A modular battery module integrated busbar
通过模块化设计的电池模组集成母排,解决了现有技术中维修成本高和温度采集误差大的问题,实现了高效、精准的温度和电压采集,且结构简单、拆装方便。
Patent Information
- Application Number
- CN202410413304.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-04-08
AI Technical Summary
The existing integrated busbars are costly during maintenance and maintenance, and are prone to errors in temperature collection.
A modular battery module integrated busbar is designed, and the temperature acquisition component is assembled by multiple temperature acquisition modules, and the voltage acquisition component is assembled by multiple voltage acquisition modules. As a result, each module can be independently detached and assembled, and temperature collection is carried out directly on the explosion-proof valve.
It realizes modular assembly, simple structure, easy to disassemble and assemble, and strong versatility, reduces maintenance costs and improves the accuracy of temperature collection.
Smart Images

Figure CN118198550B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy power battery integration and energy storage battery integration, and particularly to a modular battery module integrated busbar. Background Art
[0002] As the current social energy crisis becomes increasingly serious, new energy vehicles are receiving more and more attention from the society, especially electric vehicles. The power battery pack is an important component of electric vehicles, and the battery module is the core component of the power battery pack.
[0003] In order to monitor the working status of each battery in the power battery pack, it is necessary to collect data such as battery voltage, current and temperature in real time, so as to provide a basis for safety monitoring and life optimization of the battery system. The integrated busbar (CCS) is part of the automotive BMS power system and is a highly integrated battery power series circuit and battery signal acquisition device.
[0004] The existing integrated busbar is mainly composed of a plastic bracket, an FPC component and a conductive busbar connected to the busbar aluminum busbar (copper busbar). The FPC component is based on the FPC circuit board, and nickel sheets, NTC resistors, connectors, etc. are welded on the board to fix and collect battery parameters. Then the FPC component and the busbar aluminum busbar are fixed on the plastic bracket. An integrated busbar can only correspond to a battery module of one power and one size. When it needs to be repaired or damaged, the entire busbar needs to be replaced or removed for repair, and the after-sales cost is high. In addition, in the prior art, the temperature and voltage collection points are generally collected on the positive and negative poles of the battery cell group. When collecting the temperature, the temperature of the battery cell is transmitted to the NTC resistor through the busbar and nickel sheet and then converted by resistance. This method requires conduction and conversion through a variety of different media, which makes the temperature collection prone to errors and inaccurate collection. Summary of the invention
[0005] The present invention aims to provide a modular integrated busbar of battery modules to overcome the shortcomings present in the prior art.
[0006] In order to solve the above technical problems, the technical solution of the present invention is: a modular battery module integrated busbar, including an assembled temperature acquisition component and a voltage acquisition component, the voltage acquisition component is arranged on both sides of the temperature acquisition component; the temperature acquisition component is assembled from a plurality of temperature acquisition modules, each of the temperature acquisition modules is provided with a temperature acquisition module, the temperature acquisition module is arranged in a one-to-one correspondence with the explosion-proof valve on the battery cell group, and is used to collect the temperature value of the explosion-proof valve; the voltage acquisition component is assembled from a plurality of voltage acquisition modules, including two output pole modules and a plurality of voltage acquisition modules, each of the voltage acquisition modules is arranged in a one-to-one correspondence with the positive pole column or the negative pole column on the battery cell group, and is used to collect the voltage value on the positive pole column and the negative pole column, the voltage acquisition module is a combination of at least one of the output pole module and the voltage acquisition module, wherein the voltage acquisition module formed by the combination of the voltage acquisition modules includes a plurality of voltage acquisition modules.
[0007] Furthermore, the above-mentioned modular battery module integrates a busbar, and the voltage collection module includes an integrally formed bracket one, and the bracket one includes at least one connecting unit for assembling the output pole module and the voltage collection module, and the connecting unit is arranged in a one-to-one correspondence with the output pole module and the voltage collection module, and adjacent connecting units on the bracket one are connected by a telescopic structure.
[0008] Furthermore, in the above-mentioned modular battery module integrated busbar, the telescopic structure includes a plurality of U-shaped telescopic grooves arranged along the connecting end surface of the connecting unit, both side edges of the U-shaped telescopic grooves are respectively connected to a connecting unit, and the U-shaped opening directions of each of the U-shaped telescopic grooves are staggered.
[0009] Furthermore, in the above-mentioned modular battery module integrated busbar, each of the voltage collection modules is connected by a snap-on assembly, and the snap-on assembly is arranged at the connecting end of the adjacent bracket one, including a card block one, a card slot one cooperating with the card block one, and a card block two, a card slot two cooperating with the card block two, the card block one and the card block two are arranged at the connecting end of an adjacent bracket one, and the card slot one and the card slot two are arranged at the connecting end of another adjacent bracket one; and the clamping directions of the card block one and the card block two are not in the same direction.
[0010] Furthermore, the above-mentioned modular battery module integrated busbar, the voltage acquisition module includes a busbar 1 and a nickel sheet 1, the nickel sheet 1 is arranged above the busbar 1, the busbar 1 is clamped with the connecting unit, and the connecting unit for installing the voltage acquisition module is provided with a mounting groove 1 for mounting the busbar 1, the middle part of the mounting groove 1 is provided with a through groove that cooperates with the telescopic convex groove on the busbar 1, the inside of the mounting groove 1 is provided with a side limit block 1 and an upper limit block 1, the side limit block 1 is arranged along a side of the mounting groove, and is used to limit the side of the busbar 1, the upper limit block 1 is arranged between adjacent side limit blocks 1, and is arranged along three side edges of the mounting groove 1, and is used to limit the top surface of the busbar 1, and the busbar 1 is clamped with the connecting unit through the side limit block 1 and the upper limit block 1.
[0011] Furthermore, the above-mentioned modular battery module integrated busbar, the connection unit for installing the voltage collection module is also provided with a positioning piece 1 for positioning the nickel sheet 1, the positioning piece 1 includes a plug-in block 1 arranged on the inner side of the installation groove 1, the plug-in block 1 is composed of an adjacent side limit block 1, an upper limit block 1 and a connecting plate connecting the side limit block 1 and the upper limit block 1, a plug-in cavity for plugging the nickel sheet 1 is provided therein, an upper limit block 2 is provided on the opposite side of the plug-in block 1, the nickel sheet 1 is connected to the connection unit through the plug-in block 1 and the upper limit block 2, and its position on the bus 1 is positioned.
[0012] Furthermore, the above-mentioned modular battery module integrated busbar, the output pole module includes a busbar 2 and a nickel sheet 2, the nickel sheet 2 is arranged above the busbar 2, the busbar 2 is clamped with the connecting unit, and the connecting unit for installing the output pole module is provided with a mounting groove 2 for mounting the busbar 2, the mounting groove 2 is an open groove, the output end of the busbar 2 extends along the open end of the mounting groove 2 to the outside of the bracket 1, and the mounting groove 2 is provided with a side limit block 2 and an upper limit block 3 on the inner side edge except the open end, the side limit block 2 is used to limit the side of the busbar 2, and the upper limit block 3 is used to limit the top surface of the busbar 2, and the busbar 2 is also provided with a clamping groove 3 that matches the side plate of the open end of the mounting groove 2, and the busbar 2 is clamped with the connecting unit through the side limit block 2, the upper limit block 3 and the clamping groove 3.
[0013] Furthermore, the above-mentioned modular battery module integrated busbar is also provided with a positioning piece 2 for positioning the nickel sheet 2 on the connecting unit for installing the output pole module. The positioning piece 2 includes a plug-in block 2 arranged on the inner side of the mounting groove 2. The plug-in block 2 is composed of two adjacent side limit blocks 2 and a connecting plate connecting the two side limit blocks 2, wherein a plug-in cavity for plugging in the nickel sheet 2 is provided therein, and an upper limit block 4 is provided on the opposite side of the plug-in block 2. The nickel sheet 2 is connected to the connecting unit through the plug-in block 2 and the upper limit block 4 to position it on the bus 2.
[0014] Furthermore, in the above-mentioned modular battery module integrated busbar, the temperature acquisition module includes a bracket 2, and the bracket 2 is plugged into the bracket 1 of the voltage acquisition module. The bracket 2 is provided with connecting grooves on both sides adjacent to the voltage acquisition module, and the outer side of the bracket 1 is provided with a T-block arranged corresponding to the connecting groove, and the T-block is plugged into the connecting groove. The assembly of the temperature acquisition component and the voltage acquisition component is achieved by plugging the T-block into the connecting groove.
[0015] Furthermore, in the above-mentioned modular battery module integrated busbar, the temperature acquisition module includes a nickel sheet three arranged in a bracket two, the nickel sheet three is provided with a temperature sensor for collecting temperature values, the bracket two is provided with a mounting groove three adapted to the shape of the nickel sheet three, the nickel sheet three is arranged in the mounting groove three; and a plurality of side limit blocks three are also provided on the surrounding side of the mounting groove three, the side limit blocks three are used to limit the side edges of the nickel sheet three.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention can be combined into different voltage acquisition modules through the combination of output pole modules and voltage acquisition modules, and can be combined into integrated busbars with different numbers of battery cells through the combination of different numbers and combinations of voltage acquisition modules. Corresponding to battery modules of different powers and sizes, modular assembly can be achieved, with a simple structure, convenient disassembly and assembly, strong versatility, and when maintenance is required in the later stage, there is no need to replace or remove the entire integrated busbar for maintenance, thus saving after-sales costs; in addition, the temperature acquisition is separated from the voltage acquisition, and when the temperature value is collected, there is no need for conduction through the busbar or resistance conversion, and the temperature value can be directly collected at the explosion-proof valve, so the collection is more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 Schematic diagram of the structural diagram of the integrated busbar of the modular battery module of the present invention;
[0019] Figure 2 Front view of the integrated busbar of the modular battery module of the present invention;
[0020] Figure 3 for Figure 2 A local enlarged schematic diagram of D;
[0021] Figure 4 Rear view of integrated busbar for the modular battery module of the present invention;
[0022] In the figure: 100, temperature acquisition component; 200, voltage acquisition component;
[0023] 1. Temperature acquisition module; 11. Bracket 2; 111. Connection slot; 112. Installation slot 3; 113. Side limit block 3;
[0024] 2. Temperature acquisition module; 21. Nickel sheet three;
[0025] 3. Voltage acquisition module; 31. Bracket 1; 310. Connection unit; 310A. Connection unit 1; 310B. Connection unit 2; 3111. Mounting slot 1; 3112. Through slot; 3113. Side limit block 1; 3114. Upper limit block 1; 3115. Plug-in block 1; 3116. Upper limit block 2; 3121. Mounting slot 2; 3122. Side limit block 2; 3123. Upper limit block 3; 3124. Plug-in block 2; 3125. Upper limit block 4; 32. U-shaped telescopic slot; 33. Buckle assembly; 331. Block 1; 332. Slot 1; 333. Block 2; 334. Slot 2; 34. T-block;
[0026] 4. Output pole module; 41. Busbar 2; 411. Card slot 3; 42. Nickel plate 2;
[0027] 5. Voltage acquisition module; 51. Bus line 1; 52. Nickel sheet 1. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example 1
[0030] like Figure 1-4As shown, a modular battery module integrated busbar includes an assembled temperature acquisition component 100 and a voltage acquisition component 200, wherein the voltage acquisition component 200 is arranged on both sides of the temperature acquisition component 100; the temperature acquisition component 100 is assembled from a plurality of temperature acquisition modules 1, each of which is provided with a temperature acquisition module 2, and the temperature acquisition module 2 is arranged in a one-to-one correspondence with the explosion-proof valve on the battery cell group, and is used to collect the temperature value of the explosion-proof valve; the voltage acquisition component 200 is assembled from a plurality of voltage acquisition modules 3, including two output pole modules 4 and a plurality of voltage acquisition modules 5, the two output pole modules 4 correspond to the output positive pole and the output negative pole respectively, each of the voltage acquisition modules 5 is arranged in a one-to-one correspondence with the positive pole column or the negative pole column on the battery cell group, and is used to collect the voltage value on the positive pole column and the negative pole column, and the voltage acquisition module 3 is composed of at least one of the output pole module 4 and the voltage acquisition module 5, wherein the voltage acquisition module 3 composed of the voltage acquisition module 5 includes a plurality of voltage acquisition modules 5, and the number of the voltage acquisition modules 5 can be set according to the demand, and the preferred number is 1-4.
[0031] Take a 16-cell battery module as an example. Figure 1-2 As shown, the integrated busbar of this embodiment includes 16 temperature acquisition modules 1, each temperature acquisition module 1 is correspondingly provided with a temperature acquisition module 2, connected to the explosion-proof valve on the battery cell group, including 9 voltage acquisition modules 3, respectively, 3 voltage acquisition modules with a voltage acquisition module 5, 4 voltage acquisition modules with 3 voltage acquisition modules 3, 1 voltage acquisition module with an output pole module 4, and 1 voltage acquisition module with an output pole module 4 and a voltage acquisition module 5. The present invention is not limited to this arrangement and can be combined according to the number of battery cells and requirements. During assembly, the voltage acquisition components 200 on both sides are assembled respectively, and then the temperature acquisition component 100 and the voltage acquisition component 200 are assembled together, and finally the collection harness assembly of each acquisition module is connected to the connector. Each acquisition module is independent, and the modules do not need to be fixedly connected together by welding or the like, and are detachable. Each acquisition module corresponds to a separate explosion-proof valve, positive pole, and negative pole, and the fault location can be quickly determined, which is convenient for later repair and maintenance. The present invention can be combined into different voltage acquisition modules 3 through the combination of output pole modules 4 and voltage acquisition modules 5, and can be combined into integrated busbars with different numbers of battery cells through the combination of different numbers and combinations of temperature acquisition modules 1 and different numbers and combinations of voltage acquisition modules 3. Corresponding to battery modules of different powers and sizes, modular assembly can be achieved, which is convenient for assembly and disassembly, has strong versatility, and when maintenance is needed in the later stage, there is no need to replace or remove the entire integrated busbar for maintenance, thus saving after-sales costs; in addition, temperature acquisition is separated from voltage acquisition, and when collecting temperature values, there is no need for conduction through the busbar and no resistance conversion, and the temperature value can be directly collected at the explosion-proof valve, so that the collection is more accurate.
[0032] In the above structure, if Figure 1-2 4, wherein each of the voltage collection modules 3 is connected by a buckle assembly 33, and the buckle assembly 33 is arranged at the connecting end of the bracket 1 31 of the adjacent voltage collection module 3, including a card block 1 331, a card slot 1 332 matched with the card block 1 331, and a card block 2 333, and a card slot 2 334 matched with the card block 2 333, the card block 1 331 and the card block 2 333 are arranged at the connecting end of one adjacent bracket 1 31, and the card slot 1 332 and the card slot 2 332 are arranged at the connecting end of another adjacent bracket 1 31; specifically, the card block 1 331 is L-shaped, and a limiting boss is provided at the top of its end, the card slot 1 332 is arranged in the accommodating groove on the end face of the connecting end of the bracket 1 31, and a through groove is provided thereon, and the card block 1 331 is L-shaped, and a limiting boss is provided at the top of its end, and .... The end of the bracket 31 is inserted into the through slot of the first card slot 332, and the clamping block 331 and the first card slot 332 are clamped together by the cooperation of the limiting boss and the through slot; the second card slot 334 is arranged on the bottom surface of the connecting end of the bracket 31, and a clamping plate is arranged at the bottom, and the second card slot 333 is provided with a groove that cooperates with the clamping plate, and the second card slot 333 is inserted into the second card slot and the clamping block 333 and the second card slot 334 are clamped together by the cooperation of the clamping plate and the groove; the clamping direction of the first card slot 331 and the first card slot 332 is vertically arranged, and the clamping direction of the second card slot 334 and the second card slot 333 is horizontally arranged, and the clamping direction of the first card slot 331 and the second card slot 333 is not in the same direction, and the cooperation of the two buckles can ensure that the voltage collection module 3 is firmly connected. Each voltage collection module 3 is connected by a buckle connection, which has a simple structure, a firm connection, and is easy to disassemble and assemble.
[0033] Among them, Figure 1-2 As shown, the temperature acquisition module 1 includes a bracket 2 11, and the bracket 2 11 is plugged into the bracket 1 31. The bracket 2 11 is provided with connecting grooves 111 on both sides adjacent to the voltage acquisition module 3. The outer side of the bracket 1 31 is provided with a T-block 34 corresponding to the connecting groove 111, and the T-block 34 is plugged into the connecting groove 111. The temperature acquisition component 100 and the voltage acquisition component 200 are assembled by plugging the T-block 34 into the connecting groove 111, which has a simple structure and is easy to disassemble and assemble.
[0034] Example 2
[0035] Based on the structure of Example 1, Figure 1-4As shown, the voltage collection module 3 includes an integrally formed bracket 1 31, and the bracket 1 31 includes at least one connection unit 310 for assembling the output pole module 4 and the voltage collection module 5. The connection unit 310 is arranged in a one-to-one correspondence with the output pole module 4 and the voltage collection module 5, that is, two types of connection units 310 are arranged on the bracket 1 31, namely, the connection unit 1 310A according to the output pole module and the connection unit 2 310B for installing the voltage collection module 5, and the adjacent connection units 310 on the bracket 1 31 are connected by a telescopic structure. The telescopic structure includes a plurality of U-shaped telescopic grooves 32 arranged along the connecting end surface of the connection unit 310, and the two sides of the U-shaped telescopic groove 32 are respectively connected to a connection unit 310, and the U-shaped opening directions of each of the U-shaped telescopic grooves 32 are arranged in a staggered manner. The busbar will be connected to the voltage collection module 3 and the battery cell group through laser welding and welding with the positive and negative poles. The battery cell will expand or contract during discharge. This expansion or contraction will affect the weld between the busbar and the pole, causing the weld to crack or break. The traditional telescopic method is to set a telescopic convex groove on the busbar. This telescopic convex groove is a rigid telescopic structure set on the busbar. The expansion or contraction still has an impact on the weld between the busbar and the pole, and the effect is not good. The tensile strength of the busbar must be greater than the tensile strength of the bracket 1 (made of insulating plastic). When the battery cell group expands or contracts, the U-shaped telescopic groove 32 will firstly expand the convex groove to adapt to this expansion or contraction, minimizing the impact on the weld. The present invention adopts a method of combining the U-shaped telescopic groove 32 with the telescopic convex groove on the busbar, which can minimize the impact of the expansion or contraction of the battery cell group on the weld, extend the maintenance cycle, and greatly improve the service life of the integrated busbar.
[0036] In the above structure, if Figure 1-3As shown, the voltage acquisition module 5 includes a busbar 51 and a nickel sheet 52. The nickel sheet 52 is arranged above the busbar 51. The busbar 51 is clamped with the connecting unit 310B. The connecting unit 310 for installing the voltage acquisition module 5, i.e., the connecting unit 310B, is provided with an installation groove 3111 for installing the busbar 51. The middle of the installation groove 3111 is provided with a through groove 3112 that cooperates with the telescopic convex groove on the busbar 51. The inside of the installation groove 3111 is provided with a side limit block 3113, an upper Limit block 1 3114, the side limit block 1 3113 is arranged along the periphery of the installation groove 1 3111, and is used to limit the side of the bus 1 51. The upper limit block 1 3114 is arranged between adjacent side limit blocks 1 3113 and is arranged along the three side edges of the installation groove 1 3111, and is used to limit the top surface of the bus 1 51. The side edge without the side limit block 1 3113 is convenient for the insertion of the bus 1 51. The bus 1 51 is connected with the connection unit 2 310B through the side limit block 1 3113 and the upper limit block 1 3114. In the existing technology, the bus and the bracket are generally fixed by hot riveting. Compared with the traditional installation method, the present invention can quickly realize the assembly of the bus 1 51, reduce the process, improve the assembly efficiency, and save the cost.
[0037] In the above structure, if Figure 3 As shown, the connection unit 2 310B is also provided with a positioning piece 1 for positioning the nickel sheet 1 52, and the positioning piece 1 includes a plug-in block 1 3115 arranged inside the mounting groove 1 3111, and the plug-in block 1 3115 is composed of an adjacent side limit block 1 3113, an upper limit block 1 3114, and a connecting plate connecting the side limit block 1 3113 and the upper limit block 1 3114, wherein a plug-in cavity for plugging the nickel sheet 1 52 is arranged, and an upper limit block 2 3116 is arranged on the opposite side of the plug-in block 1 3115, and the nickel sheet 1 52 is connected to the connection unit 2 310B through the plug-in block 1 3115 and the upper limit block 2 3116, and its position on the bus 1 51 is positioned. The positioning piece 1 can quickly realize the positioning and assembly of the nickel sheet 1 52 on the bus 1 51, thereby improving the assembly efficiency.
[0038] In addition, if Figure 1-2As shown, the output pole module 4 includes a bus bar 41 and a nickel sheet 42. The nickel sheet 42 is arranged above the bus bar 41. The bus bar 41 is clamped with the connecting unit 310A. The connecting unit 310 for installing the output pole module 4, that is, the connecting unit 310A is provided with a mounting groove 3121 for mounting the bus bar 42. The mounting groove 3121 is an open groove. The output end of the bus bar 41 extends along the opening end of the mounting groove 3121 to the outside of the bracket 31. The mounting groove 3121 is provided on the connecting unit 310A. In addition to the inner side of the opening end, the side limit block 3121 is provided with a second side limit block 3122 and a third upper limit block 3123. The second side limit block 3122 is used to limit the side of the second busbar 41, and the third upper limit block 3123 is used to limit the top surface of the second busbar 41. The second busbar 41 is also provided with a third clamping groove 411 that matches the side plate of the opening end of the second installation groove 3121. The second busbar 41 is clamped with the first connection unit 310A through the second side limit block 3122, the third upper limit block 3123, and the third clamping groove 411. Compared with the traditional busbar installation method, the present invention can quickly realize the assembly of the second busbar 41, reduce the process, improve the assembly efficiency, and save the cost.
[0039] In the above structure, if Figure 2 As shown, the connection unit 1 310A is also provided with a positioning member 2 for positioning the nickel sheet 2 42, and the positioning member 2 includes a plug-in block 2 3124 arranged inside the installation groove 2 3121, and the plug-in block 2 3124 is composed of two adjacent side limit blocks 2 3122 and a connecting plate connecting the two side limit blocks 2 3122, and a plug-in cavity for plugging the nickel sheet 2 42 is arranged therein, and an upper limit block 4 3125 is arranged on the opposite side of the plug-in block 2 3124, and the nickel sheet 2 42 is connected to the connection unit 1 310A through the plug-in block 2 3124 and the upper limit block 4 3125, and its position on the bus 2 41 is positioned. The positioning member 2 can quickly realize the positioning and installation of the nickel sheet 2 42 on the bus 2 41, thereby improving the assembly efficiency.
[0040] In addition, if Figure 1 As shown, the temperature acquisition module 2 includes a nickel sheet 3 21 disposed in the bracket 2 11, the nickel sheet 3 21 is provided with a temperature sensor (not shown in the figure) for collecting temperature values, the bracket 2 11 is provided with a mounting groove 3 112 adapted to the shape of the nickel sheet 3 21, the nickel sheet 3 21 is arranged in the mounting groove 3 112; and the mounting groove 3 112 is also provided with a plurality of side limit blocks 3 113 on the periphery, the side limit blocks 3 113 are used to limit the side of the nickel sheet 3 21. This method can quickly realize the assembly of the nickel sheet 3 21, improve the assembly efficiency, and the temperature acquisition module 2 directly collects the temperature value of the explosion-proof valve through the temperature sensor, without the need for conduction through the bus bar or resistance conversion, and the collection is more accurate.
[0041] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A modular battery module integrated busbar, characterized in that: It includes an assembled temperature acquisition component and a voltage acquisition component, wherein the voltage acquisition component is arranged on both sides of the temperature acquisition component; the temperature acquisition component is assembled from a plurality of temperature acquisition modules, each of which is provided with a temperature acquisition module, and the temperature acquisition module is arranged one-to-one with the explosion-proof valve on the battery cell group, and includes a temperature sensor, and the temperature acquisition module directly acquires the temperature value of the explosion-proof valve through the temperature sensor; the voltage acquisition component is assembled from a plurality of voltage acquisition modules, including two output pole modules and a plurality of voltage acquisition modules, each of which is arranged one-to-one with the positive pole or the negative pole on the battery cell group, and is used to acquire the voltage value on the positive pole and the negative pole, and the voltage acquisition module is a combination of at least one of the output pole module and the voltage acquisition module, wherein the voltage acquisition module formed by the combination of the voltage acquisition modules includes a plurality of voltage acquisition modules; The voltage collection module includes an integrally formed bracket 1, and the bracket 1 includes at least one connecting unit for assembling an output pole module and a voltage collection module, and the connecting unit is arranged in a one-to-one correspondence with the output pole module and the voltage collection module; adjacent connecting units on the bracket 1 are connected by a telescopic structure, and the telescopic structure includes a plurality of U-shaped telescopic grooves arranged along the connecting end faces of the connecting units, and both side edges of the U-shaped telescopic grooves are respectively connected to a connecting unit, and the U-shaped opening directions of the U-shaped telescopic grooves are staggered.
2. The modular battery module integrated busbar according to claim 1, characterized in that: Each of the voltage acquisition modules is connected through a snap-on assembly, which is arranged at the connecting end of the adjacent bracket one, including a card block one, a card slot one cooperating with the card block one, and a card block two, a card slot two cooperating with the card block two. The card block one and the card block two are arranged at the connecting end of one adjacent bracket one, and the card slot one and the card slot two are arranged at the connecting end of another adjacent bracket one; and the card connection directions of the card block one and the card block two are not in the same direction.
3. The modular battery module integrated busbar according to claim 1, characterized in that: The voltage acquisition module includes a busbar 1 and a nickel sheet 1. The nickel sheet 1 is arranged above the busbar 1. The busbar 1 is clamped with a connecting unit. A mounting groove 1 for mounting the busbar 1 is provided on the connecting unit for installing the voltage acquisition module. A through groove cooperating with a telescopic convex groove on the busbar 1 is provided in the middle of the mounting groove 1. A side limit block 1 and an upper limit block 1 are provided inside the mounting groove 1. The side limit block 1 is arranged along one side of the mounting groove for limiting the side of the busbar 1. The upper limit block 1 is arranged between adjacent side limit blocks 1 and is arranged along three side sides of the mounting groove 1 for limiting the top surface of the busbar 1. The busbar 1 is clamped with the connecting unit through the side limit block 1 and the upper limit block 1.
4. The modular battery module integrated busbar according to claim 3, characterized in that: The connection unit for installing the voltage acquisition module is also provided with a positioning piece 1 for positioning the nickel sheet 1. The positioning piece 1 includes a plug-in block 1 arranged on the inner side of the installation groove 1. The plug-in block 1 is composed of an adjacent side limit block 1, an upper limit block 1 and a connecting plate connecting the side limit block 1 and the upper limit block 1, and a plug-in cavity for plugging the nickel sheet 1 is provided therein. An upper limit block 2 is provided on the opposite side of the plug-in block 1. The nickel sheet 1 is connected to the connection unit through the plug-in block 1 and the upper limit block 2 to position it on the bus 1.
5. The modular battery module integrated busbar according to claim 1, characterized in that: The output pole module includes a bus bar 2 and a nickel sheet 2. The nickel sheet 2 is arranged above the bus bar 2. The bus bar 2 is clamped with the connection unit. The connection unit for installing the output pole module is provided with a mounting groove 2 for mounting the bus bar 2. The mounting groove 2 is an open groove. The output end of the bus bar 2 extends along the open end of the mounting groove 2 to the outside of the bracket 1. The mounting groove 2 is provided with a side limit block 2 and an upper limit block 3 on the inner side except the open end. The side limit block 2 is used to limit the side of the bus bar 2, and the upper limit block 3 is used to limit the top surface of the bus bar 2. The bus plate 2 is also provided with a clamping groove 3 that matches the side plate of the open end of the mounting groove 2. The bus bar 2 is clamped with the connection unit through the side limit block 2, the upper limit block 3 and the clamping groove 3.
6. The modular battery module integrated busbar according to claim 5, characterized in that: A positioning piece 2 for positioning nickel sheet 2 is also provided on the connection unit for installing the output pole module. The positioning piece 2 includes a plug-in block 2 arranged on the inner side of the installation groove 2. The plug-in block 2 is composed of two adjacent side limit blocks 2 and a connecting plate connecting the two side limit blocks 2, wherein a plug-in cavity for plugging in nickel sheet 2 is provided therein, and an upper limit block 4 is provided on the opposite side of the plug-in block 2. The nickel sheet 2 is connected to the connection unit through the plug-in block 2 and the upper limit block 4 to position it on the bus 2.
7. The modular battery module integrated busbar according to claim 1, characterized in that: The temperature acquisition module includes a second bracket, which is plugged into a first bracket of the voltage acquisition module. The second bracket is provided with connecting grooves on both sides adjacent to the voltage acquisition module. The outer side of the first bracket is provided with a T-block corresponding to the connecting groove. The T-block is plugged into the connecting groove. The assembly of the temperature acquisition component and the voltage acquisition component is achieved by plugging the T-block into the connecting groove.
8. The modular battery module integrated busbar according to claim 7, characterized in that: The temperature acquisition module also includes a nickel sheet three arranged in a bracket two, the temperature sensor is arranged on the nickel sheet three, the bracket two is provided with a mounting groove three adapted to the shape of the nickel sheet three, and the nickel sheet three is arranged in the mounting groove three; and a plurality of side limit blocks three are also provided on the surrounding side of the mounting groove three, and the side limit blocks three are used to limit the side edges of the nickel sheet three.
Citation Information
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