A process for producing cloth
By controlling the moving frame and anti-detachment ring design of the fabric winding machine, the pressure between the contact roller and the fabric is kept constant, which solves the problem of fabric wear during the winding process and improves the quality of the fabric.
Patent Information
- Application Number
- CN202410402386.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2044-04-03
AI Technical Summary
In existing fabric winding machines, as the fabric is continuously wound up, the pressure between the abutment roller and the fabric gradually increases, leading to wear on the fabric surface.
By controlling the second drive assembly to drive the moving frame to move away from the take-up roller, the pressure between the abutment roller and the fabric is kept constant. Anti-detachment rings are used to reduce the chance of the pull rope coming off, and a reset component and spring assembly are used to achieve stable movement of the abutment roller.
It reduces wear on the fabric surface, maintains constant pressure between the abutment roller and the fabric, and improves the quality of the fabric.
Smart Images

Figure CN118186660B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the textile field, and in particular to a fabric production process. Background Technology
[0002] A mattress is an item placed between the human body and a bed to ensure that consumers get a healthy and comfortable sleep. There are many types of mattress materials, and mattresses made of different materials can bring different sleep effects. During the production of a mattress, the fabric needs to be cut and wrapped on the surface of the mattress. The production process of the fabric requires processes such as warping, weaving, and rolling.
[0003] In the fabric winding process, a fabric winding machine is used. To ensure that the fabric adheres to the winding roller during winding, existing fabric winding machines typically have an abutment roller on the outside of the winding roller. The abutment roller and the mounting frame are connected by an elastic element. The elastic element pushes the abutment roller closer to the winding roller, making the fabric adhere to the surface of the winding roller. However, as the fabric continues to be wound, the distance between the outside of the fabric and the surface of the winding roller gradually increases. The fabric will push the abutment roller to move outward, and the elastic element will be stressed and contract. This will cause the pressure between the abutment roller and the fabric to increase, which may cause wear on the fabric surface and affect the subsequent use of the fabric. Summary of the Invention
[0004] In order to keep the pressure between the abutting roller and the fabric as constant as possible, this application provides a fabric production process.
[0005] The fabric production process provided in this application adopts the following technical solution:
[0006] A fabric manufacturing process includes the following steps:
[0007] S1. Yarn selection: Select appropriate fabric yarns according to the appearance requirements of the fabric surface.
[0008] S2, warping, is the process of winding a certain number of warp yarns in a specified order, with uniform width, and in parallel onto the warp beam of a warping machine.
[0009] S3, Sizing: A sizing machine is used to adhere a layer of sizing agent around the warp yarns. After drying, a sizing film is formed, which makes the fibers lie flat, and the yarn is smooth and wear-resistant. Another part of the sizing agent penetrates into the yarn layer, which promotes the adhesion between fibers, increases their cohesion, and improves the breaking strength of the yarn.
[0010] S4, yarn doubling; using a yarn doubling machine to combine the sized yarns into the required warp beam according to the total number of warp ends of the fabric;
[0011] S5, weaving, using a weaving machine to interweave weft yarns and warp yarns to form a fabric that meets the process requirements;
[0012] S6, winding, using a winding machine to wind the woven fabric, after winding, forming a fabric roll, for storage;
[0013] The winding machine comprises a frame, a first driving assembly, a winding roller, a moving frame, an abutting roller and a second driving assembly, the first driving assembly is arranged on the frame and is used to drive the winding roller to rotate, the abutting roller rotates on the moving frame, the rotation axis direction of the abutting roller is parallel to the rotation axis direction of the winding roller, the second driving assembly is used to drive the moving frame to move from the side close to the winding roller to the side away from the winding roller, and the abutting roller is used to abut the fabric on the outermost side of the winding roller.
[0014] By adopting the technical scheme, as the fabric is continuously wound, the second driving assembly is controlled to drive the moving frame to move from the side close to the winding roller to the side away from the winding roller, so that the pressure between the abutting roller abutting the surface of the fabric and the fabric can be kept constant as much as possible, thereby reducing the abrasion of the fabric surface.
[0015] Preferably, the first driving assembly comprises a motor, an air cylinder, a first rotating rod and a second rotating rod, the motor and the air cylinder are arranged on the two sides of the frame respectively, the first rotating rod is coaxially arranged on the output shaft of the motor, the second rotating rod rotates coaxially on the piston rod of the air cylinder, the first rotating rod and the second rotating rod are arranged opposite to each other, and the two ends of the winding roller are respectively provided with rotating grooves matched with the first rotating rod and the second rotating rod, when the piston rod of the air cylinder is retracted, the distance between the first rotating rod and the second rotating rod is greater than the length of the winding roller, and when the piston rod of the air cylinder is extended, the first rotating rod and the second rotating rod are respectively abutted against the end walls of the two rotating grooves.
[0016] By adopting the technical scheme, when the winding roller is installed, the piston rod of the air cylinder is driven to retract, then the winding roller is moved to the position between the first rotating rod and the second rotating rod, the rotating groove at one end of the winding roller is aligned with the second rotating rod and is inserted, then the piston rod of the air cylinder is driven to extend, so that the rotating groove at the other end of the winding roller is aligned with the first rotating rod and is inserted, the first rotating rod and the second rotating rod clamp the winding roller, and the motor drives the first rotating rod to drive the winding roller to rotate; when the winding roller is disassembled, the piston rod of the air cylinder is driven to retract, so that the winding roller after winding can be taken down.
[0017] Preferably, the second driving assembly comprises a reset member, a first spring, a first moving table, a second spring, a second moving table, a speed reducer, a third rotating rod, a pulley and a pull rope, the moving frame slides on the first moving table, the first moving table slides on the frame in parallel to the sliding direction of the moving frame, and the two ends of the first spring are fixed on the moving frame and the first moving table respectively.
[0018] The second mobile station is slid on the frame in a direction perpendicular to the sliding direction of the first mobile station, a first inclined surface is formed on the second mobile station, the second spring drives the second mobile station to always move towards the side of the first mobile station, and the first mobile station abuts against the first inclined surface;
[0019] The motor is a double-head motor, the reduction box is arranged on the frame, the other end of the motor is coaxially fixed on the input shaft of the reduction box, the third rotating rod is coaxially arranged on the output shaft of the reduction box, the pulley is rotatably arranged on the frame, one end of the pull rope is fixed on the third rotating rod, and the other end of the pull rope passes through the pulley and is fixed on the second mobile station; when the pull rope is wound on the third rotating rod, the first mobile station moves away from the winding roller;
[0020] The reset member is used to reset the pull rope wound on the third rotating rod when the new winding roller is replaced.
[0021] By adopting the above technical scheme, when the output shaft of the motor rotates, the distance between the outer side of the cloth and the surface of the winding roller gradually increases, the output shaft of the motor is decelerated and transmitted to the third rotating rod through the reduction box, the third rotating rod rotates to drive one end of the pull rope to be wound on the third rotating rod, at this time, the second mobile station is pulled by the pull rope, the first mobile station abutting against the first inclined surface moves away from the winding roller, so that the pressure between the abutting roller abutting against the surface of the cloth and the cloth can be kept constant; when the cloth winding is completed, the reset member drives the pull rope wound on the third rotating rod to reset, that is, the wound pull rope is separated from the third rotating rod, and the second mobile station is reset under the action of the second spring, so as to drive the reset of the first mobile station.
[0022] Preferably, the third rotating rod comprises a first rod, a second rod and a third spring, the first rod is slid on the output shaft of the reduction box in the axial direction, the first rod always rotates synchronously with the output shaft of the reduction box, the second rod rotates on the frame, the end of the first rod close to the second rod is in the shape of a bevel gear, the end of the second rod close to the first rod is provided with a bevel gear slot matched with the bevel gear end of the first rod, and the two ends of the third spring are arranged on the first rod and the output shaft of the reduction box and used to drive the first rod to move towards the side of the second rod.
[0023] By adopting the above technical scheme, when the reset member drives the first rod to move away from the second rod, at this time, the third rotating rod is rotated by the pull rope under the action of the second spring, the pull rope wound on the second rod is released, and the reset is completed; when the reset member does not act on the first rod, the first rod cooperates with the second rod under the action of the third spring, the first rod can drive the second rod to rotate synchronously under the cooperation of the bevel gear end and the bevel gear slot, so that the movement of the second mobile station can be controlled by winding the pull rope.
[0024] Preferably, the reset member comprises a first collar, a second collar and a reset rod, the first rotating rod is sleeved and slides on the output shaft of the motor along the axial direction of the motor, the first rotating rod always rotates synchronously with the output shaft of the motor, and the first rotating rod and the output shaft of the motor are provided with a fourth spring, when the winding roller is installed, the fourth spring is in a compressed state;
[0025] The first collar rotates coaxially on the first rotating rod, and a groove is formed in the outer wall of the first collar, and the second collar is fixedly sleeved on the first rod;
[0026] The reset rod comprises a third rod, a fourth rod and a fifth spring, the third rod slides on the rack in an inclined direction, the fourth rod slides on the third rod in a length direction parallel to the third rod, the two ends of the fifth spring are arranged on the third rod and the fourth rod respectively, the end of the third rod away from the fourth rod slides in the groove in a direction perpendicular to the axis of the first rotating rod, the end of the fourth rod away from the third rod is close to the second collar, and a second inclined surface is formed in the fourth rod;
[0027] When the winding roller is not installed, the fourth rod is located on the side of the second collar away from the output shaft of the speed reducer, and the second inclined surface is arranged away from the side of the second collar; during the installation of the winding roller, the fourth rod drives the second collar to make the first rod separate from the second rod, and the reset rod moves in an inclined direction away from the second collar; after the installation of the winding roller is completed, the fourth rod is located on the side of the second collar close to the first collar, the fourth rod is located on the side of the second collar close to the output shaft of the speed reducer, and the second inclined surface is arranged towards the side of the second collar.
[0028] By adopting the above technical scheme, during the installation of the winding roller, the first rotating rod moves towards the side of the output shaft of the motor against the elastic force of the fourth spring, at this time, the first collar moves together with the first rotating rod, the first collar drives the reset rod to move, the fourth rod abuts against the second collar to drive the first rod to move away from the second rod, so that the first rod separates from the second rod, the pull rope wound on the second rod is released, and the reset is completed, with the movement of the first rotating rod, the reset rod moves obliquely away from the third rotating rod, when moving to a certain position, the fourth rod separates from the second collar, and the first rod is connected with the second rod again under the action of the third spring;
[0029] During the disassembly of the winding roller after the winding is completed, the fourth spring drives the first rotating rod to move away from the motor, the first collar moves synchronously with the first rotating rod, the first collar drives the reset rod to move again, the second inclined surface on the fourth rod abuts against the second collar to drive the fourth rod to move towards the third rod until the fourth rod moves to the side of the second collar close to the second rod, at this time, the reset rod completes the reset.
[0030] Preferably, the end of the second rod furthest from the first rod is fitted with an anti-detachment ring to prevent the pull rope from detaching from the second rod.
[0031] By adopting the above technical solution, the anti-detachment ring can reduce the probability of the pull rope detaching from the second rod during the rotation of the second rod.
[0032] The main technical effects of this invention are reflected in the following aspects:
[0033] 1. The present invention controls the second drive assembly to drive the moving frame to move away from the take-up roller, so that the pressure between the abutting roller and the fabric surface can be kept as constant as possible, thereby reducing wear on the fabric surface;
[0034] 2. By setting an anti-detachment ring, the present invention can reduce the probability of the pull rope detaching from the second rod during the rotation of the second rod. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0036] Figure 2 It is along Figure 1 A cross-sectional view along line AA in the middle.
[0037] Figure 3 This is a schematic diagram of the overall structure from another perspective of an embodiment of this application.
[0038] Figure 4 yes Figure 3 Enlarged view of point B in the middle.
[0039] Figure 5 It is along Figure 3 A cross-sectional view of the CC line.
[0040] Explanation of reference numerals in the attached drawings: 1. Frame; 11. Take-up roller; 111. Rotary groove; 2. First drive assembly; 21. Motor; 22. Cylinder; 23. First rotating rod; 24. Second rotating rod; 25. Fourth spring; 31. Moving frame; 32. Abutment roller; 4. Second drive assembly; 41. First spring; 42. First moving platform; 43. Second spring; 44. Second moving platform; 441. First inclined surface; 45. Gearbox; 46. Third rotating rod; 461. First rod; 462. Second rod; 4621. Anti-detachment ring; 4622. Bevel tooth groove; 463. Third spring; 47. Pulley; 48. Pull rope; 5. Reset component; 51. First collar; 511. Groove; 52. Second collar; 53. Reset rod; 531. Third rod; 532. Fourth rod; 5321. Second inclined surface; 533. Fifth spring. Detailed Implementation
[0041] The following is in conjunction with the appendixFigures 1-5 This application will be described in further detail to make the technical solution of this application easier to understand and master.
[0042] This application discloses a fabric production process.
[0043] Reference Figures 1-5 The fabric production process of this embodiment includes the following steps:
[0044] S1. Yarn selection: Select appropriate fabric yarns according to the appearance requirements of the fabric surface.
[0045] S2, warping, is the process of winding a certain number of warp yarns in a specified order, with uniform width, and in parallel onto the warp beam of a warping machine.
[0046] S3, Sizing: A sizing machine is used to adhere a layer of sizing agent around the warp yarns. After drying, a sizing film is formed, which makes the fibers lie flat, and the yarn is smooth and wear-resistant. Another part of the sizing agent penetrates into the yarn layer, which promotes the adhesion between fibers, increases their cohesion, and improves the breaking strength of the yarn.
[0047] S4, yarn doubling; using a yarn doubling machine to combine the sized yarns into the required warp beam according to the total number of warp ends of the fabric;
[0048] S5, weaving, using a weaving machine to interweave weft yarns and warp yarns to form a fabric that meets the process requirements;
[0049] S6, Fabric Rolling: The fabric is rolled up using a fabric rolling machine to form a fabric roll for storage.
[0050] Reference Figures 1-5 The fabric rolling machine includes a frame 1, a first drive assembly 2, a take-up roller 11, a moving frame 31, an abutment roller 32, and a second drive assembly 4. The first drive assembly 2 is mounted on the frame 1 and is used to drive the take-up roller 11 to rotate. The abutment roller 32 rotates on the moving frame 31, and the rotation axis of the abutment roller 32 is parallel to the rotation axis of the take-up roller 11. The second drive assembly 4 is used to drive the moving frame 31 to move along the side close to the take-up roller 11 to the side away from the take-up roller 11. The abutment roller 32 is used to abut against the outermost fabric of the take-up roller 11.
[0051] Reference Figures 1-5 As the fabric continues to be wound up, the second drive assembly 4 drives the moving frame 31 to move away from the winding roller 11, so that the pressure between the abutting roller 32 and the fabric surface can be kept as constant as possible, thereby reducing wear on the fabric surface.
[0052] Reference Figures 1-5The first drive assembly 2 includes a motor 21, a cylinder 22, a first rotating rod 23, and a second rotating rod 24. The motor 21 and the cylinder 22 are respectively fixedly mounted on both sides of the frame 1. The first rotating rod 23 is sleeved and slides on the output shaft of the motor 21 along the axial direction of the motor 21. The first rotating rod 23 and the output shaft of the motor 21 always rotate synchronously. A fourth spring 25 is provided between the first rotating rod 23 and the output shaft of the motor 21. The second rotating rod 24 rotates coaxially on the piston rod of the cylinder 22. The first rotating rod 23 and the second rotating rod 24 are arranged opposite each other. The two ends of the take-up roller 11 are respectively provided with rotating grooves 111 that cooperate with the first rotating rod 23 and the second rotating rod 24. When the piston rod of the cylinder 22 retracts, the distance between the first rotating rod 23 and the second rotating rod 24 is greater than the length of the take-up roller 11. When the piston rod of the cylinder 22 extends, the first rotating rod 23 and the second rotating rod 24 are respectively pressed against the end walls of the two rotating grooves 111, and the fourth spring 25 is also in a compressed state. The connection between the first rotating rod 23, the second rotating rod 24 and the corresponding rotating groove 111 can be a keyed connection.
[0053] Reference Figures 1-5 When installing the take-up roller 11, the piston rod of the drive cylinder 22 retracts, moving the take-up roller 11 between the first rotating rod 23 and the second rotating rod 24. The groove 111 at one end of the take-up roller 11 is aligned with the second rotating rod 24 and inserted. Then, the piston rod of the drive cylinder 22 extends, aligning the groove 111 at the other end of the take-up roller 11 with the first rotating rod 23 and inserting it. The first rotating rod 23 and the second rotating rod 24 clamp the take-up roller 11. The motor 21 drives the first rotating rod 23 to rotate the take-up roller 11. When removing the take-up roller 11, the piston rod of the drive cylinder 22 retracts, allowing the rolled-up take-up roller 11 to be removed.
[0054] Reference Figures 1-5 The second drive assembly 4 includes a reset component 5, a first spring 41, a first moving platform 42, a second spring 43, a second moving platform 44, a reduction gearbox 45, a third rotating rod 46, a pulley 47, and a pull rope 48. The moving frame 31 slides vertically on the first moving platform 42, and the first moving platform 42 slides vertically on the frame 1. The two ends of the first spring 41 are respectively fixed on the moving frame 31 and the first moving platform 42.
[0055] Reference Figures 1-5 The second moving platform 44 slides on the frame 1 along the horizontal axis parallel to the take-up roller 11. The second moving platform 44 has a first inclined surface 441. The two ends of the second spring 43 are respectively fixed on the frame 1 and the second moving platform 44. The second spring 43 drives the second moving platform 44 to always move toward the first moving platform 42. The first moving platform 42 always abuts against the first inclined surface 441.
[0056] Reference Figures 1-5The motor 21 is a double-headed motor 21. The gearbox 45 is fixedly mounted on the frame 1. The other end of the motor 21 is coaxially fixed on the input shaft of the gearbox 45. The third rotating rod 46 is coaxially mounted on the output shaft of the gearbox 45. The pulley 47 is rotatably mounted on the frame 1. One end of the pull rope 48 is fixed on the third rotating rod 46, and the other end of the pull rope 48 is fixed on the second moving platform 44 via the pulley 47. When the pull rope 48 is wound around the third rotating rod 46, the first moving platform 42 moves toward the side away from the take-up roller 11.
[0057] Reference Figures 1-5 The reset component 5 is used to reset the pull rope 48 wound on the third rotating rod 46 when a new take-up roller 11 is replaced.
[0058] Reference Figures 1-5 As the output shaft of motor 21 rotates, the distance between the outer side of the fabric and the surface of the take-up roller 11 gradually increases. At the same time, the output shaft of motor 21 is reduced in speed by gearbox 45 and transmitted to the third rotating rod 46. The rotation of the third rotating rod 46 causes one end of the pull rope 48 to be wound around the third rotating rod 46. At this time, the second moving platform 44 is pulled by the pull rope 48, and the first moving platform 42, which is against the first inclined surface 441, will move away from the take-up roller 11, so that the pressure between the abutting roller 32 and the fabric can be kept constant. After the fabric is wound, the reset member 5 drives the pull rope 48 wound on the third rotating rod 46 to reset, that is, the wound pull rope 48 is disengaged from the third rotating rod 46. Under the action of the second spring 43, the second moving platform 44 is reset, thereby driving the first moving platform 42 to reset.
[0059] Reference Figures 1-5 The third rotating rod 46 includes a first rod 461, a second rod 462, and a third spring 463. The first rod 461 is sleeved and slides on the output shaft of the gearbox 45 along the axial direction. The first rod 461 always rotates synchronously with the output shaft of the gearbox 45. The second rod 462 rotates on the frame 1. The end of the first rod 461 near the second rod 462 is set in a bevel tooth shape. The end of the second rod 462 near the first rod 461 is provided with a bevel tooth groove 4622 that mates with the bevel tooth end of the first rod 461. The two ends of the third spring 463 are respectively set on the first rod 461 and the output shaft of the gearbox 45, and are used to drive the first rod 461 to move toward the second rod 462. The reset member 5 is used to drive the first rod 461 to move.
[0060] Reference Figures 1-5When the reset member 5 drives the first rod 461 to move away from the second rod 462 until it disengages from the second rod 462, the third rotating rod 46 rotates under the action of the second spring 43 via the pull rope 48, and the pull rope 48 wound on the second rod 462 is released, completing the reset. When the reset member 5 does not act on the first rod 461, the first rod 461 cooperates with the second rod 462 under the action of the third spring 463. With the cooperation of the bevel tooth end and the bevel tooth groove 4622, the first rod 461 can drive the second rod 462 to rotate synchronously, thereby controlling the movement of the second moving platform 44 by winding the pull rope 48.
[0061] Reference Figures 1-5 The reset component 5 includes a first collar 51, a second collar 52, and a reset rod 53. The first collar 51 rotates coaxially on the first rotating rod 23, and a groove 511 is formed on the outer wall of the first collar 51. The second collar 52 is fixedly sleeved on the first rod 461. The reset rod 53 includes a third rod 531, a fourth rod 532, and a fifth spring 533. The third rod 531 slides on the frame 1 in an inclined direction, and the fourth rod 532 slides on the third rod 531 in a direction parallel to the length of the third rod 531. The two ends of the fifth spring 533 are respectively set on the third rod 531 and the fourth rod 532. The end of the third rod 531 away from the fourth rod 532 slides in the groove 511 in a direction perpendicular to the axis of the first rotating rod 23. The end of the fourth rod 532 away from the third rod 531 is close to the second collar 52, and a second inclined surface 5321 is formed on the fourth rod 532.
[0062] Reference Figures 1-5 When the take-up roller 11 is not installed, the fourth rod 532 is located on the side of the second collar 52 away from the output shaft of the gearbox 45, and the second inclined surface 5321 is set on the side away from the second collar 52.
[0063] Reference Figures 1-5 During the installation of the take-up roller 11, the first rotating rod 23 will overcome the elastic force of the fourth spring 25 and move towards the output shaft of the motor 21. At this time, the first collar 51 will move together with the first rotating rod 23. The first collar 51 drives the reset rod 53 to move. The fourth rod 532 will abut against the second collar 52 and drive the first rod 461 to move away from the second rod 462, so that the first rod 461 will disengage from the second rod 462. The pull rope 48 wound on the second rod 462 will be released, and the reset will be completed. As the first rotating rod 23 moves, the reset rod 53 will move away from the third rotating rod 46. When it moves to a certain position, the fourth rod 532 will disengage from the second collar 52, and the first rod 461 will reconnect with the second rod 462 under the action of the third spring 463.
[0064] Reference Figures 1-5During the disassembly process after the winding roller 11 has finished winding, the fourth spring 25 drives the first rotating rod 23 to move away from the motor 21. The first collar 51 moves synchronously with the first rotating rod 23. The first collar 51 will then drive the reset rod 53 to move together. The second inclined surface 5321 on the fourth rod 532 will abut against the second collar 52, driving the fourth rod 532 to move towards the side of the third rod 531 until the fourth rod 532 moves to the side of the second collar 52 close to the second rod 462. At this time, the reset rod 53 completes the reset.
[0065] Reference Figures 1-5 The end of the second rod 462 furthest from the first rod 461 is fitted with an anti-detachment ring 4621 to prevent the pull rope 48 from detaching from the second rod 462. The anti-detachment ring 4621 can reduce the probability of the pull rope 48 detaching from the second rod 462 during rotation.
[0066] Reference Figures 1-5 Figures 1-5 There are two abutment rollers 32, located below the take-up roller 11 and on either side of its axis. During the take-up roller 11's winding of the fabric, the two abutment rollers 32 act on the fabric, ensuring a closer fit between the fabric and the surface of the take-up roller 11. After winding, the two abutment rollers 32 receive the rolled fabric, aiding in its unloading. During the reinstallation of the take-up roller 11, before the piston rod of the cylinder 22 extends, the two abutment rollers 32 are positioned a distance from the take-up roller 11, minimizing their impact on the installation of the take-up roller 11.
[0067] Of course, the above are just typical examples of this application. In addition, this application may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed in this application.
Claims
1. A fabric production process, characterized in that: Includes the following steps: S1. Yarn selection: Select appropriate fabric yarns according to the appearance requirements of the fabric surface. S2, warping, is the process of winding a certain number of warp yarns in a specified order, with uniform width, and in parallel onto the warp beam of a warping machine. S3, Sizing: A sizing machine is used to adhere a layer of sizing agent around the warp yarns. After drying, a sizing film is formed, which makes the fibers lie flat, and the yarn is smooth and wear-resistant. Another part of the sizing agent penetrates into the yarn layer, which promotes the adhesion between fibers, increases their cohesion, and improves the breaking strength of the yarn. S4, yarn doubling; using a yarn doubling machine to combine the sized yarns into the required warp beam according to the total number of warp ends of the fabric; S5, weaving, using a weaving machine to interweave weft yarns and warp yarns to form a fabric that meets the process requirements; S6, Fabric Rolling: The fabric is rolled up using a fabric rolling machine to form a fabric roll for storage. The fabric rolling machine includes a frame (1), a first drive assembly (2), a take-up roller (11), a moving frame (31), an abutment roller (32), and a second drive assembly (4). The first drive assembly (2) is mounted on the frame (1) and is used to drive the take-up roller (11) to rotate. The abutment roller (32) rotates on the moving frame (31). The rotation axis of the abutment roller (32) is parallel to the rotation axis of the take-up roller (11). The second drive assembly (4) is used to drive the moving frame (31) to move along the side close to the take-up roller (11) to the side away from the take-up roller (11). The abutment roller (32) is used to abut against the outermost fabric of the take-up roller (11). The first drive assembly (2) includes a motor (21), a cylinder (22), a first rotating rod (23), and a second rotating rod (24). The motor (21) and the cylinder (22) are respectively arranged on both sides of the frame (1). The first rotating rod (23) is coaxially arranged on the output shaft of the motor (21). The second rotating rod (24) rotates coaxially on the piston rod of the cylinder (22). The first rotating rod (23) and the second rotating rod (24) are arranged opposite each other. The two ends of the take-up roller (11) are respectively provided with rotating grooves (111) that cooperate with the first rotating rod (23) and the second rotating rod (24). When the piston rod of the cylinder (22) retracts, the distance between the first rotating rod (23) and the second rotating rod (24) is greater than the length of the take-up roller (11). When the piston rod of the cylinder (22) extends, the first rotating rod (23) and the second rotating rod (24) abut against the end walls of the two rotating grooves (111). The second drive assembly (4) includes a reset member (5), a first spring (41), a first moving platform (42), a second spring (43), a second moving platform (44), a reduction gearbox (45), a third rotating rod (46), a pulley (47), and a pull rope (48). The moving frame (31) slides on the first moving platform (42), and the first moving platform (42) slides on the frame (1) in a sliding direction parallel to the moving frame (31). The two ends of the first spring (41) are respectively fixed on the moving frame (31) and the first moving platform (42). The second movable stage (44) slides on the frame (1) in a sliding direction perpendicular to the first movable stage (42). The second movable stage (44) has a first inclined surface (441). The second spring (43) drives the second movable stage (44) to always move toward the side of the first movable stage (42). The first movable stage (42) abuts against the first inclined surface (441). The motor (21) is a double-headed motor (21), the gearbox (45) is mounted on the frame (1), the other end of the motor (21) is coaxially fixed on the input shaft of the gearbox (45), the third rotating rod (46) is coaxially mounted on the output shaft of the gearbox (45), the pulley (47) is rotatably mounted on the frame (1), one end of the pull rope (48) is fixed on the third rotating rod (46), and the other end of the pull rope (48) is fixed on the second moving platform (44) via the pulley (47); when the pull rope (48) is wound around the third rotating rod (46), the first moving platform (42) moves toward the side away from the take-up roller (11); The reset component (5) is used to drive the pull rope (48) wound on the third rotating rod (46) to reset when a new take-up roller (11) is replaced.
2. The fabric production process according to claim 1, characterized in that: The third rotating rod (46) includes a first rod (461), a second rod (462), and a third spring (463). The first rod (461) slides along the axial direction on the output shaft of the gearbox (45). The first rod (461) always rotates synchronously with the output shaft of the gearbox (45). The second rod (462) rotates on the frame (1). The end of the first rod (461) near the second rod (462) is in a beveled tooth state. The end of the second rod (462) near the first rod (461) is provided with a beveled tooth groove (4622) that mates with the beveled tooth end of the first rod (461). The two ends of the third spring (463) are set on the first rod (461) and the output shaft of the gearbox (45) and are used to drive the first rod (461) to move toward the second rod (462). The reset member (5) is used to drive the first rod (461) to move.
3. The fabric production process according to claim 2, characterized in that: The reset component (5) includes a first collar (51), a second collar (52), and a reset rod (53). The first rotating rod (23) is sleeved and slides on the output shaft of the motor (21) along the axial direction of the motor (21). The first rotating rod (23) and the output shaft of the motor (21) always rotate synchronously. There is a fourth spring (25) between the first rotating rod (23) and the output shaft of the motor (21). When the take-up roller (11) is installed, the fourth spring (25) is in a compressed state. The first collar (51) rotates coaxially on the first rotating rod (23), and a groove (511) is provided on the outer wall of the first collar (51). The second collar (52) is fixedly sleeved on the first rod (461). The reset rod (53) includes a third rod (531), a fourth rod (532), and a fifth spring (533). The third rod (531) slides on the frame (1) in an inclined direction. The fourth rod (532) slides on the third rod (531) in a direction parallel to the length of the third rod (531). The two ends of the fifth spring (533) are respectively set on the third rod (531) and the fourth rod (532). The end of the third rod (531) away from the fourth rod (532) slides in the groove (511) in a direction perpendicular to the axis of the first rotating rod (23). The end of the fourth rod (532) away from the third rod (531) is close to the second collar (52). The fourth rod (532) has a second inclined surface (5321). When the take-up roller (11) is not installed, the fourth rod (532) is located on the side of the second collar (52) away from the output shaft of the gearbox (45), and the second inclined surface (5321) is set away from the side of the second collar (52); during the installation of the take-up roller (11), the fourth rod (532) drives the second collar (52) to disengage the first rod (461) from the second rod (462), and the reset rod (53) moves in an inclined direction away from the side of the second collar (52); after the take-up roller (11) is installed, the fourth rod (532) is located on the side of the second collar (52) close to the first collar (51), and the second inclined surface (5321) is set away from the side of the second collar (52).
4. The fabric production process according to claim 2, characterized in that: The end of the second rod (462) away from the first rod (461) is fitted with an anti-detachment ring (4621) to prevent the pull rope (48) from detaching from the second rod (462).
Citation Information
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