism 300 can tightly crimp two opposite terminals on the material. The machine table 100 is provided with a cutting position 150. The conveying mechanism 400 is used to take the material away from the terminal crimping mechanism 300 and make the two opposite terminals on the material move linearly to the cutting position 150. The cutting mechanism 500 is arranged at the cutting position 150. The cutting mechanism 500 can cut the material between the two opposite terminals at the cutting position 150. The distance between the cutting mechanism 500 and the terminal crimping mechanism 300 is equal to the predetermined length of the wire. After the feeding mechanism 200 guides the material to the terminal crimping mechanism 300, the terminal crimping mechanism 300 can tightly crimp two opposite terminals on the material. Thus, the material has two opposite terminals. After the conveying mechanism 400 takes the material away from the terminal crimping mechanism 300, the two opposite terminals on the material can be taken to the cutting mechanism 500, and the cutting mechanism 500 can cut the two terminals. Thus, the material has a cut end with a terminal. Under the conveying of the material again, the next part of the material with two opposite terminals will be conveyed to the cutting position 150, and the cutting mechanism 500 can cut the part again. Since the cutting mechanism 500 and the terminal crimping mechanism 300 are respectively located at the two ends of the predetermined length of the wire, and the conveying mechanism 400 linearly moves the material, the material will be directly and effectively formed into a wire with a predetermined length after the cutting effect of the twice cutting operation, and the two ends of the wire are respectively formed with opposite terminals. Thus, the terminal crimping effect of the wire is effectively achieved. Moreover, the step of rotating the wire can be omitted, thereby reducing the requirement of the production operation on the site and achieving the effect of efficiently processing the wire.
[0033] Specifically, the feeding mechanism 200 comprises a roller set which clamps the material and guides the material to move to the terminal crimping mechanism 300. Of course, the feeding mechanism 200 can also be composed of other components, such as a mechanical hand which clamps the material to feed. The specific embodiments can be adjusted according to actual needs, which are not limited herein.
[0034] In some embodiments, with reference to Figure 2The terminal crimping mechanism 300 comprises a crimping position 130 arranged on the machine table 100, and a terminal mold 370 is arranged at the crimping position 130. The feeding mechanism 200 can deliver the material to the terminal mold 370. Above the terminal mold 370, there is a movable mold base 350 connected with two movable mold heads 355. The movable mold base 350 can drive the movable mold heads 355 to move close to or away from the terminal mold 370. After the material is delivered to the crimping position 130, the material will be supported by the terminal mold 370. Then, the movable mold base 350 can drive the movable mold heads 355 to move close to the terminal mold 370, and cooperate with the terminal mold 370 to tightly press the terminal on the material, so as to complete the forming operation between the terminal and the material. The two movable mold heads 355 can form two terminals at the same time, so as to effectively improve the forming efficiency of the terminal.
[0035] Specifically, a material tape cutter 357 is movably arranged on the movable mold base 350, so that the material tape cutter 357 can cut the material tape of the terminal, and avoid the material tape from following the material to be delivered and processed subsequently.
[0036] In some embodiments, referring to Figure 2 The terminal mold 370 is connected with a feeding base 340 on the side, and the feeding base 340 is used for placing the terminal to be processed. A feeding pawl 345 is arranged at the feeding base 340, and the feeding pawl 345 is movably connected with the machine table 100 and can drive the terminal to move to the terminal mold 370. The feeding base 340 can position and accommodate the terminal in the material tape connection state, so that the feeding pawl can smoothly and conveniently move the terminal to the terminal mold 370, so that the terminal crimping operation can be quickly and accurately performed.
[0037] In some embodiments, referring to Figure 4 The cutting mechanism 500 comprises a positioning base 540 arranged at the cutting position 150, and a cutting material base 510 is arranged on the positioning base 540. A cutting material mold head 530 is arranged on the cutting material base 510. The conveying mechanism 400 is used for driving two terminals facing opposite directions to move to the positioning base 540. The cutting material base 510 can drive the cutting material mold head 530 to move close to the positioning base 540 and cut the material between the two terminals facing opposite directions. After the conveying mechanism 400 drives the two terminals facing opposite directions to move to the positioning base 540, the cutting material base 510 can move downward, and the cutting material mold head 530 can cut the material between the two terminals, so that one end of the wire with the terminal can be obtained. By cutting the material again, the wire with the terminal at both ends can be directly and effectively formed, so that the forming operation of the wire can be smoothly and effectively completed.
[0038] Specifically, the cutting die 530 is two, and the two cutting dies 530 cut the outer peripheral material of the terminals facing opposite directions, so that the excess material at the two terminals can be effectively ensured to be processed.
[0039] Further, the positioning seat 540 is provided with a material discharge hole, and the material cut at the terminals will fall into the material discharge hole and be discharged and recycled through the material discharge hole.
[0040] In some embodiments, referring to Figure 1 , the positioning seat 540 is provided with a to-position detection mechanism 580, which is used to detect whether there are two terminals facing opposite directions at the positioning seat 540. The to-position detection mechanism 580 can detect whether there are two terminals facing opposite directions at the positioning seat 540, so as to effectively ensure that the cutting operation is performed after the material and the terminals are in place, thereby effectively improving the accuracy of the cutting operation and avoiding damage to the material and the terminals.
[0041] In some embodiments, referring to Figure 1 , the to-position detection mechanism 580 includes a visual detection camera 590 located beside the cutting position 150 and a light source lamp 570, which is used to illuminate the cutting position 150, and the visual detection camera 590 is used to visually detect the positioning seat 540 and judge whether the terminals are in place. The light source lamp 570 can illuminate the cutting position 150, so that the visual detection camera 590 can clearly and conveniently take pictures and visually detect the situation at the cutting position 150. Therefore, whether the material and the terminals are accurately in place can be directly and effectively judged by the visual detection effect, thereby effectively improving the accuracy of the cutting operation.
[0042] It can be predicted that the to-position detection mechanism 580 can also be composed of other components, such as an infrared detector, and specific embodiments can be adjusted according to actual needs, which are not limited here.
[0043] In some embodiments, referring to Figure 1 , the machine 100 is provided with a material discharge mechanism 600, which is used to drive the material at the cutting mechanism 500 to move away from the cutting mechanism 500. The material discharge mechanism 600 can timely drive the wire that has been formed at the cutting mechanism 500 to move away from the cutting mechanism 500, so as to facilitate the rapid performance of the next operation, thereby effectively improving the production and processing efficiency.
[0044] In some embodiments, referring to Figure 3The discharging mechanism 600 comprises a first linear driver 610, a discharging gripper 630 and a discharging box 620. The discharging box 620 is arranged on the machine table 100. The first linear driver 610 is connected with the discharging gripper 630 and can drive the discharging gripper 630 to reciprocate between the cutting mechanism 500 and the discharging box 620. The discharging gripper 630 is used for clamping or releasing the material. After the first linear driver 610 drives the discharging gripper 630 to move close to the cutting mechanism 500, the cut material can be conveniently clamped. Then, the material can be driven to the discharging box 620 by the movement of the discharging gripper 630 and finally placed in the discharging box 620, so as to facilitate subsequent processing of the material.
[0045] It can be predicted that the discharging mechanism 600 can recycle the cut formed wire or the unqualified waste material. The specific implementation can be adjusted according to actual needs, which is not limited herein.
[0046] In some embodiments, referring to Figure 2 The conveying mechanism 400 comprises a second linear driver 420, a conveying gripper 410 and a material pushing assembly 450. The second linear driver 420 is connected with the conveying gripper 410 and is used for driving the conveying gripper 410 to reciprocate between the end crimping mechanism 300 and the material pushing assembly 450. The conveying gripper 410 is used for clamping or releasing the material. The material pushing assembly 450 is used for driving the terminal on the material to move forward to the cutting position 150. After the second linear driver 420 drives the conveying gripper 410 to move to the end crimping mechanism 300, the conveying gripper 410 can clamp the material that has been end crimped in the end crimping mechanism 300 and convey it to the material pushing assembly 450. In addition, the linear driving effect of the second linear driver 420 on the conveying gripper 410 can ensure that the material moves in a straight line, so as to ensure that the movement amount of the material is the same as the predetermined length. The material pushing assembly 450 can gradually and quantitatively convey the material, so as to ensure that the terminal on the material can stably and smoothly reach the cutting mechanism 500, thereby enabling the cutting mechanism 500 to accurately cut the material between the two terminals.
[0047] In some embodiments, referring to Figure 3The poking assembly 450 comprises a poking track 470, a driving motor 451, a gear and rack pair 452, a lifting cylinder 453 and a poking piece 454, the conveying gripper 410 reciprocates between the poking track 470 and the end punching mechanism 300; the driving motor 451 is connected with the lifting cylinder 453 through the gear and rack pair 452 and can drive the lifting cylinder 453 to move along the length direction of the poking track 470, the lifting cylinder 453 is connected with the poking piece 454 and can drive the poking piece 454 to move up or down relative to the poking track 470. The driving motor 451 can drive the poking piece 454 to move along the length direction of the poking track 470 through the gear and rack pair 452, so that the poking piece 454 can drive the material on the poking track 470 along the length direction of the poking track 470 after the lifting cylinder 453 drives it to descend and contact the material, thereby directly and effectively achieving the effect of quantitatively driving the material, and then facilitating the material to accurately move to the cutting mechanism 500 and perform cutting operation.
[0048] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.
[0049] The embodiments of the present application are described in detail above in combination with the drawings, however, the present application is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.
Claims
1. A terminal crimping machine characterized by comprising: It comprises: a machine table (100); a feeding mechanism (200) arranged on the machine table (100); a terminal crimping mechanism (300) arranged on the machine table (100), the feeding mechanism (200) being capable of guiding the material to the terminal crimping mechanism (300), and the terminal crimping mechanism (300) being capable of tightly forming two opposite terminals on the material; a conveying mechanism (400), the machine table (100) being provided with a cutting position (150), and the conveying mechanism (400) being used for taking the material away from the terminal crimping mechanism (300) and making the two opposite terminals on the material move linearly to the cutting position (150); a cutting mechanism (500) arranged at the cutting position (150), the cutting mechanism (500) being capable of cutting the material between the two opposite terminals at the cutting position (150), and the distance between the cutting mechanism (500) and the terminal crimping mechanism (300) being equivalent to the predetermined forming length of the wire; the terminal crimping mechanism (300) comprising a terminal die (370) arranged on the machine table (100), and the feeding mechanism (200) being capable of conveying the material to the terminal die (370); the terminal die (370) being provided with a movable die seat (350) above, the movable die seat (350) being connected with two movable die heads (355), and the movable die seat (350) being capable of driving the movable die heads (355) to move close to or away from the terminal die (370); the terminal die (370) being connected with a feeding seat (340) on the side, the feeding seat (340) being used for placing the terminals to be processed, and the feeding seat (340) being provided with a feeding pawl (345), the feeding pawl (345) being movably connected with the machine table (100) and being capable of driving the terminals to move to the terminal die (370).
2. The terminal crimping machine according to claim 1, wherein: the cutting mechanism (500) comprises a positioning seat (540) arranged at the cutting position (150), the positioning seat (540) being provided with a cutting seat (510), and the cutting seat (510) being provided with a cutting die head (530); the conveying mechanism (400) is used for driving the two opposite terminals to move to the positioning seat (540), and the cutting seat (510) is capable of driving the cutting die head (530) to move close to the positioning seat (540) and cut the material between the two opposite terminals.
3. The terminal crimping machine according to claim 2, wherein: a position detection mechanism (580) is arranged on the side of the positioning seat (540), and the position detection mechanism (580) is used for detecting whether the positioning seat (540) has the two opposite terminals.
4. The terminal crimping machine according to claim 3, wherein: The in-place detection mechanism (580) comprises a visual detection camera (590) and a light source lamp (570) beside the cutting position (150), the light source lamp (570) is used for illuminating the cutting position (150), and the visual detection camera (590) is used for visually detecting the positioning seat (540) and judging whether the terminal is in place or not.
5. The terminal crimper of claim 1, wherein: The machine table (100) is provided with a material discharging mechanism (600), which is used for driving the material at the cutting mechanism (500) to move away from the cutting mechanism (500).
6. The terminal crimper of claim 5, wherein: The material discharging mechanism (600) comprises a first linear actuator (610), a material discharging clamp jaw (630) and a material discharging box (620), the material discharging box (620) is arranged on the machine table (100), the first linear actuator (610) is connected with the material discharging clamp jaw (630) and can drive the material discharging clamp jaw (630) to reciprocate between the cutting mechanism (500) and the material discharging box (620), and the material discharging clamp jaw (630) is used for clamping or releasing the material.
7. The terminal crimper of claim 1, wherein: The conveying mechanism (400) comprises a second linear actuator (420), a conveying clamp jaw (410) and a material pushing assembly (450), the second linear actuator (420) is connected with the conveying clamp jaw (410) and is used for driving the conveying clamp jaw (410) to reciprocate between the terminal crimping mechanism (300) and the material pushing assembly (450), the conveying clamp jaw (410) is used for clamping or releasing the material, and the material pushing assembly (450) is used for driving the terminal on the material to move forward to the cutting position (150).
8. The terminal crimper of claim 7, wherein: The material pushing assembly (450) comprises a material pushing track (470), a driving motor (451), a gear and rack pair (452), a lifting cylinder (453) and a material pushing piece (454), the conveying clamp jaw (410) reciprocates between the material pushing track (470) and the terminal crimping mechanism (300), the driving motor (451) is connected with the lifting cylinder (453) through the gear and rack pair (452) and can drive the lifting cylinder (453) to move along the length direction of the material pushing track (470), and the lifting cylinder (453) is connected with the material pushing piece (454) and can drive the material pushing piece (454) to move up or down relative to the material pushing track (470).
Citation Information
Patent Citations
Double-end terminal crimping machine for wire material
CN106953221A
Terminal processing forming device and using method thereof
CN110380314A