Disassembling device for multiple sets of transition blocks
By designing a disassembly and assembly device for multiple sets of transition blocks, and utilizing multiple disassembly and assembly mechanisms to achieve automated disassembly and assembly of sliders A, B, and C, the problem of low efficiency in the assembly and disassembly of transition blocks is solved, production efficiency is improved, and space is saved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- KUNSHAN AID AUTOMATION TECH CO LTD
- Filing Date
- 2024-02-20
- Publication Date
- 2026-05-29
AI Technical Summary
The assembly and disassembly of transition blocks in existing injection molds are inefficient, affecting production cycle time, and the mold volume is large with a complex slider drive mechanism.
Design a disassembly and assembly device for multiple sets of transition blocks, including a frame and multiple disassembly and assembly mechanisms. The first to fifth disassembly and assembly mechanisms are used to disassemble and assemble sliders A, B and C respectively, and the device is combined with a pressing component to achieve automated disassembly and assembly.
It greatly improves the efficiency of disassembling and assembling the transition block, reduces the area occupied by the device, saves installation space, and replaces tedious manual operations.
Smart Images

Figure CN118143601B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of injection mold technology, specifically to a disassembly and assembly device for multiple sets of transition blocks. Background Technology
[0002] like Figure 1 The product shown includes a plastic body 110 and a metal terminal 120 disposed inside the plastic body. The metal terminal acts as a conductor, and the plastic body provides insulation for the metal terminal. This product is typically manufactured using injection molding. Before injection molding, the metal terminal is placed into the mold, and then the plastic body is formed around the metal terminal.
[0003] The aforementioned injection-molded body has a complex structure, and to meet demolding requirements, it typically requires at least three sliders with cores. More sliders mean that the sliding direction of each slider needs to be carefully considered during demolding to avoid situations where the sliders cannot open or close. Furthermore, since multiple sliders require multiple drive mechanisms to operate them individually, these combined factors can lead to an excessively large injection mold.
[0004] To address the aforementioned issues, the industry has developed a solution using transition blocks to replace the sliders connected to the mold. Specifically, multiple sliders that collectively form a specific cavity / core are designed to detach from the mold. Before molding, metal terminals are placed on the sliders outside the mold, and the multiple sliders are closed to form a single transition block. This transition block is then placed inside the mold. After the front and rear molds are closed, a pre-defined cavity is formed between the transition block and the molds. The injection molding machine performs injection molding, and then the mold is opened. The transition block and the molded product are removed from the mold. Outside the mold, the transition block is disassembled into multiple sliders, the product is removed, and then the multiple sliders are closed back into the transition block. This process is repeated. Using transition blocks can reduce (or even eliminate) the need for sliders and corresponding drive mechanisms within the mold. However, the assembly and disassembly of transition blocks are relatively cumbersome, and their efficiency is a significant factor affecting production cycle time. Therefore, improving the efficiency of transition block assembly and disassembly is a problem that those skilled in the art are continuously working to solve. Summary of the Invention
[0005] To overcome the deficiencies in the prior art, embodiments of the present invention provide a disassembly and assembly device for multiple sets of transition blocks, which is used to solve the above-mentioned problems.
[0006] This application discloses a disassembly and assembly device for multiple sets of transition blocks, used for disassembling and assembling transition blocks. Each transition block includes two connected sliders A, B, and C. The device includes a frame and at least one disassembly and assembly component disposed on the frame. The disassembly and assembly component includes:
[0007] A first fixed plate is provided with a first station, a second station adjacent to the first station along the X direction, a third station adjacent to the first station along the Y direction, and a fourth station adjacent to both the second and third stations. The first station, the second station, the third station and the fourth station are respectively provided with material racks, and two adjacent material racks are arranged axially symmetrically.
[0008] The first disassembly and assembly mechanism is installed on the frame and is used to disassemble and assemble the slider A on the first station and the third station.
[0009] The second disassembly and assembly mechanism is installed on the frame and is used to disassemble and assemble slider A on the second station and the fourth station.
[0010] The third disassembly and assembly mechanism is installed on the frame and is used to disassemble and assemble the slider B on the first station and the second station.
[0011] The fourth disassembly and assembly mechanism is installed on the frame and is used to disassemble and assemble the slider B on the third and fourth workstations.
[0012] The fifth disassembly and assembly mechanism is installed on the frame and is used to disassemble and assemble the slider C on the first, second, third and fourth workstations.
[0013] Specifically, the first disassembly and assembly mechanism includes a first support base, two first power elements and two first bases. The first support base is mounted on the first fixed plate, the two first power elements are mounted on the first support base, and the two first bases are respectively connected to the output shafts of the two first power elements. The first base is provided with a first positioning post for positioning the slider A.
[0014] Specifically, the frame includes a second fixing plate connected below the first fixing plate and spaced apart from the first fixing plate.
[0015] Specifically, the second disassembly and assembly mechanism includes a second support base, a second power element, a movable frame, and two second bases. The second support base is installed below the second fixed plate, and the second power element is installed on the second support base. The movable frame includes a first base plate, two first side plates, two inner plates, and a connecting seat. The first base plate is used to connect with the output shaft of the second power element. The two first side plates are disposed opposite to each other on the first base plate. An inner plate is provided on each side of the two first side plates facing each other. The two ends of the connecting seat are connected to the two inner plates. An inclined first elongated hole is provided on the inner plate, and an inclined second elongated hole is provided on the first side plate. The inclination directions of the first elongated hole and the corresponding second elongated hole are opposite. The two second bases are slidably connected to the connecting seat. The two second bases are connected by a connecting shaft. The two ends of the connecting shaft pass through the two second bases and extend into the corresponding first elongated hole and second elongated hole in sequence. The second base is provided with a second positioning post for positioning the slider A.
[0016] Specifically, the third disassembly and assembly mechanism includes a third power element, a swing arm, a bracket, a first movable plate, and two third bases. The third power element is mounted on the second fixed plate via a third support base. The bracket is mounted on the first fixed plate. The first movable plate is slidably connected to the first fixed plate. The swing arm is hinged to the bracket. One end of the swing arm is hinged to the output shaft of the third power element, and the other end is hinged to the first movable plate. The two third bases are fixed to the first movable plate. Each third base is provided with a third positioning post for positioning the slider B.
[0017] Specifically, the fifth assembly / disassembly mechanism includes a fifth power element, a cam groove plate, two fifth support seats, two fifth bases, and two sixth bases. The fifth power element is fixed to the second fixed plate. The cam groove plate is connected to the output shaft of the fifth power element and is located below the first fixed plate. The cam groove has two sets of slots, each set including two slots arranged in a figure-eight pattern. One fifth support seat is located between the first station and the third station, and the other fifth support seat is located between the second station and the fourth station. Each fifth support seat has a fifth base and a sixth base slidably connected to it. The bottoms of the fifth base and the sixth base are connected to the slots on the cam groove plate through roller bearing followers. The fifth base has a fifth positioning post for positioning the slider C, and the sixth base has a sixth positioning post for positioning the slider C.
[0018] Specifically, the fifth base is connected to the fifth support seat via a first sliding bracket, and the sixth base is connected to the fifth support seat via a second sliding bracket. The fifth support seat includes a second base plate and two second side plates disposed opposite to each other on both sides of the second base plate. The first sliding bracket includes a first connecting part, a first sliding part connected to the first connecting part, and a first mounting part connected above the first sliding part. A roller bearing follower is connected below the first connecting part. The first sliding part is used to slide with the second base plate, and the first mounting part is used to mount the fifth base. The second sliding bracket includes a second connecting part, a second sliding part connected to the second connecting part, and a second mounting part connected above the second sliding part. A roller bearing follower is connected below the second connecting part. The second sliding part is used to slide with the second base plate and is offset from the first sliding part. The second mounting part mounts the sixth base.
[0019] Specifically, the disassembly and assembly device includes two disassembly and assembly components, which are arranged symmetrically on the frame.
[0020] Specifically, the frame further includes a support frame disposed around the second fixed plate and a third fixed plate disposed on the upper end of the support frame. The disassembly and assembly device further includes at least one pressing component, which is installed on the third fixed plate and is disposed corresponding to the disassembly and assembly component to press material when assembling the transition block.
[0021] Specifically, the pressing assembly includes a sixth power element, a second movable plate connected to the output shaft of the sixth power element, and a plurality of elastic pressing heads connected to the second movable plate. The slider A, slider B, slider C and the embedded part at each station are pressed by the corresponding elastic pressing head.
[0022] The present invention has at least the following beneficial effects: the disassembly and assembly device of this embodiment can automatically disassemble and assemble eight transition blocks at the same time, which greatly improves the disassembly and assembly efficiency of the transition blocks and replaces tedious manual assembly; through the ingenious design of each disassembly and assembly mechanism, this device effectively saves the footprint of the device and saves installation space.
[0023] To make the above and other objects, features and advantages of the present invention more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the product structure in an embodiment of the present invention;
[0026] Figure 2 This is a schematic diagram of the disassembly and assembly device (excluding the pressing component) in an embodiment of the present invention;
[0027] Figure 3 This is a schematic diagram of the disassembly and assembly device (including the pressing component) in an embodiment of the present invention;
[0028] Figure 4 This is a schematic diagram of the structure of the first fixing plate, multiple transition blocks, material rack, and cam groove plate after disassembly in an embodiment of the present invention;
[0029] Figure 5 This is a schematic diagram of the structure of the first disassembly and assembly mechanism in an embodiment of the present invention;
[0030] Figure 6 This is a schematic diagram of the structure of the active frame (including two active frames) in an embodiment of the present invention;
[0031] Figure 7 This is a schematic diagram of the structure of the movable frame (exposing the first side panel) in an embodiment of the present invention;
[0032] Figure 8 This is a schematic diagram of the movable frame (exposing the inner plate) in an embodiment of the present invention;
[0033] Figure 9 This is a schematic diagram of the third disassembly and assembly mechanism in an embodiment of the present invention;
[0034] Figure 10 This is a schematic diagram of the structure of the fifth disassembly and assembly mechanism in an embodiment of the present invention;
[0035] Figure 11 This is a structural schematic diagram of the fifth support base (including the fifth base and the sixth base) in an embodiment of the present invention;
[0036] Figure 12 This is a structural schematic diagram of the fifth support base (excluding the fifth base and the sixth base) in an embodiment of the present invention;
[0037] Figure 13 This is a schematic diagram of the structure of the first sliding bracket connected to the fifth support base in an embodiment of the present invention;
[0038] Figure 14 This is a schematic diagram of the structure of the second sliding bracket connected to the fifth support base in an embodiment of the present invention.
[0039] The reference numerals in the above figures are as follows: 1. First fixed plate; 11. First station; 12. Second station; 13. Third station; 14. Fourth station; 2. Material rack; 3. First disassembly / assembly mechanism; 31. First support base; 32. First power element; 33. First base; 34. First positioning post; 4. Second disassembly / assembly mechanism; 41. Second support base; 42. Second power element; 43. Movable frame; 431. First base plate; 432. First side plate; 4321. Second elongated hole; 433. Inner plate; 4331. First elongated hole; 434. Connecting seat; 435. Connecting shaft; 44. Second base; 45. Second positioning post; 5. Third disassembly / assembly mechanism; 51. Third power element; 52. Swing rod; 53. Bracket; 54. First movable plate; 55. Third base; 6. Fourth disassembly / assembly mechanism; 7. Fifth disassembly / assembly mechanism; 71. Fifth power element; 72. Cam groove plate; 721. Slot; 73. Fifth support base; 731. Second base plate; 732. Second side plate; 74. Fifth base; 75. Sixth base; 76. Roller bearing follower; 77. First sliding bracket; 771. First connecting part; 772. First sliding part; 773. First mounting part; 78. Second sliding bracket; 781. Second connecting part; 782. Second sliding part; 783. Second mounting part; 8. Second fixing plate; 91. Support frame; 92. Third fixing plate; 93. Sixth power element; 94. Second movable plate; 95. Elastic pressure head; 10. Slider A; 20. Slider B; 30. Slider C; 110. Plastic body; 120. Metal terminal. Detailed Implementation
[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0041] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "fixing," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this application based on the specific circumstances.
[0042] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "below," and "over" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0043] In the description of this embodiment, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this application.
[0044] Furthermore, the terms "first" and "second" are used only to distinguish between different terms in description and do not have any special meaning.
[0045] The disassembly and assembly device for multiple transition blocks in this embodiment can be used to simultaneously disassemble and assemble multiple transition blocks, greatly improving the efficiency of transition block disassembly and assembly. For example... Figure 4 As shown, the transition block in this embodiment includes slider A10, slider B20 and slider C30, and slider A10, slider B20 and slider C30 are connected in pairs.
[0046] like Figures 2 to 4As shown, the disassembly and assembly device of this embodiment mainly includes a frame and at least one disassembly and assembly component mounted on the frame. The disassembly and assembly component mainly includes: a first fixing plate 1, a first disassembly and assembly mechanism 3, a second disassembly and assembly mechanism 4, a third disassembly and assembly mechanism 5, a fourth disassembly and assembly mechanism 6, and a fifth disassembly and assembly mechanism 7. The first fixing plate 1 is connected to the frame and has a first station 11, a second station 12 adjacent to the first station 11 along the X direction, a third station 13 adjacent to the first station 11 along the Y direction, and a fourth station 14 adjacent to both the second station 12 and the third station 13. In other words, the first station 11, the second station 12, the third station 13, and the fourth station 14 are generally arranged in a "field" shape. The second station 12 is located on one side of the first station 11 along the X direction, the third station 13 is located on one side of the first station 11 along the Y direction, and the fourth station 14 is located diagonally opposite the first station 11. Each of the four workstations is equipped with a material rack 2 for supporting the material parts (products) formed by injection molds. The part of the material rack 2 that supports the material parts is contoured to the surface of the material parts. The two adjacent material racks 2 are arranged axially symmetrically. Therefore, the transition blocks on the two adjacent workstations are also axially symmetrical. Specifically, slider A10 on the first station 11 and the third station 13 is located on the side of these two stations away from the second station 12 and the fourth station 14, while slider A10 on the second station 12 and the fourth station 14 is located on the side of these two stations away from the first station 11 and the third station 13; slider B20 on the first station 11 and the second station 12 is located on the side of these two stations away from the third station 13 and the fourth station 14, while slider B20 on the third station 13 and the fourth station 14 is located on the side of these two stations away from the first station 11 and the second station 12; slider C30 on the first station 11 and the second station 12 is located on the side of these two stations facing the third station 13 and the fourth station 14, while slider C30 on the third station 13 and the fourth station 14 is located on the side of these two stations facing the first station 11 and the second station 12.
[0047] The first disassembly / assembly mechanism 3 is mounted on the frame and is used to disassemble and assemble slider A10 on the first station 11 and the third station 13 along the X direction. The second disassembly / assembly mechanism 4 is mounted on the frame and is used to disassemble and assemble slider A10 on the second station 12 and the fourth station 14 along the X direction. The third disassembly / assembly mechanism 5 is mounted on the frame and is used to disassemble and assemble slider B20 on the first station 11 and the second station 12 along the Y direction. The fourth disassembly / assembly mechanism 6 is mounted on the frame and is used to disassemble and assemble slider B20 on the third station 13 and the fourth station 14 along the Y direction. The fifth disassembly / assembly mechanism 7 is mounted on the frame and is used to disassemble and assemble slider C30 on the first station 11, the second station 12, the third station 13, and the fourth station 14 along the Y direction.
[0048] like Figure 3As shown, the frame of this embodiment includes a second fixing plate 8 disposed below the first fixing plate 1. The second fixing plate 8 is disposed at a distance from the first fixing plate 1 and is used to support the first fixing plate 1.
[0049] like Figure 5 As shown, the first assembly / disassembly mechanism 3 of this embodiment includes a first support base 31, two first power elements 32, and two first bases 33. The first support base 31 is fixedly mounted on the first fixed plate 1. The two first power elements 32 are mounted on the first support base 31. Each first power element 32 has a first base 33 connected to its output shaft. One first base 33 corresponds to the first workstation 11, and the other first base 33 corresponds to the third workstation 13. Each first base 33 is provided with a first positioning post 34 for positioning the slider A10 at the corresponding workstation. The first power element 32 can be a pneumatic cylinder or an electric cylinder. When the output shaft of the first power element 32 extends, it can drive the slider A10 towards other sliders to assemble the transition block. When the output shaft of the first power element 32 retracts, it can drive the slider A10 away from other sliders to disassemble the transition block.
[0050] like Figure 3 , Figures 6 to 8 As shown, the second assembly / disassembly mechanism 4 in this embodiment includes a second support base 41, a second power element 42, a movable frame 43, and two second bases 44. The second support base 41 is installed below the second fixed plate 8 and is used to fix the main body of the second power element 42 (the second power element 42 is a cylinder or electric cylinder, and its main body is the cylinder body). The movable frame 43 is connected to the output shaft of the second power element 42 and can move up and down in the Z direction under the drive of the second power element 42, thereby driving the two second bases 44 installed on it to move in the X direction. One second base 44 corresponds to the second station 12, and the other second base 44 corresponds to the fourth station 14. Each second base 44 is provided with a second positioning post 45 for positioning the slider A 10 at the corresponding station.
[0051] Specifically, such as Figures 6 to 8As shown, the movable frame 43 includes a first base plate 431, two first side plates 432, two inner plates 433, and a connecting seat 434. The first base plate 431 is used to connect to the output shaft of the second power element 42. The two first side plates 432 are disposed opposite each other at both ends of the first base plate 431, and each of the two facing sides of the first side plates 432 is connected to an inner plate 433. The connecting seat 434 is disposed between the two inner plates 433, with its two ends connected to the two inner plates 433 respectively. Each inner plate 433 has a first elongated hole 4331 inclined to a horizontal plane, and each first side plate 432 has a second elongated hole 4321 inclined to a horizontal plane. The inclination directions of the first elongated hole 4331 on any inner plate 433 and the second elongated hole 4321 on the connected first side plate 432 are opposite. Two second bases 44 are slidably connected to the connecting base 434 in the X direction. The two second bases 44 are connected by a connecting shaft 435. The two ends of the connecting shaft 435 pass through the two second bases 44 respectively and extend into the first elongated hole 4331 and the second elongated hole 4321 on the corresponding side. The connecting shaft 435 can move within the first elongated hole 4331 and the second elongated hole 4321.
[0052] Taking the direction from the second station 12 to the first station 11, where the distance between the first elongated hole 4331 and the first base plate 431 gradually decreases and the distance between the second elongated hole 4321 and the first base plate 431 gradually increases as an example, when the transition block is in a closed state (i.e., when the transition block is to be disassembled), the output shaft of the second power element 42 extends, driving the movable frame 43 to move upward. The inner walls of the first elongated hole 4331 and the second elongated hole 4321 on each side contact the end of the connecting shaft 435 on the corresponding side and begin to apply force to the connecting shaft 435. As the movable frame 43 continues to move upward, the first side plate 432 and the corresponding side plate work together to push the second base 44 away from the other sliders on the station. When the transition block is to be assembled, the output shaft of the second power element 42 retracts, driving the movable frame 43 to move downward until the slider B 20 on the second base 44 contacts the first fixed plate 1. As the output shaft of the second power element 42 continues to retract, the slider B Unable to continue moving downwards, 20 slides toward other sliders on the workstation under the force applied to the inner walls of the first elongated hole 4331 and the second elongated hole 4321, thus closing the transition block.
[0053] With the second disassembly mechanism of the above structure, when the disassembly device of this embodiment is provided with two disassembly and assembly components, the two disassembly and assembly components can be arranged symmetrically. In this way, the first base plate 431 in the second disassembly and assembly component can be connected to the second power element 42 of the first disassembly and assembly component. Thus, the setting of the second power element 42 can be eliminated. At the same time, the above structure converts the Z-direction movement of the movable frame 43 into the X-direction movement of the second base 44, which helps to reduce the footprint of the device.
[0054] like Figure 9 As shown, the third assembly / disassembly mechanism 5 in this embodiment includes a third power element 51, a swing rod 52, a bracket 53, a first movable plate 54, and two third bases 55. The third power element 51 is mounted on the second fixed plate 8 via a third support base, the bracket 53 is mounted on the first fixed plate 1, and the first movable plate 54 is slidably connected to the first fixed plate 1. The swing rod 52 is hinged to the bracket 53. Specifically, the swing rod 52 passes through the bracket 53 and is hinged to the bracket 53. One end of the swing rod 52 is hinged to the output shaft of the third power element 51, and the other end is hinged to the first movable plate 54. The two third bases 55 are fixed to the first movable plate 54. One third base 55 corresponds to the first station 11, and the other third base 55 corresponds to the second station 12. Each third base 55 is provided with a third positioning post for positioning the slider B 20 at the corresponding station. The third power element 51 can be a cylinder or an electric cylinder. When its output shaft extends, it can drive the slider B 20 to move toward other sliders to realize the assembly of the transition block. When its output shaft retracts, it can drive the slider B 20 to move away from other sliders to realize the disassembly of the transition block.
[0055] The structure of the fourth splitting mechanism in this embodiment is generally similar to that of the third splitting mechanism, and will not be described in detail here.
[0056] like Figure 10 As shown, the fifth assembly / disassembly mechanism 7 in this embodiment includes a fifth power element 71, a cam groove plate 72, two fifth support seats 73, two fifth bases 74, and two sixth bases 75. The fifth power element 71 is fixed to the second fixing plate 8; the cam groove plate 72 is connected to the output shaft of the fifth power element 71 and is located below the first fixing plate 1, as shown... Figure 4 As shown, the cam groove has two sets of slots, each set including two slots 721 arranged in a figure-eight pattern. Specifically, the two sets of slots are distributed and identical along the X direction, and the two slots 721 within each set are not parallel, but rather form a preset angle with the X direction. Figure 9 As shown, one fifth support 73 is located between the first station 11 and the third station 13, and the other fifth support 73 is located between the second station 12 and the fourth station 14. Each fifth support 73 has a fifth base 74 and a sixth base 75 slidably connected to it. The fifth base 74 is located on the side of the sixth base 75 facing the first station 11 or the second station 12 for mounting the slider C30 corresponding to the third station 13 or the fourth station 14. Roller bearing followers 76 are respectively connected to the bottom of the fifth base 74 and the sixth base 75, and are movably connected to the slot 721 on the cam groove plate 72 through the roller bearing followers 76. The fifth base 74 has a fifth positioning post for positioning the slider C30, and the sixth base 75 has a sixth positioning post for positioning the slider C30.
[0057] Specifically, in this embodiment, the fifth support 73 between the first station 11 and the third station 13 has a fifth base 74 located closer to the first station 11 for mounting the slider C 30 corresponding to the first station 11, and a sixth base 75 located closer to the third station 13 for mounting the slider C 30 corresponding to the third station 13; the fifth support 73 between the second station 12 and the fourth station 14 has a fifth base 74 located closer to the second station 12 for mounting the slider C 30 corresponding to the second station 12, and a sixth base 75 located closer to the fourth station 14 for mounting the slider C 30 corresponding to the fourth station 14.
[0058] like Figures 11 to 14 As shown, in this embodiment, the fifth base 74 is connected to the fifth support base 73 via a first sliding bracket 77, and the sixth base 75 is connected to the fifth support base 73 via a second sliding bracket 78. Furthermore, the fifth support base 73 includes a second base plate 731 and two second side plates 732 disposed opposite to each other on both sides of the second base plate 731; the first sliding bracket 77 includes a first connecting portion 771, a first sliding portion 772 connected to the first connecting portion 771, and a first mounting portion 773 connected above the first sliding portion 772. A roller bearing follower 76 is connected below the first connecting portion 771. The first sliding portion 772 is used for sliding connection with the second base plate 731, and the first mounting portion 773 is used for mounting... The fifth base 74 is mounted; the second sliding bracket 78 includes a second connecting part 781, a second sliding part 782 connected to the second connecting part 781, and a second mounting part 783 connected above the second sliding part 782. A roller bearing follower 76 is connected below the second connecting part 781. The second sliding part 782 is used to slide with the second base plate 731, and the second mounting part 783 is used to mount the sixth base 75. The second sliding part 782 is offset from the first sliding part 772 to prevent them from interfering with each other during movement. The two second side plates 732 can guide the fifth base 74 and the sixth base 75 and limit them in the Z direction.
[0059] With the above structure, taking the example of the distance between two slots 721 in the same group of slots gradually increasing along the direction from the first station 11 to the second station 12, when the fifth power element 71 drives the cam slot plate 72 to move from the first station 11 to the second station 12, as the distance between the two slots 721 decreases, the fifth base 74 and the sixth base 75 on the same fifth support 73 move in opposite directions. That is, the fifth base 74 and the sixth base 75 respectively carry the slider C 30 on them and move in the direction away from the corresponding station. At this time, the transition block can be separated. When the fifth power element 71 drives the cam slot plate 72 to move from the second station 12 to the first station 11, the fifth base 74 and the sixth base 75 on the same fifth support 73 will move in opposite directions to approach the corresponding station, thereby realizing the assembly of the transition block.
[0060] like Figure 3 As shown, the frame in this embodiment also includes a support frame 91 disposed around the second fixed plate 8 and a third fixed plate 92 disposed on the upper end of the support frame 91. At least one pressing assembly is disposed on the third fixed plate 92, with one pressing assembly corresponding to one disassembly assembly, to press the sliders and embedded parts (metal terminals 120) during the assembly of the transition block. Further, each pressing assembly includes a sixth power element 93 fixed to the third fixed plate 92, a second movable plate 94 connected to the output shaft of the sixth power element 93, and multiple elastic pressing heads 95 connected to the second movable plate 94. Slider A 10, slider B 20, slider C 30, and embedded parts at each station are pressed by the corresponding elastic pressing head 95 to prevent slider lifting during the assembly of the transition block. Preferably, the elastic pressing head 95 used to press slider A 10, slider B 20, and slider C 30 is in a rolling connection with the corresponding slider to reduce the sliding resistance of each slider.
[0061] In summary, the working principle of the disassembly and assembly device in this embodiment is as follows: The metal terminal 120 is manually placed on the material rack 2, and the power components of multiple disassembly and assembly mechanisms simultaneously drive the corresponding sliders to move towards each other, and the sliders at each station close to form a transition block; the transition block with the embedded metal terminal 120 is placed into the injection mold to form a plastic body 110; the transition block and the product on it are taken out of the mold and placed on the station of the disassembly and assembly device, and the power components of multiple disassembly and assembly mechanisms simultaneously drive the corresponding sliders to move away from each other, so as to realize the simultaneous disassembly of the transition blocks at multiple stations; the product is removed, and then the metal terminal 120 is manually loaded, and the above steps are repeated.
[0062] Specific embodiments have been used to illustrate the principles and implementation methods of this invention. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core ideas of this invention. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this invention. Therefore, the content of this specification should not be construed as a limitation of this invention.
Claims
1. A disassembly and assembly device for multiple sets of transition blocks, used for disassembling and assembling transition blocks, wherein each transition block comprises two connected sliders A, B, and C, characterized in that, The device includes a frame and at least one disassembly assembly disposed on the frame, the disassembly assembly including: A first fixed plate is provided with a first workstation, a second workstation adjacent to the first workstation along the X direction, a third workstation adjacent to the first workstation along the Y direction, and a fourth workstation adjacent to both the second and third workstations. Material racks are provided on the first, second, third, and fourth workstations respectively, and adjacent material racks are arranged symmetrically. The frame includes a second fixed plate connected below the first fixed plate and spaced apart from the first fixed plate. The first disassembly and assembly mechanism is set on the frame and is used to disassemble and assemble slider A on the first station and the third station. The first disassembly and assembly mechanism includes a first support base, two first power elements and two first bases. The first support base is installed on the first fixed plate, the two first power elements are installed on the first support base, and the two first bases are respectively connected to the output shafts of the two first power elements. The first base is provided with a first positioning post for positioning slider A. The second disassembly and assembly mechanism, mounted on the frame, is used to disassemble and assemble slider A at the second and fourth workstations. The second disassembly and assembly mechanism includes a second support base, a second power element, a movable frame, and two second bases. The second support base is mounted below the second fixed plate, and the second power element is mounted on the second support base. The movable frame includes a first base plate, two first side plates, two inner plates, and a connecting seat. The first base plate is connected to the output shaft of the second power element. The two first side plates are disposed opposite to each other on the first base plate. Inner plates are provided on opposite sides of the two first side plates. The two ends of the connecting seat are connected to the two inner plates. An inclined first elongated hole is provided on the inner plate, and an inclined second elongated hole is provided on the first side plate. The inclination directions of the first elongated hole and the corresponding second elongated hole are opposite. The two second bases are slidably connected to the connecting seat. The two second bases are connected by a connecting shaft. The two ends of the connecting shaft pass through the two second bases and extend sequentially into the corresponding first and second elongated holes. A second positioning post is provided on the second base for positioning slider A. The third disassembly and assembly mechanism is mounted on the frame and is used to disassemble and assemble slider B on the first and second workstations. The third disassembly and assembly mechanism includes a third power element, a swing arm, a bracket, a first movable plate, and two third bases. The third power element is mounted on the second fixed plate via a third support base. The bracket is mounted on the first fixed plate. The first movable plate is slidably connected to the first fixed plate. The swing arm is hinged to the bracket. One end of the swing arm is hinged to the output shaft of the third power element, and the other end is hinged to the first movable plate. The two third bases are fixed on the first movable plate. The third bases are provided with third positioning posts for positioning slider B. The fourth disassembly and assembly mechanism is installed on the frame and is used to disassemble and assemble the slider B on the third and fourth workstations. A fifth disassembly and assembly mechanism, mounted on the frame, is used to disassemble and assemble slider C on the first, second, third, and fourth workstations. The fifth disassembly and assembly mechanism includes a fifth power element, a cam groove plate, two fifth support seats, two fifth bases, and two sixth bases. The fifth power element is fixed to the second fixed plate. The cam groove plate is connected to the output shaft of the fifth power element and located below the first fixed plate. The cam groove has two sets of slots, each set including two slots arranged in a figure-eight pattern. One fifth support seat is located between the first and third workstations, and the other fifth support seat is located between the second and fourth workstations. Each fifth support seat has a fifth base and a sixth base slidably connected to it. The bottoms of the fifth and sixth bases are connected to the slots on the cam groove plate via roller bearing followers. The fifth base has a fifth positioning post for positioning slider C, and the sixth base has a sixth positioning post for positioning slider C.
2. The disassembly and assembly device for multiple sets of transition blocks according to claim 1, characterized in that, The fifth base is connected to the fifth support seat via a first sliding bracket, and the sixth base is connected to the fifth support seat via a second sliding bracket. The fifth support seat includes a second base plate and two second side plates disposed opposite to each other on both sides of the second base plate. The first sliding bracket includes a first connecting part, a first sliding part connected to the first connecting part, and a first mounting part connected above the first sliding part. A roller bearing follower is connected below the first connecting part. The first sliding part is used to slide with the second base plate, and the first mounting part is used to mount the fifth base. The second sliding bracket includes a second connecting part, a second sliding part connected to the second connecting part, and a second mounting part connected above the second sliding part. A roller bearing follower is connected below the second connecting part. The second sliding part is used to slide with the second base plate and is offset from the first sliding part. The second mounting part mounts the sixth base.
3. The disassembly and assembly device for multiple sets of transition blocks according to claim 1, characterized in that, The disassembly and assembly device includes two disassembly and assembly components, which are arranged symmetrically on the frame.
4. The disassembly and assembly device for multiple sets of transition blocks according to claim 1, characterized in that, The frame also includes a support frame disposed around the second fixed plate and a third fixed plate disposed on the upper end of the support frame. The disassembly and assembly device also includes at least one pressing component, which is mounted on the third fixed plate and is disposed corresponding to the disassembly and assembly component to press material when assembling the transition block.
5. The disassembly and assembly device for multiple sets of transition blocks according to claim 4, characterized in that, The pressing assembly includes a sixth power element, a second movable plate connected to the output shaft of the sixth power element, and multiple elastic pressure heads connected to the second movable plate. The slider A, slider B, slider C and the embedded part at each station are pressed by the corresponding elastic pressure head.