Intelligent aluminum gusset plate laminating equipment

Abstract

The present invention relates to the technical field of aluminum gusset plate laminating, and in particular to an intelligent aluminum gusset plate laminating device, including a fixed frame, a laminating machine, a driving unit, a rotating roller, a cleaning cloth, a wind tube and a loading box, etc.; a laminating machine is arranged at the rear side of the fixed frame; a driving unit is connected to the fixed frame; a rotating roller is rotatably connected to the fixed frame; the driving unit is connected to the rotating roller; the rotating roller is driven to rotate by the driving unit; a plurality of cleaning cloths are arranged on the rotating roller; the cleaning cloth is used to clean the surface of the aluminum gusset plate; each adjacent two cleaning cloths are not in contact with each other; two wind tubes are arranged on the fixed frame; the aluminum gusset plate passes through the lower part of the wind tube; all the wind tubes are connected to a loading box for loading impurities. The present invention realizes that the impurities adhered to the cleaning cloth are ejected into the loading box through the top block, so that the cleaning cloth is kept in a clean state to wipe and clean the surface of the aluminum gusset plate, and the replacement cycle of the cleaning cloth is extended while ensuring the cleaning effect of the aluminum gusset plate.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum gusset plate laminating, and in particular to an intelligent aluminum gusset plate laminating device. Background Art

[0002] Aluminum gusset plate is a common building decoration material, mainly used for indoor ceiling. It is a lightweight, beautiful and durable buckled plate made of aluminum alloy plate as the base material through a series of processing techniques.

[0003] In order to prevent the aluminum gusset plates from having abnormal convex spots during production, the bonding surface of the aluminum gusset plates needs to be cleaned before lamination. When using existing aluminum gusset plate laminating equipment to clean the surface of the aluminum gusset plates, most of them use a sticky roller to adhere and clean the impurities on the bonding surface of the aluminum gusset plates. However, as the aluminum gusset plates are continuously transmitted, the impurities on the sticky roller gradually accumulate, the viscosity of the sticky roller decreases, and the adhesion and cleaning effect on the aluminum gusset plates is weakened, resulting in the production of aluminum gusset plates with convex spots, which reduces the quality of the produced aluminum gusset plates.

[0004] Furthermore, when using existing aluminum gusset plate laminating equipment to laminate the aluminum gusset plates, since some aluminum gusset plates have their edges not deburred after cutting, metal burrs remain on the edges of the aluminum gusset plates. The existing laminating equipment is unable to clean the remaining metal burrs. After the surface of the aluminum gusset plates is laminated, the protective film on the edges of the aluminum gusset plates is mixed with metal burrs, resulting in poor bonding effect. The protective film on the edges of the aluminum gusset plates is easy to fall off, which greatly reduces the quality of the produced aluminum gusset plates. Summary of the invention

[0005] In order to overcome the shortcomings of existing aluminum gusset plate laminating equipment that the cleaning effect of the aluminum gusset plate bonding surface gradually decreases as the aluminum gusset plate is transmitted, resulting in the produced aluminum gusset plates having convex spots, and the metal burrs remaining on the edges of the aluminum gusset plates cannot be cleaned, thereby reducing the quality of the produced aluminum gusset plates, the present invention provides an intelligent aluminum gusset plate laminating equipment.

[0006] Technical solution: An intelligent aluminum gusset plate laminating equipment, including a fixed frame and a laminating machine; the laminating machine is arranged on the rear side of the fixed frame; the fixed frame is used to place the aluminum gusset plate; the fixed frame is used to place the protective film; it also includes a driving unit, a rotating roller, a cleaning cloth, a blower, a loading box, a vibration component, a scraper and a collecting component; the fixed frame is connected to the driving unit; the fixed frame is rotatably connected to the rotating roller; the driving unit is connected to the rotating roller; the rotating roller is driven to rotate by the driving unit; a number of cleaning cloths are arranged on the rotating roller, and the cleaning cloths are used to clean the surface of the aluminum gusset plate; each adjacent two cleaning cloths do not contact each other; two blowers are arranged on the fixed frame; the aluminum gusset plate passes through the lower part of the blowers; all the blowers are connected to a loading box for loading impurities; the rotating roller is connected to a vibration component for enhancing the cleaning effect of the aluminum gusset plate; the vibration component is connected to a number of scrapers for cleaning metal burrs on the aluminum gusset plate, and the scrapers are made of elastic metal material; all the blowers are connected to a collecting component for collecting impurities.

[0007] More preferably, the vibration assembly includes a top block and an elastic member; a plurality of movable grooves in a ring array are provided on the rotating roller; each cleaning cloth is located on the outside of an adjacent movable groove; a top block for cleaning impurities adhering to the cleaning cloth is slidably connected in each movable groove; the length of all top blocks is greater than the length of all cleaning cloths; each top block is fixedly connected to a plurality of scrapers opposite to the left and right; a plurality of elastic members are fixedly connected to the bottom of each movable groove; a plurality of elastic members in each movable groove are commonly fixedly connected to adjacent top blocks; a plurality of guide parts are provided on the loading box; and all top blocks are fixedly located between all guide parts.

[0008] More preferably, the collection component includes a suction pipe, an interception net and an exhaust pipe; a suction pipe is fixedly connected to the lower side of each air duct; all the suction pipes are connected to an external air pump and to an impurity collection device; an interception net for intercepting impurities is fixedly connected to the inside of each air duct; a number of exhaust pipes are fixedly connected and connected to the upper side of the loading box; all the exhaust pipes are connected to the external air pump.

[0009] More preferably, each interception net is arranged in an inclined shape.

[0010] More preferably, each scraper is configured to be curved.

[0011] More preferably, each scraper is inclined toward the middle of the rotating roller.

[0012] More preferably, a scraper is also included; a scraper for eliminating static electricity on the cleaning cloth is fixedly connected to the upper inner side of the loading box; the scraper is made of soft metal.

[0013] More preferably, a guiding system is further included, and the guiding system includes a guiding block; a guiding block for cleaning metal burrs on the scraper is fixedly connected to the upper inner side of each wind tube.

[0014] More preferably, the guiding system further comprises an adhesive plate; an adhesive plate for adhering metal burrs is fixedly connected to the inner side of each wind tube.

[0015] More preferably, a suction system is also included, the suction system includes a transmission pipe and a suction hood; each suction pipe is fixedly connected and communicated with a transmission pipe on the upper side; all transmission pipes are commonly fixedly connected and communicated with a suction hood on the upper side for cleaning impurities on the protective film.

[0016] Compared with the prior art, the present invention has the following advantages: the present invention realizes that the impurities adhering to the cleaning cloth are ejected into the loading box through the top block, so that the cleaning cloth is kept in a clean state to wipe and clean the surface of the aluminum gusset plate, which prolongs the replacement cycle of the cleaning cloth and ensures the cleaning effect of the aluminum gusset plate;

[0017] The scraper is used to scrape the impurities adhering to the cleaning cloth, and the impurities are scraped off the cleaning cloth while loosening the adhering impurities, so that the impurities can be bounced off the cleaning cloth later, further enhancing the cleaning effect of the cleaning cloth on the surface of the aluminum gusset plate;

[0018] The metal burrs on the side of the aluminum gusset plate are scraped off in all directions by a scraper to prevent convex spots from being generated at the edge of the aluminum gusset plate after lamination, to avoid the reduction of the lamination effect of the protective film on the edge of the aluminum gusset plate, and to improve the quality of the produced aluminum gusset plate;

[0019] The scraper is deformed and then reset by the guide block, and the metal burrs attached to the scraper are bounced onto the interception net, thereby enhancing the cleaning effect of the metal burrs attached to the scraper, preventing the scraper from scratching the surface of the aluminum gusset plate with the metal burrs, and further improving the quality of the produced aluminum gusset plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the intelligent aluminum gusset plate laminating equipment of the present invention;

[0021] Figure 2 It is a partial cross-sectional view of the present invention;

[0022] Figure 3 It is a partial three-dimensional structural schematic diagram of the present invention;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the air cylinder, scraper and collection assembly combination of the present invention;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the loading box, the scraper and the vibration component combination of the present invention;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the air duct, the loading box and the scraper assembly of the present invention;

[0026] Figure 7 It is a schematic diagram of the combined three-dimensional structure of the scraper and the guide system of the present invention;

[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the scraper, interception net and guide block combination of the present invention;

[0028] Fig. 9 It is a schematic diagram of the three-dimensional structure of the combination of the loading box and the suction system of the present invention;

[0029] Fig.10 It is a combined cross-sectional view of the loading box and the suction system of the present invention.

[0030] Among them, the above-mentioned drawings include the following figure marks: 1-fixed frame, 2-laminating machine, 3-rotating roller, 3001-movable groove, 4-cleaning cloth, 5-air cylinder, 6-loading box, 6001-guide part, 7-scraper, 8-aluminum buckle plate, 9-protective film, 10-scraper, 101-top block, 102-elastic part, 103-motor, 201-suction pipe, 202-interception net, 203-exhaust pipe, 301-guide block, 302-adhesion plate, 401-transmission pipe, 402-suction hood. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Example 1

[0033] like Figure 3-Figure 8 As shown, an intelligent aluminum gusset plate laminating device includes a fixing frame 1 and a laminating machine 2; the laminating machine 2 is arranged at the rear side of the fixing frame 1; the fixing frame 1 is used to place an aluminum gusset plate 8; the fixing frame 1 is used to place a protective film 9; the protective film 9 is located above the aluminum gusset plate 8;

[0034] The cleaning cloth 4 is arranged on the rotating roller 3, and the cleaning cloth 4 is arranged on the rotating roller 3. ... Figure 5As shown, the aluminum gusset plate 8 passes through the lower part of the wind tube 5; all the wind tubes 5 are connected to a loading box 6; the loading box 6 is located at the rear side of the rotating roller 3; the rotating roller 3 is connected to a vibration component; the vibration component is connected to a plurality of scrapers 10, and the scrapers 10 are made of elastic metal material; all the scrapers 10 are arranged at both ends of the rotating roller 3; all the wind tubes 5 are connected to a collecting component.

[0035] The driving unit includes a motor 103 ; the motor 103 is fixedly connected to the right side of the fixing frame 1 ; the rotating roller 3 passes through all the air cylinders 5 and is fixedly connected to the output end of the motor 103 .

[0036] The vibration assembly includes a top block 101 and an elastic member 102; a plurality of movable grooves 3001 in a circular array are provided on the rotating roller 3; each cleaning cloth 4 is located on the outside of an adjacent movable groove 3001; a top block 101 is slidably connected in each movable groove 3001; the length of all top blocks 101 is greater than the length of all cleaning cloths 4; each top block 101 is fixedly connected to two scrapers 10 opposite to the left and right; a plurality of elastic members 102 are fixedly connected to the bottom of each movable groove 3001, and the elastic member 102 is a spring; a plurality of elastic members 102 in each movable groove 3001 are fixedly connected to adjacent top blocks 101 together; two left-right symmetrical guide parts 6001 are provided on the loading box 6; all top blocks 101 are fixedly located between all guide parts 6001.

[0037] The collection component includes a suction pipe 201, an interception net 202 and an exhaust pipe 203; a suction pipe 201 is fixedly connected to the lower side of each air duct 5; all the suction pipes 201 are connected to an external air pump and to an impurity collection device; an interception net 202 is fixedly connected inside each air duct 5; a plurality of exhaust pipes 203 are fixedly connected and connected to the upper side of the loading box 6; all the exhaust pipes 203 are connected to an external air pump.

[0038] Each interception network 202 is configured as follows Figure 4 The tilted shape shown.

[0039] like Figure 5 As shown, each scraper 10 is configured to be curved.

[0040] like Figure 8 As shown, each scraper 10 is inclined toward the middle of the rotating roller 3 .

[0041] The loading box 6 also includes a scraper 7 ; the scraper 7 is fixedly connected to the upper inner side of the loading box 6 ; the scraper 7 is made of soft metal.

[0042] The present invention cleans the surface of the aluminum gusset plate 8 by the cleaning cloth 4 and performs self-cleaning at the same time, thereby ensuring the cleaning effect of the surface of the aluminum gusset plate 8 and solving the problem that the cleaning effect of impurities on the surface of the existing aluminum gusset plate 8 is gradually reduced. The specific working process is as follows:

[0043] When transmitting the aluminum gusset plate 8 that has not been coated by the coating machine 2, based on the view from right to left, the control motor 103 drives the rotating roller 3 to rotate clockwise, so that the rotating roller 3 drives the cleaning cloth 4 to wipe and clean the surface of the aluminum gusset plate 8. When the top block 101 rotates clockwise with the rotating roller 3 until it contacts the guide part 6001, the top block 101 is pressed into the movable groove 3001 through the guide part 6001, and the elastic member 102 is compressed at the same time. When the top block 101 enters the loading box 6, the top block 101 passes over the guide part 6001 and pops out of the movable groove 3001 under the elastic force of the elastic member 102, impacting the cleaning cloth 4, and the impurities adhered to the cleaning cloth 4 are bounced off into the loading box 6, so that the cleaning cloth 4 remains in a clean state to wipe and clean the surface of the aluminum gusset plate 8, extending the replacement cycle of the cleaning cloth 4 while ensuring the cleaning effect of the aluminum gusset plate 8.

[0044] When the cleaning cloth 4 rotates with the rotating roller 3 and enters the loading box 6, the cleaning cloth 4 contacts the scraper 7, and the scraper 7 scrapes the impurities adhered to the cleaning cloth 4, scraping the impurities off the cleaning cloth 4 while loosening the adhered impurities, making it easier to subsequently bounce the impurities off the cleaning cloth 4, thereby further enhancing the cleaning effect of the cleaning cloth 4 on the surface of the aluminum gusset plate 8.

[0045] When impurities enter the loading box 6, the suction pipe 203 generates suction force in the loading box 6 through the external air pump, and the impurities in the loading box 6 are sucked into the impurity collection device through the suction pipe 203 for collection, thereby ensuring the suction and collection effect of the impurities.

[0046] The present invention scrapes off the metal burrs remaining on the left and right sides of the aluminum gusset plate 8 by a scraper 10, thereby solving the problem that the coating effect is reduced due to the generation of convex points at the edge of the aluminum gusset plate 8 after coating. The specific working process is as follows:

[0047] Taking the view from right to left as the reference, while the rotating roller 3 rotates clockwise, it drives the top block 101 and the scraper 10 which is curved and inclined toward the middle of the rotating roller 3 to rotate clockwise, so that the scraper 10 contacts the side of the aluminum gusset plate 8 in an alternating manner and forms a shear point to remove the metal burrs on the side of the aluminum gusset plate 8, and the rotating roller 3 drives the scraper 10 to rotate faster than the transmission speed of the aluminum gusset plate 8. When the scraper 10 contacts the side of the aluminum gusset plate 8 from top to bottom, the scraper 10 removes the metal burrs on the upper left and right sides of the aluminum gusset plate 8. When the scraper 10 rotates to contact the side of the aluminum gusset plate 8 from bottom to top, the scraper 10 removes the metal burrs on the lower left and right sides of the aluminum gusset plate 8, which is beneficial to scrape the metal burrs on the side of the aluminum gusset plate 8 in all directions, prevents the formation of convex points at the edge of the aluminum gusset plate 8 after coating, avoids the reduction of the bonding effect of the protective film 9 at the edge of the aluminum gusset plate 8, and improves the quality of the produced aluminum gusset plate 8.

[0048] When the metal burrs scraped off by the scraper 10 adhere to the scraper 10, they are squeezed by the guide part 6001 through the top block 101 and then ejected by the elastic part 102, driving the scraper 10 to vibrate, and the metal burrs adhered to the scraper 10 are shaken off into the loading box 6, and the suction pipe 201 is used to generate a suction force in the wind tube 5 through the external air pump, so that the impurities and metal burrs in the loading box 6 are sucked into the wind tube 5 together, and then the impurities are intercepted by the inclined intercepting net 202, and the impurities are sucked into the impurity collecting equipment through the suction pipe 201 to collect the impurities, so as to prevent the impurities and metal burrs from accumulating and clogging the intercepting net 202, and at the same time, prevent the scraper 10 from scratching the surface of the aluminum gusset plate 8 with the metal burrs, thereby further improving the quality of the produced aluminum gusset plate 8.

[0049] Example 2

[0050] On the basis of Example 1, Figure 7 and Figure 8 As shown, a guide system is also included, and the guide system includes a guide block 301; a guide block 301 is fixedly connected to the upper inner side of each air cylinder 5.

[0051] The guiding system further includes an adhesive plate 302 ; an adhesive plate 302 is fixedly connected to the inner side of each air cylinder 5 .

[0052] After the scraper 10 scrapes the metal burrs on the side of the aluminum gusset plate 8 from bottom to top, the scraper 10 rotates upward with the rotating roller 3 and contacts the guide block 301, and the scraper 10 is squeezed toward the middle of the rotating roller 3 through the guide block 301, so that the scraper 10 is deformed. When the scraper 10 rotates with the rotating roller 3 and passes over the guide block 301, the deformed scraper 10 rebounds and resets to the left and right sides of the rotating roller 3, and the metal burrs adhered to the scraper 10 are bounced onto the interception net 202 and are sucked away by the suction pipe 201, thereby enhancing the cleaning effect of the metal burrs adhered to the scraper 10, preventing the scraper 10 from scratching the surface of the aluminum gusset plate 8 with the metal burrs, and further improving the quality of the produced aluminum gusset plate 8.

[0053] When the deformed scraper 10 bounces toward the left and right sides of the rotating roller 3, the metal burrs that bounce toward the middle of the rotating roller 3 are adhered and collected by the adhesive plate 302, preventing the scraper 10 from bouncing the metal burrs onto the cleaning cloth 4 when swinging due to elastic force, preventing the cleaning cloth 4 from carrying the metal burrs to wipe the surface of the aluminum gusset plate 8, avoiding the surface of the aluminum gusset plate 8 from being scratched, and enhancing the protection effect of the aluminum gusset plate 8 while cleaning the metal burrs.

[0054] Example 3

[0055] On the basis of Example 1, Figure 1 , Figure 2 , Fig. 9 and Fig.10As shown, a suction system is also included, which includes a transmission pipe 401 and a suction hood 402; the upper side of each suction pipe 203 is fixedly connected and communicated with a transmission pipe 401; the upper sides of all transmission pipes 401 are commonly fixedly connected and communicated with a suction hood 402.

[0056] When the vacuum pipe 203 is sucking the inside of the loading box 6, the suction force generated by the vacuum pipe 203 is transmitted to the suction hood 402 through the transmission pipe 401, and the impurities adhering to the bonding surface of the protective film 9 are sucked by the suction hood 402. The sucked impurities are sucked away by the vacuum pipe 203 through the transmission pipe 401, so as to prevent impurities from adhering to the bonding surface of the protective film 9, avoid abnormal protrusions on the surface of the aluminum buckle plate 8 after the coating, and further improve the quality of the produced aluminum buckle plate 8.

[0057] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

Claims

1. An intelligent aluminum gusset plate laminating device, comprising a fixing frame (1) and a laminating machine (2); the laminating machine (2) is arranged on the rear side of the fixing frame (1); the aluminum gusset plate (8) is placed on the fixing frame (1); the protective film (9) is placed on the fixing frame (1); the characteristics are: The utility model also comprises a driving unit, a rotating roller (3), a cleaning cloth (4), a blower (5), a loading box (6), a vibration component, a scraper (10) and a collecting component; the fixed frame (1) is connected to the driving unit; the fixed frame (1) is rotatably connected to the rotating roller (3); the driving unit is connected to the rotating roller (3); the rotating roller (3) is driven to rotate by the driving unit; a plurality of cleaning cloths (4) are arranged on the rotating roller (3), and the cleaning cloths (4) are used to clean the surface of the aluminum gusset plate (8); each adjacent two cleaning cloths (4) are not connected to each other. touch; two air tubes (5) are arranged on the fixed frame (1); the aluminum gusset plate (8) passes through the lower part of the air tube (5); all the air tubes (5) are connected to a loading box (6) for loading impurities; the rotating roller (3) is connected to a vibration component for enhancing the cleaning effect of the aluminum gusset plate (8); the vibration component is connected to a plurality of scrapers (10) for cleaning metal burrs on the aluminum gusset plate (8), and the scrapers (10) are made of elastic metal material; all the air tubes (5) are connected to a collection component for collecting impurities; The vibration component comprises a top block (101) and an elastic member (102); a plurality of movable grooves (3001) in a ring array are provided on the rotating roller (3); each cleaning cloth (4) is located outside an adjacent movable groove (3001); a top block (101) for cleaning impurities adhering to the cleaning cloth (4) is slidably connected in each movable groove (3001); the length of all the top blocks (101) is greater than the length of all the cleaning cloths (4); each top block (101) is fixedly connected to a plurality of scrapers (10) opposite to each other on the left and right; a plurality of elastic members (102) are fixedly connected to the bottom of each movable groove (3001); the plurality of elastic members (102) in each movable groove (3001) are fixedly connected to the adjacent top block (101); a plurality of guide portions (6001) are provided on the loading box (6); and all the top blocks (101) are located between all the guide portions (6001).

2. According to the intelligent aluminum gusset plate laminating device of claim 1, it is characterized by: The collection assembly comprises a suction pipe (201), an interception net (202) and an air extraction pipe (203); a suction pipe (201) is fixedly connected to the lower side of each air cylinder (5); all the suction pipes (201) are connected to an external air pump and to an impurity collection device; an interception net (202) for intercepting impurities is fixedly connected to the inside of each air cylinder (5); a plurality of air extraction pipes (203) are fixedly connected to and communicated with the upper side of the loading box (6); and all the air extraction pipes (203) are connected to the external air pump.

3. According to the intelligent aluminum gusset plate laminating device of claim 2, it is characterized by: Each interception net (202) is arranged in an inclined shape.

4. According to the intelligent aluminum gusset plate laminating device of claim 1, it is characterized by: Each scraper (10) is arranged in an arc shape.

5. According to the intelligent aluminum gusset plate laminating device of claim 4, it is characterized by: Each scraper (10) is inclined toward the middle of the rotating roller (3).

6. According to the intelligent aluminum gusset plate laminating device of claim 2, it is characterized by: It also includes a scraper (7); the scraper (7) for eliminating static electricity on the cleaning cloth (4) is fixedly connected to the upper inner side of the loading box (6); the scraper (7) is made of soft metal.

7. According to the intelligent aluminum gusset plate laminating device of claim 5, it is characterized by: It also includes a guiding system, which includes a guiding block (301); a guiding block (301) for cleaning metal burrs on the scraper (10) is fixedly connected to the upper inner side of each wind tube (5).

8. The intelligent aluminum gusset plate laminating device according to claim 7 is characterized in that: The guiding system also includes an adhesive plate (302); an adhesive plate (302) for adhering metal burrs is fixedly connected to the inner side of each wind tube (5).

9. According to the intelligent aluminum gusset plate laminating device of claim 2, it is characterized by: It also includes a suction system, which includes a transmission pipe (401) and a suction hood (402); the upper side of each suction pipe (203) is fixedly connected to and communicated with a transmission pipe (401); the upper sides of all transmission pipes (401) are commonly fixedly connected to and communicated with a suction hood (402) for cleaning impurities on the protective film (9).

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