A wind power flange shaping device that is easy to fix
By designing a wind power flange shaping device with a planetary rotating mechanism and a reducing mechanism in a state of rotation and revolution, the problem of low shaping efficiency of the existing shaping device is solved, the synchronous operation of multiple drill bits and grinding blocks is realized, and the shaping efficiency is significantly improved. efficiency.
Patent Information
- Application Number
- CN202410433778.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-04-11
AI Technical Summary
The existing wind power flange shaping devices have low shaping efficiency and low grinding and drilling efficiency.
Design a wind power flange shaping device that is easy to fix, using a planetary rotating mechanism and a reducing mechanism. The planetary rotating mechanism has an output end in a rotation and revolution state. It is connected to a quick connector through a universal connection mechanism to realize multiple drill bits and grinding blocks. synchronization operation.
The shaping efficiency of the wind power flange is improved. Simultaneous drilling by multiple drill bits and simultaneous grinding of multiple grinding blocks significantly improves the shaping efficiency.
Smart Images

Figure CN118180824B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wind turbine flange shaping, and in particular to a wind turbine flange shaping device which is easy to fix. Background Art
[0002] Wind turbine flanges can be divided into tower flanges, tower base flanges, generator flanges and pitch frame flanges. The tower flange mainly connects the tower and the blade shaft, and bears the huge bending moment generated by the rotation of the blades; the tower base flange connects the tower base and the tower, and bears the wind turbine itself and the wind force; the generator flange connects the generator and the blade shaft, and bears the weight and rotational torque of the generator; the pitch frame flange connects the pitch frame and the blade shaft, and mainly controls the angle and speed of the blades.
[0003] When processing wind turbine flanges, after the workpiece is processed into a ring structure by a ring rolling machine, it needs to be shaped and finished. When finishing, the surface of the wind turbine flange needs to be polished first, and then the drilling process is performed.
[0004] The existing wind turbine flange shaping device includes a shaping mechanism and a rotating mechanism. The rotating mechanism is provided with a fixing mechanism. When the wind turbine flange is shaped, the wind turbine flange is fixed on the fixing mechanism. The rotating mechanism can drive the fixing mechanism and the flange to rotate, so as to facilitate the shaping mechanism to grind the rotating wind turbine flange. When grinding, grinding a certain thickness requires the wind turbine flange to rotate at least one circle, and the grinding efficiency is low. The position of the wind turbine flange is adjusted by the rotating mechanism, and the drill bit of the shaping mechanism drills holes in the designated positions of the wind turbine flange one by one. The drilling efficiency is low, resulting in low shaping efficiency of the wind turbine flange shaping device. Therefore, it is necessary to design a wind turbine flange shaping device with multiple drilling drill bits and grinding drill bits to improve the shaping efficiency of the wind turbine flange. In view of this, we propose a wind turbine flange shaping device that is easy to fix. Summary of the invention
[0005] The purpose of the present invention is to overcome the shortcomings of the prior art, meet the actual needs, and provide a wind turbine flange shaping device that is easy to fix, so as to solve the technical problem of low shaping efficiency of the current wind turbine flange shaping device.
[0006] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is: design a wind power flange shaping device that is easy to fix, a base, a flange fixing mechanism, a lifting mechanism, a support arm, a planetary rotating mechanism, an adjustment fixing mechanism A and an adjustment fixing mechanism A; the flange fixing mechanism is arranged on one side of the top of the base; the lifting mechanism is arranged on the other side of the top of the base; the support arm is fixed on the movable end A of the lifting mechanism; the planetary rotating mechanism is fixed on the support arm relative to the center position of the flange fixing mechanism; wherein the planetary rotating mechanism has at least two output ends, and the output end has a self-rotation state and a revolution state; the adjustment fixing mechanism A is arranged in the planetary rotating mechanism; the adjustment fixing mechanism A is composed of a clamping part and an adjustment part; the diameter reducing mechanism is arranged at the bottom end of the planetary rotating mechanism, and the diameter reducing mechanism has at least two movable ends B relative to the position of the output end of the planetary rotating mechanism, and a rotating column is rotatably provided in the movable end B, and the top end of the rotating column is connected to the bottom end of the output end corresponding to it through a universal connection mechanism, and a quick connector is fixed at the bottom end of the rotating column.
[0007] Preferably, the planetary rotation mechanism includes a mounting cylinder, the mounting cylinder is fixed on the support arm, a first motor is fixed on the top of the mounting cylinder, the top of the mounting cylinder is hollow inside to form a mounting cavity, a rotating groove is provided on the surface of the mounting cavity, an adjustment groove is provided on the rotating groove, a rotating through groove is provided at the center of the bottom end of the mounting cavity, an external tooth component is rotatably provided on the rotating through groove, a planetary component is provided on the external tooth component, a solar component is rotatably provided on the planetary component, and the top of the solar component passes through the top of the mounting cylinder and is fixedly connected to the output shaft of the first motor.
[0008] Preferably, the outer tooth assembly comprises a ring block A, which is rotatably mounted on the rotating through groove, the top of which penetrates into the mounting cavity and is fixedly provided with a snap-on tooth ring A, and the bottom of which is fixedly provided with an inner tooth ring.
[0009] Preferably, the planetary assembly includes a mounting circular plate, which is rotatably arranged on the top of the ring block A, and the bottom end of the mounting circular plate is rotatably provided with at least two planetary gears in a ring-shaped equidistant structure, the output end is composed of the planetary gears, and the planetary gears are meshed and connected with the inner gear ring, and a ring block B is fixedly provided on the top of the mounting circular plate, the top height of the ring block B is higher than the top height of the ring block A, and a clamping gear ring B is fixedly provided on the top of the ring block B.
[0010] Preferably, the solar assembly includes a sun gear, which is arranged in the gap between at least two of the planetary gears, the planetary gears are meshingly connected with the sun gear, the sun gear is rotatably connected to the mounting circular plate through a coupling, and the top end of the coupling passes through the top end of the mounting cylinder and is fixedly connected to the output shaft of the first motor.
[0011] Preferably, the clamping portion comprises a plurality of rotating rods A arranged in an annular structure with equal spacing, the rotating rods A are rotatably arranged at the bottom end of the installation cavity relative to the clamping gear ring A, and both ends of the rotating rods A are provided with clamping components;
[0012] The clamping assembly includes two cross-arranged clamping rods, which are elastically connected by springs. The clamping rods are rotatably connected to the rotating rod A. A clamping tooth block is fixedly provided at one end of the clamping rod close to the clamping gear ring A. The clamping tooth block located above is clamped and matched with the clamping gear ring B, and the clamping tooth block located below is clamped and matched with the clamping gear ring A. A protrusion is fixedly provided at one end of the clamping rod away from the clamping gear ring A, and a limiting arc groove is provided on the protrusion.
[0013] Preferably, the adjustment part comprises a number of rotating rods B and an adjusting toothed ring equal to the number of the rotating rods A;
[0014] The rotating rod B is rotatably arranged at the bottom of the mounting cavity relative to the rotating rod A, and adjustment blocks are fixedly arranged at both ends of the rotating rod B relative to the upper and lower protrusions, wherein the cross section of the adjustment block is an elliptical structure, and the two adjustment blocks are arranged in a symmetrical structure, and the limiting arc groove corresponding to the narrow head end of the adjustment block is snap-fitted, and an adjustment gear is also fixedly arranged on the rotating rod B relative to the gap between the two adjustment blocks;
[0015] The adjusting toothed ring is rotatably disposed in the rotating groove, the adjusting toothed ring is meshingly connected with the adjusting gear, and an adjusting handle is fixedly disposed on the adjusting toothed ring relative to the adjusting groove.
[0016] Preferably, the diameter-changing mechanism includes a mounting plate A, on which at least two extended straight plates are fixedly provided in a ring-shaped equidistant structure, a movable straight groove is provided at the overlapping portion of the mounting plate A and the extended straight plate, a movable ring block is movably connected to the movable straight groove, the movable end B is composed of a movable ring block, the rotating column is rotatably provided on the movable ring block, the mounting plate A is rotatably connected to the bottom end of the mounting cylinder through a circular tube, an adaptive through groove is provided on the circular tube relative to the position of the movable straight groove, a plurality of connecting rods are fixedly provided on the top of the mounting plate A, and the top of the connecting rod is fixedly connected to the bottom end of the mounting circular plate.
[0017] Preferably, an adjusting column is rotatably connected to the middle part of the mounting plate A, a worm wheel is fixedly provided on the top of the adjusting column, a worm is meshingly connected to the worm wheel, both ends of the worm are rotatably connected to both ends of the mounting plate A through a swivel seat, a second motor is fixedly provided on the top of the mounting plate A relative to the worm, the output shaft of the second motor is fixedly connected to the input end of the worm, a mounting plate B is fixedly provided on the bottom end of the adjusting column, at least two extended arc plates are fixedly provided in a ring-shaped equidistant structure on the mounting plate B, active arc grooves are opened on the extended arc plates, and the active arc grooves are movably connected to the bottom end of the active ring block.
[0018] Preferably, the universal connection mechanism includes a telescopic sub-rod, both ends of the telescopic sub-rod are keyed to a telescopic mother rod, and the two telescopic mother rods are fixed with a universal joint at one end relatively far away from each other, the top of the universal joint located above is fixedly connected to the bottom end of the planetary gear, and the bottom end of the universal joint located below is fixedly connected to the top of the rotating column.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention designs a planetary rotating mechanism with at least two output ends, and the output end has a self-rotation state and a revolution state. The top end of the rotating column is connected to the bottom end of the output end through a universal connection mechanism, which indirectly enables at least two quick connectors to also have a self-rotation state and a revolution state. When at least the quick connector rotates, drill bits are installed on at least two quick connectors to drill multiple holes of the wind power flange at the same time, thereby improving the grinding efficiency. When at least two quick connectors revolve, grinding blocks are installed on the quick connectors, and multiple grinding blocks synchronously grind the surface of the wind power flange, thereby improving the grinding efficiency. In addition, a diameter-changing mechanism is designed to be suitable for wind power flanges of different sizes, thereby solving the technical problem of low shaping efficiency of the current wind power flange shaping device.
[0021] 2. The present invention specifically designs the planetary rotating mechanism so that the first motor can drive the connecting shaft and the sun gear to rotate. When the fixing mechanism A is adjusted to fix the engaging gear ring A, the rotation of the sun gear drives the three planetary gears to perform planetary revolution around the sun gear. When the fixing mechanism A is adjusted to fix the engaging gear ring B, the sun gear drives the three planetary gears to perform planetary rotation, and the external gear assembly rotates.
[0022] 3. The present invention specifically designs the adjustment fixing mechanism A so that by rotating the adjustment handle, the adjustment tooth ring can be rotated to drive the three adjustment gears to rotate, so that all the adjustment blocks rotate synchronously. The cross-section of the adjustment block is set to be an elliptical structure, so that the adjustment block is not easily stuck when it contacts the convex block during rotation, and the rotation is convenient. The two adjustment blocks are arranged in a symmetrical structure, so that when the narrow head end of the upper adjustment block is engaged with the corresponding limit arc groove, the corresponding clamping rods rotate relatively, the upper clamping tooth block is disengaged from the clamping tooth ring B, and the wide head end of the lower adjustment block has a gap corresponding to the limit arc groove, and the lower The adjusting block on the right is disengaged from the protrusion, and the corresponding clamping rod rotates relatively under the elastic force of the spring, so that the clamping tooth block below is clamped with the clamping gear ring A, so that the clamping gear ring A cannot rotate, so that the rotation of the sun gear can drive the three planetary gears to perform planetary revolution around the sun gear. Conversely, the clamping tooth block below is disengaged from the clamping gear ring A, and the sun gear drives the three planetary gears to perform planetary rotation, and the external gear assembly rotates. The two clamping states of the clamping part can be completed by rotating the adjusting handle, which is convenient for changing the two rotation states of the planetary rotation mechanism and for adjusting and fixing.
[0023] 4. Through the above arrangement, the present invention enables the rotation of the second motor output shaft to drive the worm to rotate, causing the worm wheel to rotate, so that the adjusting column drives the mounting plate B and the three extended arc plates to rotate relative to the mounting plate A, and the movable arc groove drives the movable ring block to move along the movable straight groove, driving the three rotating columns and the three quick connectors to complete synchronous diameter change, which is convenient for adjustment, and adopts the driving mode of the worm gear, which has a deceleration effect, facilitates the precise adjustment of the position of the quick connector, and after adjustment, the self-locking effect of the worm gear can be automatically fixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a partial structural schematic diagram of the present invention;
[0026] Figure 3 for Figure 2 A schematic diagram of a partial structural cross section;
[0027] Figure 4 for Figure 3 Schematic diagram of the split structure;
[0028] Figure 5 for Figure 2 Explosion diagram of some structures;
[0029] Figure 6 for Figure 5 Schematic diagram of some structures;
[0030] Figure 7 for Figure 6Schematic diagram of partial structural decomposition;
[0031] In the figure: 1. base; 2. flange fixing mechanism; 3. lifting mechanism; 4. support arm; 5. planetary rotating mechanism; 6. adjustment fixing mechanism A; 7. diameter reducing mechanism; 8. rotating column; 9. universal connection mechanism; 10. quick connector;
[0032] 51. mounting cylinder; 52. first motor; 53. mounting cavity; 54. rotating groove; 55. adjusting groove; 56. rotating through groove; 57. external gear assembly; 58. planetary assembly; 59. solar assembly;
[0033] 61. Clamping portion; 62. Adjusting portion;
[0034] 70. movable ring block; 71. mounting plate A; 72. extension straight plate; 73. movable straight groove; 74. round tube; 75. adaptable through groove; 76. connecting rod;
[0035] 77, adjusting column; 78, worm wheel; 79, worm; 710, rotating seat; 711, mounting plate B; 712, extended arc plate; 713, movable arc groove; 714, second motor;
[0036] 91. Telescopic sub-rod; 92. Telescopic mother rod; 93. Universal joint;
[0037] 571, ring block A; 572, snap-on gear ring A; 573, internal gear ring;
[0038] 581, mounting circular plate; 582, planetary gear; 583, ring block B; 584, snap-fit gear ring B;
[0039] 591, sun gear; 592, connecting shaft;
[0040] 610, snap-fit assembly; 611, rotating rod A; 612, snap-fit rod; 613, spring; 614, snap-fit tooth block; 615, protrusion; 616, limit arc groove;
[0041] 621. Rotating rod B; 622. Adjusting block; 623. Adjusting gear; 624. Adjusting gear ring; 625. Adjusting handle. DETAILED DESCRIPTION
[0042] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0043] Embodiment: A wind turbine flange shaping device that is easy to fix, see Figures 1 to 7 , including a base 1, a flange fixing mechanism 2, a lifting mechanism 3, a support arm 4, a planetary rotating mechanism 5, an adjustment fixing mechanism A6 and an adjustment fixing mechanism A6; the flange fixing mechanism 2 is arranged on one side of the top of the base 1; the lifting mechanism 3 is arranged on the other side of the top of the base 1; the support arm 4 is fixedly arranged at the movable end A of the lifting mechanism 3;
[0044] Specifically, the planetary rotating mechanism 5 is fixed on the support arm 4 at a center position relative to the flange fixing mechanism 2; wherein the planetary rotating mechanism 5 includes a mounting cylinder 51, the mounting cylinder 51 is fixed on the support arm 4, a first motor 52 is fixed on the top of the mounting cylinder 51, the top of the mounting cylinder 51 is hollow inside to form a mounting cavity 53, a rotating groove 54 is opened on the surface of the mounting cavity 53, an adjusting groove 55 is opened on the rotating groove 54, and a rotating through groove 56 is opened at the center position of the bottom end of the mounting cavity 53.
[0045] An external tooth assembly 57 is rotatably provided on the rotating groove 56. The external tooth assembly 57 includes a ring block A571. The ring block A571 is rotatably provided on the rotating groove 56. The top of the ring block A571 penetrates into the installation cavity 53 and is fixedly provided with a snap-on tooth ring A572. The bottom of the ring block A571 is fixedly provided with an internal tooth ring 573.
[0046] A planetary assembly 58 is provided on the outer gear assembly 57, and the planetary assembly 58 includes a mounting circular plate 581, which is rotatably provided on the top of the ring block A571, and the bottom end of the mounting circular plate 581 is rotatably provided with three planetary gears 582 in a ring-shaped equidistant structure, and the output end is composed of the planetary gears 582, which are meshed and connected with the inner gear ring 573, and a ring block B583 is fixedly provided on the top of the mounting circular plate 581, and the top height of the ring block B583 is higher than the top height of the ring block A571, and a clamping gear ring B584 is fixedly provided on the top of the ring block B583.
[0047] A sun assembly 59 is rotatably provided on the planet assembly 58. The sun assembly 59 includes a sun gear 591. The sun gear 591 is arranged in the gaps between the three planetary gears 582. The planetary gears 582 are meshed and connected with the sun gear 591. The sun gear 591 is rotatably connected with the mounting circular plate 581 through a connecting shaft 592. The top of the connecting shaft 592 passes through the top of the mounting cylinder 51 and is fixedly connected with the output shaft of the first motor 52. The present invention, through the above-mentioned specific design of the planetary rotating mechanism 5, enables the first motor 52 to drive the connecting shaft 592 and the sun gear 591 to rotate. When the fixing mechanism A6 is adjusted to fix the engaging gear ring A572, the sun gear 591 rotates to drive the three planetary gears 582 to perform planetary revolution around the sun gear 591. When the fixing mechanism A6 is adjusted to fix the engaging gear ring B584, the sun gear 591 drives the three planetary gears 582 to perform planetary rotation, and the outer gear assembly 57 rotates.
[0048] Furthermore, the adjusting and fixing mechanism A6 is arranged in the planetary rotating mechanism 5; the adjusting and fixing mechanism A6 is composed of a clamping part 61 and an adjusting part 62; the clamping part 61 includes three rotating rods A611 arranged in an annular structure with equal spacing, the rotating rod A611 is rotatably arranged at the bottom end of the installation cavity 53 relative to the clamping gear ring A572, and a clamping assembly 610 is provided at both ends of the rotating rod A611; the clamping assembly 610 includes two cross-arranged clamping rods 612, and the two clamping rods 61 The clamping rod 612 is rotatably connected with the rotating rod A611 through the elastic connection of the spring 613. A clamping tooth block 614 is fixedly provided at one end of the clamping rod 612 close to the clamping tooth ring A572. The clamping tooth block 614 located at the upper side is clamped and matched with the clamping tooth ring B584. The clamping tooth block 614 located at the lower side is clamped and matched with the clamping tooth ring A572. A protrusion 615 is fixedly provided at one end of the clamping rod 612 away from the clamping tooth ring A572. A limiting arc groove 616 is provided on the protrusion 615. The present invention specifically designs the clamping portion 61 so that when the upper clamping tooth block 614 is disengaged from the clamping tooth ring B584 and the lower clamping tooth block 614 is clamped with the clamping tooth ring A572, at this time, the sun gear 591 rotates and drives the three planetary gears 582 to perform planetary revolution around the sun gear 591. Conversely, the sun gear 591 drives the three planetary gears 582 to perform planetary rotation, and the external gear assembly 57 rotates.
[0049] It is worth mentioning that the adjustment part 62 includes an equal number of rotating rods B621 and adjusting toothed rings 624 as the three rotating rods A611; the rotating rod B621 is rotatably arranged at the bottom end of the mounting cavity 53 relative to the rotating rod A611, and adjustment blocks 622 are fixedly provided at both ends of the rotating rod B621 relative to the upper and lower protrusions 615, wherein the cross-section of the adjustment block 622 is an elliptical structure, and the two adjustment blocks 622 are arranged in a symmetrical structure, and the limiting arc groove 616 corresponding to the narrow head end of the adjustment block 622 is snap-fitted, and an adjusting gear 623 is also fixedly provided on the rotating rod B621 at a position relative to the gap between the two adjustment blocks 622, and the adjusting toothed ring 624 is rotatably arranged in the rotating groove 54, and the adjusting toothed ring 624 is meshedly connected with the adjusting gear 623, and an adjusting handle 625 is fixedly provided on the adjusting toothed ring 624 relative to the adjusting groove 55. The present invention specifically designs the adjustment portion 62, so that by rotating the adjustment handle 625, the adjustment tooth ring 624 can be rotated to drive the three adjustment gears 623 to rotate, so that all the adjustment blocks 622 rotate synchronously. The cross-section of the adjustment block 622 is set to have an elliptical structure, so that when the adjustment block 622 rotates, it is not easy to get stuck when it contacts with the protrusion 615, and it is convenient to rotate. In addition, the two adjustment blocks 622 are arranged in a symmetrical structure, so that when the narrow head end of the upper adjustment block 622 is engaged with the corresponding limiting arc groove 616, the corresponding clamping rod 612 rotates relatively, the upper clamping tooth block 614 is disengaged from the clamping tooth ring B584, and the wide head end of the lower adjustment block 622 has a gap with the limiting arc groove 616, and the lower adjustment block 622 is disengaged from the protrusion 615, and the corresponding locking rod 612 rotates relatively under the elastic force of the spring 613, so that the lower locking tooth block 614 is locked with the locking gear ring A572, so that the locking gear ring A572 cannot rotate, so that the rotation of the sun gear 591 can drive the three planetary gears 582 to perform planetary revolution around the sun gear 591. Conversely, the lower locking tooth block 614 is disengaged from the locking gear ring A572, and the sun gear 591 drives the three planetary gears 582 to perform planetary rotation, and the external tooth assembly 57 rotates. The two locking states of the locking part 61 can be completed by rotating the adjustment handle 625, which is convenient for changing the two rotation states of the planetary rotation mechanism 5 and for adjusting and fixing.
[0050] It is worth noting that the diameter-changing mechanism 7 is arranged at the bottom end of the planetary rotating mechanism 5, and the diameter-changing mechanism 7 includes a mounting plate A71, on which three extended straight plates 72 are fixedly provided in a ring-shaped equidistant structure, and a movable straight groove 73 is provided at the overlapping part of the mounting plate A71 and the extended straight plate 72, and a movable ring block 70 is movably connected to the movable straight groove 73, and a rotating column 8 is rotatably connected inside the movable ring block 70.
[0051] It is worth mentioning that the top of the rotating column 8 is connected to the bottom of the output end through a universal connection mechanism 9, and the universal connection mechanism 9 includes a telescopic sub-rod 91, and both ends of the telescopic sub-rod 91 are key-connected with a telescopic mother rod 92, and the two telescopic mother rods 92 are relatively far away from one end and are fixedly provided with a universal joint 93, the bottom end of the planetary gear 582 at the top of the universal joint 93 located at the top is fixedly connected, and the bottom end of the universal joint 93 located at the bottom is fixedly connected to the top of the rotating column 8, and a quick connector 10 is fixedly provided at the bottom end of the rotating column 8, and the mounting plate A71 is rotatably connected to the bottom end of the mounting cylinder 51 through a circular tube 74, and an adaptive through groove 75 is opened on the circular tube 74 relative to the movable straight groove 73. Three connecting rods 76 are fixedly provided on the top of the mounting plate A71, and the top of the connecting rod 76 is fixedly connected to the bottom end of the mounting circular plate 581. The present invention is configured such that three connecting rods 76 are fixedly provided on the top of the mounting plate A71, and the top of the connecting rod 76 is fixedly connected to the bottom of the mounting circular plate 581, so that the mounting plate A71 and the mounting circular plate 581 rotate synchronously. Through the specific design of the universal connection mechanism 9, the planetary gear 582 can drive the rotating column 8 to rotate, so that the quick connector 10 used to install the drilling drill bit and the grinding block rotates synchronously, and the two motion states of the rotating column 8 and the planetary gear 582 also have two motion states corresponding to each other. When the planetary gear 582 drives the rotating column 8 to rotate relative to the movable ring block 70, the drill bit installed on the quick connector 10 drills the three parts of the top of the wind power generation synchronously. When the planetary gear 582 revolves, the mounting circular plate 581 drives the reducing mechanism 7 to revolve, and drives the quick connector 10 to revolve. The grinding blocks installed on the three quick connectors 10 grind the surface of the wind power flange at the same time. At this time, the planetary gear 582 still drives the rotating column 8 and the quick connector 10 to rotate, so as to further improve the grinding effect.
[0052] In addition, an adjusting column 77 is rotatably connected to the middle part of the mounting plate A71, a worm wheel 78 is fixedly provided at the top of the adjusting column 77, a worm 79 is meshingly connected to the worm wheel 78, both ends of the worm 79 are rotatably connected to both ends of the mounting plate A71 through a swivel seat 710, a second motor 714 is fixedly provided at the top of the mounting plate A71 relative to the worm 79, the output shaft of the second motor 714 is fixedly connected to the input end of the worm 79, a mounting plate B711 is fixedly provided at the bottom end of the adjusting column 77, three extended arc plates 712 are fixedly provided in a ring-shaped equidistant structure on the mounting plate B711, the extended arc plates 712 are provided with movable arc grooves 713, and the movable arc grooves 713 are movably connected to the bottom end of the movable ring block 70. Through the above-mentioned arrangement, the present invention enables the output shaft of the second motor 714 to rotate and drive the worm 79 to rotate, causing the worm wheel 78 to rotate, so that the adjustment column 77 drives the mounting plate B711 and the three extended arc plates 712 to rotate relative to the mounting plate A71, and the movable arc groove 713 drives the movable ring block 70 to move along the movable straight groove 73, driving the three rotating columns 8 and the three quick connectors 10 to complete synchronous diameter change, which is convenient for adjustment. The worm gear drive mode has a deceleration effect, which is convenient for the precise adjustment of the position of the quick connector 10, and after adjustment, the self-locking effect of the worm gear can be automatically fixed.
[0053] The present invention designs a planetary rotating mechanism 5 with at least two output ends, and the output end has a self-rotation state and a revolution state. The top end of the rotating column 8 is connected to the bottom end of the output end through a universal connecting mechanism 9, which indirectly enables at least two quick connectors 10 to also have a self-rotation state and a revolution state. When at least the quick connector 10 rotates, drill bits are installed on at least two quick connectors 10 to drill multiple holes of the wind power flange at the same time, thereby improving the grinding efficiency. When at least two quick connectors 10 revolve, grinding blocks are installed on the quick connectors 10, and multiple grinding blocks synchronously grind the surface of the wind power flange to improve the grinding efficiency. In addition, a diameter-changing mechanism 7 is designed to be suitable for wind power flanges of different sizes, thereby solving the technical problem of low shaping efficiency of the current wind power flange shaping device.
[0054] Working principle: When it is necessary to grind the inner and outer surfaces of the wind turbine flange, the adjusting handle 625 is rotated to rotate the adjusting tooth ring 624 and drive the three adjusting gears 623 to rotate, so that all the adjusting blocks 622 rotate synchronously. The two adjusting blocks 622 are arranged in a symmetrical structure, so that the narrow head end of the upper adjusting block 622 is engaged with the corresponding limiting arc groove 616, and the corresponding clamping rod 612 rotates relatively, and the upper clamping tooth block 614 is disengaged from the clamping tooth ring B584, and the wide head end of the lower adjusting block 622 has a gap corresponding to the limiting arc groove 616, and the lower adjusting block 622 is disengaged from the protrusion 615. The corresponding clamping rod 612 rotates relatively under the elastic force of the spring 613, so that the lower clamping tooth block 614 is engaged with the clamping tooth ring A572, so that the clamping tooth ring A572 cannot rotate;
[0055] The grinding blocks installed on the three quick connectors 10 refer to the grinding block positions and control the movable end of the lifting mechanism 3 to the appropriate lifting position through the external control mechanism;
[0056] The rotation of the output shaft of the second motor 714 through the external control mechanism hole can drive the worm 79 to rotate, causing the worm wheel 78 to rotate, so that the adjustment column 77 drives the mounting plate B711 and the three extended arc plates 712 to rotate relative to the mounting plate A71, and the movable arc groove 713 drives the movable ring block 70 to move along the movable straight groove 73, driving the three rotating columns 8 and the three quick connectors 10 to complete the synchronous diameter change control. When grinding the inner surface of the wind turbine flange, the grinding block is controlled to be close to the inner surface of the wind turbine flange, and when grinding the outer surface of the wind turbine flange, the grinding block is controlled to be close to the outer surface of the wind turbine flange;
[0057] The first motor 52 is controlled to rotate by an external control mechanism to drive the connecting shaft 592 and the sun gear 591 to rotate. When the fixing mechanism A6 is adjusted to fix the engaging gear ring A572, the sun gear 591 rotates to drive the three planetary gears 582 to perform planetary revolution around the sun gear 591, so that the mounting plate A71 and the mounting circular plate 581 rotate synchronously, the quick connector 10 revolves, and the grinding blocks installed on the three quick connectors 10 grind the inner and outer surfaces of the wind turbine flange at the same time; at this time, the planetary gear 582 still drives the rotating column 8 and the quick connector 10 to rotate, further improving the grinding effect;
[0058] When end surface grinding is required, the upper and lower end surfaces are ground, and the movable end of the lifting mechanism 3 is controlled to rise and fall through the external control mechanism, so that the grinding block contacts the wind turbine flange end. When the external control mechanism controls the first motor 52 to rotate so that the grinding block simultaneously grinds the wind turbine flange end surface, the output shaft of the second motor 714 through the external control mechanism hole continuously rotates, so that during the grinding process, the quick connector 10 is in a variable diameter state, which is convenient for the grinding block to fully grind the wind turbine flange end.
[0059] When it is necessary to drill a hole in the wind turbine flange, a drill bit is installed on the quick connector 10, and the adjustment handle 625 is adjusted so that the lower engaging tooth block 614 is disengaged from the engaging tooth ring A572, and the upper engaging tooth block 614 is engaged with the engaging tooth ring B584. At this time, the mounting circular plate 581 cannot rotate, and the rotation of the sun gear 591 drives the three planetary gears 582 to perform planetary rotation around the sun gear 591, so that the planetary gears 582 can drive the rotating column 8 to rotate relative to the movable ring block 70 through the universal connection mechanism 9, and the drill bit installed on the quick connector 10 synchronously drills holes in the three parts of the top of the wind turbine generator.
[0060] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A wind turbine flange shaping device that is easy to fix, characterized in that: include: Base (1); A flange fixing mechanism (2) is arranged on one side of the top end of the base (1); A lifting mechanism (3) is arranged on the other side of the top end of the base (1); A support arm (4) is fixedly mounted on a movable end A of the lifting mechanism (3); A planetary rotating mechanism (5) is fixedly mounted on the support arm (4) at a central position relative to the flange fixing mechanism (2); Wherein, the planetary rotating mechanism (5) has at least two output ends, and the output ends have a self-rotation state and a revolution state; An adjusting and fixing mechanism A (6) is arranged in the planetary rotating mechanism (5); The adjusting and fixing mechanism A (6) is composed of a clamping portion (61) and an adjusting portion (62); A diameter-changing mechanism (7) is arranged at the bottom end of the planetary rotating mechanism (5), the diameter-changing mechanism (7) having at least two movable ends B at a position relative to the output end of the planetary rotating mechanism (5), a rotating column (8) being rotatably arranged inside the movable end B, the top end of the rotating column (8) being connected to the bottom end of the output end corresponding thereto via a universal connection mechanism (9), and a quick connector (10) being fixedly arranged at the bottom end of the rotating column (8); The planetary rotating mechanism (5) comprises a mounting cylinder (51), the mounting cylinder (51) being fixedly mounted on the support arm (4), a first motor (52) being fixedly mounted on the top of the mounting cylinder (51), a mounting cavity (53) being formed by a hollow interior of the top of the mounting cylinder (51), a rotating groove (54) being provided on the surface of the mounting cavity (53), an adjusting groove (55) being provided on the rotating groove (54), a rotating through groove (56) being provided at the center of the bottom end of the mounting cavity (53), an external tooth component (57) being rotatably mounted on the rotating through groove (56), a planet component (58) being provided on the external tooth component (57), a solar component (59) being rotatably mounted on the planet component (58), a top end of the solar component (59) passing through the top end of the mounting cylinder (51) and being fixedly connected to the output shaft of the first motor (52); The planetary assembly (58) comprises a mounting circular plate (581); The diameter-changing mechanism (7) comprises a mounting plate A (71), on which at least two extending straight plates (72) are fixedly provided in an annular structure with equal spacing, a movable straight groove (73) is provided at the overlapping portion of the mounting plate A (71) and the extending straight plate (72), a movable ring block (70) is movably connected to the movable straight groove (73), the movable end B is composed of the movable ring block (70), the rotating column (8) is rotatably provided on the movable ring block (70), the mounting plate A (71) is rotatably connected to the bottom end of the mounting cylinder (51) via a circular tube (74), an adaptable through groove (75) is provided on the circular tube (74) at a position relative to the movable straight groove (73), and a plurality of connecting rods (76) are fixedly provided at the top end of the mounting plate A (71), and the top end of the connecting rod (76) is fixedly connected to the bottom end of the mounting circular plate (581).
2. The wind turbine flange shaping device that is easy to fix as claimed in claim 1, characterized in that: The external tooth assembly (57) comprises a ring block A (571), the ring block A (571) being rotatably mounted on the rotating through groove (56), the top end of the ring block A (571) penetrating into the mounting cavity (53) and being fixedly provided with a snap-fitting tooth ring A (572), and the bottom end of the ring block A (571) being fixedly provided with an internal tooth ring (573).
3. The wind turbine flange shaping device that is easy to fix as claimed in claim 2, characterized in that: The mounting circular plate (581) is rotatably mounted on the top of the ring block A (571); the bottom end of the mounting circular plate (581) is rotatably mounted with at least two planetary gears (582) in a ring-shaped equidistant structure; the output end is composed of the planetary gears (582); the planetary gears (582) are meshingly connected with the inner gear ring (573); a ring block B (583) is fixedly mounted on the top end of the mounting circular plate (581); the top end of the ring block B (583) is higher than the top end of the ring block A (571); and a clamping gear ring B (584) is fixedly mounted on the top end of the ring block B (583).
4. The wind turbine flange shaping device that is easy to fix as claimed in claim 3, characterized in that: The solar assembly (59) comprises a sun gear (591), the sun gear (591) being arranged in a gap between at least two of the planetary gears (582), the planetary gears (582) being meshingly connected with the sun gear (591), the sun gear (591) being rotationally connected with the mounting circular plate (581) via a connecting shaft (592), the top end of the connecting shaft (592) passing through the top end of the mounting cylinder (51) and being fixedly connected to the output shaft of the first motor (52).
5. The wind turbine flange shaping device that is easy to fix as claimed in claim 4, characterized in that: The clamping portion (61) comprises a plurality of rotating rods A (611) arranged in an annular structure with equal spacing, the rotating rods A (611) being rotatably arranged at the bottom end of the installation cavity (53) relative to the clamping gear ring A (572), and both ends of the rotating rods A (611) are provided with clamping assemblies (610); The clamping assembly (610) includes two cross-arranged clamping rods (612), the two clamping rods (612) are elastically connected by a spring (613), the clamping rod (612) is rotatably connected to the rotating rod A (611), a clamping tooth block (614) is fixedly provided at one end of the clamping rod (612) close to the clamping tooth ring A (572), the clamping tooth block (614) located at the top is clamped and matched with the clamping tooth ring B (584), and the clamping tooth block (614) located at the bottom is clamped and matched with the clamping tooth ring A (572), and a protrusion (615) is fixedly provided at one end of the clamping rod (612) away from the clamping tooth ring A (572), and a limiting arc groove (616) is provided on the protrusion (615).
6. The wind turbine flange shaping device that is easy to fix as claimed in claim 5, characterized in that: The adjusting portion (62) comprises a number of rotating rods B (621) equal to the number of the rotating rods A (611) and an adjusting toothed ring (624); The rotating rod B (621) is rotatably arranged at the bottom end of the mounting cavity (53) relative to the rotating rod A (611); adjustment blocks (622) are fixedly arranged at both ends of the rotating rod B (621) at positions relative to the upper and lower protrusions (615); wherein the cross-section of the adjustment block (622) is an elliptical structure, and the two adjustment blocks (622) are arranged in a symmetrical structure; the narrow head end of the adjustment block (622) is snap-fitted with the corresponding limiting arc groove (616); and an adjustment gear (623) is fixedly arranged on the rotating rod B (621) at a position relative to the gap between the two adjustment blocks (622); The adjusting toothed ring (624) is rotatably disposed in the rotating groove (54), the adjusting toothed ring (624) is meshingly connected with the adjusting gear (623), and an adjusting handle (625) is fixedly disposed on the adjusting toothed ring (624) at a position corresponding to the adjusting groove (55).
7. The wind turbine flange shaping device that is easy to fix as claimed in claim 6, characterized in that: An adjusting column (77) is rotatably connected to the middle of the mounting plate A (71), a worm wheel (78) is fixedly provided at the top of the adjusting column (77), a worm (79) is meshingly connected to the worm wheel (78), both ends of the worm (79) are rotatably connected to both ends of the mounting plate A (71) via a rotating seat (710), a second motor (714) is fixedly provided at the top of the mounting plate A (71) at a position relative to the worm (79), an output shaft of the second motor (714) is fixedly connected to an input end of the worm (79), a mounting plate B (711) is fixedly provided at the bottom end of the adjusting column (77), at least two extended arc plates (712) are fixedly provided on the mounting plate B (711) in an annular equidistant structure, the extended arc plates (712) are provided with movable arc grooves (713), and the movable arc grooves (713) are movably connected to the bottom end of the movable ring block (70).
8. The wind turbine flange shaping device that is easy to fix as claimed in claim 7, characterized in that: The universal connection mechanism (9) comprises a telescopic sub-rod (91), both ends of the telescopic sub-rod (91) are key-connected to a telescopic mother rod (92), and two ends of the telescopic mother rods (92) are fixedly provided with a universal joint (93) at a relatively far end, the top end of the universal joint (93) located at the top is fixedly connected to the bottom end of the planetary gear (582), and the bottom end of the universal joint (93) located at the bottom is fixedly connected to the top end of the rotating column (8).
Citation Information
Patent Citations
Spiral bevel gear cutting machine tool and gear cutting method
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