Woven labels and heat-pressed patches, their manufacturing methods and usage methods

Abstract

This application relates to a woven label heat transfer patch, its manufacturing method, and its usage method. The woven label heat transfer patch includes a woven label layer and a heat-melt yarn layer. The heat-melt yarn layer is located on the back of the woven label layer and is used to bond the woven label layer to the textile fabric. The woven label heat transfer patch provided by this application replaces the heat-melt adhesive film layer by placing the heat-melt yarn layer on the back of the woven label layer and using the heat-melt yarn layer to bond the woven label layer to the textile fabric. The heat-melt yarn layer does not permeate the textile fabric, improving the breathability and comfort of the woven label heat transfer patch. Because the fibers of the heat-melt yarn layer are tightly bonded to the textile fabric after melting, the woven label heat transfer patch is less prone to wrinkling during use, improving its aesthetics and durability.

Description

Technical Field

[0001] This invention relates to the field of textile technology, and in particular to a woven label heat transfer stamp, its manufacturing method, and its usage method. Background Technology

[0002] Woven labels and heat-pressed patches can display delicate patterns and are easy to use. They are widely used on textiles such as clothing, shoes, hats, bags, and sachets to beautify and decorate and highlight brands, becoming one of the development directions of textile accessories.

[0003] In related technologies, woven label heat transfer patches include a woven label layer and a hot melt adhesive film layer, with the hot melt adhesive film layer located on the back of the woven label layer. The manufacturing method of woven label heat transfer patches is as follows: design and printing → weaving → hot melt adhesive film application → cutting and processing → finished product packaging.

[0004] However, woven labels using hot melt adhesive film are not breathable. When bonded to thin textile fabrics, the hot melt adhesive easily permeates the fabric, affecting the comfort of the textile. Furthermore, the processing equipment for hot melt adhesive film has low levels of automation and intelligence, relying mainly on operator skill to maintain quality. During operation, the woven label layer is prone to stretching and deformation, leading to defects. Moreover, the heating equipment used for hot melt adhesive film has high energy consumption. Summary of the Invention

[0005] Based on this, it is necessary to provide a woven label heat transfer patch and its manufacturing and usage methods. By using a hot melt yarn layer instead of a hot melt adhesive film layer, the breathability and comfort of use are improved. By eliminating the traditional hot melt adhesive film process, the production process is simplified, the production difficulty and energy consumption are reduced, and the production efficiency and qualification rate of the woven label heat transfer patch are improved.

[0006] The first aspect of this application provides a woven label heat transfer patch, including a woven label layer and a heat-fused yarn layer, wherein the heat-fused yarn layer is disposed on the back side of the woven label layer and is used to bond the woven label layer and the textile fabric.

[0007] In some embodiments, the woven label includes 1 to 2 warp systems, 2 to 11 non-meltable weft systems and 1 to 2 meltable weft systems. The warp systems and non-meltable weft systems interweave to form a woven label layer, and the warp systems and meltable weft systems interweave to form a meltable yarn layer.

[0008] In some embodiments, the warp density of the woven label is 120 to 200 threads / inch, or 220 to 350 threads / inch; and / or, the weft density of the woven label is 100 to 300 threads / inch.

[0009] In some embodiments, the warp yarn has a fineness of 30D to 150D; and / or, the non-thermal melt weft yarn has a fineness of 30D to 150D; and / or, the thermal melt weft yarn has a fineness of 50D to 150D.

[0010] In some embodiments, the hot melt yarn is one or a combination of polyester hot melt yarn, polyamide hot melt yarn, and polyurethane hot melt yarn.

[0011] The second aspect of this application provides a method for manufacturing a woven label heat transfer stamp as described in any of the foregoing embodiments, comprising the following steps: S10, completing the design in a design software; S20, after the design is completed, creating an electronic pattern and weaving it; S30, forming the woven label heat transfer stamp according to a predetermined outline shape.

[0012] In some embodiments, step S10 includes: determining the ground structure and shuttle structure required for the woven label layer, determining that the hot melt yarn structure of the hot melt yarn layer is a warp-face structure, the number of shuttles is a multiple of the number of ground structures, and the number of hot melt yarns is a multiple of the number of shuttles, so that the hot melt yarn layer is located on the back side of the woven label layer.

[0013] In some embodiments, in step S20, the warp tension is 30g to 60g and the weft tension is 5g to 20g.

[0014] In some embodiments, in step S20, the heat setting temperature of the label weaving machine is 80°C to 130°C.

[0015] A third aspect of this application provides a method for using a woven label heat transfer patch, wherein the woven label heat transfer patch described in any of the foregoing embodiments is heat-bonded to a textile fabric at a temperature of 140°C to 170°C.

[0016] The aforementioned woven label heat transfer patch replaces the hot melt adhesive film layer by placing a hot melt yarn layer on the back of the woven label layer and using the hot melt yarn layer to bond the woven label layer and the textile fabric. The hot melt yarn layer does not permeate the textile fabric, improving the breathability and comfort of the woven label heat transfer patch. Since the fibers of the hot melt yarn layer are tightly bonded to the textile fabric after melting, the woven label heat transfer patch is not prone to wrinkling during use, improving its aesthetics and durability.

[0017] The above-mentioned method for making woven labels and heat-stamped patches simplifies the production process by eliminating the traditional hot-stamping process, reducing production difficulty and energy consumption, and improving the production efficiency and pass rate of woven labels and heat-stamped patches.

[0018] The above-described method of using woven labels involves heat-bonding the label to the textile fabric. The heat-melted yarn layer does not permeate the fabric, improving the comfort of using the textile. Because the fibers of the heat-melted yarn layer melt and bond tightly with the textile fabric, the woven label is less prone to wrinkling during use, improving its appearance and durability. The heat-bonding temperature is between 140℃ and 170℃, which is kept within a reasonable range. This ensures that the fibers of the heat-melted yarn layer melt fully while avoiding damage to the textile fabric from excessively high temperatures. Attached Figure Description

[0019] Figure 1 This is a flowchart illustrating a method for manufacturing woven labels / embossed patches according to an embodiment of this application.

[0020] Figure 2 This is a sample image of the woven label stamp in Embodiment 1 of this application.

[0021] Figure 3 This is a sample image of the woven label stamp in Embodiment 2 of this application. Detailed Implementation

[0022] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] In the textile industry, woven labels are generally used for clothing identification. They are often sewn onto the inside of collars, hems, and waistbands of garments to indicate specific parameters. When a woven label layer is used in conjunction with a hot melt adhesive film layer, it is called a woven label heat transfer patch. The hot melt adhesive film layer is usually located on the back of the woven label layer, enhancing the adhesion between the woven label layer and the fabric, and improving the stability of the heat transfer patch. The requirements for dimensional and shape deviations in woven label heat transfer patches are extremely strict, requiring a tolerance of less than ±0.5 mm. The looms used to produce woven label heat transfer patches are small jacquard looms. During weaving, multiple identical woven labels are repeatedly arranged within the fabric width. After weaving, a belt-driven continuous weaving machine with the same width as the loom cannot be used to heat transfer the woven labels, as this method cannot meet the ±0.5 mm deviation requirement for repeatedly arranged identical woven labels. Existing equipment for hot melt adhesive film application uses intermittent conveyor flatbed ironing machines. However, flatbed ironing machines have low levels of automation and intelligence, relying mainly on operator intervention to maintain quality. The tolerance of less than ±0.5 mm for woven label stamping is imperceptible to the operator's naked eye. During hot melt adhesive film application, the pulling of the woven label and the hot melt adhesive film easily causes stretching and deformation of the woven label, resulting in defective products. These defects are only discovered after the woven label is cut and processed, reducing the pass rate of woven label stamping. Furthermore, woven label stamping with a hot melt adhesive film layer is not breathable. When bonded to thin textile fabrics, the hot melt adhesive layer easily permeates the fabric, affecting the comfort of the textile. Moreover, the hot melt adhesive film application uses heating equipment or heat-generating devices, resulting in high energy consumption during production.

[0025] Terminology Explanation:

[0026] Denier is measured in denier (D), which refers to the weight in grams of 9000 meters of yarn at standard moisture regain. Denier is a unit based on length; the higher the weight per gram, the coarser the yarn.

[0027] The number of yarns refers to the number of yarns in a single weave cycle.

[0028] Warp weave refers to a weave pattern in which the number of warp weave points exceeds the number of weft weave points in a single weave cycle.

[0029] The number of weft points refers to the positional relationship between corresponding weft points on two adjacent yarns in the same system, that is, the number of weft points between corresponding warp (weft) weft points.

[0030] One embodiment of this application provides a woven label heat transfer patch, including a woven label layer and a heat-melting yarn layer. The heat-melting yarn layer is disposed on the back of the woven label layer and is used to bond the woven label layer and the textile fabric.

[0031] The woven label heat transfer patch provided in this application replaces the hot melt adhesive film layer by setting a hot melt yarn layer on the back of the woven label layer and using the hot melt yarn layer to bond the woven label layer and the textile fabric. The hot melt yarn layer does not permeate the textile fabric, improving the breathability and comfort of the woven label heat transfer patch. Since the fibers of the hot melt yarn layer are tightly bonded to the textile fabric after melting, the woven label heat transfer patch is not easy to wrinkle during use, improving its aesthetics and durability.

[0032] The woven label layer, serving as the main body of the woven label stamp, carries the label information. The hot-melt yarn layer bonds the woven label layer to the textile fabric, used to beautify or decorate the textile and express individuality.

[0033] In some embodiments, the woven label includes 1 to 2 warp systems, 2 to 11 non-meltable weft systems and 1 to 2 meltable weft systems. The warp systems and non-meltable weft systems interweave to form a woven label layer, and the warp systems and meltable weft systems interweave to form a meltable yarn layer.

[0034] The warp yarn system and the non-melting weft yarn system interweave to form the woven label layer, which carries the label information and presents the pattern. The warp yarn system and the melting weft yarn system interweave to form the melting yarn layer. The melting weft yarn is woven into the woven label heat transfer patch during the production and weaving process. Because it has not reached its melting point, the woven melting yarn does not melt on the loom. When it is heat-pressed onto the textile fabric, the melting yarn layer melts and penetrates into the fiber structure of the textile fabric, bonding and fixing the woven label to the textile fabric, thus achieving a firm connection between the woven label heat transfer patch and the textile fabric. The woven label heat transfer patch of this application improves the structural stability of the woven label heat transfer patch through a multi-yarn system structure, increases the bonding strength, and reduces the risk of wrinkling. In addition, due to the use of multiple non-melting weft yarn systems, the woven label heat transfer patch can present rich textures or patterns, improving its aesthetics.

[0035] In some specific embodiments, the woven label includes one warp system, two to eleven non-melting weft systems, and one to two melting weft systems. By employing a single warp system, the woven label improves production efficiency.

[0036] In some embodiments, the warp density of the woven label is 120 to 200 threads / inch, or 220 to 350 threads / inch; and / or, the weft density of the woven label is 100 to 300 threads / inch.

[0037] Controlling the warp density of woven labels within this range facilitates weaving with both non-melting and melting weft yarns, ensuring structural uniformity by matching the weft density range. Furthermore, maintaining this range helps balance the deformation resistance and wearing comfort of the woven labels.

[0038] In some specific implementations, the warp density of the woven label is 220–350 threads / inch. Choosing this higher range of warp density (220–350 threads / inch) results in a greater degree of interlacing between the warp and weft yarns, leading to a tighter structure and improved structural stability. Furthermore, the warp yarns of the woven label can be used to depict intricate patterns or textures.

[0039] Optionally, when the warp density of the woven label is 220 to 350 threads per inch, the woven label is woven on a satin loom.

[0040] In some implementations, the warp density of the woven label is 120–200 threads per inch. Choosing this lower range of warp density (120–200 threads per inch) results in a softer, lighter woven label that provides better comfort. The lower interlacing of the warp and weft yarns and the relatively wider spacing between the yarns make the woven patterns or text easier to identify and recognize.

[0041] Optionally, when the warp density of the woven label is 120 to 200 threads per inch, the woven label is woven on a flatbed loom.

[0042] For example, the warp density of the woven label heat transfer patch can be 120 threads / inch, 130 threads / inch, 140 threads / inch, 150 threads / inch, 160 threads / inch, 170 threads / inch, 180 threads / inch, 190 threads / inch, 200 threads / inch, etc., or the warp density of the woven label heat transfer patch can be 220 threads / inch, 230 threads / inch, 240 threads / inch, 250 threads / inch, 260 threads / inch, 270 threads / inch, 280 threads / inch, 290 threads / inch, 300 threads / inch, 310 threads / inch, 320 threads / inch, 330 threads / inch, 340 threads / inch, 350 threads / inch, etc.

[0043] Furthermore, the warp density of woven labels is 140–160 threads / inch or 275–295 threads / inch.

[0044] Controlling the weft density of woven labels within this range allows them to have good pattern representation and good adhesion. In addition, matching the warp density range facilitates weaving and forming.

[0045] For example, the weft density of woven labels can be 100 threads / inch, 120 threads / inch, 140 threads / inch, 160 threads / inch, 180 threads / inch, 200 threads / inch, 220 threads / inch, 240 threads / inch, 260 threads / inch, 280 threads / inch, 300 threads / inch, etc.

[0046] Furthermore, the weft density of woven labels is 120–160 threads per inch.

[0047] In some embodiments, the warp yarn has a fineness of 30D to 150D; and / or, the non-thermal melt weft yarn has a fineness of 30D to 150D; and / or, the thermal melt weft yarn has a fineness of 50D to 150D.

[0048] The warp yarn has a fineness of 30D to 150D, the non-heat-melting weft yarn has a fineness of 30D to 150D, and the heat-melting weft yarn has a fineness of 50D to 150D. This provides high structural stability while ensuring good breathability and comfort. If the fineness exceeds this range, the breathability of the woven label / iron patch is poor, reducing its comfort. If the fineness is below this range, the structural strength and durability of the woven label / iron patch are low. Furthermore, controlling the fineness of the heat-melting weft yarn within the range of 50D to 150D allows it to provide better adhesion. Since the heat-melting weft yarn needs to perform the function of heat fusion bonding during the use of woven labels / iron patches, a higher fineness ensures that it provides higher bonding strength during subsequent bonding of textile fabrics, reducing the risk of wrinkling. For example, the fineness of the warp yarn can be 30D, 40D, 50D, 60D, 70D, 80D, 90D, 100D, 110D, 120D, 130D, 140D, 150D, etc.

[0049] For example, the fineness of the non-thermal melt weft yarn can be 30D, 40D, 50D, 60D, 70D, 80D, 90D, 100D, 110D, 120D, 130D, 140D, 150D, etc.

[0050] For example, the fineness of the hot melt yarn weft can be 50D, 60D, 70D, 80D, 90D, 100D, 110D, 120D, 130D, 140D, 150D, etc.

[0051] Furthermore, the fineness of the hot melt yarn weft is 75D, 80D, 90D, 100D or 120D.

[0052] Different woven labels and heat transfer patches use warp yarns and non-heat-melting weft yarns of different fineness and density, and select heat-melting weft yarns of corresponding fineness and density. This allows the heat-melting yarn layer to bear a higher heat-melting bonding function during use, reducing the risk of wrinkling, delamination and corner lifting.

[0053] In some embodiments, the hot melt yarn is one or a combination of polyester hot melt yarn, polyamide hot melt yarn, and polyurethane hot melt yarn.

[0054] The aforementioned hot-melt yarn has a suitable melting point range and strong adhesive properties. Through the bonding effect of the hot-melt yarn layer on the woven label layer and the textile fabric, the structural stability of the woven label heat transfer patch is improved, the risk of wrinkling is reduced, and the durability of the woven label heat transfer patch is increased. Furthermore, the hot-melt yarn is polyamide hot-melt yarn or polyester hot-melt yarn.

[0055] One embodiment of this application provides a method for manufacturing woven labels and heat-pressed patches, such as... Figure 1 As shown, it includes the following steps:

[0056] S10. Complete the design in the design software;

[0057] S20. After the design is completed, an electronic pattern is made and the weaving process begins.

[0058] S30. Process the woven label into a stamp according to the predetermined outline shape.

[0059] The method for manufacturing woven labels provided in this application simplifies the production process by eliminating the traditional hot melt adhesive film process, reducing production difficulty and energy consumption, and improving the production efficiency and pass rate of woven labels. The resulting woven labels use a hot melt yarn layer instead of a hot melt adhesive film layer. The hot melt yarn layer does not permeate the textile fabric, improving the breathability and comfort of the woven labels. Because the fibers of the hot melt yarn layer are tightly bonded to the textile fabric after melting, the woven labels are less prone to wrinkling during use, improving aesthetics and durability.

[0060] In some embodiments, step S10 includes: determining the ground structure and shuttle structure required for the woven label layer, determining that the hot melt yarn structure of the hot melt yarn layer is a warp-face structure, the number of shuttles is a multiple of the number of ground structures, and the number of hot melt yarns is a multiple of the number of shuttles, so that the hot melt yarn layer is disposed on the back side of the woven label layer.

[0061] This application provides a foundational support for the woven label layer by defining a ground structure. The hot-melt yarn layer is designed with a warp-faced structure, where the number of stitches in the weft-and-net structure is significantly greater than that in the ground structure, and the number of stitches in the hot-melt yarn layer is also significantly greater than that in the weft-and-net structure. This allows the ground structure, weft-and-net structure, and hot-melt yarn structure to be layered, with the hot-melt yarn layer closely adjacent to the woven label layer and positioned on the back side of the woven label layer. Furthermore, by defining the number of stitches in the weft-and-net structure to be significantly greater than that in the ground structure, a more uniform yarn distribution is ensured when the hot-melt yarn layer is positioned on the back side of the woven label layer, thus improving the structural stability of the woven label heat transfer patch.

[0062] In some embodiments, step S10 further includes: developing the lining structure required for the woven label layer.

[0063] The lining and ground layers form a double-layer structure, reducing the color transmission phenomenon of the mesh weave.

[0064] In some embodiments, step S10 further includes: designing the interlacing method, interlacing density, yarn thickness, and weaving sequence of the warp system, the non-thermal-melting weft system, and the thermal-melting weft system.

[0065] This application designs the interlacing method, interlacing density, yarn thickness, and weaving sequence of the warp system, non-melting weft system, and melting weft system, thereby enabling precise control of process parameters in the subsequent production and weaving process. This ensures that the weaving quality meets the design requirements and improves the production qualification rate.

[0066] In some embodiments, in step S20, the warp tension is 30g to 60g and the weft tension is 5g to 20g.

[0067] By selecting warp and weft tensions within this range, and through precise control of warp and weft tensions, the stability and uniformity of the yarn during the production and weaving process are improved, reducing quality problems such as wrinkling and yarn breakage caused by loose or overly tight yarns, and improving the production qualification rate.

[0068] For example, the warp tension can be 30g, 35g, 40g, 45g, 50g, 55g, 60g, etc.

[0069] For example, the weft tension can be 5g, 10g, 15g, 20g, etc.

[0070] Furthermore, the warp tension is 35g to 50g, and the weft tension is 10g to 15g.

[0071] In some embodiments, in step S20, the heat setting temperature of the label weaving machine is 80°C to 130°C.

[0072] The selection of the heat-setting temperature range for the woven label machine is intended to ensure that the woven label retains its preset shape and size after heat setting following weaving. Within this temperature range, the yarn of the woven label can undergo appropriate thermoplastic deformation and then maintain its preset shape during cooling, thereby improving structural stability.

[0073] Furthermore, the heat setting temperature of the woven label machine is 90℃~120℃.

[0074] In some embodiments, in step S30, the woven label is formed into an individual using a laser cutter or hot melt processing.

[0075] In some embodiments, step S30, hot-melt processing to form a woven label stamp individual includes: heating to a thermally softened state using high temperature; and forming into a woven label stamp individual by molding or pressure molding.

[0076] The woven label stamps obtained by the hot melt processing method have a more uniform internal structure, which improves structural stability.

[0077] In some embodiments, step S30, processing the woven label into a heat transfer stamp using a laser cutting machine, includes: creating a cutting pattern according to a predetermined outline shape; importing the cutting pattern into the laser cutting machine; and controlling the laser cutting machine to process the woven label into a heat transfer stamp.

[0078] The cutting pattern provides precise design for the shape and size of woven labels and heat transfer patches, ensuring the consistency of individual patch shapes and the stability of product quality. Furthermore, the laser cutting machine's non-contact processing avoids material deformation or damage, improving the production yield of woven labels and heat transfer patches. Simultaneously, the automated operation of the laser cutting machine increases production efficiency.

[0079] In some embodiments, after step S30, those woven labels that meet the quality requirements are selected from the processed and formed labels for finished product packaging.

[0080] By selecting woven labels and heat transfer patches that meet quality requirements for finished product packaging and eliminating defective or substandard woven label and heat transfer patch products, the stability of quality and consistency of production are improved.

[0081] A third aspect of this application provides a method for using a woven label heat transfer patch, wherein the woven label heat transfer patch as described in any of the foregoing embodiments is heat-bonded to a textile fabric at a temperature of 140°C to 170°C.

[0082] The method for using woven labels provided in this application involves heat-bonding the woven label to the textile fabric. The heat-melting yarn layer does not permeate the textile fabric, improving the comfort of using the textile fabric. Because the fibers of the heat-melting yarn layer are tightly bonded to the textile fabric after melting, the woven label is less prone to wrinkling during use, improving its aesthetics and durability. The heat-bonding temperature is 140℃~170℃, which is kept within a reasonable range. This ensures that the fibers of the heat-melting yarn layer are fully melted while avoiding damage to the textile fabric due to excessively high temperatures, resulting in a good bonding effect.

[0083] For example, the temperature for heat pressing and bonding can be 140℃, 145℃, 150℃, 155℃, 160℃, 165℃, 170℃, etc.

[0084] Furthermore, the temperature for heat pressing and bonding can be 140℃~155℃.

[0085] The following are specific examples.

[0086] Example 1

[0087] The process parameters for the woven label heat transfer patch in this embodiment are as follows: the woven label heat transfer patch is woven on a satin machine, with a length of 80mm and a width of 45mm. The warp density is 288 threads / inch, and the weft density is 144 threads / inch.

[0088] The warp system of the woven label / iron patch is 50D white semi-dull polyester yarn, and the weft system includes:

[0089] 1. Woven label weave, first weft color white - polyester yarn 50D (woven label weave), weft yarn count 488;

[0090] 2. The second weft white of the woven label lining is made of 50D polyester yarn (white lettering and white body), with 488 weft yarns.

[0091] 3. Woven label layer mesh weave, third weft yellow - 50D polyester yarn (tiger body yellow), 488 weft yarns;

[0092] 4. The woven label layer uses a mesh weft structure with the fourth weft color: 50D polyester yarn (tiger-body orange), and 436 weft yarns.

[0093] 5. Woven label layer mesh weave, 5th weft color brown - polyester yarn 50D (tiger body brown), weft yarn count 418;

[0094] 6. Hot melt yarn layer, hot melt yarn structure, 6th color weft white - polyamide hot melt yarn 75D, weft yarn count 488;

[0095] The total number of weft yarns is 2806.

[0096] The method for making the woven label / embossed badge in this embodiment specifically includes the following steps:

[0097] (1) Flower design: Complete the flower design in the flower design software.

[0098] First, complete the pattern editing in the woven label design software; then, perform weave control, the weave control rules are as follows:

[0099] The first color weft white ground structure is an 8-element 5-fly weft surface structure;

[0100] The second color weft white background structure is an 8-count, 5-fly warp structure;

[0101] The third color weft yellow net weft ...

[0102] The fourth color weft shuttle weave is a 24-element, 5-fly warp surface weave with 8 weft offset points;

[0103] The fifth weft brown net weft is a 24-element, 5-fly warp surface weft with 16 weft offset points. The third, fourth, and fifth wefts form offset subnets.

[0104] The sixth color weft heat-melting yarn structure is a 48-end, 29-fly warp-face structure, which places the heat-melting yarn layer on the back of the woven label layer.

[0105] (2) Production and weaving: After the design is completed, an electronic pattern is made and production and weaving are carried out.

[0106] After the woven label design is completed, an electronic pattern is created, and the label is woven on a satin loom with an edge-burning machine. During weaving, the warp tension is 35g to 45g; the weft tension is 5g to 20g; and the heat setting temperature of the woven label machine is 110℃ to 135℃.

[0107] (3) Cutting and processing: According to the predetermined outline shape, process the woven label and heat stamp into shape, such as... Figure 2 As shown.

[0108] (4) Finished product packaging: Select the cut woven labels that meet the quality requirements and package them.

[0109] This embodiment yields a woven label stamp made of one warp yarn system, five non-thermal melt weft yarn systems, and one thermal melt weft yarn system. The structure is compact, the pattern is clear and delicate, and after the production and weaving are completed, it is directly cut and processed. The quality stability is controlled by the stability of the loom and the cutting and processing machine, resulting in a high yield and low production energy consumption.

[0110] Example 2

[0111] The process parameters in this embodiment are as follows: the woven label is made on a flatbed loom, with a length of 63mm and a width of 63mm. The warp density is 144 yarns / inch, and the weft density is 144 yarns / inch.

[0112] The warp system of the woven label / iron patch is 75D white semi-dull polyester, and the weft system is:

[0113] 1. Woven label fabric, first weft color beige, 100D polyester yarn (fabricated label), 384 weft yarns.

[0114] 2. The second weft color of the woven label layer is white polyester yarn (100D, white with a pattern), with 384 weft yarns. 3. The third weft color of the woven label layer is black polyester yarn (100D, black with a pattern), with 384 weft yarns.

[0115] 4. Woven label layer mesh weave, fourth weft gray - 100D polyester yarn (cow's head), 92 weft yarns;

[0116] 5. Woven label layer mesh weave, 5th weft red - polyester yarn 100D (pattern), weft yarn count 104;

[0117] 6. Hot melt yarn layer, 6th color weft white - polyester hot melt yarn 100D (pattern), weft yarn count 400;

[0118] The total number of latitudes is 1748.

[0119] The method for making the woven label / embossed badge in this embodiment specifically includes the following steps:

[0120] (1) Flower design: Complete the flower design in the flower design software.

[0121] First, complete the pattern editing in the woven label design software; then, perform weave control, the weave control rules are as follows:

[0122] The first color latitude beige ground structure is a 5-element 2-fly latitude surface structure;

[0123] The second color weft white background structure is a 10-element, 7-fly warp-face structure;

[0124] The third color weft black net weft ...

[0125] The fourth color weft gray net weft ...

[0126] The fifth color weft red net shuttle structure is a warp surface structure with 20 7-fly patterns;

[0127] The sixth-color weft heat-melting yarn structure is a 40-end, 7-fly warp-face structure, which places the heat-melting yarn layer on the back of the woven label layer.

[0128] (2) Production and weaving: After the design is completed, an electronic pattern is made and production and weaving are carried out.

[0129] After the woven label design is completed, an electronic pattern is created, and the label is woven using a flatbed sewing machine. During weaving, the warp tension is 40g-45g; the weft tension is 15g-20g; and the heat setting temperature of the woven label machine is 120℃-130℃.

[0130] (3) Cutting and processing: According to the predetermined outline shape, process the woven label and heat stamp into shape, such as... Figure 3 As shown.

[0131] (4) Finished product packaging: Select the cut woven labels that meet the quality requirements and package them.

[0132] This embodiment yields woven labels with six color wefts. After production and weaving, the labels are cut and processed into individual woven labels with a smooth surface, stable shape, high yield, and low production energy consumption.

[0133] Example 3

[0134] The method for making the woven label / stamp in this embodiment is basically the same as in Embodiment 1, except that:

[0135] The warp system of the woven label is 50D white matte polyester yarn and 50D white glossy polyester yarn.

[0136] Example 4

[0137] The method for making the woven label / stamp in this embodiment is basically the same as in Embodiment 1, except that:

[0138] The hot melt yarn weft system for woven labels and heat transfer patches consists of 75D white polyamide hot melt yarn and 75D white polyester hot melt yarn.

[0139] Example 5

[0140] The method for making the woven label / stamp in this embodiment is basically the same as in Embodiment 1, except that:

[0141] The hot melt yarn weft system for woven labels and heat transfer patches is 75D white polyurethane hot melt yarn.

[0142] Example 6

[0143] The method for making the woven label / stamp in this embodiment is basically the same as in Embodiment 1, except that:

[0144] The hot melt yarn weft system for woven labels and heat transfer patches consists of 75D white polyurethane hot melt yarn and 75D white polyamide hot melt yarn.

[0145] Example 7

[0146] The method for making the woven label / stamp in this embodiment is basically the same as in embodiment 2, except that:

[0147] The hot melt yarn weft system for woven labels and heat transfer patches consists of 50D white polyurethane hot melt yarn and 50D white polyester hot melt yarn.

[0148] Example 8

[0149] The method for making the woven label / stamp in this embodiment is basically the same as in embodiment 2, except that:

[0150] The warp density of the woven label is 120 threads / inch, and the weft density is 120 threads / inch.

[0151] Example 9

[0152] The method for making the woven label / stamp in this embodiment is basically the same as in Embodiment 1, except that:

[0153] The warp yarn of the woven label is 30D, the non-heat-melting weft yarn is 30D, and the heat-melting weft yarn is 50D.

[0154] Comparative Example 1

[0155] The method for making the woven label stamp in this comparative example is basically the same as that in Example 1, except that:

[0156] Step (1) does not include the hot melt yarn weft system.

[0157] The steps following step (2) are as follows:

[0158] (3) Hot-stamping the melt film: Hot-stamping the melt film layer on the back of the woven label layer.

[0159] (4) Cutting and processing: According to the predetermined outline shape, process the woven label into a stamp.

[0160] (5) Finished product packaging: Select the cut woven labels and stamps that meet the quality requirements and package them.

[0161] Comparative Example 2

[0162] The method of making the woven label stamp in this comparative example is basically the same as that in Example 1, except that the number of hot melt yarns is the same as the number of mesh wefts, and the hot melt yarn layer and the woven label layer are interwoven and not set in layers.

[0163] The production effects of the woven labels and heat-pressed patches in Examples 1-9 and Comparative Examples 1-2 are shown in Table 1 below.

[0164] Table 1

[0165]

[0166] As shown in Table 1 above, Examples 1-9 exhibit better production results compared to Comparative Examples 1-2. In Comparative Example 1, the woven label heat transfer stamps were made using a hot melt adhesive film layer. Due to the low level of automation and intelligence in the hot melt adhesive heat transfer equipment, quality stability relied on operator intervention. The pulling of the woven label and hot melt adhesive film during heat transfer easily caused stretching and deformation of the woven label, resulting in defective products. These defects, only detectable after woven label cutting, reduced the pass rate of the heat transfer stamps. The hot melt adhesive layer easily permeates the fabric, affecting the comfort of the textile. The heating equipment used for heat transfer resulted in high energy consumption. In Comparative Example 2, the hot melt yarn layer and woven label layer were intertwined, leading to low bonding efficiency and a low yield during subsequent heat transfer bonding, preventing the woven label heat transfer stamps from adhering to the textile fabric.

[0167] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0168] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.

Claims

1. A woven label stamp, characterized by, The woven label stamp includes a woven label layer and a hot-melt yarn layer, the hot-melt yarn layer being disposed on the back of the woven label layer, and the hot-melt yarn layer being used to bond the woven label layer and the textile fabric; The woven label includes 1-2 warp systems, 2-11 non-thermal-melting weft systems, and 1-2 thermal-melting weft systems. The warp systems and the non-thermal-melting weft systems interweave to form the woven label layer, and the warp systems and the thermal-melting weft systems interweave to form the thermal-melting yarn layer. The woven label layer has a ground structure and a mesh structure. The hot melt yarn layer has a warp-face structure. The number of stitches in the mesh structure is a multiple of the number of stitches in the ground structure, and the number of stitches in the hot melt yarn layer is a multiple of the number of stitches in the mesh structure, so that the hot melt yarn layer is disposed on the back side of the woven label layer.

2. The woven label stamp of claim 1, wherein, The warp density of the woven label is 120-200 threads / inch or 220-350 threads / inch; And / or, the weft density of the woven label is 100-300 threads / inch.

3. The woven label heat transfer stamp according to claim 1, wherein the warp yarn has a fineness of 30D~150D; And / or, the fineness of the non-thermal melt yarn weft is 30D~150D; And / or, the fineness of the hot melt yarn weft is 50D~150D.

4. The woven label stamping of any one of claims 1 to 3, wherein, The hot melt yarn is one or a combination of polyester hot melt yarn, polyamide hot melt yarn, and polyurethane hot melt yarn.

5. A method of making a woven label stamping according to any one of claims 1 to 4, characterized in that, Includes the following steps: S10. Complete the design in the design software; S20. After the design is completed, an electronic pattern is made and the weaving process begins. S30. Process the woven label into a stamp according to the predetermined outline shape.

6. The method of claim 5, wherein the woven label is made of a material selected from the group consisting of cotton, polyester, nylon, and combinations thereof. Step S10 includes: determining the ground structure and shuttle structure required for the woven label layer, and determining that the hot melt yarn structure of the hot melt yarn layer is a warp-face structure.

7. The method of claim 5, wherein the woven label is made of a material selected from the group consisting of cotton, polyester, nylon, and combinations thereof. In step S20, during the production weaving process, the warp tension is 30g~60g and the weft tension is 5g~20g.

8. The method for manufacturing woven labels and heat-pressed badges according to claim 5, characterized in that, In step S20, during the production weaving process, the heat setting temperature of the label weaving machine is 80℃~130℃.

9. A method for using a woven label stamp, characterized in that, The woven label or heat-pressed patch according to any one of claims 1 to 4 is heat-pressed and bonded to the textile fabric, wherein the heat-pressing and bonding temperature is 140°C to 170°C.

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