A light, thin, breathable and ultraviolet resistant warp-knitted elastic fabric

Abstract

The present application belongs to the technical field of textile, especially to a light, thin, breathable and anti-ultraviolet warp-knitted elastic fabric, aiming at the problem that the existing anti-ultraviolet fabric has its own thickness and gram weight, which will affect the breathability and experience of the wearer, the present application proposes the following scheme, which comprises a fabric body, the fabric body comprises an inner layer and an outer layer, the inner layer is a spandex elastic filament tissue layer, the spandex elastic filament tissue layer adopts spandex elastic material, and the outer layer is an anti-ultraviolet tissue layer, the present application adopts anti-ultraviolet yarn and spandex elastic filament, the anti-ultraviolet yarn as the outer layer can make the fabric have anti-ultraviolet and sunscreen effect, the inner layer of the spandex elastic knitted fabric body can maintain the elasticity of the fabric, and the combination of the anti-ultraviolet yarn makes the outer layer and the inner layer formed by the warp satin structure have the characteristics of lightness, thinness and breathability, so that the fabric of the present application can achieve lightness, thinness and breathability while achieving anti-ultraviolet and sunscreen effect.

Description

Technical Field

[0001] This invention relates to the field of textile technology, and in particular to a lightweight, breathable, and UV-resistant warp-knitted elastic fabric. Background Technology

[0002] Currently, due to severe changes in the atmospheric environment, heat is a problem that everyone faces. Sunscreen clothing can offer some protection to the human body. Warp-knitted, weft-knitted, and woven fabrics are all used in the field of sunscreen fabrics. As we all know, woven fabrics are relatively stiff and not very breathable or elastic, while weft-knitted fabrics have better elasticity than woven fabrics.

[0003] However, weft-knitted fabrics lack breathability and crispness, while warp-knitted fabrics excel in both aspects. Therefore, warp-knitted sun-protective clothing is more commonly used in the market. Sun-protective clothing is primarily worn in hot weather with strong ultraviolet radiation. UV-resistant fabrics have inherent thickness and weight, which can affect the wearer's breathability and comfort. Achieving high-quality UV-resistant fabrics presents many technical challenges. In warp-knitted fabrics, achieving lightweight breathability, UV resistance, and good elasticity on a single fabric is precisely the problem we need to solve. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing UV-resistant fabrics, which have inherent thickness and weight, affecting the wearer's breathability and comfort. The invention proposes a lightweight, breathable, UV-resistant warp-knitted elastic fabric.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A lightweight, breathable, and UV-resistant warp-knitted elastic fabric includes a fabric body comprising an inner layer and an outer layer. The inner layer is a spandex elastic yarn weave layer made of spandex elastic material, and the outer layer is a UV-resistant weave layer made of UV-resistant chemical fiber filament material. The fabric body is formed by linking the spandex elastic yarn weave layer and the UV-resistant weave layer through loop interlacing. Both the UV-resistant weave layer and the spandex elastic yarn weave layer adopt a warp satin weave structure.

[0007] In one possible design, the spandex elastic material is made of spandex elastic yarn with a fineness of 15-30 denier.

[0008] In one possible design, the UV-resistant synthetic fiber filament material uses more than 75% UV-resistant yarn and less than 25% ordinary synthetic fiber filament, with the UV-resistant yarn having a fineness of 10-30 denier.

[0009] In one possible design, the fabric body is woven using a single-needle bed warp knitting machine (1), which is equipped with a first guide bar GB1, a second guide bar GB2, and a third guide bar GB3. Both the first guide bar GB1 and the second guide bar GB2 follow a closed warp satin structure in the same direction. The third guide bar GB3 is not used. The yarn padding numbers for both the first guide bar GB1 and the second guide bar GB2 are 0-1 / 2-1 / 3-2 / 1-2 / / . The yarn threading method for both the first guide bar GB1 and the second guide bar GB2 is full. The first guide bar GB1, the second guide bar GB2 and the third guide bar GB3 are in the same direction of warp knitting structure. The padding yarn number of the first guide bar GB1 is 0-1 / 2-1 / 3-2 / 1-2 / / , 1 pass 3 empty; the padding yarn number of the second guide bar GB2 is 0-1 / 2-1 / 3-2 / 1-2 / / , 1 empty 3 pass; the padding yarn number of the third guide bar GB3 is 0-1 / 2-1 / 3-2 / 1-2 / / , full pass. The needle density of the single needle bed warp knitting machine (1) is 24 to 44 needles per inch.

[0010] In one possible design, the finished weight of the fabric body is 90–120 g / m².

[0011] In one possible design, multiple yarn spools are evenly spaced on one side of the single-needle bed warp knitting machine, and a support plate is fixedly installed on the other side of the machine. A mounting bracket is fixedly installed on the support plate, and a movable hole is provided on the inner top wall of the mounting bracket. The single-needle bed warp knitting machine also includes:

[0012] The cutting mechanism is installed inside the mounting frame and is used to cut the woven fabric. The top of the cutting mechanism passes through the moving hole and extends to the top of the mounting frame. The cutting mechanism is connected to the top of the mounting frame.

[0013] The winding mechanism is installed on one side of the support plate. A roller is clamped on the winding mechanism and is used to wind up the woven fabric.

[0014] The power mechanism is installed on the winding mechanism, and one side of the power mechanism is connected to the cutting mechanism.

[0015] In one possible design, the cutting mechanism includes a reciprocating screw rotatably connected within a mounting frame, a nut threaded onto the reciprocating screw, a movable plate fixedly mounted on one side of the nut, the reciprocating screw passing through the movable plate, the top of the movable plate passing through a movable hole and extending above the mounting frame, the movable plate slidably connected to the inner wall of the movable hole, a limit frame fixedly mounted on one side of the movable plate, a connecting plate slidably connected within the limit frame, one side of the connecting plate extending to the outer side of the limit frame, a movable rod fixedly mounted on the top of the connecting plate within the limit frame, the top end of the movable rod passing through the top inner wall of the limit frame and extending above the mounting frame, and a stop bar fixedly mounted on the top of one side of the movable rod above the mounting frame. A fixed plate is fixedly installed on the top of the mounting frame, and a corrugated plate is fixedly installed on one side of the fixed plate. A stop bar cooperates with the corrugated plate. A first tension spring is sleeved on the moving rod and located inside the limiting frame. The top and bottom ends of the first tension spring are fixedly connected to the top inner wall of the limiting frame and the bottom of the connecting plate, respectively. A transmission rod located outside the limiting frame is fixedly installed on the bottom of the connecting plate. An L-shaped base plate is fixedly installed on the bottom of the moving plate. A support cutter is fixedly installed on the L-shaped base plate. A strip ring is rotatably connected to one side of the L-shaped base plate. A stop shaft is fixedly installed on the bottom of one side of the transmission rod. The stop shaft passes through the strip ring and is connected to the strip ring for transmission. One end of the reciprocating screw extends to the outside of the mounting frame and is connected to the power mechanism.

[0016] In one possible design, the winding mechanism includes a fixed frame fixedly mounted on one side of a support plate. A drive shaft is rotatably connected through one inner wall of the fixed frame. The drive shaft is connected to a power mechanism at the location of the fixed frame. A first retaining cover is fixedly mounted on one end of the drive shaft inside the fixed frame. One end of the winding shaft extends into the first retaining cover and engages with the inner wall of the first retaining cover. A positioning component is connected through the other inner wall of the fixed frame. A second retaining cover is connected to one side of the positioning component inside the fixed frame. The other end of the winding shaft extends into the second retaining cover and engages with the inner wall of the second retaining cover. The positioning component is connected to one side of the fixed frame on the outer side of the fixed frame.

[0017] In one possible design, the positioning assembly includes a support frame fixedly mounted on one side of a fixed frame. A push plate is slidably sleeved on the support frame. A top rod is fixedly mounted on one side of the push plate. One end of the top rod extends into the fixed frame and is rotatably connected to one side of a second retaining cover. A compression spring located inside the support frame is sleeved on the top rod. The two ends of the compression spring are fixedly connected to one side of the fixed frame and one side of the push plate, respectively. A fixed plate is fixedly mounted on one side of the support frame. A support shaft is rotatably connected to the top of the fixed plate. A push rod is fixedly mounted on the support shaft. The push rod is in movable contact with the other side of the push plate. A handle is fixedly mounted at the top of the support shaft. An insertion rod is slidably connected through the handle. An insertion hole is opened on the fixed plate. The insertion rod passes through the insertion hole and is engaged with the insertion hole. A second tension spring is sleeved on the insertion rod. The top and bottom ends of the second tension spring are fixedly connected to the top of the insertion rod and the top of the handle, respectively.

[0018] In one possible design, the power mechanism includes a drive motor fixedly mounted on the inner wall of one side of the mounting frame. The output shaft of the drive motor extends to the outer side of the mounting frame and is fixedly mounted with a drive wheel. A first one-way bearing located on the outer side of the mounting frame is fixedly connected to the reciprocating screw. A second one-way bearing is fixedly mounted on the transmission shaft. Driven wheels are fitted on both the first and second one-way bearings. The drive wheel and the driven wheel are connected by the same transmission belt. Both the drive wheel and the driven wheel are synchronous pulleys, and the transmission belt is a synchronous belt.

[0019] In this invention, UV-resistant yarn and spandex elastic yarn are used. The UV-resistant yarn as the outer layer enables the fabric to have UV protection and sun protection effects, while the spandex elastic woven body as the inner layer can maintain the elasticity of the fabric. Combined with the use of UV-resistant yarn, wherein the UV-resistant yarn and spandex elastic yarn are formed by a warp satin structure to form the outer and inner layers, the fabric has the characteristics of being lightweight and breathable. Therefore, the fabric of this invention can achieve both lightweight and breathability while also providing UV protection and sun protection effects.

[0020] In this invention, a lightweight, breathable, and UV-resistant warp-knitted elastic fabric is provided. Through a cutting mechanism, the reciprocating screw can rotate after receiving power from the power mechanism. In conjunction with the transmission of the nut, it can drive the moving plate to move. As the moving plate moves, it can drive the moving rod to move synchronously. Under the tension of the first tension spring, the stop rod has a constant upward thrust. Thus, as the stop rod moves with the moving plate, it will contact different parts of the wave plate. Since the wave plate is undulating, the stop rod will also perform longitudinal reciprocating motion while moving laterally. This allows the moving rod to drive the connecting plate to perform longitudinal reciprocating motion within the limiting frame. Furthermore, as the connecting plate moves, the transmission of the transmission rod and the stop shaft can drive the strip ring to perform longitudinal reciprocating swing. The rotating cutter, moving with the strip ring, can, in conjunction with the supporting cutter, generate a shearing force on the fabric, thereby cutting the woven fabric.

[0021] In this invention, the lightweight, breathable, and UV-resistant warp-knitted elastic fabric, through the set winding mechanism, can rotate after the roller is clamped and positioned with the first and second clips respectively. At this time, the drive shaft can rotate after receiving the driving force of the power mechanism. Thus, under the transmission action of the first clip, the roller can be driven to rotate, thereby winding up the knitted fabric.

[0022] In this invention, a lightweight, breathable, and UV-resistant warp-knitted elastic fabric is provided. Through a power mechanism, the output shaft of a drive motor rotates clockwise, driving the transmission belt via the drive wheel. The two driven wheels also rotate. However, the first one-way bearing itself does not transmit power, and the reciprocating screw does not rotate. The second one-way bearing, receiving power from the corresponding driven wheel, drives the transmission shaft to rotate, which in turn drives the roll to rotate via the first retainer, allowing the woven fabric to be wound up. When the output shaft of the drive motor rotates in the opposite direction, causing the transmission belt to move in the opposite direction, the second one-way bearing stops transmitting power, while the first one-way bearing drives the reciprocating screw to rotate, enabling the fabric to be cut after it has been wound up. Attached Figure Description

[0023] Figure 1 The first embodiment of the lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention is shown in the schematic diagram of the structure of two warp-satin weaves.

[0024] Figure 2 This is a diagram showing the movement of the padding yarns in GB1 and GB2 in the first embodiment of a lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0025] Figure 3 This is a diagram showing the movement of the padding yarns in GB1, GB2, and GB3 in the second embodiment of a lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0026] Figure 4 This is a physical image of the second embodiment of a lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0027] Figure 5 This is a first-view three-dimensional structural diagram of a single-needle bed warp knitting machine for a lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0028] Figure 6 This is a two-dimensional schematic diagram of the second-view structure of a single-needle bed warp knitting machine for a lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0029] Figure 7 This invention relates to a lightweight, breathable, and UV-resistant warp-knitted elastic fabric. Figure 6 Schematic diagram of part A in the middle;

[0030] Figure 8 This is a three-dimensional schematic diagram of the connection structure of the reciprocating screw, moving plate, nut, support cutter and rotating cutter of a light, thin, breathable and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0031] Figure 9 This is a three-dimensional schematic diagram from the third perspective of the single-needle bed warp knitting machine structure of the lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0032] Figure 10 This is a three-dimensional schematic diagram of the connection structure of the support plate, reciprocating screw, support frame, push rod and fixing plate of a lightweight, breathable and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0033] Figure 11 This is a top-view three-dimensional schematic diagram of the internal structure of the fixing frame for a lightweight, breathable, and UV-resistant warp-knitted elastic fabric proposed in this invention.

[0034] Figure 12 This invention relates to a lightweight, breathable, and UV-resistant warp-knitted elastic fabric. Figure 11 Schematic diagram of part B in the middle section.

[0035] In the diagram: 1. Single-needle bed warp knitting machine; 2. Yarn bobbin; 3. Support plate; 4. Mounting frame; 5. Reciprocating lead screw; 6. Nut; 7. Fixed plate; 8. Corrugated plate; 9. Moving plate; 10. Limiting frame; 11. Connecting plate; 12. Moving rod; 13. Stop bar; 14. First tension spring; 15. Transmission rod; 16. Stop shaft; 17. L-shaped base plate; 18. Strip ring; 19. Support cutter; 20. Rotating cutter; 21. ... 1. One-way bearing; 22. Fixing frame; 23. Drive shaft; 24. First retaining cover; 25. Second one-way bearing; 26. Driven wheel; 27. Drive wheel; 28. Drive belt; 29. ​​Drive motor; 30. Reel; 31. Push rod; 32. Second retaining cover; 33. Push plate; 34. Compression spring; 35. Support frame; 36. Fixing plate; 37. Support shaft; 38. Push rod; 39. Insert rod; 40. Second tension spring. Detailed Implementation

[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0037] Example 1

[0038] Please see Figures 1 to 4This invention provides an embodiment of a lightweight, breathable, UV-resistant warp-knitted elastic fabric, comprising a fabric body, which includes an inner layer and an outer layer. The inner layer is a spandex elastic yarn weave layer, made of spandex elastic material. The outer layer is a UV-resistant weave layer, made of UV-resistant synthetic fiber filament material. The fabric body is woven together by loop interlacing of the spandex elastic yarn weave layer and the UV-resistant weave layer. Both the UV-resistant weave layer and the spandex elastic yarn weave layer employ a warp-satin weave structure. The outer layer of the fabric body of this invention is woven with UV-resistant synthetic fiber filament material, giving the fabric body a special UV-resistant function. The spandex elastic material gives the fabric body good elasticity. Both the spandex elastic material and the UV-resistant synthetic fiber filament material employ a warp-satin weave structure. This results in a lightweight and breathable fabric, thus giving the fabric body excellent performance.

[0039] Please continue reading. Figures 1 to 4 As shown, in one embodiment of the present invention, the spandex elastic material is made of spandex elastic yarn, and the fineness of the spandex elastic yarn is 15-30 denier. A preferred fineness is 20 denier.

[0040] Please continue reading. Figure 4 As shown, in one embodiment of the present invention, the UV-resistant synthetic fiber filament material comprises more than 75% UV-resistant yarn and less than 25% ordinary synthetic fiber filament. The UV-resistant yarn has a fineness of 10-30 denier and is bonded to a comb using a loose-thread method. Preferably, the UV-resistant yarn can account for 100% and the ordinary synthetic fiber filament accounts for 0%, that is, all of them are UV-resistant yarn, and the yarn is fully threaded. The UV-resistant yarn preferably has a fineness of 20 denier.

[0041] Please continue reading. Figures 1 to 4 As shown, in one embodiment of the present invention, the fabric body is woven by a single-needle bed warp knitting machine, which is equipped with a first guide bar GB1, a second guide bar GB2, and a third guide bar GB3.

[0042] Please continue reading. Figures 1 to 2 As shown, in one embodiment of the present invention, the first guide bar GB1 and the second guide bar GB2 both follow the same closed warp satin structure, the third guide bar GB3 is not used, the padding yarn numbers of the first guide bar GB1 and the second guide bar GB2 are both 0-1 / 2-1 / 3-2 / 1-2 / / , and the yarn threading method of the first guide bar GB1 and the second guide bar GB2 is full threading.

[0043] Please continue reading. Figures 3 to 4As shown, in another embodiment of the present invention, the first guide bar GB1, the second guide bar GB2, and the third guide bar GB3 are arranged in the same direction with a warp-forged structure. The first guide bar GB1 has a padding yarn number of 0-1 / 2-1 / 3-2 / 1-2 / / , with 1 thread and 3 gaps; the second guide bar GB2 has a padding yarn number of 0-1 / 2-1 / 3-2 / 1-2 / / , with 1 gap and 3 threads; and the third guide bar GB3 has a padding yarn number of 0-1 / 2-1 / 3-2 / 1-2 / / , with full thread.

[0044] Please continue reading. Figures 1 to 4 As shown, in one embodiment of the present invention, the needle density of the single-needle bed warp knitting machine is further 24 to 44 needles per inch.

[0045] Please continue reading. Figures 1 to 4 As shown, in one embodiment of the present invention, the finished weight of the fabric body is 90-120 g / m². Preferably, the finished weight is 100 g / m² or 105 g / m².

[0046] In the specific weaving process,

[0047] 1. Warping of the yarn used:

[0048] 1) Warping of filaments:

[0049] Warping machine model: Karl Mayer DS21 / 30NC-2, passive yarn feed;

[0050] Warping temperature: 25℃ (+ / -2℃); Warping humidity: 65% (+ / -5%);

[0051] The workshop sets the process parameters under the aforementioned temperature and humidity conditions.

[0052] 2) Warping of spandex:

[0053] Warping machine model: Karl Mayer DSE 21 / 21C, warp-type yarn feed;

[0054] Warping temperature: 25℃ (+ / -2℃); Warping humidity: 65% (+ / -5%);

[0055] The workshop sets the process parameters under the aforementioned temperature and humidity conditions.

[0056] Example 1:

[0057] 2. Weaving

[0058] Weaving machine models: Karl Mayer HKS2, HKS3 or HKS4 and other single-needle bed warp knitting machines.

[0059] Model number range: E32-E50;

[0060] Weaving temperature: 26℃ (+ / -2℃); Weaving humidity: 70% (+ / -5%);

[0061] Yarn threading method: Both GB1 and GB2 are full threading.

[0062] The yarn used in this fabric is: GB1: 20 denier UV-resistant yarn, GB2: 20 denier spandex elastic yarn.

[0063] It adopts a closed warp satin structure with the same direction, and the padding yarn numbers are GB1: 0-1 / 2-1 / 3-2 / 1-2 / / , GB2: 0-1 / 2-1 / 3-2 / 1-2 / / .

[0064] The air permeability was determined according to GB / T 5453 "Determination of air permeability of textile fabrics", and the test data of air permeability performance parameters are shown in Table 1 below.

[0065] Testing items Project Description unit Standard value Measured value evaluate breathability (GB / T 5453) mm / s ＞300 650 qualified

[0066] Table 1 Test Data of Air Permeability Performance Parameters

[0067] According to GB / T18830-2009 "Evaluation of UV Protection Performance of Textiles", the UV protection coefficient of the fabric was tested, and the UV protection performance parameters test data are shown in Table 2 below.

[0068]

[0069] Table 2 Test Data of UV Resistance Performance Parameters

[0070] The data results above show that the fabric in this embodiment is not only lightweight and elastic, but also excellent in UV protection and breathability, providing the public with a fabric with superior overall performance.

[0071] Example 2:

[0072] Weaving:

[0073] Weaving machine models: Karl Mayer HKS2, HKS3 or HKS4 and other single-needle bed warp knitting machines.

[0074] Model number range: E32-E50;

[0075] Weaving temperature: 26℃ (+ / -2℃); Weaving humidity: 70% (+ / -5%);

[0076] The three combs are aligned in the same direction and have a forged structure.

[0077] The yarns used in this fabric are: GB1: 20 denier ordinary chemical fiber filament, GB2: 20 denier UV-resistant yarn, and GB3: 20 denier spandex elastic yarn.

[0078] GB1 uses the padding yarn number as 0-1 / 2-1 / 3-2 / 1-2 / / , 1 thread and 3 empty;

[0079] GB2 uses the padding yarn number as 0-1 / 2-1 / 3-2 / 1-2 / / 1 empty 3 through;

[0080] GB3 uses the padding yarn number as 0-1 / 2-1 / 3-2 / 1-2 / / full thread;

[0081] The air permeability was determined according to GB / T 5453 "Textiles - Determination of air permeability of fabrics", and the test data of air permeability performance parameters are shown in Table 3 below.

[0082] Testing items Project Description unit Standard value Measured value evaluate breathability (GB / T 5453) mm / s ＞300 353 qualified

[0083] Table 3 Test Data for Air Permeability Performance Parameters

[0084] According to GB / T18830-2009 "Evaluation of UV Protection Performance of Textiles", the UV protection coefficient of the fabric was tested, and the UV protection performance parameters test data are shown in Table 4 below.

[0085]

[0086] Table 4. Test data for UV protection performance parameters.

[0087] The data results above show that the fabric in this embodiment has a clear texture, a three-dimensional feel, and is lightweight and elastic, with excellent UV protection and breathability.

[0088] Example 3

[0089] Please see Figures 5 to 12 Regarding the single-needle bed warp knitting machine proposed in Embodiment 1, multiple yarn spools 2 are evenly spaced on one side, and a support plate 3 is fixedly installed on the other side of the single-needle bed warp knitting machine 1. A mounting frame 4 is fixedly installed on the support plate 3, and a moving hole is opened on the top inner wall of the mounting frame 4. The single-needle bed warp knitting machine 1 also includes a cutting mechanism, a winding mechanism, and a power mechanism. The cutting mechanism is installed inside the mounting frame 4 and is used to cut the knitted fabric. The top of the cutting mechanism passes through the moving hole and extends to the top of the mounting frame 4. The cutting mechanism is connected to the top of the mounting frame 4. The winding mechanism is installed on one side of the support plate 3, and a roll 30 is clamped on the winding mechanism. The roll 30 is used to wind up the knitted fabric. The power mechanism is installed on the winding mechanism, and one side of the power mechanism is connected to the cutting mechanism.

[0090] Please continue reading. Figure 8The cutting mechanism includes a reciprocating screw 5 rotatably connected within a mounting frame 4. A nut 6 is threaded onto the reciprocating screw 5. A movable plate 9 is fixedly mounted on one side of the nut 6. The reciprocating screw 5 passes through the movable plate 9. The top of the movable plate 9 passes through a movable hole and extends above the mounting frame 4. The movable plate 9 is slidably connected to the inner wall of the movable hole. A limit frame 10 is fixedly mounted on one side of the movable plate 9. A connecting plate 11 is slidably connected within the limit frame 10. One side of the connecting plate 11 extends to the outside of the limit frame 10. A movable rod 12 located within the limit frame 10 is fixedly mounted on the top of the connecting plate 11. The top end of the movable rod 12 passes through the top inner wall of the limit frame 10 and extends... Extending above the mounting bracket 4, a stop bar 13 is fixedly installed on the top of one side of the moving rod 12, located above the mounting bracket 4. A fixing plate 7 is fixedly installed on the top of the mounting bracket 4, and a corrugated plate 8 is fixedly installed on one side of the fixing plate 7. The stop bar 13 cooperates with the corrugated plate 8. A first tension spring 14 located inside the limiting bracket 10 is sleeved on the moving rod 12. The top and bottom ends of the first tension spring 14 are fixedly connected to the top inner wall of the limiting bracket 10 and the bottom of the connecting plate 11, respectively. A transmission rod 15 located outside the limiting bracket 10 is fixedly installed on the bottom of the connecting plate 11. An L-shaped base plate 17 is fixedly installed on the bottom of the moving plate 9. A fixed device is installed on the L-shaped base plate 17. The L-shaped base plate 17 is rotatably connected to one side of a support cutter 19 and a strip ring 18. A stop shaft 16 is fixedly installed at the bottom of one side of the transmission rod 15. The stop shaft 16 passes through the strip ring 18 and is connected to the strip ring 18 in a transmission connection. One end of the reciprocating screw 5 extends to the outside of the mounting bracket 4 and is connected to the power mechanism. After the reciprocating screw 5 receives power from the power mechanism, it can rotate. At this time, under the transmission cooperation with the nut 6, it can drive the moving plate 9 to move. When the moving plate 9 moves, it can drive the moving rod 12 to move synchronously. Under the tension of the first tension spring 14, the stop rod 13 has a constant upward thrust, thereby stopping the rod. As the moving plate 9 moves, it will come into contact with different parts of the wave plate 8. The wave plate 8 is undulating, so the stop bar 13 will also move longitudinally back and forth while moving laterally. The moving rod 12 can drive the connecting plate 11 to move longitudinally back and forth within the limit frame 10. When the connecting plate 11 moves, it can drive the strip ring 18 to swing longitudinally back and forth through the transmission of the transmission rod 15 and the stop shaft 16. At this time, the rotating cutter 20, which moves with the strip ring 18, can form a shearing force on the fabric in cooperation with the supporting cutter 19, thereby cutting the woven fabric.

[0091] Please continue reading. Figure 5The winding mechanism includes a fixed frame 22 fixedly installed on one side of the support plate 3. A drive shaft 23 is rotatably connected through one inner wall of the fixed frame 22. The drive shaft 23 is connected to the power mechanism at the part of the fixed frame 22. A first retaining cover 24 is fixedly installed at one end of the drive shaft 23 inside the fixed frame 22. One end of the reel 30 extends into the first retaining cover 24 and is engaged with the inner wall of the first retaining cover 24. A positioning component is connected through the other inner wall of the fixed frame 22. The positioning component is connected to the side of the fixed frame 22. There is a second cover 32, and the other end of the roll 30 extends into the second cover 32 and is engaged with the inner wall of the second cover 32. The positioning component is located on one side of the outside of the fixing frame 22 and connected to one side of the fixing frame 22. After the roll 30 is engaged and positioned with the first cover 24 and the second cover 32 respectively, the drive shaft 23 can rotate after receiving the driving force of the power mechanism. Thus, under the transmission action of the first cover 24, the roll 30 can be driven to rotate, thereby enabling the winding of the woven fabric.

[0092] Please continue reading. Figures 6 to 7 The positioning assembly includes a support frame 35 fixedly mounted on one side of the fixed frame 22. A push plate 33 is slidably sleeved on the support frame 35. A push rod 31 is fixedly mounted on one side of the push plate 33. One end of the push rod 31 extends into the fixed frame 22 and is rotatably connected to one side of the second retaining cover 32. A compression spring 34 located inside the support frame 35 is sleeved on the push rod 31. The two ends of the compression spring 34 are fixedly connected to one side of the fixed frame 22 and one side of the push plate 33, respectively. A fixed plate 36 is fixedly mounted on one side of the support frame 35. A support shaft 37 is rotatably connected to the top of the fixed plate 36. A push rod 38 is fixedly mounted on the support shaft 37. The push rod 38 is in movable contact with the other side of the push plate 33. A handle rod is fixedly mounted at the top of the support shaft 37. An insert rod 39 is slidably connected through the handle rod. An insertion hole is opened on the fixed plate 36. The insert rod 39 passes through the insertion hole and is engaged with the insertion hole. A second retaining cover 32 is sleeved on the insert rod 39. The top and bottom ends of the tension spring 40 are fixedly connected to the top of the insertion rod 39 and the top of the handle rod, respectively. By rotating the handle rod, the support shaft 37 is rotated, which in turn drives the push rod 38 to move in an arc shape towards one side of the push plate 33. After the push rod 38 contacts the push plate 33, as the push rod 38 continues to move, it can push the push plate 33 closer to the fixing frame 22. This allows the push rod 31 to drive the second locking cover 32 closer to the scroll 30 until the scroll 30 is locked in place by the second locking cover 32. At this time, the insertion rod 39 moves with the handle rod to correspond to the insertion hole. After releasing the insertion rod 39, the second tension spring 40, which is under force, can pull the insertion rod 39 downward, so that the insertion rod 39 is locked in place with the insertion hole. This can achieve the positioning of the support shaft 37, so that the push rod 38 can stably limit the push plate 33.

[0093] Please continue reading. Figure 5 and Figure 11 The power mechanism includes a drive motor 29 fixedly mounted on the inner wall of one side of the fixed frame 22. The output shaft of the drive motor 29 extends to the outside of the fixed frame 22 and a drive pulley 27 is fixedly mounted thereon. A first one-way bearing 21 located on the outside of the mounting frame 4 is fixedly connected to the reciprocating screw 5. A second one-way bearing 25 is fixedly mounted on the transmission shaft 23. Driven pulleys 26 are mounted on both the first one-way bearing 21 and the second one-way bearing 25. The drive pulley 27 and the driven pulley 26 are connected by the same transmission belt 28. Both the drive pulley 27 and the driven pulley 26 are synchronous pulleys, and the transmission belt 28 is a synchronous belt. By starting the drive motor 29, its output shaft rotates clockwise, thereby enabling the drive pulley 27 to rotate clockwise. The drive belt 28 is driven to move, and the two driven pulleys 26 can also rotate. However, the first one-way bearing 21 itself will not drive, and the reciprocating screw 5 will not rotate. After receiving the drive from the corresponding driven pulley 26, the second one-way bearing 25 can drive the drive shaft 23 to rotate, which can drive the roll 30 to rotate through the first retainer 24 so as to roll up the woven fabric. When the output shaft of the drive motor 29 rotates in the opposite direction, it can drive the drive belt 28 to move in the opposite direction. At this time, the second one-way bearing 25 will not drive, and the first one-way bearing 21 will drive the reciprocating screw 5 to rotate so that the fabric can be cut after it is rolled up.

[0094] Working principle: After the fabric is woven by the single-needle bed warp knitting machine 1, one end of the roll 30 can be inserted into the first retaining cover 24. Then, the handle rod can be rotated to drive the support shaft 37 to rotate, which can drive the push rod 38 to move in an arc shape towards one side of the push plate 33. After the push rod 38 contacts the push plate 33, as the push rod 38 continues to move, it can push the push plate 33 closer to the fixing frame 22. This, through the push rod 31, can drive the second retaining cover 32 closer to the roll 30, until the roll 30 is clamped by the second retaining cover 32. At this time, the insertion rod 39 moves with the handle rod to correspond to the insertion hole. After that, after the insertion rod 39 is released, the second tension spring 40 under force can pull the insertion rod 39 downward, so that the insertion rod 39 is aligned with the insertion hole. The clamping process allows for the positioning of the support shaft 37, enabling the push rod 38 to stably limit the push plate 33. After positioning and installing the roll 30, one end of the woven fabric can be fixed to the roll 30. Then, the drive motor 29 can be started, causing its output shaft to rotate clockwise. This drives the transmission belt 28 via the drive wheel 27, and the two driven wheels 26 also rotate. However, the first one-way bearing 21 itself does not transmit power, and the reciprocating screw 5 does not rotate. The second one-way bearing 25, after receiving power from the corresponding driven wheel 26, drives the transmission shaft 23 to rotate. This, in turn, drives the roll 30 to rotate via the first clamping cover 24, allowing the woven fabric to be wound up. After completion, when the output shaft of the drive motor 29 is started to rotate in the reverse direction, it can drive the transmission belt 28 to move in the reverse direction. At this time, the second one-way bearing 25 will not transmit power, and the first one-way bearing 21 will drive the reciprocating screw 5 to rotate. At this time, under the transmission cooperation with the nut 6, it can drive the moving plate 9 to move. When the moving plate 9 moves, it can drive the moving rod 12 to move synchronously. Under the tension of the first tension spring 14, the stop rod 13 has a constant upward thrust. Thus, when the stop rod 13 moves with the moving plate 9, it will contact different parts of the wave plate 8. The wave plate 8 is undulating, so the stop rod 13 will also move longitudinally back and forth while moving laterally, and can pass through the moving rod. 12 drives the connecting plate 11 to reciprocate longitudinally within the limiting frame 10. While the connecting plate 11 moves, the transmission rod 15 and the stop shaft 16 work together to drive the strip ring 18 to reciprocate longitudinally. The rotating cutter 20, moving with the strip ring 18, works in conjunction with the supporting cutter 19 to apply shearing force to the fabric, thus cutting the woven fabric. After cutting, the insert rod 39 is pulled out of the insertion hole, and the handle is rotated in the opposite direction. The push plate 33 is then released from its limiting position, and the compressed spring 34, under stress, pushes the push plate 33 to move away from the fixing frame 22. This moves the second clip 32, releasing the clamp on the roll 30.The roll 30 containing the fabric can then be disassembled.

[0095] However, as is well known to those skilled in the art, the working principle and wiring method of the drive motor 29 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0096] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A kind of light, thin, breathable, ultraviolet-resistant warp-knitted elastic fabric, characterized by, The fabric body comprises an inner layer and an outer layer, the inner layer is a spandex elastic filament layer, the spandex elastic filament layer is made of spandex elastic material, the outer layer is an ultraviolet-resistant layer, the ultraviolet-resistant layer is made of ultraviolet-resistant filament material, the fabric body is linked by loop stringing and weaving of the spandex elastic filament layer and the ultraviolet-resistant layer, and the ultraviolet-resistant layer and the spandex elastic filament layer both adopt a satin weave structure; The spandex elastic material is spandex elastic filament, and the fineness of the spandex elastic filament is 15-30 denier; The ultraviolet-resistant filament material is made of more than 75% ultraviolet-resistant yarn and less than 25% ordinary filament, and the fineness of the ultraviolet-resistant yarn is 10-30 denier; The fabric body is woven by a single-bed warp knitting machine (1), the single-bed warp knitting machine (1) is provided with a first guide bar GB1, a second guide bar GB2 and a third guide bar GB3, the first guide bar GB1 and the second guide bar GB2 both adopt a same-direction closed satin structure, and the third guide bar GB3 is not used, the filling number of the first guide bar GB1 and the second guide bar GB2 is 0-1 / 2-1 / 3-2 / 1-2 / / , and the yarn feeding mode of the first guide bar GB1 and the second guide bar GB2 is full feeding, the first guide bar GB1, the second guide bar GB2 and the third guide bar GB3 adopt a same-direction warp forging structure, the filling number of the first guide bar GB1 is 0-1 / 2-1 / 3-2 / 1-2 / / , 1 feeding 3 empty; the filling number of the second guide bar GB2 is 0-1 / 2-1 / 3-2 / 1-2 / / , 1 empty 3 feeding; and the filling number of the third guide bar GB3 is 0-1 / 2-1 / 3-2 / 1-2 / / , full feeding, and the needle density of the single-bed warp knitting machine (1) is 24-44 per inch.

2. The warp-knitted elastic fabric according to claim 1, wherein the warp-knitted elastic fabric is light, thin, breathable, and anti-ultraviolet. The finished product of the fabric body has a weight of 90-120 g / m2.

3. The warp-knitted elastic fabric according to claim 1, wherein the warp-knitted elastic fabric is light, thin, breathable, and anti-ultraviolet. A plurality of spools (2) are arranged at equal intervals on one side of the single-bed warp knitting machine (1), and a support plate (3) is fixedly installed on the other side of the single-bed warp knitting machine (1), a mounting bracket (4) is fixedly installed on the support plate (3), and a moving hole is formed in the top inner wall of the mounting bracket (4), and the single-bed warp knitting machine (1) further comprises: A cutting mechanism is installed in the mounting bracket (4), and the cutting mechanism is used for cutting the finished fabric, the top of the cutting mechanism penetrates through the moving hole and extends above the mounting bracket (4), and the cutting mechanism is connected with the top of the mounting bracket (4); A winding mechanism is installed on one side of the support plate (3), and a winding shaft (30) is clamped on the winding mechanism, and the winding shaft (30) is used for winding the knitted fabric; A power mechanism is installed on the winding mechanism, and one side of the power mechanism is connected with the cutting mechanism.

4. The warp-knitted elastic fabric according to claim 3, wherein the warp-knitted elastic fabric is light, thin, breathable, and anti-ultraviolet. The cutting mechanism comprises a reciprocating screw rod (5) rotatably connected in the mounting frame (4), a nut (6) threadedly connected on the reciprocating screw rod (5), a moving plate (9) fixedly installed on one side of the nut (6), the reciprocating screw rod (5) penetrating through the moving plate (9), the top of the moving plate (9) penetrating through the moving hole and extending above the mounting frame (4), the moving plate (9) being in sliding connection with the inner wall of the moving hole, a limiting frame (10) fixedly installed on one side of the moving plate (9), a connecting plate (11) in sliding connection with the limiting frame (10), one side of the connecting plate (11) extending to the outside of the limiting frame (10), a moving rod (12) fixedly installed on the top of the connecting plate (11) and located in the limiting frame (10), the top end of the moving rod (12) penetrating through the top inner wall of the limiting frame (10) and extending above the mounting frame (4), a stop rod (13) fixedly installed on one side top of the moving rod (12) and located above the mounting frame (4), a fixed plate (7) fixedly installed on the top of the mounting frame (4), a wave plate (8) fixedly installed on one side of the fixed plate (7), the stop rod (13) being matched with the wave plate (8), a first extension spring (14) sleeved on the moving rod (12) and located in the limiting frame (10), the top end and the bottom end of the first extension spring (14) being fixedly connected with the top inner wall of the limiting frame (10) and the bottom of the connecting plate (11) respectively, a transmission rod (15) fixedly installed on the bottom of the connecting plate (11) and located outside the limiting frame (10), an L-shaped bottom plate (17) fixedly installed on the bottom of the moving plate (9), a support cutter (19) fixedly installed on the L-shaped bottom plate (17), a strip-shaped ring (18) rotatably connected on one side of the L-shaped bottom plate (17), a stop shaft (16) fixedly installed on one side bottom of the transmission rod (15), the stop shaft (16) penetrating through the strip-shaped ring (18) and being in transmission connection with the strip-shaped ring (18), one end of the reciprocating screw rod (5) extending to the outside of the mounting frame (4) and being connected with the power mechanism.

5. The thin, breathable, and anti-ultraviolet warp-knitted elastic fabric according to claim 3, wherein the anti-ultraviolet agent is selected from the group consisting of benzotriazole, benzophenone, triazine, and their derivatives. The winding mechanism comprises a fixed frame (22) fixedly installed on one side of the supporting plate (3), a transmission shaft (23) rotatably penetrating through and connected on one side inner wall of the fixed frame (22), one end of the transmission shaft (23) located in the fixed frame (22) being connected with the power mechanism, a first clamping cover (24) fixedly installed on one end of the transmission shaft (23) located in the fixed frame (22), one end of a winding shaft (30) extending into the first clamping cover (24) and being clamped with the inner wall of the first clamping cover (24), the other side inner wall of the fixed frame (22) penetratingly connected with a positioning assembly, one side of the positioning assembly located in the fixed frame (22) being connected with a second clamping cover (32), the other end of the winding shaft (30) extending into the second clamping cover (32) and being clamped with the inner wall of the second clamping cover (32), one side of the positioning assembly located outside the fixed frame (22) being connected with one side of the fixed frame (22).

6. The thin, breathable, and anti-ultraviolet warp-knitted elastic fabric according to claim 5, wherein the anti-ultraviolet agent is selected from the group consisting of benzotriazole, benzophenone, triazine, and their derivatives. The positioning assembly comprises a support frame (35) fixedly installed on one side of the fixed frame (22), a push plate (33) slidably sleeved on the support frame (35), one side of the push plate (33) is fixedly installed with a jacking rod (31), one end of the jacking rod (31) extends into the fixed frame (22) and is rotationally connected with one side of the second clamping cover (32), the jacking rod (31) is sleeved with a compression spring (34) located in the support frame (35), both ends of the compression spring (34) are fixedly connected with one side of the fixed frame (22) and one side of the push plate (33) respectively, one side of the support frame (35) is fixedly installed with a fixed disc (36), the top of the fixed disc (36) is rotationally connected with a support shaft (37), the support shaft (37) is fixedly installed with a push rod (38), the push rod (38) is movably contacted with the other side of the push plate (33), the top end of the support shaft (37) is fixedly installed with a handle rod, the handle rod is slidably connected with a plug rod (39) penetrating therethrough, the fixed disc (36) is provided with a plug hole, the plug rod (39) penetrates through the plug hole and is clamped with the plug hole, the plug rod (39) is sleeved with a second extension spring (40), the top end and the bottom end of the second extension spring (40) are fixedly connected with the top end of the plug rod (39) and the top of the handle rod respectively.

7. The light, thin, breathable, and anti-ultraviolet warp-knitted elastic fabric according to claim 6, characterized in that, The power mechanism comprises a driving motor (29) fixedly installed on the inner wall of one side of the fixed frame (22), the output shaft of the driving motor (29) extends to the outside of the fixed frame (22) and is fixedly installed with a driving wheel (27), the reciprocating lead screw (5) is fixedly connected with a first one-way bearing (21) located on the outside of the mounting frame (4), the transmission shaft (23) is fixedly installed with a second one-way bearing (25), the first one-way bearing (21) and the second one-way bearing (25) are sleeved with a driven wheel (26), the driving wheel (27) and the driven wheel (26) are drivingly connected with the same transmission belt (28).

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