Dust cleaning apparatus for blankets
By introducing a pre-dust removal device into blanket production, and using a tensioning and dust extraction mechanism to remove impurities from the blankets, the problem of water waste during the washing process is solved, achieving efficient cleaning and space-saving results.
Patent Information
- Application Number
- CN202410328267.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2044-03-21
AI Technical Summary
In the blanket production process, the washing process is often marred by a large amount of impurities, resulting in significant water waste. Existing technologies are also insufficient to effectively remove dust and short fiber impurities from blankets.
A pre-dust removal device is adopted, including a tensioning mechanism and a dust collection mechanism. The tensioning drive assembly drives the tensioning center rod to rotate synchronously, causing the blanket to shake. The dust collection mechanism absorbs impurities, reducing the amount of impurities entering the washing and drying device. Combined with the vertical setting, it reduces the equipment footprint and the possibility of impurities falling back onto the blanket.
It improves water utilization, reduces water waste, enhances cleaning efficiency, reduces equipment footprint, and lowers the difficulty of maintenance and cleaning.
Smart Images

Figure CN118007402B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of blanket production, in particular to a dust cleaning and washing equipment for blankets. BACKGROUND
[0002] The Raschel blanket is made of Raschel warp knitting machine, cutting, printing, finishing and sewing edge.
[0003] The Raschel blanket is the best quality in the blanket, and the Raschel fabric itself is a kind of acrylic fiber, which is comfortable, breathable and warm, and the effect is excellent, but the fabric adopts the Raschel weaving method.
[0004] The Raschel blanket will be mixed with dust particles and short fiber impurities in the production process, in order to improve the quality of the factory, the blanket needs to be washed and dried during finishing, and the impurities will be washed out during washing, but because there are many impurities, the water needs to be changed constantly to ensure the quality of the subsequent washing, which increases the waste of water resources. SUMMARY
[0005] In order to reduce the waste of water resources during washing of the blanket, the present application provides a dust cleaning and washing equipment for blankets.
[0006] The dust cleaning and washing equipment for blankets provided by the present application adopts the following technical scheme:
[0007] A dust cleaning and washing equipment for blankets, comprising a washing and drying device; further comprising a pre-dust removal device; the pre-dust removal device is arranged on the front side of the washing and drying device; the pre-dust removal device comprises a rectangular parallelepiped pre-dust removal box, a tensioning mechanism and a pair of dust suction mechanisms; the pre-dust removal box is vertically passed through from bottom to top by the blanket and is always in a tensioning state; the tensioning mechanism comprises a pair of tensioning assemblies and a tensioning driving assembly; the pair of tensioning assemblies are horizontally distributed and located on both sides of the blanket; the tensioning assembly comprises a plurality of tensioning members uniformly distributed vertically; the tensioning member comprises a tensioning center rod and a cam fixed on the tensioning center rod; the cams of the pair of tensioning assemblies are vertically alternately adjacent and respectively abut against the two surfaces of the blanket; the tensioning driving assembly is used to drive all the tensioning center rods to rotate synchronously; the dust suction mechanism and the tensioning assembly are one-to-one corresponding and used to absorb the falling impurities of the blanket.
[0008] By adopting the technical scheme, the tensioning driving assembly drives synchronous rotation of all the tensioning center rods, thereby driving rotation of all the cams, and as the cams continuously rotate, the blanket in a tensioning state vertically moving from bottom to top is continuously shaken, thereby causing impurities to be shaken off from the blanket, and then being absorbed by the pair of dust suction mechanisms, so that part of the impurities are removed before entering the water washing and drying device, thereby reducing the impurities entering the water washing and drying device, improving the water utilization rate, and reducing waste of water resources; meanwhile, the vertically arranged blanket can greatly reduce the volume of the pre-dust removal box, thereby reducing the floor area occupied by the entire device, and in addition, the vertically arranged blanket can reduce the possibility of impurities falling back to the blanket.
[0009] Optionally, the dust suction mechanism comprises a plurality of dust suction nozzle assemblies and dust suction assemblies uniformly distributed vertically; the dust suction nozzle assemblies are fixed on the side walls of the pre-dust removal box; the dust suction assemblies are arranged outside the pre-dust removal box; the dust suction assembly comprises a dust suction seat, a plurality of dust suction pipes and a fan; the dust suction seat comprises a dust suction support plate, a dust suction vertical plate in the shape of a hollow cuboid formed on the upper end face of the dust suction support plate and a plurality of dust suction connecting pipes uniformly distributed vertically formed on the dust suction vertical plate; the air inlet end of the fan is in communication with the internal space of the dust suction vertical plate; the dust suction nozzle assemblies, the dust suction pipes and the dust suction connecting pipes are one-to-one corresponding; the dust suction nozzle assemblies and the dust suction connecting pipes are communicated through the dust suction pipes; the end of the dust suction pipe close to the dust suction connecting pipe is provided with a filter screen at the opening.
[0010] By adopting the technical scheme, the fan starts to suck air outward, and generates suction at the inlet of the dust suction nozzle assembly to absorb impurities; since the entire dust suction assembly is outside the pre-dust removal box, it is convenient for maintenance and dust cleaning, and at the same time, the volume of the pre-dust removal box can be greatly reduced, thereby reducing the floor area occupied by the entire device.
[0011] Optionally, the dust suction nozzle assembly comprises a dust suction nozzle fixed on the vertical inner side wall of the pre-dust removal box and a dust suction pipe in the shape of an inverted L fixed on the vertical outer side wall of the pre-dust removal box; a plurality of dust suction through holes uniformly distributed vertically and horizontally are formed on a pair of side walls of the pre-dust removal box; the dust suction through holes correspond to the dust suction nozzle assemblies one-to-one, and the dust suction nozzle and the dust suction pipe in the shape of an inverted L are communicated through the dust suction through holes.
[0012] By adopting the technical scheme, the dust suction nozzle assembly is divided into two parts of the dust suction nozzle and the dust suction pipe in the shape of an inverted L, which is convenient for production and manufacturing, and also facilitates position arrangement to realize connection with the dust suction pipe.
[0013] Optionally, the dust suction nozzle is in the shape of a square hopper arranged horizontally, and the size of the end close to the blanket is greater than the size of the end away from the blanket; the dust suction nozzle and the tensioning member are alternately adjacent in the vertical direction.
[0014] By adopting the technical scheme, the dust suction nozzle is square and larger in size at the end close to the blanket than at the end away from the blanket, which is conducive to increasing the absorption area; the dust suction nozzle and the tensioning member are vertically and alternately adjacent, which can absorb as many impurities as possible and reduce the possibility of impurities falling back to the blanket, thereby improving the cleaning efficiency.
[0015] Optionally, the dust suction assembly further comprises a lifting component; the lifting component is used to drive the dust suction seat to vertically lift and descend; the upper end of the dust suction pipe is formed with an upper connecting hole in communication with the bottom of the inverted L-shaped dust suction pipe; the upper end of the dust suction pipe is formed with a square frame-shaped connecting insertion frame for vertically inserting the inverted L-shaped dust suction pipe.
[0016] By adopting the technical scheme, the lifting component drives the dust suction seat to descend, so that the inverted L-shaped dust suction pipe is separated from the connecting insertion frame, which is conducive to cleaning the dust suction pipe and subsequent maintenance.
[0017] Optionally, the dust suction pipe comprises a dust suction main pipe; one end of the dust suction main pipe is provided with an opening and detachably connected with a sealing sleeve, and the other end is sealed and connected with a water inlet hose; the other end of the water inlet hose is connected with an external water supply device.
[0018] By adopting the technical scheme, the sealing sleeve is detached, and then the external water supply device fills the dust suction main pipe with water through the water inlet hose, so as to carry away the accumulated impurities in the dust suction main pipe, which greatly reduces the amount of water used for cleaning through the water tank, thereby reducing the waste of water resources.
[0019] Optionally, a middle rotating pipe is formed in the middle of the dust suction main pipe; the middle rotating pipe is rotationally connected with the dust suction connecting pipe; a rotating driving component is arranged on the dust suction seat; the rotating driving component is used to drive all the dust suction main pipes to synchronously rotate around the rotating center axis of the middle rotating pipe.
[0020] By adopting the technical scheme, when the inverted L-shaped dust suction pipe is separated from the connecting insertion frame, the rotating driving component drives all the dust suction main pipes to synchronously rotate around the rotating center axis of the middle rotating pipe, so that the opening of the dust suction main pipe is inclined downward, thereby improving the washing efficiency.
[0021] Optionally, the water washing and drying device comprises a rectangular water washing and drying box; the upper part of the water washing and drying box is a water washing chamber, and the lower part is a drying chamber; a pair of water washing mechanisms are arranged in the water washing chamber in an up-down distribution; a drying component is arranged in the drying chamber; the blanket sequentially passes through the pair of water washing mechanisms and the drying chamber.
[0022] By adopting the technical scheme, the water washing chamber and the drying chamber are arranged vertically, which is beneficial to reducing the equipment area, and the water washing quality is improved by drying after twice water washing.
[0023] Optionally, the water washing mechanism comprises a cuboid-shaped water washing box; a water spraying assembly is arranged on the upper side wall of the water washing box, and a water suction assembly is arranged on the lower side wall; the water spraying assembly vertically sprays water downward; the water suction assembly sucks water; and the blanket horizontally passes through between the water spraying assembly and the water suction assembly.
[0024] By adopting the technical scheme, the water spraying assembly vertically sprays water downward, and the water suction assembly sucks water, so that the water actively passes through the blanket, which is beneficial to removing impurities by water passing through the blanket, thereby improving the cleaning efficiency and quality.
[0025] Optionally, a vertically upward and downward opening water washing and drying inlet is formed on the upper side wall of the water washing and drying box; a vertically upward and downward opening dust removal outlet is formed on the upper side wall of the pre-dust removal box; an outer protective cover is arranged between the upper end surface of the water washing and drying box and the upper end surface of the pre-dust removal box; the outer protective cover covers the dust removal outlet and the water washing and drying inlet; a pair of horizontally distributed upper driving rollers are respectively rotatably connected to the two ends of the interior of the pre-dust removal box; and the blanket sequentially passes through the dust removal outlet, the two pairs of upper driving rollers and the water washing and drying inlet.
[0026] By adopting the technical scheme, the protective cover can prevent external impurities from entering the blanket, thereby improving the cleaning efficiency and quality.
[0027] In summary, the beneficial effects of the present application are as follows:
[0028] 1. Part of the impurities are removed before entering the water washing and drying device, thereby reducing the impurities entering the water washing and drying device, improving the utilization rate of water and reducing the waste of water resources.
[0029] 2. It is beneficial to the disassembly and cleaning of the dust suction main pipe. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a sectional view of the structure of the present application.
[0031] Figure 2 is a sectional view of the structure of the dust removal device 10 of the present application.
[0032] Figure 3 is a sectional view of the structure of the dust suction assembly of the present application.
[0033] Figure 4 is a sectional view of the structure of the dust suction assembly of the present application. Figure 1 is a sectional view of the structure of the dust suction assembly of the present application.
[0034] Figure 5 is a structural schematic diagram of the tensioning driving assembly of the present application.
[0035] Figure 6 is a structural schematic diagram of the section of the water washing and drying device 30 of the present application.
[0036] Figure 7 is a structural schematic diagram of the section of the water washing mechanism 80 of the present application.
[0037] Explanation of reference signs:
[0038] 10, pre-dust removal device;
[0039] 20, outer protective cover; 21, upper driving roller;
[0040] 30, water washing and drying device;
[0041] 40, pre-dust removal box; 400, dust removal inlet; 401, dust removal outlet; 402, dust suction through hole; 41, lower support plate; 42, lower driving roller; 43, dust removal box support leg; 44, outer support frame;
[0042] 50, tensioning mechanism; 51, tensioning center rod; 52, cam; 53, driven gear; 54, tensioning driving reduction motor; 55, driving gear;
[0043] 60, dust suction mechanism; 61, dust suction nozzle assembly; 611, dust suction nozzle; 612, inverted L-shaped dust suction pipe; 62, bottom plate; 63, lifting electric cylinder; 64, dust suction seat; 641, dust suction support plate; 642, dust suction vertical plate; 643, dust suction connecting pipe; 644, driving support plate; 65, fan; 66, dust suction pipe; 661, main dust suction pipe; 6610, upper connecting hole; 662, sealing sleeve; 663, water inlet hose; 664, connecting plug frame; 665, rotating connecting column; 666, intermediate rotating pipe; 67, rotating driving assembly; 671, rotating driving electric cylinder; 672, horizontal sliding plate; 6720, horizontal sliding groove; 673, linkage plate;
[0044] 70, water washing and drying box; 700, water washing and drying inlet; 701, water washing chamber; 702, intermediate vertical perforation; 703, drying chamber; 704, discharge hole; 71, water washing and drying box support leg; 72, wringing roller; 73, upper guide roller; 74, heating rod; 75, outer support plate; 76, discharge driving roller; 77, drying guide roller;
[0045] 80, water washing mechanism; 81, water washing box; 810, water washing inlet; 811, water washing outlet; 82, water washing guide roller; 83, water spraying assembly; 830, water spraying distribution cavity; 8300, water spraying strip hole; 831, water spraying seat; 832, water spraying strip; 833, water spraying water supply pipe; 84, water suction assembly; 840, water suction collection cavity; 8400, water suction strip hole; 841, water suction seat; 842, water suction strip; 843, water suction water outlet pipe;
[0046] 90, blanket. DETAILED DESCRIPTION
[0047] The following description will be made in conjunction with the accompanying drawings. Figures 1-7 The application is further described in detail.
[0048] The application discloses a dust removal and cleaning device for a blanket, referring to Figure 1 , comprising a pre-dust removal device 10 and a water washing and drying device 30 distributed along the conveying direction of the blanket; the pre-dust removal device 10 comprises a cuboid-shaped pre-dust removal box 40, a tensioning mechanism 50 and a pair of dust suction mechanisms 60; the water washing and drying device 30 comprises a cuboid-shaped water washing and drying box 70; the upper part of the water washing and drying box 70 is a water washing chamber 701, and the lower part is a drying chamber 703; a pair of water washing mechanisms 80 are arranged in the water washing chamber 701 in a top-to-bottom distribution manner; a drying assembly is arranged in the drying chamber 703; an outer protective cover 20 is arranged between the upper end surface of the water washing and drying box 70 and the upper end surface of the pre-dust removal box 40; during operation, the blanket 90 vertically passes through the pre-dust removal box 40 from bottom to top, then passes through the outer protective cover 20, and then enters the water washing and drying box 70 from top to bottom, and finally horizontally passes out from the end of the water washing and drying box 70 away from the pre-dust removal box 40; in the pre-dust removal box 40, the tensioning mechanism 50 makes the blanket 90 shake, and the pair of dust suction mechanisms 60 are arranged on both sides of the blanket 90 and are used for absorbing the shaken impurities; in the water washing and drying box 70, the pair of water washing mechanisms 80 clean the blanket 90 in sequence, and the drying assembly dries the blanket.
[0049] Referring to Figure 2 , the middle part of the lower side wall of the pre-dust removal box 40 is shaped into a dust inlet 400 with an upper opening and a lower opening, and the middle part of the upper side wall is shaped into a dust outlet 401 with an upper opening and a lower opening; four rectangularly arrayed dust box supporting feet 43 are fixed on the bottom surface of the pre-dust removal box 40; a pair of lower supporting plates 41 are shaped on the bottom surface of the pre-dust removal box 40; a pair of horizontally distributed lower drive rollers 42 are rotatably connected between the pair of lower supporting plates 41; the lower drive rollers 42 are driven by a servo motor; the dust inlet 400 vertically faces the gap between the pair of lower drive rollers 42.
[0050] Referring to Figures 2-5, the tensioning mechanism 50 comprises a pair of tensioning assemblies and a tensioning driving assembly; the pair of tensioning assemblies are horizontally distributed and located at two sides of the blanket 90; the tensioning assembly comprises two tensioning members distributed vertically; the tensioning member comprises a tensioning center rod 51 and a cam 52 fixed on the tensioning center rod 51; the tensioning center rod 51 is rotationally connected between a pair of side walls of the pre-dust removal box 40; the cams 52 of the pair of tensioning assemblies are alternately adjacent in the vertical direction and respectively abut against two surfaces of the blanket 90; the tensioning driving assembly is used for driving the four tensioning center rods 51 to rotate synchronously; the dust suction mechanism 60 corresponds to the tensioning assembly one by one and is used for absorbing impurities falling from the blanket 90.
[0051] With reference to Figure 5 , the vertical outer side wall of the pre-dust removal box 40 is fixed with an outer support frame 44; the tensioning driving assembly comprises a tensioning driving reduction motor 54 fixed on the outer support frame 44 and a driving gear 55 coaxially fixed on an output shaft of the tensioning driving reduction motor 54; one end of the tensioning center rod 51 is fixed with a driven gear 53; the four driven gears 53 are sequentially meshed with each other; the two driven gears 53 of the same tensioning assembly are provided with one driven gear 53 of another tensioning assembly.
[0052] With reference to Figures 2-4 , the dust suction mechanism 60 comprises three dust suction nozzle assemblies 61 uniformly distributed vertically and a dust suction assembly; the dust suction nozzle assembly 61 is fixed on the side wall of the pre-dust removal box 40; the dust suction assembly is arranged outside the pre-dust removal box 40.
[0053] With reference to Figure 2 and Figure 4 , the dust suction nozzle assembly 61 comprises a dust suction nozzle 611 fixed on the vertical inner side wall of the pre-dust removal box 40 and a L-shaped dust suction pipe 612 fixed on the vertical outer side wall of the pre-dust removal box 40; a pair of side walls of the pre-dust removal box 40 are formed with a plurality of dust suction through holes 402 uniformly distributed vertically and horizontally penetrating; the dust suction through hole 402 corresponds to the dust suction nozzle assembly 61 one by one and the dust suction nozzle 611 and the L-shaped dust suction pipe 612 are communicated through the dust suction through hole 402; the dust suction nozzle 611 is horizontally arranged in a square bucket shape and the size of one end close to the blanket 90 is greater than the size of one end away from the blanket 90; the two tensioning center rods 51 respectively face the gap between the three dust suction nozzles 611 on the same side.
[0054] With reference to Figures 2-4, the dust suction assembly comprises a bottom plate 62, a lifting component arranged on the bottom plate 62, a dust suction seat 64, three dust suction pipes 66 and a fan 65; the lifting component is used for driving the dust suction seat 64 to vertically lift; the dust suction seat 64 comprises a dust suction support plate 641, an internally hollow cuboid-shaped dust suction vertical plate 642 formed on the upper end face of the dust suction support plate 641 and three dust suction connecting pipes 643 uniformly distributed upwards and downwards and formed on the dust suction vertical plate 642; the air inlet end of the fan 65 is in communication with the internal space of the dust suction vertical plate 642; the dust suction nozzle assembly 61, the dust suction pipe 66 and the dust suction connecting pipe 643 are one-to-one corresponding respectively; the dust suction nozzle assembly 61 and the dust suction connecting pipe 643 are communicated through the dust suction pipe 66.
[0055] With reference to Figure 2 and Figure 3 , the lifting component comprises a pair of horizontally distributed lifting electric cylinders 63 fixed on the upper end face of the bottom plate 62; the dust suction support plate 641 is fixed on the upper end of the piston rod of the pair of lifting electric cylinders 63.
[0056] With reference to Figures 2-4 , the dust suction pipe 66 comprises a dust suction main pipe 661; one end of the dust suction main pipe 661 is provided with a sealing sleeve 662 in an open manner and is threadedly connected; the other end of the dust suction main pipe 661 is provided in a sealing manner and is connected with a water inlet hose 663; the other end of the water inlet hose 663 is connected with an external water supply device; the upper end of the dust suction main pipe 661 is formed with an upper connecting hole 6610 in communication with the bottom of the inverted L-shaped dust suction pipe 612; the upper end of the dust suction pipe 66 is formed with a square frame-shaped connecting insertion frame 664 for vertically inserting the inverted L-shaped dust suction pipe 612; the middle part of the dust suction main pipe 661 is formed with an intermediate rotating pipe 666; the intermediate rotating pipe 666 is rotationally connected with the dust suction connecting pipe 643; a filter screen is installed in the intermediate rotating pipe 666; the dust suction support plate 641 is provided with a rotating driving assembly 67; the rotating driving assembly 67 is used for driving all the dust suction main pipes 661 to synchronously rotate around the rotation center axis of the intermediate rotating pipe 666.
[0057] With reference to Figures 2-4 , the dust suction support plate 641 is formed with an L-shaped driving support plate 644 close to one end of the sealing sleeve 662 and close to the end face of the pre-dust removal box 40; the rotating driving assembly 67 comprises a rotating driving electric cylinder 671 fixed on the lower end face of the driving support plate 644, a translation sliding plate 672 fixed on the upper end of the piston rod of the rotating driving electric cylinder 671 and a linkage plate 673 horizontally arranged on the translation sliding plate 672; the direction of the linkage plate 673 is perpendicular to the rotation center axis of the intermediate rotating pipe 666; the dust suction main pipe 661 is formed with a horizontally radially arranged rotating connecting column 665 close to one end of the sealing sleeve 662; the rotating connecting column 665 is rotationally connected on the linkage plate 673.
[0058] In order to increase the sliding stability, with reference to Figure 4The upper end surface of the translation slide 672 is formed with a horizontal inverted T-shaped sliding groove 6720, and the two ends of the horizontal sliding groove 6720 are open. The lower end of the translation slide 672 is formed in an inverted T-shaped structure matched with the horizontal sliding groove 6720.
[0059] Referring to Figure 6 The upper side wall of the water washing and drying box 70 is formed with a water washing and drying inlet 700 with an upper and lower opening near one end of the pre-dust removal box 40. The side wall between the water washing chamber 701 and the drying chamber 703 is formed with a middle vertical perforation 702 with an upper and lower opening near one end of the pre-dust removal box 40. The side wall of the drying chamber 703 is formed with a horizontal discharge hole 704 in the middle away from the pre-dust removal box 40. The lower end surface of the water washing and drying box 70 is fixed with four rectangularly arrayed water washing and drying box support feet 71. The lower part of the end surface of the water washing and drying box 70 away from the pre-dust removal box 40 is formed with a pair of horizontally distributed outer support plates 75. A pair of upper and lower distribution discharge drive rollers 76 are rotatably connected between the pair of outer support plates 75. The discharge drive rollers 76 are driven by a servo motor. The discharge hole 704 is opposite to the gap between the pair of discharge drive rollers 76.
[0060] Referring to Figure 6 and Figure 7 The water washing mechanism 80 includes a cuboid-shaped water washing box 81. The upper side wall of the water washing box 81 is provided with a water spraying assembly 83, and the lower side wall is provided with a water suction assembly 84. The water spraying assembly 83 sprays water vertically downward. The water suction assembly 84 sucks water. The blanket 90 horizontally passes between the water spraying assembly 83 and the water suction assembly 84.
[0061] Referring to Figure 6 and Figure 7 The water washing box 81 is fixed in the water washing chamber 701. The upper side wall of the water washing box 81 is formed with a water washing inlet 810 with an upper and lower opening near one end of the pre-dust removal box 40 and a water washing outlet 811 with an upper and lower opening away from one end of the pre-dust removal box 40. A pair of horizontally distributed water washing guide rollers 82 are rotatably connected between a pair of opposite vertical side walls of the water washing box 81. The pair of water washing guide rollers 82 are respectively located directly below the water washing inlet 810 and the water washing outlet 811.
[0062] Referring to Figure 7 The water spraying assembly 83 includes a cuboid-shaped water spraying seat 831 fixed in the middle of the upper side wall of the water washing box 81. The bottom surface of the water spraying seat 831 is formed with a plurality of evenly distributed cuboid-shaped water spraying strips 832. The inside of the water spraying seat 831 is formed with a rectangular groove-shaped water spraying distribution cavity 830. The water spraying seat 831 is formed with an upper and lower open rectangular groove-shaped water spraying strip hole 8300. The water spraying strip hole 8300 is in communication with the water spraying distribution cavity 830. The upper end of the water spraying seat 831 is connected with a water spraying water supply pipe 833.
[0063] Referring to Figure 7The water absorption assembly 84 includes a cuboid-shaped water absorption seat 841 fixed in the middle of the lower side wall of the water washing box 81. A plurality of water absorption strips 842 in the shape of cuboids are evenly distributed on the upper end surface of the water absorption seat 841. The water absorption strips 842 correspond to the water spraying strips 832 one by one in the up-down direction. In this way, the water spraying speed can be made faster by being close to the blanket 90. A rectangular groove-shaped water absorption collection cavity 840 is formed in the inside of the water absorption seat 841. A rectangular groove-shaped water absorption strip hole 8400 is formed in the water absorption seat 841 and is open in the up-down direction. The water absorption strip hole 8400 is in communication with the water absorption collection cavity 840. A water outlet pipe 843 is connected to the lower end of the water absorption seat 841. The other end of the water spraying water supply pipe 833 is connected to the other end of the water outlet pipe 843 through a water pump. The water pump transports the water in the water absorption seat 841 to the water spraying seat 831.
[0064] With reference to Figure 6 The pair of water washing boxes 81 are horizontally staggered, and the upper water washing box 81 is close to the pre-dust removal box 40, and the lower water washing box 81 is far away from the pre-dust removal box 40. Two pairs of water squeezing rollers 72 and two pairs of upper guide rollers 73 are rotatably connected between the pair of opposite side walls of the water washing chamber 701. One pair of water squeezing rollers 72 is located directly above the water washing outlet 811 of one of the water washing boxes 81. The other pair of water squeezing rollers 72 is located directly above the water washing outlet 811 of the other water washing box 81. One pair of upper guide rollers is higher than one pair of water squeezing rollers 72. The other pair of upper guide rollers is higher than the other pair of water squeezing rollers 72. The blanket 90 first vertically downwardly enters the upper water washing box 81, then passes around the pair of water washing guide rollers 82 in the upper water washing box 81, then vertically passes through the pair of water squeezing rollers 72 from bottom to top, then passes around the pair of upper guide rollers 73. Then, the blanket 90 vertically downwardly enters the lower water washing box 81, then passes around the pair of water washing guide rollers 82 in the lower water washing box 81, then vertically passes through the other pair of water squeezing rollers 72 from bottom to top, then passes around the other pair of water washing guide rollers 82, and then vertically downwardly passes through the middle vertical perforation 702.
[0065] With reference to Figure 6 The pair of opposite side walls of the drying chamber 703 are rotatably connected with drying guide rollers 77. The drying assembly includes two groups of drying pieces which are distributed in the up-down direction. The drying piece includes a plurality of heating rods 74 which are distributed in the horizontal direction. The blanket 90 passes around the drying guide rollers 77, then passes through the two groups of drying pieces in the horizontal direction, and finally passes through the discharge driving roller 76 in the horizontal direction.
[0066] In order to avoid the external impurities from falling on the blanket 90, with reference to Figure 1 An outer protective cover 20 is arranged between the upper end surface of the water washing and drying box 70 and the upper end surface of the pre-dust removal box 40. The outer protective cover 20 covers the dust removal outlet 401 and the water washing and drying inlet 700. The inside of the pre-dust removal box 40 is rotatably connected with a pair of upper driving rollers 21 which are distributed in the horizontal direction at the two ends, respectively. The upper driving rollers 21 are driven by a servo motor.
[0067] The working principle of a dust cleaning and washing device for a blanket of the present application is as follows:
[0068] The blanket 90 is sequentially passed through a pair of lower driving rollers 42, a dust inlet 400, four cams 52, a dust outlet 401, two pairs of upper driving rollers 21, and then enters a water washing and drying box 70 to sequentially undergo water washing and drying. During dust cleaning, the four rotating cams 52 make the vertically arranged blanket 90 continuously and rapidly change between further tensioning and restoring the initial tensioning state, thereby achieving a shaking state. In this way, the impurities on the blanket 90 are shaken off, and at the same time, due to the suction force generated at the suction nozzle 611, the impurities are sucked into the suction pipes 66. When it is necessary to clean the suction pipes 66, the four lifting electric cylinders 63 drive the two suction seats 64 to descend, so that the lower end of the inverted L-shaped suction pipe 612 is disconnected from the connecting plug-in frame 664. Then, a pair of rotating driving electric cylinders 671 drive the translation slide plate 672 and the linkage plate 673 to descend. In this process, the linkage plate 673 moves horizontally relative to the translation slide plate 672 until all the suction pipes 66 are inclined. Next, the sealing sleeve 662 is unscrewed, and the impurities in the suction main pipe 661 slide and fall. After that, the external water supply device fills the suction main pipe 661 with water through the water inlet hose 663 to clean the suction main pipe 661.
[0069] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape, and principle of the present application should be covered by the protection scope of the present application.
Claims
1. A dust cleaning apparatus for a blanket, comprising a water washing and drying device (30); characterized in that: The pre-dust removal device (10) is arranged on the front side of the water washing and drying device (30); the pre-dust removal device (10) comprises a cuboid-shaped pre-dust removal box (40), a tensioning mechanism (50) and a pair of dust suction mechanisms (60); the pre-dust removal box (40) is vertically passed through by the blanket (90) from bottom to top and is always in a tensioning state; the tensioning mechanism (50) comprises a pair of tensioning assemblies and a tensioning driving assembly; the pair of tensioning assemblies are horizontally distributed and are located on both sides of the blanket (90); the tensioning assembly comprises a plurality of tensioning members which are uniformly distributed vertically; the tensioning member comprises a tensioning center rod (51) and a cam (52) which is fixed on the tensioning center rod (51); the cams (52) of the pair of tensioning assemblies are alternately adjacent in the vertical direction and respectively abut against both surfaces of the blanket (90); the tensioning driving assembly is used for driving all the tensioning center rods (51) to rotate synchronously; the dust suction mechanism (60) corresponds to the tensioning assembly one by one and is used for absorbing the impurities which fall from the blanket (90); The dust suction mechanism (60) comprises a plurality of dust suction nozzle assemblies (61) which are uniformly distributed vertically and a dust suction assembly; the dust suction nozzle assembly (61) is fixed on the side wall of the pre-dust removal box (40); the dust suction assembly is arranged outside the pre-dust removal box (40); the dust suction assembly comprises a dust suction seat (64), a plurality of dust suction pipes (66) and a fan (65); the dust suction seat (64) comprises a dust suction support plate (641), a cuboid-shaped dust suction vertical plate (642) which is internally hollow and is formed on the upper end face of the dust suction support plate (641) and a plurality of dust suction connecting pipes (643) which are uniformly distributed vertically and are formed on the dust suction vertical plate (642); the air inlet end of the fan (65) is in communication with the internal space of the dust suction vertical plate (642); the dust suction nozzle assembly (61), the dust suction pipe (66) and the dust suction connecting pipe (643) correspond to each other one by one; the dust suction nozzle assembly (61) and the dust suction connecting pipe (643) are communicated through the dust suction pipe (66); the dust suction pipe (66) is provided with a filter screen at the opening of one end which is close to the dust suction connecting pipe (643); The dust suction nozzle assembly (61) comprises a dust suction nozzle (611) which is fixed on the vertical inner side wall of the pre-dust removal box (40) and a dust suction pipe (612) of inverted L shape which is fixed on the vertical outer side wall of the pre-dust removal box (40); a plurality of dust suction through holes (402) which are uniformly distributed vertically and horizontally are formed on a pair of side walls of the pre-dust removal box (40); the dust suction through hole (402) corresponds to the dust suction nozzle assembly (61) one by one and the dust suction nozzle (611) and the dust suction pipe (612) of inverted L shape are communicated through the dust suction through hole (402); The dust suction assembly further comprises a lifting component; the lifting component is used to drive the dust suction seat (64) to vertically lift; the upper end of the dust suction pipe (66) is formed with an upper connecting hole (6610) communicated with the bottom of the inverted L-shaped dust suction pipe (612); the upper end of the dust suction pipe (66) is formed with a square frame-shaped connecting insertion frame (664) for vertically inserting the inverted L-shaped dust suction pipe (612). The dust suction pipe (66) comprises a dust suction main pipe (661); one end of the dust suction main pipe (661) is provided with a detachable sealing sleeve (662) and the other end is provided with a water inlet hose (663); the other end of the water inlet hose (663) is connected with an external water supply device.
2. A dust cleaning and washing apparatus for a blanket according to claim 1, characterized in that: The dust suction nozzle (611) is horizontally arranged in a square bucket shape and the size of one end close to the blanket (90) is larger than the size of the other end away from the blanket (90); the dust suction nozzle (611) is vertically alternately adjacent to the tensioning member.
3. The dust cleaning and washing apparatus for a blanket according to claim 1, characterized in that: The middle part of the dust suction main pipe (661) is formed with an intermediate rotating pipe (666); the intermediate rotating pipe (666) is rotationally connected with the dust suction connecting pipe (643); the dust suction seat (64) is provided with a rotating drive assembly (67); the rotating drive assembly (67) is used to drive all the dust suction main pipes (661) to synchronously rotate around the center axis of the intermediate rotating pipe (666).
4. The dust cleaning and washing apparatus for a blanket according to claim 1, characterized in that: The water washing and drying device (30) comprises a rectangular parallelepiped-shaped water washing and drying box (70); the upper part of the water washing and drying box (70) is a water washing chamber (701) and the lower part is a drying chamber (703); a pair of water washing mechanisms (80) are arranged in the water washing chamber (701) in an up-down distribution; a drying assembly is arranged in the drying chamber (703); the blanket (90) sequentially passes through the pair of water washing mechanisms (80) and the drying chamber (703).
5. A dust cleaning and washing apparatus for a blanket according to claim 4, characterized in that: The water washing mechanism (80) comprises a rectangular parallelepiped-shaped water washing box (81); a water spraying assembly (83) is arranged on the upper side wall of the water washing box (81) and a water suction assembly (84) is arranged on the lower side wall; the water spraying assembly (83) vertically sprays water downward; the water suction assembly (84) sucks water; the blanket (90) horizontally passes through between the water spraying assembly (83) and the water suction assembly (84).
6. A dust cleaning and washing apparatus for a blanket according to claim 4, characterized in that: The upper side wall of the water washing and drying box (70) is formed with a vertically open water washing and drying inlet (700); the upper side wall of the pre-dust removal box (40) is formed with a vertically open dust removal outlet (401); an outer protective cover (20) is arranged between the upper end face of the water washing and drying box (70) and the upper end face of the pre-dust removal box (40); the outer protective cover (20) covers the dust removal outlet (401) and the water washing and drying inlet (700); a pair of horizontally distributed upper drive rollers (21) are rotationally connected at both ends of the interior of the pre-dust removal box (40) respectively; the blanket (90) sequentially passes through the dust removal outlet (401), the two pairs of upper drive rollers (21) and the water washing and drying inlet (700).
Citation Information
Patent Citations
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