Intelligent cotton topping mechanism with multiple telescopic arms

The intelligent cotton topping mechanism with multiple telescopic arms, combined with visual recognition and electronic control systems, achieves efficient and precise positioning of cotton topping, solving the problems of low efficiency and high damage rate in existing technologies, and meeting the needs of mechanization and large-scale cotton production.

CN118120496BActive Publication Date: 2025-12-30深圳市纬尔科技有限公司
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Patent Information

Application Number
CN202410404229.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-12-30
Estimated Expiration
2044-04-03

AI Technical Summary

Technical Problem

Existing cotton topping methods are inefficient, time-consuming, and labor-intensive. Mechanized equipment has a high rate of missed topping and damage, which cannot meet the needs of mechanization and large-scale cotton production.

Method used

Design an intelligent cotton top-pressing mechanism with multiple telescopic arms. Combining visual recognition components and electronic control components, the mechanism uses a binocular recognition camera to identify the spatial position of the cotton top and generates execution signals through the electronic control motherboard to drive the four-arm and two-arm top-pressing mechanisms, thereby achieving precise and rapid cotton top-pressing.

Benefits of technology

It improves the efficiency and accuracy of cotton topping, reduces the rate of missed detection and plant damage, and meets the needs of high-efficiency and intelligent cotton production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN118120496B_ABST
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Abstract

The application discloses a kind of intelligent cotton topping mechanism with multiple telescopic arms, it is related to cotton topping technical field, including: rack, installation through slot one and installation through slot two are equipped on rack;Double-arm topping mechanism installed in installation through slot one and four-arm topping mechanism installed in installation through slot two;Visual identification component, visual identification component is fixedly installed in rack side wall position;Electric control component is installed in the middle of rack top end.The application can provide a kind of high-efficiency, high-intelligent cotton topping mechanism, effectively detects cotton top position using front-end visual identification component, and cooperates with electric control component to complete accurate, fast cotton top positioning, the rate of missed detection is low, and through four-arm topping mechanism and double-arm topping mechanism, accurate topping to cotton top is realized, high efficiency, while reducing the damage rate of cotton plant, more satisfy the use demand of present cotton topping.
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Description

Technical Field

[0001] This invention relates to the field of cotton topping technology, and in particular to an intelligent cotton topping mechanism with multiple telescopic arms. Background Technology

[0002] In cotton cultivation, topping is an important intervention that helps improve cotton quality and yield. It can prevent flower stalks and seeds from adhering to the cotton fibers at the tip of the cotton boll, reducing impurities. At the same time, it can accelerate the process of sugar absorption and starch conversion into cellulose, promoting maturity. In addition, topping also helps to promote flowering and improve cotton product quality.

[0003] In existing technologies, cotton topping involves manually or mechanically cutting off the flower stem at the tip of the cotton boll to expose the cotton fibers. However, manual topping is currently inefficient, time-consuming, and labor-intensive, and does not meet the needs of mechanized and large-scale cotton production. At the same time, some mechanized topping equipment on the market suffers from high missed topping rates, high damage rates, and low topping efficiency. Therefore, an intelligent cotton topping mechanism with multiple telescopic arms is proposed. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent cotton topping mechanism with multiple telescopic arms to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an intelligent cotton topping mechanism with multiple telescopic arms, comprising:

[0006] The frame is provided with mounting slot one and mounting slot two in sequence from the middle to both sides;

[0007] A double-arm topping mechanism installed in the first mounting slot and a four-arm topping mechanism installed in the second mounting slot are used for mechanical topping of cotton.

[0008] A visual recognition component is fixedly installed on the side wall of the frame and is used to identify the spatial position of the cotton top.

[0009] The electronic control component installed at the top center of the frame is used to receive and process the recognition signal of the vision recognition component and generate a top-hitting execution signal to be transmitted to the double-arm top-hitting mechanism and the four-arm top-hitting mechanism.

[0010] Preferably, the visual recognition component includes a binocular recognition camera for identifying the spatial position of the cotton top, and a mounting base for mounting the binocular recognition camera is fixedly connected to the side wall of the frame. A cable hub is fixedly connected to the top of the mounting base, and the cable hub is used for organizing and protecting the cables on the binocular recognition camera.

[0011] Preferably, the electrical control assembly includes an electrical control box fixedly installed at the center of the top of the frame, an electrical control motherboard fixedly installed inside the electrical control box, and communication cables and power supply cables leading out from the electrical control motherboard to the double-arm top-mounting mechanism and the four-arm top-mounting mechanism.

[0012] Preferably, the four-arm jacking mechanism is composed of two double-arm jacking mechanisms horizontally spliced ​​together, wherein the double-arm jacking mechanism includes:

[0013] A topping actuator, wherein the topping actuator is used for topping cotton roofs;

[0014] A top-hitting position adjustment mechanism is used to drive the top-hitting actuator to move laterally and vertically for spatial position adjustment.

[0015] Preferably, the top-tapping actuator includes:

[0016] A top-cutting blade cover, the inner side of which is provided with a rotatable top-cutting blade, the top-cutting blade being used for cutting the top of the cotton;

[0017] A top-drilling motor cover is fixedly connected to the top of the top-drilling blade cover, and a top-drilling motor for driving the top-drilling blade to rotate is fixedly installed inside the top-drilling motor cover.

[0018] Preferably, the top-mounting position adjustment mechanism includes:

[0019] A vertical toothed plate perpendicular to the frame, wherein the side wall of the vertical toothed plate is provided with a mounting slide that can move vertically along the side wall of the vertical toothed plate;

[0020] A connecting seat is fixedly connected to the side of the mounting slide opposite to the vertical toothed plate. A vertical gear that meshes with the toothed outer wall of the vertical toothed plate is provided above the mounting slide. A vertical drive motor for driving the vertical gear to rotate is fixedly installed on the top of the connecting seat.

[0021] A transverse toothed plate is arranged perpendicularly to the vertical toothed plate. The transverse toothed plate is located at the bottom of the inner side of the connecting seat and can move horizontally along the inner side of the connecting seat. A transverse gear is provided below the connecting seat that can mesh with the toothed outer wall at the bottom of the transverse toothed plate. A transverse drive motor is fixedly installed at the bottom of the connecting seat. The transverse drive motor is used to drive the transverse gear to rotate. One end of the connecting seat is fixedly connected to the end face of the top motor cover.

[0022] Preferably, guide slides are fixedly connected to both sides of the bottom end of the connecting seat, and first auxiliary pulleys are rotatably connected to the inner walls of both sides of the guide slides. Second auxiliary pulleys are rotatably connected to both ends of the connecting seat and above the guide slides. The transverse toothed plate is movably inserted between the first auxiliary pulleys and the second auxiliary pulleys.

[0023] Preferably, the connecting seat has a fat head block protruding from the side of the guide slide on the side facing the top-hitting actuator, and a spring plate is fixedly provided on the top of the top of the top-hitting motor cover facing the transverse tooth plate. The top-hitting motor cover and the fat head block are located on the same horizontal plane. A buffer block protruding from the side of the guide slide is fixedly connected to the side of the connecting seat away from the top-hitting actuator, and a baffle is fixedly connected to the top end of the transverse tooth plate.

[0024] Preferably, the vertical toothed plate has a straight channel on the side facing the mounting slide that is connected to both ends of the vertical toothed plate, and the mounting slide has a plurality of rotatable limiting pulleys spaced from top to bottom on the side facing the vertical toothed plate, and the limiting pulleys are movably inserted into the straight channel.

[0025] Preferably, a second spring plate is fixedly connected to the top of the mounting slide on the side opposite to the vertical toothed plate, and an L-shaped stop is fixedly connected to the top of the side wall of the vertical toothed plate. The top of the second spring plate is bent and extends above the mounting slide.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0027] (1) This invention provides a high-efficiency and highly intelligent cotton topping mechanism. It effectively detects the position of the cotton top using a front-end visual recognition component and works in conjunction with an electronic control component to complete accurate and rapid cotton top positioning with a low false negative rate. It also achieves accurate topping of the cotton top through a four-arm topping mechanism and a two-arm topping mechanism, which is highly efficient and reduces the damage rate of cotton plants, thus better meeting the current needs of cotton topping.

[0028] (2) The present invention uses a binocular recognition camera in the vision recognition component to identify the spatial position of the cotton top and convert it into coordinates in the Cartesian coordinate system. The electronic control motherboard in the electronic control component processes the spatial coordinate information in the vision recognition component and generates execution signals to drive the double-arm top-hitting mechanism and / or the four-arm top-hitting mechanism to achieve high-efficiency and high-intelligence cotton top-hitting operation.

[0029] (3) The present invention achieves the adjustment of the vertical and horizontal positions of the topping execution mechanism by setting the connecting seat and its vertical and horizontal gears, vertical drive motor, horizontal gear and horizontal drive motor in the topping position adjustment mechanism, and cooperating with the vertical tooth plate and horizontal tooth plate on the connecting seat. Moreover, the twelve topping execution mechanisms composed of double-arm topping mechanism and four-arm topping mechanism ensure accurate positioning of the topping position, adapt to the current cotton planting row width, and can effectively and quickly complete the cotton topping work. Attached Figure Description

[0030] Figure 1 This is one of the schematic diagrams of the overall structure of the present invention.

[0031] Figure 2 This is the second schematic diagram of the overall structure of the present invention.

[0032] Figure 3 This is a three-dimensional structural diagram of the frame of the present invention.

[0033] Figure 4 This is a three-dimensional structural diagram of the four-arm top-attacking mechanism of the present invention.

[0034] Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at point A.

[0035] Figure 6 This is a three-dimensional structural diagram of the connector of the present invention.

[0036] Figure 7 This is a partial three-dimensional structural diagram of the vertical toothed plate of the present invention.

[0037] Figure 8 This is a three-dimensional structural diagram of the mounting slide of the present invention.

[0038] Figure 9 This is a partial three-dimensional structural diagram of the top-attaching execution module of the present invention.

[0039] In the diagram: 100, frame; 101, mounting slot one; 102, mounting slot two;

[0040] 200. Electrical control components; 300. Double-arm jacking mechanism;

[0041] 400. Four-arm top-attacking mechanism; 401. Vertical toothed plate; 402. Horizontal toothed plate; 403. Connecting seat; 404. Vertical gear; 405. Vertical drive motor; 406. Horizontal gear; 407. Horizontal drive motor; 408. Guide slide; 409. First auxiliary pulley; 410. Fat head block; 411. Second auxiliary pulley; 412. Buffer block; 413. Top-attacking blade cover; 414. Top-attacking blade; 415. Top-attacking motor cover; 416. Spring plate one; 417. Mounting slide; 418. Straight channel; 419. Limiting pulley; 420. Spring plate two; 421. L-shaped stop block;

[0042] 500. Visual recognition component; 501. Mounting base; 502. Binocular recognition camera; 503. Cable management unit. Detailed Implementation

[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0044] This invention provides, for example Figure 1-9The illustrated intelligent cotton topping mechanism with multiple telescopic arms includes a frame 100. The frame 100 has two mounting slots, a first 101 and a second 102, extending from the center to both sides. The width of the first mounting slot 101 is smaller than the width of the second mounting slot 102. A double-arm topping mechanism 300 is installed in the first mounting slot 101, and a four-arm topping mechanism 400 is installed in the second mounting slot 102. Both the double-arm topping mechanism 300 and the four-arm topping mechanism 400 are used for mechanical topping of cotton. The four-arm topping mechanism 400 is composed of two double-arm topping mechanisms 300 horizontally spliced ​​together. There are two sets of both the double-arm topping mechanism 300 and the four-arm topping mechanism 400, with each set having two topping mechanisms. These two sets of mechanisms can be combined to form twelve topping mechanisms, which can match the current row width of cotton planting and can effectively and quickly complete the topping process. The cotton topping operation also includes a vision recognition component 500 and an electronic control component 200 installed at the top center of the frame 100. The vision recognition component 500 is fixedly installed on the side wall of the frame 100 and is used to identify the spatial position of the cotton top. The electronic control component 200 is used to receive and process the recognition signal from the vision recognition component 500 and generate a topping execution signal, which is transmitted to the double-arm topping mechanism 300 and the four-arm topping mechanism 400. The vision recognition component 500 identifies the spatial position of the cotton top and converts it into coordinates in the Cartesian coordinate system. After data processing, the data is transmitted to the electronic control component 200. The electronic control component 200 processes the information and generates a topping execution signal, which is transmitted to the double-arm topping mechanism 300 and / or the four-arm topping mechanism 400 to perform the cotton topping operation. This can achieve accurate and rapid positioning in the cotton topping operation, reduce the missed detection rate of cotton topping, and improve the accuracy and efficiency of the topping operation.

[0045] It should be noted that the double-arm jacking mechanism 300 includes a jacking execution mechanism and a jacking position adjustment mechanism. The jacking execution mechanism is used for jacking the cotton top, and the jacking position adjustment mechanism is used to drive the jacking execution mechanism to move laterally and vertically for spatial position adjustment. Based on the information transmitted by the electronic control component 200, the jacking position adjustment mechanism adjusts the position of the jacking execution mechanism to accurately reach the cotton jacking position, and then the jacking execution mechanism actuates to perform the jacking operation on the cotton top. This automatic adjustment and jacking process results in high work efficiency and high jacking position accuracy. The jacking execution mechanism includes... The device includes a topping blade cover 413 and a topping motor cover 415 fixedly connected to the top of the topping blade cover 413. The inner side of the topping blade cover 413 is provided with a rotatable topping blade 414, which is used to cut the top of the cotton. The topping motor cover 415 is fixedly installed with a topping motor for driving the topping blade 414 to rotate. In this embodiment, when the topping blade cover 413 moves down and contacts the top of the cotton, the leaves near the top of the cotton can be pushed away by the topping blade cover 413 to protect the plant. Then, the topping motor drives the topping blade 414 to rotate to achieve the topping operation of the cotton top.

[0046] In a preferred embodiment, the top-mounting position adjustment mechanism includes a vertical toothed plate 401 perpendicular to the frame 100, a connecting seat 403, and a horizontal toothed plate 402 perpendicular to the vertical toothed plate 401. The side wall of the vertical toothed plate 401 is provided with a mounting slide 417 that can move vertically along the side wall of the vertical toothed plate 401. The connecting seat 403 is fixedly connected to the side of the mounting slide 417 away from the vertical toothed plate 401. Above the mounting slide 417 is a vertical gear 404 that meshes with the toothed outer wall of the vertical toothed plate 401. A vertical drive motor 405 for driving the vertical gear 404 to rotate is fixedly mounted on the top of the connecting seat 403. The horizontal toothed plate 402 is located at the bottom inner side of the connecting seat 403 and can move horizontally along the inner side of the connecting seat 403. Below the connecting seat 403 is a horizontal gear 406 that meshes with the toothed outer wall at the bottom end of the horizontal toothed plate 402. A horizontal drive motor 407 is fixedly mounted on the bottom of the connecting seat 403. 07 is used to drive the horizontal gear 406 to rotate. One end of the connecting seat 403 is fixedly connected to the end face of the topping motor cover 415. In this embodiment, the connecting seat 403 is bent in an alternating manner on both sides, with one side bent upward and the other side bent downward, which facilitates the installation of the horizontal drive motor 407 and the vertical drive motor 405. At the same time, it satisfies the requirement that the horizontal drive motor 407 and the vertical drive motor 405 drive the rotation of the horizontal gear 406 and the vertical gear 404 respectively. Moreover, the setting of the connecting seat 403 integrates the horizontal adjustment and the vertical adjustment into one unit. With the closed-loop motor system on it, the horizontal gear 406 and the vertical gear 404 can drive the topping actuator to adjust the horizontal and vertical positions by rotating clockwise or counterclockwise respectively. Not only is the position adjustment accurate, but the damage rate to the plant can also be minimized. Thus, the cotton topping operation can be positioned efficiently and accurately, making the topping mechanism more perfect and better meeting market demands.

[0047] Furthermore, guide slides 408 are fixedly connected to both sides of the bottom end of the connecting seat 403. First auxiliary pulleys 409 are rotatably connected to the inner walls of both sides of the guide slides 408. Second auxiliary pulleys 411 are rotatably connected to both ends of the connecting seat 403 and above the guide slides 408. The transverse toothed plate 402 is movably inserted between the first auxiliary pulleys 309 and the second auxiliary pulleys 411. The guide slides 408, together with the first auxiliary pulleys 309 and the second auxiliary pulleys 411 on the connecting seat 403, can limit and guide the transverse toothed plate 402. This not only reduces the frictional resistance of the transverse toothed plate 402 during horizontal movement and reduces energy consumption, but also enhances the stability of the relative movement between the connecting seat 403 and the transverse toothed plate 402, making the whole more compact and stable, and with high operating quality.

[0048] Meanwhile, a large block 410 protruding from the side of the guide slide 408 is provided on the side of the connecting seat 403 facing the top-attacking actuator. A spring plate 416 is fixedly provided on the top of the top of the top of the side of the top-attacking motor cover 415 facing the transverse toothed plate 402. The top-attacking motor cover 415 and the large block 410 are located on the same horizontal plane. The large block 410 cooperates with the spring plate 416. When the end of the transverse toothed plate 402 moves to the position of the connecting seat 403, the large block 410 is engaged in the spring plate 416, which buffers and limits the continued transverse movement of the transverse toothed plate 402. At the same time, it can also buffer the transverse movement of the toothed plate 402. The toothed plate 402 at its outermost end serves as an auxiliary locking mechanism, thereby maintaining the stability of the current storage position. A buffer block 412 protruding from the side of the guide slide 408 is fixedly connected to the side of the connecting seat 403 opposite to the top-loading actuator. A baffle is fixedly connected to the top end of the transverse toothed plate 402. The buffer block 412, in conjunction with the baffle, also limits the transverse toothed plate 402 in the other lateral direction of movement, preventing excessive movement and potential detachment. A straight passage connecting the two ends of the vertical toothed plate 401 is provided on the side facing the mounting slide 417. On the side of the mounting slide 417 opposite the vertical toothed plate 401, multiple rotatable limiting pulleys 419 are spaced from top to bottom in the straight channel 418. The limiting pulleys 419 are movably inserted into the inside of the straight channel 418. The limiting pulleys 419 are divided into two groups and symmetrically arranged, capable of engaging with the protruding strip-shaped positions on both sides of the inner wall of the straight channel 418. This limits the lateral position of the mounting slide 417, preventing it from laterally disengaging from the vertical toothed plate 401. Simultaneously, the rolling of the limiting pulleys 419 reduces the frictional resistance between the two, enhancing the installation... Stability of the slide 417 during relative movement: A spring plate 420 is fixedly connected to the top of the side of the slide 417 away from the vertical toothed plate 401, and an L-shaped stop 421 is fixedly connected to the top of the side wall of the vertical toothed plate 401. The top of the spring plate 420 is bent and extends above the slide 417. The spring plate 420 and the L-shaped stop 421 cooperate to buffer and limit the movement of the slide 417 to the top position of the vertical toothed plate 401, and also play a locking role, making the slide 417 more stable when positioned at the top position of the vertical toothed plate 401.

[0049] In a preferred embodiment, the visual recognition component 500 includes a binocular recognition camera 502 for identifying the spatial position of the cotton top. A mounting base 501 for supporting the binocular recognition camera 502 is fixedly connected to the side wall of the frame 100. A cable management unit 503 is fixedly connected to the top of the mounting base 501. The cable management unit 503 is used for organizing and protecting the cables on the binocular recognition camera 502. Through the support of the mounting base 501 and the collection and organization of the cables by the cable management unit 503, the binocular recognition camera 502 can stably identify the spatial position of the cotton top, improving positioning accuracy and simultaneously ensuring the overall... The top-mounting mechanism is more intelligent; furthermore, the electrical control component 200 includes an electrical control box fixedly installed at the top center of the frame 100, and an electrical control motherboard fixedly installed inside the electrical control box. The electrical control motherboard leads out communication cables and power supply cables to the double-arm top-mounting mechanism 300 and the four-arm top-mounting mechanism 400. The electrical control motherboard has a control program that can receive and analyze the coordinate information transmitted from the visual recognition component 500, and then generate corresponding top-mounting execution signals to transmit to the double-arm top-mounting mechanism 300 and / or the four-arm top-mounting mechanism 400, thereby achieving intelligent and efficient top-mounting operation of cotton tops and meeting the needs of long-term use.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent cotton topping mechanism with multiple telescopic arms, characterized in that, The utility model relates to a cotton mechanical topping device and method, and belongs to the field of cotton production. The rack extends from the middle to both sides and is sequentially provided with an installation through slot one and an installation through slot two; The double-arm topping mechanism installed in the installation through slot one and the four-arm topping mechanism installed in the installation through slot two are used for mechanical topping of cotton; The visual identification component is fixedly installed on the side wall of the rack and is used for identifying the spatial position of the cotton top; The electric control component installed at the middle of the top end of the rack is used for receiving and processing the identification signal of the visual identification component and generating a topping execution signal to be transmitted to the double-arm topping mechanism and the four-arm topping mechanism; The four-arm topping mechanism is horizontally spliced by two double-arm topping mechanisms, wherein the double-arm topping mechanism comprises a topping execution mechanism used for topping the cotton top and a topping position adjusting mechanism used for driving the topping execution mechanism to move horizontally and vertically to adjust the spatial position; The vertical tooth plate is vertically arranged on the rack, and the installation sliding seat vertically movably arranged on the side wall of the vertical tooth plate is provided. The visual identification component comprises a binocular recognition camera used for identifying the spatial position of the cotton top, and the side wall of the rack is fixedly connected with a mounting base used for mounting and bearing the binocular recognition camera. The top end of the mounting base is fixedly connected with a line concentrator, and the line concentrator is used for arranging and protecting the cable of the binocular recognition camera. ​ ​ 2. The intelligent cotton topping mechanism with multiple telescopic arms according to claim 1, characterized in that, ​ 3. The intelligent cotton topping mechanism with multiple telescopic arms according to claim 1, characterized in that, The electric control assembly comprises an electric control box fixedly installed in the middle of the top end of the frame, and an electric control mainboard is fixedly installed in the electric control box.

4. The intelligent cotton topping mechanism with multiple telescopic arms according to claim 1, characterized in that, The topping execution mechanism comprises a topping cutter cover, a rotatable topping cutter blade is arranged on the inner side of the topping cutter cover, and the topping cutter blade is used for cutting the cotton top; a topping motor cover is fixedly connected to the top end of the topping cutter cover, and a topping motor used for driving the topping cutter blade to rotate is fixedly installed in the topping motor cover.

Citation Information

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