Arc-shaped panel processing device and process

By machining grooves on curved plates and applying adhesive to the grooves to splice decorative panels, combined with automated milling, grooving, and roller brush components, the problems of low processing efficiency and insufficient aesthetics of curved plates are solved, achieving efficient and stable processing results.

CN117944136BActive Publication Date: 2026-03-27HUNAN YAJULE HOME FURNISHING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The current processing and manufacturing of curved boards is inefficient and lacks aesthetic appeal. In particular, the cutting and bending method is affected by the skill and experience of carpenters, resulting in unstable quality of finished products.

Method used

The process involves machining grooves on the side of a flat plate to be bent, applying adhesive to the grooves, and then splicing decorative panels. Combined with an automated device for milling, grooving, and roller brush assembly, continuous machining of grooves, slots, and adhesive application is achieved.

Benefits of technology

It improves the processing efficiency and aesthetics of curved sheet materials, reduces reliance on manual labor, and ensures the stability of finished product quality and the safety of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of plate processing, in particular to an arc-shaped decorative plate processing device and process, and an arc-shaped decorative plate processing process, which comprises the steps of processing grooves, opening notches, gluing, splicing decorative plates and bending and shaping. The arc-shaped decorative plate processing device comprises a machine table, a milling assembly, a notching assembly and a rolling brush assembly. The milling assembly, the notching assembly and the rolling brush assembly are sequentially and cooperatively installed on the machine table along the length direction of the machine table. The milling assembly can process grooves, the notching assembly can open notches, and the rolling brush assembly can glue. The application can continuously complete the processing process of processing grooves, opening notches and rolling brush gluing in the arc-shaped decorative plate processing process, can reduce the labor intensity of workers, can avoid the problem that the quality of finished products is influenced by the craftsmanship and experience of carpenters when artificial processing is adopted, effectively improves the working efficiency of arc-shaped decorative plate processing, and improves the appearance of the arc-shaped decorative plate after processing.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plate processing, in particular to an arc-shaped decorative plate processing device and process. BACKGROUND

[0002] With the continuous improvement of people's quality of life, the aesthetic requirements for furniture are further increased. The arc shape on the furniture can produce a soft effect, bringing people a sense of safety psychologically, and the smooth arc-shaped space also has an extended visual effect, which is very artistic when applied to indoor decoration. Therefore, the arc shape of furniture is very popular in the market.

[0003] The arc shape of furniture cannot be separated from the processing and manufacturing of arc-shaped plates. Common arc-shaped plate manufacturing processes include steam method, lamination method, notch method, high-frequency die pressing, and softwood self-bending process. The most common one is the notch method, which is a notch bending process. By cutting grooves on one side of the plate, the plate can be bent. Every certain interval, a certain width and depth of the notch is opened. With the increase of the number of notches, the radius of curvature of the bent plate becomes smaller.

[0004] In related technologies, when producing arc-shaped plates by notch bending method, a carpenter usually cuts grooves one by one, applies glue on the notches, and then bends and shapes them. The processing method of cutting grooves one by one not only takes a long time, but also the quality of the finished product is affected by the carpenter's skill and experience, resulting in low work efficiency. At the same time, since the grooves are cut on one side of the plate, one side of the plate is damaged, affecting the appearance of the plate.

[0005] Therefore, how to improve the processing and manufacturing efficiency and appearance of arc-shaped plates is a problem that needs to be solved by those skilled in the art. SUMMARY

[0006] In order to improve the processing and manufacturing efficiency and appearance of arc-shaped plates, the present application provides an arc-shaped decorative plate processing device and process.

[0007] The arc-shaped decorative plate processing device and process provided by the present application adopts the following technical solution:

[0008] In a first aspect, the present application provides an arc-shaped decorative plate processing process, which specifically includes the following steps:

[0009] S1, grooves are processed on the side of the flat plate to be bent;

[0010] S2, a plurality of equidistant notches are formed in the grooves of the flat plate;

[0011] S3, glue is applied to the notches in the grooves;

[0012] S4, the decorative plates are spliced in the grooves;

[0013] S5, positioning the flat plate in the mold, and bending the flat plate by using the mold.

[0014] By adopting the technical scheme, the groove is processed on the side to be bent of the flat plate, which can thin the flat plate, make it easier to be bent, realize gluing in the groove, avoid waste of glue, and hide the traces of the notched opening in the groove after processing, and improve the appearance of the finished plate.

[0015] In a second aspect, the application provides an arc-shaped decorative plate processing device, comprising:

[0016] a machine table;

[0017] a milling assembly arranged on the machine table and used for processing a groove on the side to be bent of the flat plate;

[0018] a notching assembly arranged on the machine table and used for opening a plurality of equidistant notches in the groove of the flat plate;

[0019] a rolling brush assembly arranged on the machine table and used for gluing on the notches in the groove;

[0020] The milling assembly, the notching assembly and the rolling brush assembly are sequentially arranged along the length direction of the machine table.

[0021] By adopting the technical scheme, the processing technology of processing the groove, opening the notches and rolling brush gluing in the arc-shaped decorative plate processing process can be continuously completed, the problem that the quality of the finished product is affected by the craftsmanship and experience of the carpenter when manual processing is adopted can be avoided, and the working efficiency of the arc-shaped decorative plate processing is effectively improved.

[0022] Preferably, the machine table comprises a machine frame, a first mounting plate is fixedly installed on the machine frame, a lifting device is arranged on the first mounting plate, a second mounting plate is fixedly connected to the lifting device, a first avoiding hole is arranged on the second mounting plate and corresponds to the milling assembly, a second avoiding hole is arranged on the second mounting plate and corresponds to the notching assembly, and a third avoiding hole is arranged on the second mounting plate and corresponds to the rolling brush assembly.

[0023] By adopting the technical scheme, the installation positions of the milling assembly, the notching assembly and the rolling brush assembly are reasonably arranged in combination with the process, and the stability and reliability of the milling assembly, the notching assembly and the rolling brush assembly in the arc-shaped decorative plate processing process are ensured.

[0024] Preferably, the milling assembly comprises a milling disc, the milling disc is located in the first avoiding hole, the milling disc is provided with a milling blade at one end close to the second mounting plate, the milling disc is provided with an electric telescopic shaft at one end close to the first mounting plate, and the electric telescopic shaft is drivingly connected with a driving device for driving the electric telescopic shaft to rotate at the outer side of the one end away from the milling disc.

[0025] By adopting the above technical scheme, when the milling assembly is used to process grooves on the flat plate, the cutting chips and dust generated during the processing process can enter between the first mounting plate and the second mounting plate through the first avoiding hole because the milling blade is arranged at the top of the milling disc, thereby reducing the probability of cutting chips and dust flying out, and being conducive to ensuring the working environment and the health of the workers.

[0026] Preferably, the milling disc is provided with a mounting groove which is centrally symmetric with the center of the milling disc at one end close to the second mounting plate, the mounting groove is internally provided with a tool holder in sliding connection with the milling disc, the milling blade is fixedly installed in the tool holder, the milling disc is internally rotatably connected with an adjusting disc, the adjusting disc is provided with a spiral-shaped guide rail at one side close to the tool holder, one end of the tool holder located in the milling disc is provided with a sliding groove matched with the guide rail, the adjusting disc is fixedly connected with an adjusting column penetrating to the outer end of the milling disc at the center of the spiral-shaped guide rail, and the end of the adjusting column away from the milling disc is provided with a blind hole, and the cross-sectional shape of the blind hole is a regular hexagon matched with a wrench.

[0027] By adopting the above technical scheme, a standard wrench can be inserted into the blind hole and twisted to drive the adjusting column, the adjusting disc is driven to rotate by the adjusting column, and the tool holder is driven to slide along the mounting groove by the spiral-shaped guide rail when the adjusting disc rotates, so that the position of the milling blade can be adjusted, and the width of the groove processing can be conveniently adjusted.

[0028] Preferably, the driving device comprises a first motor, the first motor is fixedly installed on the first mounting plate, a driving sprocket is fixedly connected with the output shaft of the first motor and arranged coaxially, two vertically arranged vertical plates are fixedly connected on the first mounting plate, the vertical plates are arranged along the length direction of the first mounting plate, rotatable tensioning wheels are installed on the two vertical plates, a driven sprocket is fixedly connected to the outer side of the electric telescopic shaft, a chain is drivingly connected between the two tensioning wheels, and the driving sprocket, the tensioning wheels and the driven sprocket are arranged on the same plane and drivingly connected with the chain.

[0029] By adopting the technical scheme, the first motor drives the electric telescopic shaft to drive the milling cutter head to rotate through the chain transmission, the advantages of the chain transmission are fully utilized, the working efficiency and reliability of the driving device are ensured, the driving device can work in harsh environments such as high temperature, humidity, dust and pollution, and the influence of the cutting chips and dust generated in the machining process on the driving device is reduced.

[0030] Preferably, the outer side of the electric telescopic shaft is rotationally connected with a bearing sleeve, the bearing sleeve and the vertical plate are provided with a first electric telescopic rod, the fixed end of the first electric telescopic rod is fixedly installed on the vertical plate, the telescopic end of the first electric telescopic rod is fixedly connected to the bearing sleeve, and the end of the electric telescopic shaft close to the first mounting plate is provided in a suspended manner.

[0031] By adopting the technical scheme, when the first electric telescopic rod is extended or retracted, the electric telescopic shaft can be driven to move, so that the position of the electric telescopic shaft can be adjusted, and the position of the groove machining can be conveniently adjusted.

[0032] Preferably, the slotting assembly comprises a plurality of cutting blades arranged side by side and spaced apart, the cutting blades are located inside the second avoiding hole, the center of the cutting blade is drivingly connected with a first mounting shaft, the first mounting shaft is rotationally connected to two symmetrically arranged vertical plates, one end of the first mounting shaft penetrates to the outside of the vertical plate, and a first driven pulley is fixedly installed on the outer side of the first mounting shaft located outside the vertical plate, a second motor is fixedly installed on the rack, a driving pulley is fixedly connected to the outer side of the output shaft of the second motor, a first transmission belt is arranged between the driving pulley and the first driven pulley, and the first transmission belt is drivingly connected with the driving pulley and the first driven pulley.

[0033] By adopting the technical scheme, a plurality of cutting blades arranged side by side and spaced apart are used to open notches in the flat plate, so that multiple notches can be opened at the same time, and the working efficiency of the arc-shaped decorative plate machining is further improved.

[0034] Preferably, the brush roller assembly comprises a brush roller, the brush roller is arranged inside the third avoiding hole, the center of the brush roller is provided with a second mounting shaft drivingly connected thereto, the second mounting shaft is rotationally connected to the second mounting plate, one end of the second mounting shaft penetrates to the outside of the vertical plate, the vertical plate is provided with an avoiding groove for the movement of the second mounting shaft, a second driven pulley is fixedly installed on the outer side of the second mounting shaft located outside the vertical plate, a second transmission belt is arranged between the second driven pulley and the first driven pulley, and the second transmission belt is drivingly connected with the second driven pulley and the first driven pulley.

[0035] By adopting the technical scheme, the second transmission belt can drive the second driven pulley and the brush roller to perform rolling brushing operation while the notches are opened, the same second motor can complete the power required for opening the notches and ensure the power required for the gluing operation, and the processing cost in the arc-shaped decorative plate processing process is effectively reduced.

[0036] Preferably, the second mounting plate is fixedly connected with a glue box, the second mounting shaft is rotatably connected to the side wall of the glue box, the glue box stores glue, the opening of the glue box is sealingly connected to the outer side of the third avoiding hole, the brush roller is arranged in the glue box, and the second mounting plate is provided with a placing groove in which the decorative plate can be fixedly placed.

[0037] By adopting the technical scheme, the glue stored in the glue box can automatically supplement the glue for the brush roller during the working process, and the automation degree in the arc-shaped decorative plate processing process is effectively improved.

[0038] In summary, the present application has at least one of the following beneficial technical effects:

[0039] 1. The present application optimizes the notch bending process, the groove is processed on the side of the flat plate to be bent, which can thin the flat plate, make it easier to be bent, realize gluing in the groove, avoid waste of glue due to excessive gluing area, and splice the decorative plate in the groove, so as to shield the traces of opening notches in the groove after processing, and improve the appearance of the finished plate;

[0040] 2. The present application provides an arc-shaped decorative plate processing device, which can realize continuous processing of grooves, opening notches and rolling brushing gluing in the arc-shaped decorative plate processing process, avoid the problem that the quality of finished products is affected by the skill and experience of carpenters when manual processing is adopted, and effectively improve the working efficiency of arc-shaped decorative plate processing;

[0041] 3. The processing method adopted in the present application is used when the flat plate is processed, whether it is processing the groove, opening the notch or gluing on the notch, it is processed in the state that the processing surface of the flat plate faces downward, so that the dust generated when the groove is processed and the notch is opened will enter between the first mounting plate and the second mounting plate through the first avoiding hole and the second avoiding hole, reducing the probability of cutting chips and dust flying outside; when gluing, the smell generated by the glue can be effectively avoided from being directly emitted in a large range in the air, which is beneficial to ensure the working environment and the health of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0042] Figure 1 is a flow chart of the arc-shaped decorative plate processing process of embodiment 1 of the present application.

[0043] Figure 2 is a structural schematic diagram of an arc-shaped panel before processing.

[0044] Figure 3 is a structural schematic diagram of an arc-shaped panel after processing.

[0045] Figure 4 is a schematic diagram of the overall structure of the arc-shaped panel processing device of Embodiment 2 of the present application.

[0046] Figure 5 is a schematic diagram of the installation structure of the milling assembly of the arc-shaped panel processing device of Embodiment 2 of the present application.

[0047] Figure 6 is a schematic diagram of the milling assembly of the arc-shaped panel processing device of Embodiment 2 of the present application. Figure 5 is an enlarged schematic diagram of the structure of part A.

[0048] Figure 7 is a schematic diagram of the milling assembly of the arc-shaped panel processing device of Embodiment 2 of the present application.

[0049] Figure 8 is a schematic diagram of the transmission structure of the milling assembly of the arc-shaped panel processing device of Embodiment 2 of the present application.

[0050] Figure 9 is a schematic diagram of the installation structure of the slotting assembly of the arc-shaped panel processing device of Embodiment 2 of the present application.

[0051] Figure 10 is a schematic diagram of the installation structure of the rolling brush assembly of the arc-shaped panel processing device of Embodiment 2 of the present application.

[0052] 100, flat plate; 101, groove; 102, notch; 103, decorative plate; 200, machine table; 201, machine frame; 202, first mounting plate; 203, vertical plate; 204, lifting device; 205, second mounting plate; 206, first avoiding hole; 207, second avoiding hole; 208, third avoiding hole; 300, milling assembly; 301, milling cutter disc; 302, milling cutter blade; 303, electric telescopic shaft; 304, mounting groove; 305, cutter seat; 306, adjusting disc; 307, guide rail; 308, sliding groove; 309, adjusting column; 310, blind hole; 400, slotting assembly; 401, cutting blade; 402, first mounting shaft; 403, first driven pulley; 500, rolling brush assembly; 501, brush roller; 502, second mounting shaft; 503, second driven pulley; 504, glue box; 505, placing groove; 600, first motor; 601, driving sprocket; 602, tension pulley; 603, driven sprocket; 604, chain; 605, bearing sleeve; 606, first electric telescopic rod; 700, second motor; 701, driving pulley; 702, first transmission belt; 703, second transmission belt. DETAILED DESCRIPTION

[0053] The above description will be further illustrated by the following Figures 1-10 The application is further described in detail.

[0054] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0055] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0056] The embodiment of the present application discloses an arc-shaped decorative plate processing device and process.

[0057] Embodiment 1

[0058] Please refer toFigure 1 、 Figure 2 and Figure 3 In one embodiment of the present application, a curved panel processing method comprises the following steps:

[0059] S1, a groove 101 is processed on the side of a flat plate 100 to be bent;

[0060] S2, a plurality of equidistant notches 102 are formed inside the groove 101 of the flat plate 100;

[0061] S3, glue is applied on the notches 102 inside the groove 101;

[0062] S4, a decorative panel 103 is spliced inside the groove 101, the decorative panel 103 is made of a material with bending performance, such as plastic material, the thickness of the decorative panel 103 is equal to the depth of the groove 101, the width of the decorative panel 103 is equal to the width of the groove 101, and the length of the decorative panel 103 is equal to the length of the groove 101;

[0063] S4, the flat plate 100 is positioned in a mold, and the flat plate 100 is bent and shaped by the mold.

[0064] In the embodiment, the groove 101 is processed on the side of the flat plate 100 to be bent, which can thin the thickness of the flat plate 100 and make it easier to be bent. The glue is applied inside the groove 101, which can avoid the waste of glue due to the large area of the glue. The decorative panel 103 is spliced inside the groove 101, which can cover the traces of the notches 102 formed inside the groove 101 after the processing is completed, and improve the appearance of the finished panel.

[0065] Example 2

[0066] Please refer to Figure 4In an embodiment of the present application, an arc-shaped panel processing device comprises a machine table 200, a milling assembly 300, a slotting assembly 400 and a brush rolling assembly 500; the milling assembly 300, the slotting assembly 400 and the brush rolling assembly 500 are cooperatively installed on the machine table 200; the milling assembly 300, the slotting assembly 400 and the brush rolling assembly 500 are sequentially arranged along the length direction of the machine table 200; the milling assembly 300 is used to process a groove 101 on the side of a flat plate 100 to be bent; the slotting assembly 400 is capable of opening a plurality of equidistant notches 102 inside the groove 101 of the flat plate 100; and the brush rolling assembly 500 is capable of applying glue on the notches 102 inside the groove 101; the milling assembly 300 and the slotting assembly 400 are arranged along the length direction of the machine table 200 so that the slotting assembly 400 is used to slot at the position of the milling assembly 300 processing the groove 101 on the flat plate 100; and the slotting assembly 400 and the brush rolling assembly 500 are arranged along the length direction of the machine table 200 so that the brush rolling assembly 500 is used to apply glue at the position of the slotting assembly 400 slotting on the flat plate 100.

[0067] In the embodiment, the milling assembly 300, the slotting assembly 400 and the brush rolling assembly 500 are sequentially arranged along the length direction of the machine table 200. During the working process, the worker only needs to place the flat plate 100 on the machine table 200 and push the flat plate along the length direction of the machine table 200, so that the processing of processing the groove 101, opening the notches 102 and applying glue by the brush rolling assembly 500 can be continuously completed, which greatly reduces the labor intensity of the worker, avoids the problem that the quality of the finished product is affected by the skill and experience of the carpenter when the product is processed manually, and effectively improves the working efficiency of the arc-shaped panel processing.

[0068] Please refer to Figure 4 and Figure 5 In an embodiment of the present application, the machine table 200 comprises a machine frame 201, the upper surface of the machine frame 201 is fixedly connected with a first mounting plate 202, and the two side surfaces of the first mounting plate 202 are fixedly connected with two vertically arranged vertical plates 203 symmetrically arranged along the length direction of the first mounting plate 202. The first mounting plate 202 is provided with a lifting device 204, the lifting device 204 is fixedly connected with a second mounting plate 205, and the second mounting plate 205 is slidably connected with the vertical plates 203.

[0069] In this embodiment, the second mounting plate 205 is provided, and the flat plate 100 can be placed on the second mounting plate 205 during the arc-shaped trim processing. The flat plate 100 can be smoothly pushed along the second mounting plate 205 to realize the processing of the groove 101 and the opening of the notch 102 by the milling assembly 300 and the slotting assembly 400. The lifting device 204 is arranged between the second mounting plate 205 and the first mounting plate 202. The second mounting plate 205 can be conveniently controlled to slide up and down along the vertical plate 203 by the lifting device 204. When the second mounting plate 205 slides up and down, the processing depth of the milling assembly 300 and the slotting assembly 400 during the processing can be adjusted accordingly.

[0070] In one specific embodiment of the present application, the lifting device 204 is configured as an electric telescopic rod electric push rod. The electric push rod can be directly controlled by an electric control, and has the advantages of convenient installation and simple control.

[0071] It can be understood that, in other embodiments of the present application, the lifting device 204 can also be configured as a hydraulic telescopic cylinder, a pneumatic telescopic cylinder or other mechanical structures with lifting function.

[0072] Please refer to Figure 4 In one embodiment of the present application, the second mounting plate 205 is provided with a first avoiding hole 206, a second avoiding hole 207 and a third avoiding hole 208. The first avoiding hole 206, the second avoiding hole 207 and the third avoiding hole 208 are arranged in sequence along the length direction of the second mounting plate 205. The first avoiding hole 206 corresponds to the milling assembly 300, the second avoiding hole 207 corresponds to the slotting assembly 400, and the third avoiding hole 208 corresponds to the rolling brush assembly 500.

[0073] In this embodiment, the first avoiding hole 206 and the second avoiding hole 207 are provided. The milling assembly 300 and the slotting assembly 400 can be conveniently processed on the surface of the flat plate 100, and the cutting chips and / or dust generated by the milling assembly 300 and the slotting assembly 400 during the processing can be discharged through the first avoiding hole 206 and the second avoiding hole 207. The third avoiding hole 208 is provided. The rolling brush assembly 500 can conveniently perform the gluing operation on the surface of the flat plate 100, and the third avoiding hole 208 can continuously supplement the glue solution required for gluing to ensure the continuity of the processing process.

[0074] Please refer to Figure 5 , Figure 6 and Figure 7In an embodiment of the present application, the milling assembly 300 comprises a milling disc 301, a milling blade 302, an electric telescopic shaft 303, and a driving device. The milling disc 301 is located in the first avoiding hole 206. The milling disc 301 is provided with a plurality of milling blades 302 which are centrally symmetrically arranged around the central axis of the milling disc 301 near one end of the milling disc 301 close to the second mounting plate 205. The electric telescopic shaft 303 is fixedly connected to the milling disc 301 near one end of the milling disc 301 close to the first mounting plate 202. The electric telescopic shaft 303 is coaxially arranged with the central axis of the milling disc 301. The outer side of the end of the electric telescopic shaft 303 away from the milling disc 301 is drivingly connected to the driving device.

[0075] In the embodiment, the driving device drives the electric telescopic shaft 303 to rotate, thereby driving the milling disc 301 to rotate. When the milling disc 301 rotates, the milling blade 302 can mill the groove 101 on the flat plate 100. When the milling blade 302 mills the groove 101 on the flat plate 100, the cutting chips and dust generated in the process of milling are discharged into the space between the first mounting plate 202 and the second mounting plate 205 through the first avoiding hole 206, thereby reducing the probability of the cutting chips and dust flying out, and facilitating the guarantee of the working environment and the health of the workers.

[0076] Please refer to Figure 6 In an embodiment of the present application, the electric telescopic shaft 303 comprises a shaft cylinder, a second electric push rod, and a spline shaft. One end of the shaft cylinder is provided with an opening, and the other end of the shaft cylinder is closed. The inner side of the shaft cylinder is provided with a spline groove. The spline shaft is slidingly installed in the shaft cylinder through the spline groove. The second electric push rod is fixedly installed between the end of the spline shaft inside the shaft cylinder and the closed end of the shaft cylinder. The end of the spline shaft outside the shaft cylinder is coaxially fixedly connected to the milling disc 301.

[0077] In the embodiment, the second electric push rod is controlled to extend and retract, thereby driving the spline shaft to extend and retract, and further driving the milling disc 301 to ascend and descend. The height of the milling disc 301 and the milling blade 302 can be individually adjusted, thereby facilitating the adjustment of the processing depth of the groove 101.

[0078] It can be understood that, in other embodiments of the present application, the electric telescopic shaft 303 can also directly adopt the shaft in the prior art which can realize controllable extension and retraction and torque transmission.

[0079] Please refer to Figure 6 and Figure 7In one embodiment of the present application, the milling cutter disc 301 is provided with a plurality of mounting grooves 304 which are centrally symmetric with respect to the center of the milling cutter disc 301, and the mounting grooves 304 are slidably connected with cutter holders 305, the milling cutter blades 302 are fixedly installed in the cutter holders 305, the milling cutter disc 301 is rotatably connected with an adjusting disc 306, the adjusting disc 306 is provided with a guide rail 307 on the side close to the cutter holder 305, the guide rail 307 is arranged in a spiral shape, the cutter holder 305 is provided with a sliding groove 308 at one end inside the milling cutter disc 301, the sliding groove 308 is matched with the guide rail, the adjusting disc 306 is fixedly connected with an adjusting column 309 which penetrates through the milling cutter disc 301 at the center of the spiral guide rail 307, the end of the adjusting column 309 away from the milling cutter disc 301 is provided with a blind hole 310, and the cross section of the blind hole 310 is a regular hexagon which is matched with a wrench.

[0080] In one embodiment of the present application, the adjusting disc 306 is provided with a spiral guide rail, and in use, the staff can insert a standard wrench into the blind hole 310 and twist the adjusting column 309, so that the adjusting column 309 drives the adjusting disc 306 to rotate, and the adjusting disc 306 drives the cutter holder 305 to slide along the mounting groove 304 through the spiral guide rail 307 when rotating, so that the position of the milling cutter blade 302 can be adjusted, and the width of the groove 101 processed can be conveniently adjusted.

[0081] Please refer to Figure 5 and Figure 8 In one embodiment of the present application, the driving device comprises a first motor 600, a driving sprocket 601, two symmetrically arranged tension pulleys 602, a driven sprocket 603 and a chain 604, the first motor 600 is fixedly installed on the first mounting plate 202, the driving sprocket 601 is coaxially fixedly connected on the output shaft of the first motor 600, the two tension pulleys 602 are rotatably installed on the two vertical plates 203 through mounting brackets, the driven sprocket 603 is fixedly connected on the outside of the electric telescopic shaft 303, the chain 604 is drivingly connected with the driving sprocket 601, the tension pulleys 602 and the driven sprocket 603, and the driving sprocket 601, the tension pulleys 602 and the driven sprocket 603 are arranged on the same plane.

[0082] In one embodiment of the present application, the driving device drives the electric telescopic shaft 303 to drive the milling cutter disc 301 to rotate in the form of chain transmission by using the first motor 600, which fully utilizes the advantages of chain transmission, ensures the high efficiency and reliability of the driving device, and can work in harsh environments such as high temperature, humidity, dust and pollution, thereby reducing the influence of the cutting chips and dust generated in the processing process on the driving device.

[0083] Please refer to Figure 5 and Figure 8In an embodiment of the present application, the outer side of the electric telescopic shaft 303 is provided with a bearing sleeve 605 rotationally connected thereto, and the bearing sleeve 605 is provided with a first electric telescopic rod 606 relative to the vertical plate 203, the fixed end of the first electric telescopic rod 606 is fixedly installed on the vertical plate 203, the telescopic end of the first electric telescopic rod 606 is fixedly connected to the bearing sleeve 605, and the end of the electric telescopic shaft 303 close to the first mounting plate 202 is provided in a suspended manner.

[0084] In the present embodiment, the first electric telescopic rod 606 can be used to adjust the position of the groove 101. During work, when the first electric telescopic rod 606 is telescoped, the electric telescopic shaft 303 can be moved, so that the position of the electric telescopic shaft 303 can be adjusted, and the position of the groove 101 can be conveniently adjusted.

[0085] It can be understood that in other embodiments of the present application, a sliding structure can also be arranged between the end of the electric telescopic shaft 303 close to the first mounting plate 202 and the first mounting plate 202 to move the electric telescopic shaft 303.

[0086] Please refer to Figure 4 and Figure 9 In an embodiment of the present application, the slotting assembly 400 comprises a plurality of cutting blades 401 arranged side by side and spaced apart, a first mounting shaft 402, and a first driven pulley 403. The cutting blades 401 are located inside the second avoiding hole 207. The first mounting shaft 402 is rotationally connected to two symmetrically arranged vertical plates 203. The cutting blades 401 are detachably mounted on the outside of the first mounting shaft 402 and are in transmission connection with the first mounting shaft 402. One end of the first mounting shaft 402 penetrates to the outside of the vertical plate 203. The first driven pulley 403 is fixedly installed on the outer side of the first mounting shaft 402 outside the vertical plate 203. A second motor 700 is fixedly installed on the rack 201. The output shaft of the second motor 700 is fixedly connected with a driving pulley 701. The first driven pulley 403 and the driving pulley 701 are provided with a first transmission belt 702 in transmission connection.

[0087] In the present embodiment, the plurality of cutting blades 401 arranged side by side and spaced apart can be used to open the notches 102 of the flat plate 100, so that a plurality of notches 102 can be opened at the same time, and the working efficiency of the arc-shaped decorative plate processing is further improved.

[0088] Please refer to Figure 4 and Figure 10In an embodiment of the present application, the brush roller assembly 500 comprises a brush roller 501, a second mounting shaft 502 and a second driven pulley 503. The brush roller 501 is arranged inside the third avoiding hole 208 and is mounted outside the second mounting shaft 502. The brush roller 501 is coaxially connected with the second mounting shaft 502. The second mounting shaft 502 is rotatably connected to the second mounting plate 205. One end of the second mounting shaft 502 penetrates to the outside of the vertical plate 203. The vertical plate 203 is provided with an avoiding slot 506 for the second mounting shaft 502. The second mounting shaft 502 is fixedly mounted with the second driven pulley 503 on the outer side of the outside of the vertical plate 203. The second driven pulley 503 is provided with a second transmission belt 703 between the first driven pulley 403. The second transmission belt 703 is in transmission connection with the second driven pulley 503 and the first driven pulley 403.

[0089] In the embodiment, the second transmission belt 703 can be used to drive the second driven pulley 503 and the brush roller 501 to perform the brush rolling operation while the slot 102 is opened. The same second motor 700 can be used to provide the power required for opening the slot and the power required for the glue coating operation, thereby effectively reducing the processing cost in the processing of the arc-shaped decorative plate.

[0090] Please refer to Figure 4 and Figure 10 In an embodiment of the present application, the second mounting plate 205 is provided with a glue tank 504. The second mounting shaft 502 is rotatably connected to the side wall of the glue tank 504. The glue tank 504 is internally provided with glue. The opening of the glue tank 504 is sealingly connected to the outer side of the third avoiding hole 208. The brush roller 501 is arranged inside the glue tank 504. The second mounting plate 205 is provided with a placing slot 505. The placing slot 505 is internally provided with a decorative plate 103. The placing slot 505 is in communication with the third avoiding hole 208.

[0091] In the embodiment, the glue tank 504 can be used to automatically supplement the glue for the brush roller 501 during the working process, thereby effectively improving the automation degree in the processing of the arc-shaped decorative plate.

[0092] The implementation principle of the arc-shaped decorative plate processing device and process in the embodiment of the present application is as follows:

[0093] In the arc-shaped panel processing process, the staff only needs to place the flat plate 100 on the second mounting plate 205 of the machine table 200, and push the flat plate along the length direction of the second mounting plate 205, so that the groove 101, the notch 102 and the brush coating process in the arc-shaped panel processing process can be continuously completed, which can greatly reduce the labor intensity of the staff, avoid the problem that the quality of the finished product is affected by the skill and experience of the carpenter when manually processing, and effectively improve the working efficiency of the arc-shaped panel processing.

[0094] In the working process, when the position and size of the groove 101 processing need to be adjusted, only the first electric telescopic rod 606 needs to be controlled to stretch and retract, so as to drive the electric telescopic shaft 303 to move, so as to adjust the position of the electric telescopic shaft 303, the milling cutter disc 301 and the milling blade 302, and then the position of the groove 101 processing can be conveniently adjusted. The standard wrench can be inserted into the blind hole 310 and screwed, the adjusting column 309 will drive the adjusting disc 306 to rotate, and when the adjusting disc 306 rotates, the worm-shaped guide rail 307 can drive the tool holder 305 to slide along the mounting groove 304, so that the position of the milling blade 302 can be adjusted, and then the width of the groove 101 processing can be conveniently adjusted. And by controlling the electric telescopic shaft 303 to stretch and retract, the height of the milling cutter disc 301 and the milling blade 302 can be adjusted separately, and then the processing depth of the groove 101 can be conveniently adjusted.

[0095] In the arc-shaped panel processing process, the processing depth of the groove 101 and the notch 102 can also be adjusted by the lifting device 204. Because the second mounting plate 205 can be conveniently controlled to slide up and down along the vertical plate 203 by the lifting device 204, and by controlling the second mounting plate 205 to slide up and down, the processing depth of the milling assembly 300 and the slotting assembly 400 in the processing process can be adjusted.

[0096] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A processing device for curved decorative panels, characterized in that: include: Machine (200); A milling assembly (300) is disposed on the machine base (200) for machining a groove (101) on the side of the plate (100) to be bent, and splicing a decorative panel (103) inside the groove (101). A grooving assembly (400) is disposed on the machine base (200) and is used to open a plurality of equidistant slots (102) inside the groove (101) of the plate (100). A roller brush assembly (500) is disposed on the machine base (200) for applying adhesive to the groove (102) inside the groove (101); The milling assembly (300), the grooving assembly (400), and the roller brush assembly (500) are arranged sequentially along the length of the machine base (200); Place the plate (100) on the machine table (200) and push the plate (100) along the length of the machine table (200) to complete the processing of the curved decorative panel, including processing the groove (101), opening the slot (102) and applying glue with a roller.

2. The arc-shaped decorative panel processing device according to claim 1, characterized in that: The machine base (200) includes a frame (201), on which a first mounting plate (202) is fixedly mounted. A lifting device (204) is provided on the first mounting plate (202), and a second mounting plate (205) is fixedly connected to the lifting device (204). A first clearance hole (206) is provided on the second mounting plate (205) corresponding to the milling assembly (300), a second clearance hole (207) is provided on the second mounting plate (205) corresponding to the grooving assembly (400), and a third clearance hole (208) is provided on the second mounting plate (205) corresponding to the roller brush assembly (500).

3. The arc-shaped decorative panel processing device according to claim 2, characterized in that: The milling assembly (300) includes a milling cutter disc (301) located in the first clearance hole (206). A milling cutter blade (302) is provided at one end of the milling cutter disc (301) near the second mounting plate (205). An electric telescopic shaft (303) is provided at one end of the milling cutter disc (301) near the first mounting plate (202). A drive device for driving the electric telescopic shaft (303) to rotate is connected to the outer side of the end of the electric telescopic shaft (303) away from the milling cutter disc (301).

4. The arc-shaped decorative panel processing device according to claim 3, characterized in that: The end of the milling cutter disc (301) near the second mounting plate (205) is provided with a mounting groove (304). A tool holder (305) is slidably connected inside the mounting groove (304). The milling cutter blade (302) is fixedly installed inside the tool holder (305). An adjusting disc (306) is rotatably connected inside the milling cutter disc (301). A spiral guide rail (307) is provided on the side of the adjusting disc (306) near the tool holder (305). The end of the tool holder (305) inside the milling cutter disc (301) is provided with a sliding groove (308) that cooperates with the guide rail. An adjusting column (309) is fixedly connected to the center of the adjusting disc (306). A blind hole (310) is provided at the outer end of the adjusting column (309) penetrating the end of the milling cutter disc (301). The cross-sectional shape of the blind hole (310) is a regular hexagon that matches the wrench.

5. The arc-shaped decorative panel processing device according to claim 3, characterized in that: The driving device includes a first motor (600), which is fixedly mounted on the first mounting plate (202). A coaxial drive sprocket (601) is fixedly connected to the output shaft of the first motor (600). Two symmetrically arranged vertical plates (203) are fixedly connected to the first mounting plate (202). The vertical plates (203) are arranged along the length direction of the first mounting plate (202). Rotatable tension wheels (602) are installed on both vertical plates (203). A driven sprocket (603) is fixedly connected to the outside of the electric telescopic shaft (303). A chain (604) is driven between the two tension wheels (602). The drive sprocket (601), the tension wheel (602), and the driven sprocket (603) are all arranged on the same plane and driven by the chain (604).

6. The arc-shaped decorative panel processing device according to claim 5, characterized in that: A bearing sleeve (605) is rotatably connected to the outside of the electric telescopic shaft (303). A first electric telescopic rod (606) is provided between the bearing sleeve (605) and the vertical plate (203). The fixed end of the first electric telescopic rod (606) is fixedly installed on the vertical plate (203), and the telescopic end of the first electric telescopic rod (606) is fixedly connected to the bearing sleeve (605). The end of the electric telescopic shaft (303) near the first mounting plate (202) is suspended.

7. The arc-shaped decorative panel processing device according to claim 5, characterized in that: The grooving assembly (400) includes several cutting blades (401) arranged in parallel and spaced apart. The cutting blades (401) are located inside the second clearance hole (207). The center of the cutting blades (401) is connected to a first mounting shaft (402). The first mounting shaft (402) is rotatably connected to two symmetrically arranged vertical plates (203). One end of the first mounting shaft (402) extends through to the outside of the vertical plate (203). A first driven pulley (403) is fixedly mounted on the outer side of the first mounting shaft (402) outside the vertical plate (203). A second motor (700) is fixedly mounted on the frame (201). A driving pulley (701) is fixedly connected to the outer side of the output shaft of the second motor (700). A first transmission belt (702) is provided between the driving pulley (701) and the first driven pulley (403). The first transmission belt (702) is connected to the driving pulley (701) and the first driven pulley (403) in a transmission connection.

8. The arc-shaped decorative panel processing device according to claim 7, characterized in that: The roller brush assembly (500) includes a brush roller (501), which is disposed inside the third clearance hole (208). The center of the brush roller (501) is provided with a second mounting shaft (502) that is driven to it. The second mounting shaft (502) is rotatably connected to the second mounting plate (205). One end of the second mounting shaft (502) extends through to the outside of the vertical plate (203). The vertical plate (203) has a clearance groove (506) for the second mounting shaft (502) to move. The second mounting shaft (502) is fixedly mounted on the outer side of the vertical plate (203). A second driven pulley (503) is provided between the second driven pulley (503) and the first driven pulley (403). The second drive belt (703) is driven to the second driven pulley (503) and the first driven pulley (403).

9. The arc-shaped decorative panel processing device according to claim 8, characterized in that: A glue box (504) is fixedly connected to the second mounting plate (205). The second mounting shaft (502) is rotatably connected to the side wall of the glue box (504). The glue box (504) contains glue. The opening of the glue box (504) is sealed to the outer side of the third clearance hole (208). The brush roller (501) is disposed inside the glue box (504). A placement groove (505) is provided on the second mounting plate (205). A decorative panel (103) can be fixedly placed inside the placement groove (505). The placement groove (505) is connected to the third clearance hole (208).

10. A processing technology for curved decorative panels, characterized in that: The processing of the flat plate (100) using the arc-shaped decorative panel processing device according to any one of claims 1-9 specifically includes the following steps: S1. A groove (101) is machined on the side of the plate (100) to be bent. S2. Several equally spaced slots (102) are opened inside the groove (101) of the flat plate (100). S3. Apply adhesive to the groove (102) inside the groove (101); S4. A decorative panel (103) is spliced ​​inside the groove (101). S5. Position the plate (100) in the mold and use the mold to bend and shape the plate (100).

Citation Information

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