A tire mold component production processing device

Abstract

The present application relates to the technical field of tire mold, in particular to a tire mold part production and processing device, which aims to overcome the defects of processing and transfer in the prior art, and is mainly realized through the following technical scheme: a tire mold part production and processing device, comprising a workbench and a carrying structure, the carrying structure comprising a sliding rail and a carrying clamp, further comprising a cutting structure, a processing structure, a cleaning structure and a transfer structure, the cutting structure comprising a cutting piece, a bearing piece and a first turnover piece, the processing structure comprising a processing piece, a clamping piece, a pressing piece and a limiting piece, the cleaning structure comprising a chip removal piece and a waste tank, the transfer structure comprising a second turnover piece, a receiving piece and a receiving piece, the clamping piece and the pressing piece cooperate to clamp the side surface to realize stable clamping, the pattern block reduces the contact with the pattern surface during transfer and carrying, and the pattern block is directly spliced into an approximate ring shape, thereby reducing the subsequent counting trouble and reducing the labor intensity of manual carrying.

Description

Technical Field

[0001] This invention relates to the field of tire mold technology, and more specifically to a tire mold component manufacturing and processing device. Background Technology

[0002] With the continuous increase in automobiles, tire sales are rising in the market, leading to the emergence of tire manufacturing industries. Tire molds play a crucial role in the tire manufacturing process. Tire molds are mainly divided into movable molds and two-part molds. Movable molds consist of tread rings, mold sleeves, and upper and lower side plates, while two-part molds consist of upper and lower modules. The tread pattern on automobile tires not only makes the tire surface aesthetically pleasing but also affects whether the tire can perform its traction, braking, cornering, and water drainage performance. Therefore, tire tread pattern is a key focus in tire production.

[0003] To ensure the quality of subsequent tire production, the integrity and clarity of the tire tread pattern are crucial, thus requiring high precision in the manufacturing of tread blocks. Traditionally, tread blocks are formed by first creating a tread ring, then cutting it into multiple equal parts. However, this cutting process easily affects the continuity of the tread pattern and is susceptible to damage from impacts during processing. Another approach involves directly machining the inner surface of the tread blocks, first cutting off the tread ring without tread before machining each block individually. However, because the inner surface of the tread block is curved, machining is difficult, potentially leading to problems with clamping and high-precision lathes. Furthermore, the tread blocks before and after machining require transfer and handling. Since the surface of the tread blocks is not a flat, curved surface, and the outer surface has corresponding arch-shaped holes, it is necessary to distinguish between the front and back during transfer. Each tread block has a relatively short processing time, and a complete tread ring corresponds to a large number of tread blocks. Manual handling would be labor-intensive and prone to misalignment or omissions in the tread block matching process. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is to overcome the defects in processing and transportation in the prior art, thereby providing a tire mold component production and processing device.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0006] A tire mold component manufacturing and processing apparatus includes a worktable and a conveying structure. The conveying structure is slidably disposed above the worktable. The conveying structure includes a sliding track and a conveying gripper. The conveying gripper is a telescopic structure and is slidably disposed on the sliding track. The conveying gripper is provided with a clearance notch. The apparatus also includes:

[0007] A cutting structure is provided at one end of a worktable. The cutting structure includes a cutting component, a support component, and a first flipping component. The cutting component is located above the side of the worktable. The support component is located below the cutting component and is arranged parallel to the worktable. The support component includes a rotation drive, a support ring, and multiple fixing components. The rotation drive is located below the support ring and controls the rotation of the support ring. The fixing components are located on the support ring. The first flipping component is located on one side of the support component. The first flipping component includes a first flipping seat and a first flipping drive. The first flipping seat is located on the first flipping drive and is controlled by the first flipping drive.

[0008] The processing structure is located on the side of the worktable near the cutting structure. The processing structure includes a workpiece, two clamping members, two abutting members, and two limiting members. The workpiece is slidably positioned above the worktable. The clamping members, abutting members, and limiting members are all positioned below the workpiece. The clamping members are positioned opposite each other on both sides of the worktable and are vertically slidably positioned above the worktable. The abutting members are positioned opposite each other at both ends of the worktable and are perpendicular to each other. The limiting members are positioned along the width direction of the worktable and are slidably positioned along the length direction of the worktable.

[0009] The cleaning structure is set inside the workbench and located below the processing structure. The upper surface of the workbench has a processing port corresponding to the cleaning structure. The cleaning structure includes a chip removal component and a waste material trough. The chip removal component is an air blowing structure. The waste material trough is set below the chip removal component. The side wall of the workbench has an inlet and outlet for the waste material trough to slide.

[0010] The transfer structure is located at the end of the worktable away from the cutting structure. The transfer structure includes a second flipping component, a receiving component, and a receiving component. The second flipping component is located at the end of the processing structure away from the cutting structure. The receiving component is located on the side of the worktable and close to the side of the second flipping component. The receiving component is located below the receiving component on one side.

[0011] By adopting the above technical solution, the unpatterned patterned ring is first placed at the cutting structure, and the patterned ring is mounted on the support. Then, the cutting component divides the patterned ring into blocks. Next, the first flipping component moves to flip one patterned block to a position flush with the surface of the worktable. The transport gripper holds the patterned block and rotates it 90° counterclockwise before placing it between two clamping components. The clamping components clamp the original top and bottom surfaces of the patterned block. Then, the pressing component moves to press against the two sides of the patterned block, and the limiting component moves to press against the outer arc of the patterned block. The inner arc surface of the patterned block is then processed by the movement of the workpiece. After processing, the clamping part is removed, and the clamping part drives the patterned block to rotate, aligning the patterned surface downwards with the cleaning structure. The chip removal part blows air to clean the cutting chips, and the waste trough collects the chips and waste. The cleaned patterned block is then held downwards by the transport gripper and sent to the second flipping part. The second flipping part flips the patterned block and weaves it onto the receiving part. The receiving part descends and rotates, and the receiving part collects the patterned block into a ring shape, ensuring that no patterned block on the same batch of patterned rings is missed.

[0012] First, the patterned rings without patterns are cut, and then processed piece by piece. Clamping and abutment parts are used to hold the sides for stability. The position can be adjusted by the abutment parts, which rotate during processing to approximately convert the arc surface processing into plane processing, reducing the need for the lathe tool's rotation axis. When the processed patterned blocks are transferred and transported, contact with the patterned surface is reduced, minimizing bumps and ensuring the continuity and integrity of the subsequent pattern splicing. The subsequent patterned blocks are directly spliced ​​into an approximate ring, ensuring the integrity of the entire patterned ring and avoiding the omission or mismatch of patterned blocks, reducing the trouble of subsequent counting and reducing the labor intensity of manual handling.

[0013] Furthermore, the bearing ring includes a central ring and bearing rods. The bearing rods are arranged radially along the central ring and arranged in a circumferential array outside the central ring. Multiple fixing components are provided corresponding to the bearing rods. Each fixing component includes a fixing clamp and a fixing drive. The fixing clamp includes a pair of clamping plates and a pair of moving rods. The clamping plates are arc-shaped and fixed above the moving rods. The diameter of the clamping plates closer to the central ring is smaller than the diameter of the clamping plates farther from the central ring. The fixing drive includes a fixing motor and a fixing screw. The fixing screw is rotatably mounted on the bottom of the bearing rod and is arranged along the length of the bearing rod. The fixing motor drives the fixing screw to rotate and is located at the end of the fixing screw farther from the central ring. The fixing screw has threads with opposite directions of rotation and is threadedly connected to the moving rods. The moving rods are sleeved on the fixing screw.

[0014] By adopting the above technical solution, the support rods support the unprocessed patterned rings in an umbrella-shaped frame, and the gap between the two support rods facilitates the movement and cutting of the cutting parts; the fixing parts on each support rod clamp the center position of each subsequent patterned block, and the fixing parts can achieve cutting clamping without affecting the cutting, and can be adjusted according to different patterned ring thicknesses, which helps to improve the adaptability of the device.

[0015] Furthermore, the first flipping seat includes a base plate and a clamping seat, the clamping seat being slidably disposed on the base plate, the first flipping drive including a first flipping rod, a second flipping rod and a receiving rod, the two ends of the receiving rod being hinged to the first flipping rod and the second flipping rod respectively, the other ends of the first flipping rod and the second flipping rod being rotatably mounted, the first flipping rod and the second flipping rod being arranged crosswise, the first flipping component also including a first limiting plate, the first limiting plate extending outside the worktable and being flush with the upper surface of the worktable.

[0016] By adopting the above technical solution, the rotation of the first and second flipping rods drives the receiving rod to change from vertical to horizontal. The base plate and clamping seat on the receiving rod also change from vertical to horizontal, so that the clamping seat can hold the cut unprocessed patterned block for easy handling by the gripper. When the base plate contacts the first limiting plate, it indicates that the flipping is in place and limits the first flipping drive from over-flipping.

[0017] Furthermore, the clamping component includes a clamping frame, a clamping seat, and a clamping shaft. The clamping frame is arranged opposite to each other on both sides of the worktable, and the clamping frame is arranged perpendicular to the upper surface of the worktable. The clamping seat is a telescopic structure and is vertically slidably arranged on the clamping frame. The clamping shaft is rotatably mounted on the clamping seat.

[0018] By adopting the above technical solution, the clamping seat slides on the clamping frame to adjust the vertical height. The clamping seat is a telescopic structure that controls the clamping force of the clamping shaft to hold the pattern block. On the one hand, the clamping shaft can limit the forward and backward lateral movement of the pattern block when clamping it. On the other hand, the positioning rotation of the clamping shaft can rotate the pattern block during processing and flip the pattern block after processing, which facilitates processing operation and cleaning operation after processing.

[0019] Furthermore, the clamping member is inclinedly disposed on the worktable, and the height of the side of the clamping member closer to the clamping member is less than the height of the side of the clamping member farther from the clamping member. The clamping member includes a clamping clip, a clamping moving member, and a clamping seat. The clamping seat is mounted on the upper surface of the worktable, the clamping moving member is mounted on the clamping seat, and the clamping clip is hinged to the output end of the clamping moving member. The clamping clip is L-shaped and abuts against the side of the patterned block.

[0020] By adopting the above technical solution, the clamping clip is L-shaped and abuts against the side of the patterned block to limit the side sliding, thereby limiting the left and right lateral movement of the patterned block. Since the clamping moving part is hinged to the clamping clip, the extension and retraction of one side of the clamping moving part can be adjusted to adjust the rotation angle of the entire patterned block, thereby controlling the processing angle.

[0021] Furthermore, the limiting components are arranged opposite each other within the machining opening. Each limiting component includes a limiting rod and a limiting drive. The limiting rod is arranged along the width direction of the worktable, and the limiting drive is arranged on the side where the two limiting rods are far apart. The limiting rod includes two center rods and a contact rod. The center rods are located at both ends of the contact rods and control the rotation of the contact rods. The contact rods are semi-cylindrical. The limiting drive includes a drive frame and two limiting motors. The drive frame is U-shaped and its open ends are connected to the side walls of the center rods. The limiting motors control the drive frame to drive the center rods to slide along the length direction of the worktable.

[0022] By adopting the above technical solution, when processing the patterned block, the arc surface of the contact rod contacts the outer arc surface of the patterned block, limiting the vertical and horizontal movement of the patterned block; when cleaning the patterned block after processing, the plane of the contact rod contacts the cutting plane of the patterned block, increasing friction and reducing the shaking of the patterned block during cleaning.

[0023] Furthermore, the second flipping component includes a second flipping seat, a limiting baffle, and a second flipping drive. The limiting baffle is perpendicular to the upper surface of the second flipping seat and is disposed on one side of the flipping seat. The second flipping drive is disposed on both sides outside the width direction of the second flipping seat. Two support rods are rotatably mounted on the second flipping seat. The support rods are disposed along the length direction of the second flipping seat and are disposed opposite each other on both sides above the width direction of the second flipping seat. The second flipping drive includes a flipping gear, a sliding rack, and a rack drive. The flipping gear is fixedly connected to one end of the second flipping seat. The sliding rack meshes with the flipping gear and is slidably disposed on the worktable. The rack drive controls the sliding rack to reciprocate along the length direction of the second flipping seat.

[0024] By adopting the above technical solution, the rack and pinion drive controls the sliding rack to slide on the worktable and drive the flipping gear to rotate, thereby flipping the second flipping seat upright and transferring the patterned block on the second flipping seat to the receiving part. The limiting baffle supports the bottom of the patterned block after it is upright, preventing it from sliding to the ground as a whole. The support rod is tangent to the two mating planes of the patterned block to ensure the stability of the flipping process.

[0025] Furthermore, the receiving component is located near the limiting baffle. The receiving component includes a receiving seat, a rotating frame, and a lifting frame. The rotating frame is fixed to the receiving seat. The receiving seat is vertically slidably mounted on the lifting frame. The receiving seat includes a sliding seat and a receiving bottom. The sliding seat is slidably mounted on the lifting frame. The receiving bottom is perpendicular to the sliding seat and is staggered with the limiting baffle. The receiving seat also includes guide rails. The guide rails are located on opposite sides of the receiving bottom and extend outward from the outer side of the receiving bottom.

[0026] By adopting the above technical solution, after the receiving part receives the patterned block on the second flipping seat, the receiving seat first lifts up to create a gap so that the second flipping seat can be reset. Then, the rotating frame drives it to rotate away from the second flipping part. After that, the receiving seat descends on the lifting frame and lands above the receiving part, which facilitates the next operation of the receiving part.

[0027] Furthermore, the receiving component is located on the side of the receiving component away from the second flipping component. The receiving component includes a receiving ring and a receiving rotation mechanism. The receiving ring and the receiving rotation mechanism are engaged. The receiving rotation mechanism controls the rotation of the receiving ring. The receiving rotation mechanism includes a rotating motor, a main rotating gear, multiple driven rotating gears, and a rotating gear ring. The main rotating gear is sleeved on the output shaft of the rotating motor. The driven rotating gears are arranged in a circumferential array outside the main rotating gear and are all meshed with the main rotating gear. The multiple driven rotating gears also mesh with the inner side of the rotating gear ring. The receiving ring is engaged above the rotating gear ring.

[0028] By adopting the above technical solution, the rotating motor drives the main rotating gear to rotate, which in turn drives multiple driven rotating gears to rotate. The driven rotating gears mesh with the inner side of the rotating gear ring, thereby causing the receiving ring on the rotating gear ring to rotate. After receiving a patterned block, the receiving ring can rotate a certain angle, so that the pattern is neatly arranged on the receiving ring and spliced ​​into an approximately circular shape.

[0029] Furthermore, the receiving component also includes a receiving pusher, which is perpendicular to the side of the worktable. The receiving pusher is located above the receiving ring and on both sides opposite the receiving seat. The receiving pusher includes a push motor and a push plate. The push plate is arc-shaped and fixed on the output shaft of the push motor. The push motor is slidably arranged along the width direction of the worktable.

[0030] By adopting the above technical solution, after the receiving seat rotates, it drives the motor to control the push plate to push the patterned block along the guide track to the receiving ring, so that the patterned block forms a ring that is similar to the patterned ring, which facilitates subsequent overall counting and transfer.

[0031] In summary, the technical solution of the present invention has the following advantages:

[0032] 1. The tire mold component production and processing device provided by the present invention has a cutting structure that can cut the pattern ring without pattern and then process it piece by piece. The clamping and abutting parts can cooperate with the clamping side to achieve clamping stability. The position can be adjusted by the abutting parts. During processing, it rotates to approximately convert the arc surface processing into plane processing, reducing the requirement for the rotation axis of the lathe tool.

[0033] 2. The tire mold component production and processing device provided by the present invention is equipped with clamping parts, abutting parts and limiting parts, which can limit the displacement of multiple degrees of freedom of the tread block during processing, prevent it from moving laterally during processing and ensure processing stability. After processing, the limiting parts can also provide limiting and locking for cleaning the tread block, so as to achieve a stable and efficient cleaning process.

[0034] 3. The tire mold component production and processing device provided by the present invention is equipped with a transfer structure. When the processed tread blocks are transferred and transported, the contact with the tread surface is reduced, the bumps and knocks on the tread are reduced, and the continuity and integrity of the spliced ​​tread are ensured. The subsequent tread blocks are directly spliced ​​into an approximate ring, ensuring the integrity of the entire tread ring and avoiding the omission or mismatch of tread blocks. This reduces the trouble of subsequent counting and reduces the labor intensity of manual handling. Attached Figure Description

[0035] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0036] Figure 1 This is a schematic diagram of the overall structure of a tire mold component manufacturing and processing device provided in one embodiment of the present invention;

[0037] Figure 2 This is a partial structural diagram of the cutting structure provided in one embodiment of the present invention;

[0038] Figure 3 This is a partial structural schematic diagram of the first flipping member provided in one embodiment of the present invention;

[0039] Figure 4 This is a partial structural diagram of a processing structure provided in one embodiment of the present invention;

[0040] Figure 5 This is an exploded structural diagram of a processing structure provided in one embodiment of the present invention;

[0041] Figure 6 This is a partial structural diagram of a transfer structure provided in one embodiment of the present invention;

[0042] Figure 7 This is a partial structural diagram of a receiving component provided in one embodiment of the present invention.

[0043] Explanation of reference numerals in the attached figures:

[0044] 1. Workbench; 11. Processing port; 12. Inlet / outlet; 2. Transport structure; 21. Sliding track; 22. Transport gripper; 221. Clearance notch; 3. Cutting structure; 31. Cutting part; 32. Bearing component; 321. Rotary drive; 322. Bearing ring; 3221. Center ring; 3222. Bearing rod; 323. Fixing component; 3231. Fixing clamp; 32311. Clamping piece; 32312. Moving rod; 3232. Fixed drive; 32321. Fixed motor; 32322, Fixing screw; 33, First flipping component; 331, First flipping seat; 3311, Base plate; 3312, Clamping seat; 332, First flipping drive; 3321, First flipping rod; 3322, Second flipping rod; 3323, Receiving rod; 3324, First limiting plate; 4, Machining structure; 41, Machining part; 42, Clamping component; 421, Clamping frame; 422, Clamping seat; 423, Clamping shaft; 43, Abutting component; 431, Abutting clip; 432, Abutting Moving component; 433, clamping seat; 44, limiting component; 441, limiting rod; 4411, center rod; 4412, contact rod; 442, limiting drive; 4421, drive frame; 4422, limiting motor; 5, cleaning structure; 51, chip removal component; 52, waste trough; 6, transfer structure; 61, second tilting component; 611, second tilting seat; 6111, support rod; 612, limiting baffle; 613, second tilting drive; 6131, tilting gear; 6132, sliding gear 6133, rack and pinion drive; 62, receiving component; 621, receiving seat; 6211, sliding seat; 6212, receiving bottom; 6213, guide rail; 622, rotating frame; 623, lifting frame; 63, receiving component; 631, receiving ring; 632, receiving rotation; 6321, rotating motor; 6322, main rotating gear; 6323, driven rotating gear; 6324, rotating gear ring; 633, receiving push; 6331, push motor; 6332, push plate. Detailed Implementation

[0045] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0046] A tire mold component manufacturing and processing device, such as Figure 1 and Figure 5As shown, the system includes a workbench 1 and a transport structure 2. The transport structure 2 includes a sliding track 21 and a transport gripper 22. The transport gripper 22 is slidably mounted on the sliding track 21, which spans across the workbench 1. The system also includes a cutting structure 3, a processing structure 4, a cleaning structure 5, and a transfer structure 6. The cutting structure 3 includes a cutting component 31, a bearing component 32, and a first flipping component 33. The processing structure 4 includes a processing component 41, a clamping component 42, a clamping component 43, and a limiting component 44. The cleaning structure 5 includes a chip removal component 51 and a waste trough 52. The transfer structure 6 includes a second flipping component 61, a receiving component 62, and a collecting component 63. The clamping component 42 and the clamping component 43 work together to clamp the sides, achieving stable clamping. During the transfer and transport of the patterned blocks, the contact with the patterned surface is reduced, and the patterned blocks are directly assembled into an approximately circular shape, reducing the trouble of subsequent inventory and reducing the labor intensity of manual handling.

[0047] like Figure 1 and Figure 2 As shown, the cutting structure 3 is located at one end of the workbench 1. The cutting structure 3 includes a cutting component 31, a support component 32, and a first flipping component 33. The cutting component 31 is located above the side of the workbench 1. The support component 32 is located below the cutting component 31 and is arranged parallel to the workbench 1. The support component 32 includes a rotary drive 321, a support ring 322, and multiple fixing components 323. The rotary drive 321 is located below the support ring 322 and controls the rotation of the support ring 322. The fixing components 323 are located on the support ring 322. The first flipping component 33 is located on the right side of the support component 32. The first flipping component 33 includes a first flipping seat 331 and a first flipping drive 332. The first flipping seat 331 is located on the first flipping drive 332 and is controlled by the first flipping drive 332.

[0048] like Figure 1 , Figure 2 and Figure 3 As shown, the bearing ring 322 includes a central ring 3221 and a bearing rod 3222. The bearing rod 3222 is arranged radially along the central ring 3221 and is arranged in a circumferential array outside the central ring 3221. A coaxial annular support is also provided outside the central ring 3221. The bearing rod 3222 is used to support the annular, unprocessed patterned ring. The central ring 3221 is located in the center and cooperates with the external annular support to form the support for the bearing rod 3222. The central ring 3221 is rotated by a rotation drive 321.

[0049] Multiple fasteners 323 are provided corresponding to the bearing rods 3222. Each fastener 323 includes a fixing clamp 3231 and a fixing drive 3232. The fixing clamp 3231 includes a pair of clamping plates 32311 and a pair of moving rods 32312. The clamping plates 32311 are arc-shaped and fixed above the moving rods 32312. The diameter of the clamping plate 32311 on the side closer to the central ring 3221 is smaller than the diameter of the clamping plate 32311 on the side farther from the central ring 3221. The fixing drive 3232 includes a fixing motor 32321 and a fixing screw 32. 322, The fixing screw 32322 is rotatably installed inside the bearing rod 3222 and is set along the length of the bearing rod 3222. The fixing motor 32321 drives the fixing screw 32322 to rotate and is set at the end of the fixing screw 32322 away from the central ring 3221, that is, at the outer end of the fixing screw 32322. The fixing screw 32322 is provided with threads of opposite direction (not shown in the figure) and is threadedly connected to the moving rod 32312. The moving rod 32312 is sleeved on the fixing screw 32322.

[0050] The support rod 3222 supports the unprocessed patterned ring in an umbrella-shaped frame, and the gap between two adjacent support rods 3222 facilitates the movement and cutting of the cutting component 31; the fixing component 323 on each support rod 3222 clamps the center position of each subsequent patterned block. The fixing component 323 can achieve cutting clamping without affecting the cutting, and can be adjusted according to different patterned ring thicknesses, which helps to improve the adaptability of the device.

[0051] like Figure 1 and Figure 3 As shown, the conveying structure 2 is reciprocatingly slidably positioned above the worktable 1. The conveying structure 2 includes a sliding track 21 and a conveying gripper 22. The conveying gripper 22 is a telescopic structure and is slidably positioned on the sliding track 21. The conveying gripper 22 is provided with a clearance notch 221. The conveying gripper 22 clamps and transfers the block twice. The first time, it transfers the cut, unprocessed patterned block to the processing structure 4. The second time, it transfers the processed patterned block to the second flipping component 61.

[0052] The first flipping seat 331 includes a base plate 3311 and a clamping seat 3312. The clamping seat 3312 is slidably disposed on the base plate 3311. The first flipping drive 332 includes a first flipping rod 3321, a second flipping rod 3322 and a receiving rod 3323. The two ends of the receiving rod 3323 are respectively hinged to the first flipping rod 3321 and the second flipping rod 3322. The other ends of the first flipping rod 3321 and the second flipping rod 3322 are both rotatably mounted on the ground. The ground is provided with brackets for the first flipping rod 3321 and the second flipping rod 3322 for their positioning and rotation. The first flipping rod 3321 and the second flipping rod 3322 are arranged crosswise. The first flipping component 33 also includes a first limiting plate 3324. The first limiting plate 3324 extends outside the worktable 1 and is flush with the upper surface of the worktable 1.

[0053] The rotation of the first flipping rod 3321 and the second flipping rod 3322 causes the receiving rod 3323 to change from vertical to horizontal. The base plate 3311 and the clamping seat 3312 on the receiving rod 3323 also change from vertical to horizontal. This allows the clamping seat 3312 to hold the cut, unprocessed patterned block in a horizontal position, facilitating gripping and transport by the upper transport jaws 22. Contact between the base plate 3311 and the first limiting plate 3324 indicates that the flipping is complete, preventing the first flipping drive 332 from over-flipping. After the transport jaws 22 grip the unprocessed patterned block, they rotate 90 degrees counterclockwise before placing the patterned block between the clamping members 42.

[0054] like Figure 4 and Figure 5 As shown, the clamping component 42 includes a clamping frame 421, a clamping seat 422, and a clamping shaft 423. The clamping frame 421 is disposed opposite to the front and rear sides of the worktable 1, and is perpendicular to the upper surface of the worktable 1. The clamping seat 422 is vertically slidably disposed on the clamping frame 421. The clamping shaft 423 is rotatably mounted on the clamping seat 422 and is also longitudinally slidably disposed relative to the clamping seat 422. The unprocessed patterned block is clamped and lowered and falls between the two clamping frames 421. The clamping seat 422 adjusts the clamping position, and the clamping shaft 423 clamps the front and rear sidewalls of the unprocessed patterned block. Then, the clamping seat 422 drives the patterned block to descend and abut against the limiting component 44.

[0055] The clamping seat 422 slides on the clamping frame 421 to adjust the vertical height position. The clamping shaft 423 extends and retracts to control the clamping force of the pattern block. On the one hand, the clamping shaft 423 can limit the forward and backward lateral movement of the pattern block. On the other hand, the positioning rotation of the clamping shaft 423 can rotate the pattern block during processing and flip the pattern block after processing (with the axis of the clamping shaft 423 as the flipping axis, it can be flipped 180 degrees clockwise or counterclockwise so that the patterned surface is facing down after processing), which facilitates processing operation and cleaning operation after processing.

[0056] like Figure 4 and Figure 5 As shown, the clamping member 43 is inclinedly disposed on the worktable 1. The height of the side of the clamping member 43 closer to the clamping member 42 is less than the height of the side of the clamping member 43 away from the clamping member 42. That is, the height of the side where the two clamping members 43 are close to each other is less than the height of the side where the two clamping members 43 are far from each other. The clamping member 43 includes a clamping clip 431, a clamping actuator 432, and a clamping seat 433. The clamping seat 433 is mounted on the upper surface of the worktable 1. The clamping seats 433 are all inclined towards the center of the machining port 11. The clamping actuator 432 is mounted on the clamping seat 433. The clamping clip 431 is hinged to the output end of the clamping actuator 432. The clamping clip 431 is L-shaped and abuts against the left and right sides of the patterned block placed at the center of the machining port 11.

[0057] The clamping clip 431 is L-shaped and abuts against the side of the patterned block to limit the side sliding, thereby limiting the left and right lateral movement of the patterned block. Since the clamping actuator 432 is hinged to the clamping clip 431, the extension and retraction of the clamping actuator 432 on one side can be adjusted to adjust the rotation angle of the entire patterned block, thereby controlling the processing angle.

[0058] like Figure 4 and Figure 5 As shown, the limiting members 44 are arranged opposite each other inside the machining opening 11 and located on the left and right sides below the machining opening 11. The limiting members 44 include limiting rods 441 and limiting drives 442. The limiting rods 441 are arranged along the width direction of the worktable 1, and the limiting drives 442 are arranged on the side where the two limiting rods 441 are far apart from each other. The limiting rods 441 include two central rods 4411 and contact rods 4412. The central rods 4411 are arranged at both ends of the contact rods 4412. An additional moving part is provided on the central rods 4411 to control the contact rods 4412 to rotate and position along their axis. The contact rods 4412 are semi-cylindrical. The limiting drives 442 include a drive frame 4421 and two limiting motors 4422. The drive frame 4421 is U-shaped and its two open ends are connected to the side walls of the central rods 4411. The limiting motors 4422 control the drive frame 4421 to drive the central rods 4411 to slide along the length direction of the worktable 1.

[0059] When processing the patterned block, the arc surface of the contact rod 4412 contacts the outer arc surface of the patterned block, limiting the vertical and horizontal movement of the patterned block; when cleaning the patterned block after processing, the center rod 4411 drives the contact rod 4412 to rotate, so that the plane of the contact rod 4412 contacts the cutting plane of the patterned block, increasing friction and reducing the shaking of the patterned block during cleaning.

[0060] like Figure 1 , Figure 4 and Figure 5 As shown, the chip remover 51 is an air-blowing structure, and the waste trough 52 is located below the chip remover 51. An inlet and outlet 12 are provided through the side wall of the worktable 1 for the waste trough 52 to slide along its width. The waste trough 52 collects chips from processing and chips blown off by the chip remover 51 after air blowing. The waste trough 52 is cleaned and replaced by moving in and out through the inlet and outlet 12.

[0061] like Figure 1 and Figure 6As shown, the second flipping component 61 includes a second flipping seat 611, a limiting baffle 612, and a second flipping drive 613. The limiting baffle 612 is perpendicular to the upper surface of the second flipping seat 611 and is disposed on the side of the front side of the second flipping seat 611. The second flipping drive 613 is disposed on the outer sides of the width direction of the second flipping seat 611, that is, on the outer sides of the left and right sides of the second flipping seat 611. Two support rods 6111 are rotatably mounted on the second flipping seat 611. The support rods 6111 are disposed along the length direction of the second flipping seat 611 and are disposed opposite to each other on the upper sides of the width direction of the second flipping seat 611. The axis of the support rods 6111 is parallel to the length direction of the second flipping seat 611. The second flip drive 613 includes a flip gear 6131, a sliding rack 6132, and a rack drive 6133. The flip gear 6131 is fixedly connected to one end of the second flip seat 611. The flip gear 6131 has incomplete teeth, and the meshing teeth occupy about two-thirds of the outer diameter of the flip gear 6131. ​​The sliding rack 6132 meshes with the flip gear 6131 and is slidably disposed on the worktable 1. The rack drive 6133 controls the sliding rack 6132 to reciprocate along the length direction of the second flip seat 611.

[0062] The rack and pinion drive 6133 controls the sliding rack 6132 to slide on the worktable 1, driving the flipping gear 6131 to rotate, thereby causing the second flipping seat 611 to flip upward and stand up, transferring the patterned block on the second flipping seat 611 to the receiving part 62. The limiting baffle 612 supports the bottom of the patterned block after it is stood up, preventing it from sliding to the ground as a whole. The support rod 6111 is tangent to the two mating planes of the patterned block to ensure the stability of the flipping process.

[0063] like Figure 6 and Figure 7 As shown, the receiving component 62 is located on the right side of the workbench 1, near the limiting baffle 612. The receiving component 62 includes a receiving seat 621, a rotating frame 622, and a lifting frame 623. The rotating frame 622 is fixed to the receiving seat 621. The receiving seat 621 is vertically slidably mounted on the lifting frame 623. The receiving seat 621 includes a sliding seat 6211 and a receiving base 6212. The sliding seat 6211 slides up and down on the lifting frame 623. The receiving base 6212 is perpendicular to the sliding seat 6211. The receiving base 6212 is staggered with the limiting baffle 612, meaning there is a notch on the receiving base 6212 corresponding to the limiting baffle 612. The receiving seat 621 also includes a guide rail 6213, which is located on the left and right sides of the receiving base 6212 and extends outwards from the receiving base 6212. After the receiving part 62 receives the patterned block on the second flipping seat 611, the receiving seat 621 first lifts up to create a gap so that the second flipping seat 611 can flip and reset. Then, the rotating frame 622 drives it to rotate away from the second flipping part 61. After that, the receiving seat 621 descends on the lifting frame 623 and lands above the receiving part 63, which facilitates the next operation of the receiving part 63.

[0064] like Figure 6 and Figure 7 As shown, the receiving component 63 is located on the side of the receiving component 62 away from the second flipping component 61. The receiving component 63 includes a receiving ring 631 and a receiving rotor 632. The receiving ring 631 is snapped onto the receiving rotor 632, and the receiving rotor 632 controls the rotation of the receiving ring 631. The receiving rotor 632 includes a rotating motor 6321, a main rotating gear 6322, three driven rotating gears 6323, and a rotating gear ring 6324. The main rotating gear 6322 is sleeved on the output shaft of the rotating motor 6321. The driven rotating gears 6323 are arranged in a circumferential array outside the main rotating gear 6322 and all mesh with the main rotating gear 6322. The three driven rotating gears 6323 also mesh with the inner side of the rotating gear ring 6324. The receiving ring 631 is snapped onto the rotating gear ring 6324. The rotating motor 6321 drives the main rotating gear 6322 to rotate, which in turn drives multiple driven rotating gears 6323 to rotate. The driven rotating gears 6323 mesh with the inner side of the rotating gear ring 6324, thereby causing the receiving ring 631 on the rotating gear ring 6324 to rotate. After receiving a patterned block, the receiving ring 631 can rotate at a certain angle, so that the pattern is neatly arranged on the receiving ring 631 and spliced ​​into an approximately circular shape.

[0065] The receiving unit 63 also includes a receiving pusher 633, which is parallel to the width direction of the worktable 1. The receiving pusher 633 is located above one side of the receiving ring 631 and on the opposite left and right sides of the receiving seat 621. The receiving pusher 633 includes a push motor 6331 and a push plate 6332. The push plate 6332 is arc-shaped and fixed on the output shaft of the push motor 6331. The push motor 6331 slides along the width direction of the worktable 1. After the receiving seat rotates, the push motor 6331 controls the push plate 6332 to push the patterned blocks along the guide rail 6213 towards the receiving ring 631, thereby forming an approximately patterned ring of patterned blocks, which facilitates subsequent overall counting and transfer.

[0066] The working principle and usage of this tire mold component manufacturing and processing device are as follows: The unprocessed tread ring is first placed at the cutting structure 3, and the tread ring is mounted on the support member 32. Then, the cutting member 31 works to divide the tread ring into equal blocks. Next, the first flipping member 33 moves to flip one tread block to a position flush with the upper surface of the worktable 1. The transport gripper 22 clamps the tread block and rotates it 90° counterclockwise before placing it between two clamping members 42. The clamping members 42 clamp the original upper and lower bottom surfaces of the tread block. Then, the pressing member 43 moves to press against the two sides of the tread block, and the limiting member 44 moves to press against the tread pattern. The outer arc surface of the pattern block is processed, and then the inner arc surface of the pattern block is processed by the movement of the machining part 41. After processing, the clamping part 43 is removed, the clamping part 42 drives the pattern block to rotate, and aligns the patterned surface downward with the cleaning structure 5. The chip removal part 51 blows air to clean the cutting chips, and the waste trough 52 collects the chips and waste. After cleaning, the patterned block is clamped by the transport gripper 22 with the patterned surface downward and sent into the second flipping part 61. The second flipping part 61 flips and weaves the patterned block onto the receiving part 62. The receiving part 62 descends and rotates, and the receiving part 63 collects the patterned block into a ring shape to ensure that no patterned blocks on the same batch of patterned rings are missed.

[0067] The foregoing description illustrates and describes preferred embodiments of the present invention. As previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A tire mold component manufacturing and processing apparatus, comprising a worktable (1) and a conveying structure (2), wherein the conveying structure (2) is slidably disposed above the worktable (1), the conveying structure (2) comprising a sliding track (21) and a conveying gripper (22), wherein the conveying gripper (22) is a telescopic structure and is slidably disposed on the sliding track (21), and the conveying gripper (22) is provided with a clearance notch (221), characterized in that, Also includes: A cutting structure (3) is provided at one end of the workbench (1). The cutting structure (3) includes a cutting component (31), a support component (32), and a first flipping component (33). The cutting component (31) is provided above the side of the workbench (1). The support component (32) is provided below the cutting component (31) and is arranged in parallel with the workbench (1). The support component (32) includes a rotary drive (321), a support ring (322), and multiple fixing components (323). The rotary drive (321) is provided below the support ring (322) and controls the rotation of the support ring (322). The fixing components (323) are provided on the support ring (322). The first flipping component (33) is provided on one side of the support component (32). The first flipping component (33) includes a first flipping seat (331) and a first flipping drive (332). The first flipping seat (331) is provided on the first flipping drive (332) and is controlled by the first flipping drive (332). The processing structure (4) is set on the side of the worktable (1) near the cutting structure (3). The processing structure (4) includes a processing part (41), two clamping parts (42), two abutting parts (43) and two limiting parts (44). The processing part (41) is slidably set above the worktable (1). The clamping parts (42), abutting parts (43) and limiting parts (44) are all set below the processing part (41). The clamping parts (42) are arranged opposite to each other on both sides of the worktable (1) and are vertically slidably set above the worktable (1). The abutting parts (43) are arranged opposite to each other at both ends of the worktable (1). The clamping parts (42) and abutting parts (43) are arranged perpendicular to each other. The limiting parts (44) are arranged along the width direction of the worktable (1) and are slidably set along the length direction of the worktable (1). The cleaning structure (5) is set inside the workbench (1) and located below the processing structure (4). The upper surface of the workbench (1) is provided with a processing port (11) corresponding to the cleaning structure (5). The cleaning structure (5) includes a chip removal component (51) and a waste material trough (52). The chip removal component (51) is an air blowing structure. The waste material trough (52) is set below the chip removal component (51). The side wall of the workbench (1) is provided with an inlet and outlet (12) for the waste material trough (52) to slide. The transfer structure (6) is located at one end of the workbench (1) away from the cutting structure (3). The transfer structure (6) includes a second flipping component (61), a receiving component (62), and a receiving component (63). The second flipping component (61) is located at one end of the processing structure (4) away from the cutting structure (3). The receiving component (62) is located next to the workbench (1) and close to the side of the second flipping component (61). The receiving component (63) is located below the receiving component (62) on one side.

2. The tire mold component manufacturing and processing device according to claim 1, characterized in that, The bearing ring (322) includes a central ring (3221) and bearing rods (3222). The bearing rods (3222) are arranged radially along the central ring (3221) and arranged in a circumferential array outside the central ring (3221). Multiple fixing members (323) are provided corresponding to the bearing rods (3222). Each fixing member (323) includes a fixing clamp (3231) and a fixing drive (3232). The fixing clamp (3231) includes a pair of clamping pieces (32311) and a pair of moving rods (32312). The clamping pieces (32311) are arc-shaped and fixed above the moving rods (32312). The clamping piece (32311) closer to the central ring (3221) has a smaller diameter than the one further away. The diameter of the clamping piece (32311) on one side of the central ring (3221), the fixed drive (3232) includes a fixed motor (32321) and a fixed screw (32322), the fixed screw (32322) is rotatably mounted on the bottom of the bearing rod (3222) and is arranged along the length direction of the bearing rod (3222), the fixed motor (32321) drives the fixed screw (32322) to rotate and is located at the end of the fixed screw (32322) away from the central ring (3221), the fixed screw (32322) is provided with threads of opposite direction and is threadedly connected to the moving rod (32312), the moving rod (32312) is sleeved on the fixed screw (32322).

3. The tire mold component manufacturing and processing device according to claim 2, characterized in that, The first flipping seat (331) includes a base plate (3311) and a clamping seat (3312). The clamping seat (3312) is slidably disposed on the base plate (3311). The first flipping drive (332) includes a first flipping rod (3321), a second flipping rod (3322), and a receiving rod (3323). The two ends of the receiving rod (3323) are respectively hinged to the first flipping rod (3321) and the second flipping rod (3322). The other ends of the first flipping rod (3321) and the second flipping rod (3322) are both rotatably mounted. The first flipping rod (3321) and the second flipping rod (3322) are arranged crosswise. The first flipping component (33) also includes a first limiting plate (3324). The first limiting plate (3324) extends outside the worktable (1) and is flush with the upper surface of the worktable (1).

4. The tire mold component manufacturing and processing apparatus according to claim 1, characterized in that, The clamping component (42) includes a clamping frame (421), a clamping seat (422), and a clamping shaft (423). The clamping frame (421) is arranged opposite to each other on both sides of the workbench (1). The clamping frame (421) is arranged perpendicular to the upper surface of the workbench (1). The clamping seat (422) is vertically slidably arranged on the clamping frame (421). The clamping shaft (423) is a telescopic structure and is rotatably mounted on the clamping seat (422).

5. The tire mold component manufacturing and processing apparatus according to claim 4, characterized in that, The clamping member (43) is inclinedly arranged on the workbench (1). The height of the clamping member (43) on the side closer to the clamping member (42) is less than the height of the clamping member (43) on the side away from the clamping member (42). The clamping member (43) includes a clamping clip (431), a clamping actuator (432), and a clamping seat (433). The clamping seat (433) is installed on the upper surface of the workbench (1). The clamping actuator (432) is installed on the clamping seat (433). The clamping clip (431) is hinged to the output end of the clamping actuator (432). The clamping clip (431) is L-shaped and abuts against the side of the patterned block.

6. The tire mold component manufacturing and processing apparatus according to claim 5, characterized in that, The limiting members (44) are arranged opposite each other within the machining opening (11). Each limiting member (44) includes a limiting rod (441) and a limiting drive (442). The limiting rod (441) is arranged along the width direction of the worktable (1). The limiting drive (442) is arranged on the side where the two limiting rods (441) are far apart from each other. The limiting rod (441) includes two center rods (4411) and a contact rod (4412). 11) Set at both ends of the contact rod (4412), the contact rod (4412) is semi-cylindrical, the limit drive (442) includes a drive frame (4421) and two limit motors (4422), the drive frame (4421) is U-shaped and the two ends of the opening are connected to the side wall of the center rod (4411), the limit motors (4422) control the drive frame (4421) to drive the center rod (4411) to slide along the length direction of the worktable (1).

7. The tire mold component manufacturing and processing apparatus according to claim 1, characterized in that, The second flipping component (61) includes a second flipping seat (611), a limiting baffle (612), and a second flipping drive (613). The limiting baffle (612) is perpendicular to the upper surface of the second flipping seat (611) and is disposed on one side of the second flipping seat (611). The second flipping drive (613) is disposed on both sides outside the width direction of the second flipping seat (611). Two support rods (6111) are rotatably mounted on the second flipping seat (611), and the support rods (6111) are disposed along the length direction of the second flipping seat (611). The second flip drive (613) is positioned above both sides of the second flip seat (611) in the width direction. It includes a flip gear (6131), a sliding rack (6132), and a rack drive (6133). The flip gear (6131) is fixedly connected to one end of the second flip seat (611). The sliding rack (6132) meshes with the flip gear (6131) and slides on the worktable (1). The rack drive (6133) controls the sliding rack (6132) to slide back and forth along the length direction of the second flip seat (611).

8. The tire mold component manufacturing and processing apparatus according to claim 7, characterized in that, The receiving component (62) is located near the limiting baffle (612). The receiving component (62) includes a receiving seat (621), a rotating frame (622), and a lifting frame (623). The rotating frame (622) is fixed to the receiving seat (621). The receiving seat (621) is vertically slidably mounted on the lifting frame (623). The receiving seat (621) includes a sliding seat (6211) and a receiving base (6212). The sliding seat (6211) is slidably mounted on the lifting frame (623). The receiving base (6212) is perpendicular to the sliding seat (6211). The receiving base (6212) and the limiting baffle (612) are staggered. The receiving seat (621) also includes a guide rail (6213). The guide rail (6213) is located on opposite sides of the receiving base (6212) and extends outward from the receiving base (6212).

9. A tire mold component manufacturing and processing device according to claim 8, characterized in that: The receiving component (63) is located on the side of the receiving component (62) away from the second flipping component (61). The receiving component (63) includes a receiving ring (631) and a receiving rotor (632). The receiving ring (631) and the receiving rotor (632) are engaged. The receiving rotor (632) controls the rotation of the receiving ring (631). The receiving rotor (632) includes a rotating motor (6321), a main rotating gear (6322), and multiple driven rotating gears (6321). 323) and rotating gear ring (6324), the main rotating gear (6322) is sleeved on the output shaft of the rotating motor (6321), the driven rotating gears (6323) are arranged in a circumferential array outside the main rotating gear (6322) and all mesh with the main rotating gear (6322), and multiple driven rotating gears (6323) also mesh with the inner side of the rotating gear ring (6324), and the receiving ring (631) is snapped on the top of the rotating gear ring (6324).

10. A tire mold component manufacturing and processing apparatus according to claim 9, characterized in that: The receiving component (63) also includes a receiving pusher (633), which is perpendicular to the side of the worktable (1). The receiving pusher (633) is located above the receiving ring (631) and on both sides opposite to the receiving seat (621). The receiving pusher (633) includes a push motor (6331) and a push plate (6332). The push plate (6332) is arc-shaped and fixed on the output shaft of the push motor (6331). The push motor (6331) is slidably arranged along the width direction of the worktable (1).

Images