A fully automatic antenna mounting machine

Abstract

The present application discloses a fully automatic antenna mounting machine, which includes a sheet loading module, a sheet splicing and welding module, a sheet reserved buffer module, an antenna horizontal tightening module, a lifting module, an adsorption module, and a base module; the sheet loading module is used for loading, the sheet splicing and welding module is used for sheet splicing and welding, the sheet reserved buffer module is used for pressing the sheet, and cooperates with the sheet splicing and welding module to perform sheet splicing and welding, the antenna horizontal tightening module is used for tightening the sheet so that the adsorption module can perform adsorption, and the lifting module is used for separating the antenna from the sheet so that it can be adsorbed by the adsorption module. The present application compresses the sheet by the sheet reserved buffer module and tightens the sheet by the antenna horizontal tightening module, which can avoid the edge of the sheet from warping and improve the welding effect, and the lifting module is used to separate the antenna from the sheet so that it can be adsorbed by the adsorption module, so as to avoid the sheet being too sticky and failing to be adsorbed when the antenna is separated.

Description

Technical Field

[0001] The present application relates to the field of antenna technology, and in particular to a fully automatic antenna mounting machine. Background Art

[0002] Existing fully automatic antenna placement machines solve the problem of continuous processing, from antenna loading, sheet assembly and welding, antenna separation, antenna bending, and mobile phone case assembly, improving the efficiency of technology-intensive processes. However, these traditional fully automatic antenna placement machines have the following technical issues: when the sheets are assembled and welded, the edges of the sheets may lift, affecting the welding effect. When the antenna is separated, the suction gripper mechanism may fail to grasp the antenna due to the strong viscosity of the sheet. Summary of the Invention

[0003] The present application aims to solve at least one of the above-mentioned technical problems by providing a fully automatic antenna mounting machine, which can avoid the edge of the sheet from warping, improve the welding effect, and avoid the sheet from being too sticky and failing to be adsorbed when the antenna is separated.

[0004] On one hand, the present application provides an antenna automatic mounting machine, which includes a sheet loading module, a sheet splicing and welding module, a sheet reserve buffer module, an antenna horizontal tightening module, a lifting module, an adsorption module, and a base module;

[0005] The sheet loading module is used for loading materials, the sheet splicing and welding module is used for sheet splicing and welding, the sheet reserved buffer module is used for sheet pressing, and cooperates with the sheet splicing and welding module to perform sheet splicing and welding, the antenna horizontal tightening module is used to tighten the sheet so that the adsorption module can be adsorbed, and the lifting module is used to separate the antenna from the sheet so that it can be adsorbed by the adsorption module. The sheet loading module, the sheet splicing and welding module, the sheet reserved buffer module, the antenna horizontal tightening module, the lifting module, and the adsorption module are all installed on the base module.

[0006] Optionally, the sheet loading module includes a loading area and a loading robot, the loading area is used to store the sheets, and the loading robot is used to grab the sheets in the loading area.

[0007] Optionally, the sheet material splicing and welding module includes an ultrasonic generator, an ultrasonic moving device, and an ultrasonic transducer. The ultrasonic generator provides ultrasonic energy to the ultrasonic transducer, the ultrasonic moving device drives the ultrasonic transducer to move, and the ultrasonic transducer welds the sheet materials.

[0008] Optionally, the sheet material splicing and welding module includes an ultrasonic pressure rod mechanism, which is installed on both sides of the ultrasonic transducer. When the ultrasonic transducer welds the sheet material, the ultrasonic pressure rod mechanism presses the sheet material.

[0009] Optionally, the sheet stock buffer module includes a first pressure rod assembly, a buffer base, and a second pressure rod assembly. The first and second pressure rod assemblies are used to compress the sheet stock during welding of the ultrasonic transducer sheet stock. The first and second pressure rod assemblies are mounted on the buffer base, and the buffer base is provided with a bottom mold, the position of which corresponds to the position of the ultrasonic transducer.

[0010] Optionally, the antenna fully automatic mounting machine includes an antenna bending module and an antenna pressing module. The antenna bending module bends the antenna, and the antenna pressing module is used to grab the bent antenna and the mobile phone case to mount and fix the antenna.

[0011] Optionally, the base module includes a first base, on which a recovery device, a lifting drive device, and a loading robot drive device are provided. The recovery device is used to recycle waste sheets, the lifting drive device is used to drive the lifting module, and the loading robot drive device is used to drive the loading robot.

[0012] Optionally, the antenna horizontal tensioning module includes a bare board carriage and a sheet material carriage. The bare board carriage is mounted on the first base, and the sheet material carriage is mounted on the bare board carriage. The sheet material carriage is used to carry the sheet material.

[0013] Optionally, the jacking module includes a jacking base and a jacking assembly, the jacking base includes a movable slider, an adjustment slide rail, and a belt connector, the jacking assembly includes a jacking block, an adjustment slider, a pulley, and a jacking rod, the adjustment slide rail is connected to the adjustment slider, the jacking assembly is adjustable in the horizontal direction, the belt connector is connected to the jacking drive device, the jacking drive device drives the jacking module to move, the jacking rod is used to push the jacking block to perform lifting and lowering movements, and the jacking block is used to lift the antenna so that the antenna is adsorbed by the adsorption module.

[0014] Optionally, a slide rail is provided under the sheet material drag plate, the pulley is in contact with and cooperates with the slide rail, a lifting movable slide rail is provided on the antenna pressing module, and the movable slider is connected with and cooperates with the lifting movable slide rail.

[0015] In the fully automatic antenna mounting machine of the present application, the fully automatic antenna mounting machine includes a sheet loading module, a sheet splicing and welding module, a sheet reserved buffer module, an antenna horizontal tightening module, a lifting module, an adsorption module, and a base module; the sheet loading module is used for loading, the sheet splicing and welding module is used for sheet splicing and welding, the sheet reserved buffer module is used for sheet pressing, and cooperates with the sheet splicing and welding module to perform sheet splicing and welding, the antenna horizontal tightening module is used for tightening the sheet so that the adsorption module can adsorb, and the lifting module is used for separating the antenna from the sheet so that it can be adsorbed by the adsorption module, and the sheet loading module, the sheet splicing and welding module, the sheet reserved buffer module, the antenna horizontal tightening module, the lifting module, and the adsorption module are all installed on the base module. The present application compresses the sheet by the sheet reserved buffer module and tightens the sheet by the antenna horizontal tightening module, which can avoid the edge of the sheet from warping and improve the welding effect, and the lifting module is used to separate the antenna from the sheet so that it can be adsorbed by the adsorption module to avoid the sheet being too sticky and failing to be adsorbed when the antenna is separated. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0017] Figure 2 This is a schematic diagram of a first partial exploded structure of an embodiment of a fully automatic antenna mounting machine provided by an embodiment of the present application;

[0018] Figure 3 This is a schematic diagram of a second partial exploded structure of an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0019] Figure 4 This is a structural diagram of a lifting module and an antenna bending module in an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0020] Figure 5 This is a first-perspective structural diagram of a lifting base in an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0021] Figure 6 This is a schematic structural diagram from a second perspective of a lifting base in one embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0022] Figure 7 This is a structural diagram of a lifting assembly in an embodiment of a fully automatic antenna mounting machine provided by an embodiment of the present application;

[0023] Figure 8 This is a schematic diagram of the internal structure of an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0024] Figure 9 yes Figure 8Schematic diagram of the detailed structure of area A in the middle;

[0025] Figure 10 yes Figure 8 Schematic diagram of the internal structure of area A;

[0026] Figure 11 This is a schematic diagram of the workstation area of ​​the fully automatic antenna placement machine provided in an embodiment of the present application;

[0027] Figure 12 This is a schematic diagram of the movement direction of an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application;

[0028] Figure 13 This is an axial schematic diagram of the overall structure of an embodiment of a fully automatic antenna mounting machine provided in an embodiment of the present application. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.

[0030] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0031] In this application, the word "exemplary" is used to mean "serving as an example, illustration, or illustration." Any embodiment described in this application as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is given to enable any person skilled in the art to implement and use the present application. In the following description, details are listed for the purpose of explanation. It should be understood that one of ordinary skill in the art can recognize that the present application can be implemented without using these specific details. In other instances, well-known structures and processes are not elaborated in detail to avoid obscuring the description of the present application with unnecessary details. Therefore, the present application is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles and features disclosed in this application.

[0032] See Figures 1-13 In the embodiment of the present application, the antenna fully automatic mounting machine includes a sheet loading module 10, a sheet splicing and welding module 20, a sheet reserved buffer module 30, an antenna horizontal tightening module 40, a lifting module 50, an adsorption module 60, an antenna bending module 70, an antenna pressing module 80, and a base module 90.

[0033] The sheet loading module 10 is used for loading materials, the sheet splicing and welding module 20 is used for sheet splicing and welding, the sheet reserved buffer module 30 is used for sheet pressing, and cooperates with the sheet splicing and welding module 20 to perform sheet splicing and welding, the antenna horizontal tightening module 40 is used to tighten the sheet so that the adsorption module 60 can be adsorbed, the jacking module 50 separates the antenna from the sheet so that it can be adsorbed by the adsorption module 60, the antenna bending module 70 bends the antenna, and the antenna pressing module 80 is used to grab the bent antenna and the mobile phone case for antenna mounting and fixing. The sheet loading module 10, the sheet splicing and welding module 20, the sheet reserved buffer module 30, the antenna horizontal tightening module 40, the jacking module 50, the adsorption module 60, the antenna bending module 70, and the antenna pressing module 80 are all installed on the base module 90.

[0034] A gantry bracket 110 and a fixing frame 120 are fixed on the antenna automatic mounting machine. The fixing frame 120 is arranged on the inner side of the gantry bracket 110. A transverse frame 130 is fixed at one end of the gantry bracket 110, and an opening bracket 140 is fixed at the other end. The opening bracket 140 is at the same height as the gantry bracket 110. It can be understood that the antenna horizontal tensioning module 40, the lifting module 50, the adsorption module 60, the antenna bending module 70, and the antenna pressing module 80 are all arranged in the area surrounded by the gantry bracket 110, the transverse frame 130 and the opening bracket 140, and the first driving component 620 of the adsorption module 60 and the second driving component 810 of the antenna pressing module 80 are arranged at the upper end of the area.

[0035] The transverse frame 130 is provided with a first guide rail 131 and a second guide rail 132 for the longitudinal movement of the first drive assembly 620 and the second drive assembly 810 on the transverse frame 130 (eg Figure 12 As shown), the third guide rail 133 and the fourth guide rail 134 are used for the lateral movement of the first drive assembly 620 and the second drive assembly 810 on the lateral frame 130 (as shown Figure 12 shown).

[0036] The upper end of the adsorption module 60 is provided with a visual module 610, which is fixed to the upper end of a bracket 611, and the bracket 611 is fixed to the fixing frame 120.

[0037] In the embodiment of the present application, the sheet loading module 10 includes a loading area 11 and a loading robot 12 . The loading area 11 is used to store sheets, and the loading robot 12 is used to grab the sheets in the loading area 11 .

[0038] In an embodiment of the present application, the sheet splicing and welding module 20 includes an ultrasonic generator 21, an ultrasonic moving device 22, and an ultrasonic transducer 23. The ultrasonic generator 21 provides ultrasonic energy to the ultrasonic transducer 23, the ultrasonic moving device 22 drives the ultrasonic transducer 23 to move, and the ultrasonic transducer 23 welds the sheet.

[0039] In the embodiment of the present application, the sheet splicing and welding module 20 includes two ultrasonic pressure rod mechanisms 24, which are installed on both sides of the ultrasonic transducer 23. When the ultrasonic transducer 23 welds the sheet, the ultrasonic pressure rod mechanisms 24 press the sheet.

[0040] In this embodiment of the present application, the sheet stock buffer module 30 includes a first pressure rod assembly 31, a buffer base 32, and a second pressure rod assembly 33. The first and second pressure rod assemblies 31, 33 are used to compress the sheet stock during welding of the ultrasonic transducer 23. The first and second pressure rod assemblies 31, 33 are mounted on the buffer base 32. The buffer base 32 is provided with a bottom mold 321, which is positioned corresponding to the position of the ultrasonic transducer 23.

[0041] In an embodiment of the present application, the base module 90 includes a first base 91, on which a recovery device 911, a lifting drive device 912, and a loading robot drive device 913 are provided. The recovery device 911 is used to recycle waste sheets, the lifting drive device 912 is used to drive the lifting module 50, and the loading robot drive device 913 is used to drive the loading robot 12.

[0042] In the embodiment of the present application, the antenna horizontal tensioning module 40 includes a light board carriage 41 and a sheet material carriage 42. The light board carriage 41 is mounted on the first base 91, and the sheet material carriage 42 is mounted on the light board carriage 41. The sheet material carriage 42 is used to carry the sheet material.

[0043] In an embodiment of the present application, the jacking module 50 includes a jacking base 51 and a jacking assembly 52, the jacking base 51 includes a movable slider 511, an adjusting slide rail 512, and a belt connector 513, the jacking assembly 52 includes a jacking block 521, an adjusting slider 522, a pulley 523, and a jacking rod 524, the adjusting slide rail 512 is connected to the adjusting slider 522, the jacking assembly 52 is adjustable in the horizontal direction, the belt connector 513 is connected to the jacking drive device 912, the jacking drive device 912 drives the jacking module 50 to move, the jacking rod 524 is used to push the jacking block 521 to perform lifting and lowering movements, and the jacking block 521 is used to jack the antenna so that the antenna is adsorbed by the adsorption module 60.

[0044] In the embodiment of the present application, a slide rail 421 is provided under the sheet material drag plate 42, the pulley 523 contacts and cooperates with the slide rail 421, a lifting movable slide rail 81 is provided on the antenna pressing module 80, and the movable slider 511 is connected and cooperated with the lifting movable slide rail 81.

[0045] In an embodiment of the present application, the lifting assembly 52 is adjustable in the horizontal direction along the adjustment slide rail 512. Driven by the lifting drive device 912, the lifting module 50 moves along the lifting movable slide rail 81 and the slide rail 421. The pulley 523 cooperates with the slide rail 421 and the movable slider 511 cooperates with the lifting movable slide rail 81 to guide and restrict the movement of the lifting module 50. The lifting rod 524 pushes the lifting block 521 to perform lifting and lowering movements, helping the antenna to be adsorbed by the adsorption module 60.

[0046] In the fully automatic antenna mounting machine of the present application, the fully automatic antenna mounting machine includes a sheet loading module, a sheet splicing and welding module, a sheet reserved buffer module, an antenna horizontal tightening module, a lifting module, an adsorption module, and a base module; the sheet loading module is used for loading, the sheet splicing and welding module is used for sheet splicing and welding, the sheet reserved buffer module is used for sheet pressing, and cooperates with the sheet splicing and welding module to perform sheet splicing and welding, the antenna horizontal tightening module is used for tightening the sheet so that the adsorption module can adsorb, and the lifting module is used for separating the antenna from the sheet so that it can be adsorbed by the adsorption module, and the sheet loading module, the sheet splicing and welding module, the sheet reserved buffer module, the antenna horizontal tightening module, the lifting module, and the adsorption module are all installed on the base module. The present application compresses the sheet by the sheet reserved buffer module and tightens the sheet by the antenna horizontal tightening module, which can avoid the edge of the sheet from warping and improve the welding effect, and the lifting module is used to separate the antenna from the sheet so that it can be adsorbed by the adsorption module to avoid the sheet being too sticky and failing to be adsorbed when the antenna is separated.

[0047] The above is only an implementation method of the present application and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the description and drawings of this application, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An antenna fully automatic mounting machine, characterized in that: The fully automatic antenna mounting machine includes a sheet loading module, a sheet splicing and welding module, a sheet reserve buffer module, an antenna horizontal tightening module, a lifting module, an adsorption module, a base module, an antenna bending module, and an antenna pressing module; The sheet loading module is used for loading the sheet, the sheet splicing and welding module is used for splicing and welding the sheet, the sheet reserved buffer module is used for pressing the sheet and cooperating with the sheet splicing and welding module to perform sheet splicing and welding, the antenna horizontal tightening module is used for tightening the sheet so that the adsorption module can perform adsorption, and the lifting module is used for separating the antenna from the sheet so that it can be adsorbed by the adsorption module. The sheet loading module, the sheet splicing and welding module, the sheet reserved buffer module, the antenna horizontal tightening module, the lifting module, and the adsorption module are all installed on the base module; The antenna bending module bends the antenna, and the antenna pressing module is used to grab the bent antenna and the mobile phone case to mount and fix the antenna; The base module includes a first base, and the first base is provided with a jacking drive device; The antenna horizontal tensioning module includes a bare board carriage and a sheet material carriage. The bare board carriage is mounted on the first base, and the sheet material carriage is mounted on the bare board carriage. The sheet material carriage is used to carry the sheet material. The jacking module includes a jacking base and a jacking assembly, the jacking base includes a movable slider, an adjustment slide rail, and a belt connector, the jacking assembly includes a jacking block, an adjustment slider, a pulley, and a jacking rod, the adjustment slide rail is connected to the adjustment slider, the jacking assembly is adjustable in the horizontal direction, the belt connector is connected to the jacking drive device, the jacking drive device drives the jacking module to move, the jacking rod is used to push the jacking block to perform a lifting movement, and the jacking block is used to jack the antenna so that the antenna is adsorbed by the adsorption module; A slide track is provided below the sheet material drag plate, the pulley is in contact with and cooperates with the slide track, a lifting and moving slide track is provided on the antenna pressing module, and the moving slider is connected and cooperated with the lifting and moving slide track.

2. The fully automatic antenna mounting machine according to claim 1, characterized in that: The sheet loading module includes a loading area and a loading robot. The loading area is used to store the sheets, and the loading robot is used to grab the sheets in the loading area.

3. The fully automatic antenna mounting machine according to claim 2, characterized in that: The sheet material splicing and welding module includes an ultrasonic generator, an ultrasonic moving device, and an ultrasonic transducer. The ultrasonic generator provides ultrasonic energy to the ultrasonic transducer, the ultrasonic moving device drives the ultrasonic transducer to move, and the ultrasonic transducer welds the sheet materials.

4. The fully automatic antenna mounting machine according to claim 3, characterized in that: The sheet material splicing and welding module comprises an ultrasonic pressure rod mechanism, which is installed on both sides of the ultrasonic transducer. When the ultrasonic transducer welds the sheet material, the ultrasonic pressure rod mechanism presses the sheet material.

5. The fully automatic antenna mounting machine according to claim 4, characterized in that: The sheet material pre-reserved buffer module includes a first pressure rod assembly, a buffer base, and a second pressure rod assembly. The first pressure rod assembly and the second pressure rod assembly are used to press the sheet material when the ultrasonic transducer sheet material is welded. The first pressure rod assembly and the second pressure rod assembly are installed on the buffer base. The buffer base is provided with a bottom mold, and the position of the bottom mold corresponds to the position of the ultrasonic transducer.

6. The fully automatic antenna mounting machine according to claim 1, characterized in that: A recycling device and a feeding robot driving device are provided on the first base. The recycling device is used to recycle waste sheets, and the feeding robot driving device is used to drive the feeding robot.

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