A production process for woven fabrics and its energy-saving and emission-reducing auxiliary cylinder device
By using the energy-saving and emission-reduction auxiliary cylinder device, the problem of water and dye waste in the dyeing and sampling process of woven fabrics is solved, and energy conservation, emission reduction and efficient utilization of resources are achieved.
Patent Information
- Application Number
- CN202410507570.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2044-04-25
AI Technical Summary
During the dyeing and matching process of woven fabrics, color errors lead to waste of water and dyes, and traditional processing methods increase energy and resource consumption.
An energy-saving and emission-reducing auxiliary cylinder device is used to transport the dye liquid in the dyeing cylinder to the holding chamber for temporary storage through the first delivery pipeline. If the color error is within the range, the stored dye liquid is reused for dyeing. If the error is large, the dye liquid is adjusted before dyeing. The cleaning pool and water collection pool are used to reduce dye adhesion and improve water resource utilization.
It reduces the waste of water and dyes, reduces energy consumption, reduces the difficulty of color matching, improves the utilization rate of water resources, and reduces wastewater discharge.
Smart Images

Figure CN118257043B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of woven fabric production technology, and in particular to a woven fabric production process and an energy-saving and emission-reducing auxiliary cylinder device used therein. Background Art
[0002] Woven fabrics are made by looms that interweave yarns in the warp and weft directions using a shuttle, and are widely used in clothing and home furnishings.
[0003] The production process of woven fabrics includes dyeing, typically performed using a beam dyeing machine. Before mass production begins, dyeing is performed on a sample. During this process, the woven fabric is wrapped around a dyeing cylinder, which is covered with perforations. Dye is introduced under high pressure into the cylinder and ejected through the perforations, penetrating the fabric. Once dyeing is complete, the dye is drained from the cylinder, which is then removed from the machine. The dyed fabric, previously wrapped around the cylinder, is then removed for sample testing.
[0004] If the color error is found to exceed a certain range during the sample matching process, it is necessary to re-inject water and add fuel to re-dye the undyed woven fabric, resulting in a waste of water and dye. Summary of the Invention
[0005] In order to reduce the waste of water and dye during the dyeing process, the present application provides a production process for woven fabrics and an energy-saving and emission-reducing auxiliary cylinder device used therein.
[0006] On the one hand, the present application provides a production process for woven fabrics using the following technical solutions:
[0007] A production process for woven fabrics at least comprises the following steps: yarn selection, warping, sizing, drawing-in and reeding, and post-finishing.
[0008] On the other hand, the present application provides an energy-saving and emission-reducing auxiliary cylinder device for application in the above-mentioned woven fabric production process.
[0009] A secondary cylinder device for energy saving and emission reduction includes a cylinder body and a first conveying pipeline. The cylinder body is provided with a accommodating cavity and a water outlet. The water outlet is connected to the accommodating cavity. The first conveying pipeline is used to transport the dye liquid in the cylinder cavity of the dyeing cylinder to the accommodating cavity.
[0010] By adopting the above technical solution, after dyeing is completed, the dye liquid in the dyeing cylinder is transported to the storage chamber of the cylinder through the first delivery line for temporary storage; after sampling, if the color error is within a certain range, there is no need to adjust the dye liquid ratio, and the dye liquid in the storage chamber is re-introduced into the dyeing cylinder for large-scale dyeing; if the color error exceeds a certain range, dye or water is added to the dye liquid in the storage chamber to re-adjust the dye liquid, and then the re-adjusted dye liquid is passed into the dyeing cylinder for re-dyeing and re-sampling. Through the above process, compared with the traditional treatment method of directly discharging the dye liquid, the waste of water and dye can be effectively reduced during the dyeing and sampling process, so as to achieve the purpose of energy conservation and emission reduction; at the same time, it also reduces the steps of subsequent treatment of waste gas dye liquid, reducing the waste of water, electricity and energy; in addition, since the color is re-matched based on the existing dye liquid, the color matching difficulty of the color matcher can also be reduced.
[0011] Optionally, a cleaning pool is further included; a rotating member is provided in the cylinder body, and the rotating member is connected to the cylinder body in a horizontal direction; the cylinder body is provided with a first driving member, and the first driving member is used to drive the rotating member to rotate; the rotating member is connected to a plurality of accommodating members, and the accommodating cavity is opened in the accommodating member, and the plurality of accommodating members are arranged at intervals around the rotating axis of the rotating member; the cylinder body is also provided with a cleaning port, and the distance between the cleaning port and the water port is equal to the distance between adjacent accommodating cavities, and the cleaning pool is located below the cleaning port; a flushing head is provided in the cleaning pool, and the flushing head is used to flush the cavity wall of the accommodating cavity.
[0012] By adopting the above technical solution, after the dye liquid in the receiving chamber is discharged from the water outlet, the first driving member is started, and the first driving member drives the rotating member to rotate. The rotating member drives the receiving member to rotate to the position of the cleaning outlet, and the flushing head is used to flush the cavity wall of the receiving chamber to reduce the dye attached to the cavity wall of the receiving chamber, thereby reducing the risk of these attached dyes contaminating the dye liquid stored in the receiving member again.
[0013] Optionally, it also includes a water collection tank; the cylinder body is also provided with a water outlet, the water inlet and the water outlet are symmetrically distributed on both sides of the cleaning port, and the cleaning port faces downward; the container is made of flexible material, and the container is provided with a magnet, and the magnet is magnetically connected to the rotating member, and the magnetic force between the magnet and the rotating member is less than the sum of the gravity of the magnet and the container; the cleaning tank is provided with a second delivery pipeline, and the second delivery pipeline is used to deliver external water to the cleaning tank; a sealing assembly is provided between the cylinder body and the cleaning tank, and the sealing assembly is used to prevent the water in the cleaning tank from flowing out from the gap between the cleaning tank and the cylinder body; the water collection tank is located below the water outlet, and the water collection tank is used to collect water flowing out of the water outlet; the rotating member is connected to a support shell, and the support shell abuts the inner wall of the cylinder body; the support shell is provided with a connecting port, and the container is connected to the support shell at the edge of the connecting port.
[0014] By adopting the above technical solution, when the container is rotated to the position of the cleaning port, the end of the container falls out of the cylinder body, so that the cavity wall of the container is exposed to the outside, and then the cavity wall of the container is rinsed with a rinse head; when the dye liquid from the dyeing machine needs to be stored again, liquid is introduced into the cleaning tank, and the flexible container returns to the cylinder body under the action of hydraulic pressure, and is reset under the magnetic attraction of the magnet and the rotating part; then the first driving part is started again, so that the container drives the liquid in its accommodating cavity to rotate to the position of the water outlet, and the water in the container flows from the water outlet into the water collection tank.
[0015] Optionally, the flushing head is arranged to be tilted downward.
[0016] By adopting the above technical solution, when flushing the cavity wall of the accommodating cavity, the water flow is used to apply an oblique downward force to the accommodating member, so that the flexible accommodating member is in an expanded state, thereby improving the flushing effect.
[0017] Optionally, a connecting tube is connected to the back of the accommodating member, and the rotating member is provided with an anti-slip rod; the connecting tube is used for the anti-slip rod to pass through, and a penetration opening is provided through the tube wall of the connecting tube; the anti-slip rod is hinged with an abutment member, and the central axis of the abutment member is perpendicular to the central axis of the rotating member; the anti-slip rod is provided with a accommodating groove along its own length direction, and the accommodating groove is used to accommodate the abutment member; the abutment member has an abutment portion, and the abutment portion can pass through the penetration opening and abut against the connecting tube.
[0018] By adopting the above technical solution, when the accommodating part rotates to the position of the downward cleaning port and the connecting pipe and the corresponding anti-slip rod are vertical, the connecting pipe slides down from the anti-slip rod, driving the end of the accommodating part to move downward and fall to the outside of the cylinder body; and when the connecting pipe and the corresponding anti-slip rod are tilted, the abutment part rotates out of the accommodating groove under the action of its own gravity, and the abutment part passes through the penetration opening. If the connecting pipe slips relative to the anti-slip rod, the abutment part abuts against the connecting pipe, limiting the connecting pipe, and then limiting the accommodating part, ensuring the stability of the shape of the accommodating part in the cylinder body.
[0019] Optionally, a rigid limiting frame is connected to the inner wall of the supporting shell, and the limiting frame defines a limiting cavity for accommodating the accommodating member in the cylinder body, and the limiting frame is used for the accommodating member to abut against.
[0020] By adopting the above technical solution, with the cooperation of the magnet and the limiting frame, a certain degree of limitation and support is formed for the flexible receiving member, thereby ensuring the stability of the receiving member in the cylinder body.
[0021] Optionally, the sealing assembly includes a first rubber strip and a second rubber strip, the first rubber strip is connected to the cylinder body and is arranged around the cleaning port, and the second rubber strip is connected to the cleaning pool; the second rubber strip includes a protrusion, and a plug-in groove is provided on the lower surface of the first rubber strip, and the plug-in groove is used for the protrusion to be plugged in; a second driving member is provided under the cleaning pool, and the second driving member is used to drive the cleaning pool to move vertically.
[0022] By adopting the above technical solution, the space between the cleaning pool and the cylinder body is sealed by the cooperation of the first rubber strip and the second rubber strip, and the cleaning pool can also be moved relative to the cylinder body. When the cleaning pool needs to be cleaned or the flushing head needs to be repaired, the second driving member is started and the cleaning pool is driven downward by the second driving member to provide operating space for the staff.
[0023] Optionally, a buffer plate is provided in the water collection tank, and a plurality of water holes are opened through the buffer plate; a plurality of water pipes are connected to the lower surface of the buffer plate, and the water pipes are connected to the water holes, and the plurality of water pipes correspond one-to-one to the plurality of water holes; there is a gap between the lower end of the water pipe and the bottom of the water collection tank; a third delivery pipeline is provided between the cleaning tank and the water collection tank, and the third delivery pipeline is used to transport the liquid in the water collection tank below the buffer plate to the cleaning tank.
[0024] By adopting the above technical solution, the liquid in the water collection tank can be transferred to the cleaning tank via a third delivery pipeline, thereby improving the utilization rate of water resources. The liquid flowing into the water collection tank first flows onto the buffer plate, then flows through the water holes and the water pipe in sequence into the bottom of the buffer plate. After a certain period of time, the dye in the liquid below the buffer plate settles at the bottom of the water collection tank. The buffer plate and water pipe are designed to buffer the liquid flowing out of the water outlet, thereby reducing the speed of the liquid flowing below the buffer plate and preventing it from disturbing the already stratified liquid below the buffer plate. This reduces the dye content in the liquid transferred from the water collection tank to the cleaning tank, thereby reducing the amount of dye adhering to the wall of the cavity.
[0025] Optionally, a sealing layer is provided between the outer wall of the support shell and the inner wall of the cylinder body.
[0026] By adopting the above technical solution, the risk of liquid in the accommodating cavity entering between the outer wall of the supporting shell and the inner wall of the cylinder body is reduced.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. By setting up a secondary cylinder outside the dyeing machine, the dye liquid discharged from the cylinder cavity is temporarily stored in the storage cavity, which reduces the discharge of water resources, improves the utilization rate of water resources, and saves energy at the same time;
[0029] 2. By setting up a cleaning pool, the holding cavity is cleaned to reduce the amount of dye attached to the cavity wall, thereby reducing the risk of the dye attached to the cavity wall contaminating the subsequent dye solution;
[0030] 3. By setting up a water collection pool, the liquid flowing out of the container is collected, further improving the utilization rate of water resources, saving water resources and reducing wastewater discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.
[0032] Figure 2 It is a schematic diagram of the overall structure of Example 1 of the present application from another angle.
[0033] Figure 3 It is a schematic diagram for showing the structure of the cylinder body and the support shell in Example 1.
[0034] Figure 4 It is a schematic diagram for showing the arrangement of the receiving parts in Example 1.
[0035] Figure 5 It is a schematic diagram for showing the positional relationship between the connecting rod and the rotating member in Example 1.
[0036] Figure 6It is a schematic diagram for showing the structure of the connecting pipe and the anti-slip rod in Example 1.
[0037] Figure 7 It is a schematic diagram for showing the structure of the cleaning tank and sealing assembly in Example 1.
[0038] Figure 8 It is a schematic diagram for showing the structure of the water collection tank in Example 1.
[0039] Figure 9 It is a structural diagram of Example 2 of the present application.
[0040] Explanation of reference numerals: 1. frame; 11. second driving member; 2. cylinder; 21. accommodating chamber; 22. water outlet; 23. cleaning port; 24. water outlet; 25. rotating member; 26. first driving member; 27. supporting shell; 271. connecting rod; 272. connecting port; 273. sealing layer; 274. limiting frame; 275. anti-slip rod; 276. abutting member; 277. accommodating groove; 278. abutting portion; 28. accommodating member; 281. magnet; 282. connecting pipe; 283. insertion port; 3. first conveying member Pipeline; 31. First delivery pipe; 32. First two-way delivery pump; 4. Cleaning tank; 41. Flushing head; 42. Second delivery pipeline; 421. Second delivery pipe; 422. Second two-way delivery pump; 5. Water collecting tank; 51. Third delivery pipeline; 511. Third delivery pipe; 512. Third two-way delivery pump; 52. Buffer plate; 521. Water hole; 522. Water pipe; 6. Sealing assembly; 61. First rubber strip; 611. Connecting groove; 62. Second rubber strip; 621. Connecting portion; 622. Protrusion. DETAILED DESCRIPTION
[0041] The following is combined with Figure 1-9 This application is described in further detail.
[0042] Example 1
[0043] The present invention discloses a production process for woven fabrics, comprising the following steps:
[0044] Yarn selection: Choose suitable yarn, such as cotton yarn, polyester yarn, etc., according to the purpose and requirements of the fabric.
[0045] Warping: A certain number of warp yarns can be unwound from the bobbin and wound evenly and parallely on the warp beam or weaving beam according to the specified length, width and arrangement order.
[0046] Sizing: The sizing liquid is allowed to penetrate into the interior of the yarn and a layer of sizing liquid is coated on the surface of the yarn to improve the wear resistance of the yarn.
[0047] Drawing-in and reeding: The warp yarns on the weaving beam are passed through the drop wires, healds and reeds in the prescribed order to form the fabric structure, that is, to form the fabric.
[0048] Dyeing: Dyeing the fabric. Before dyeing, mix the dye and dye the sample.
[0049] Post-finishing processing: According to special process requirements, the fabrics are subjected to post-finishing processing, such as garment washing, garment sand washing, wrinkle effect processing, etc.
[0050] The embodiment of the present application also discloses an energy-saving and emission-reducing auxiliary cylinder device, which is applied to the dyeing step of the above-mentioned production process of the woven fabric.
[0051] Reference Figure 1 、 Figure 2 and Figure 3 An energy-saving and emission-reduction auxiliary cylinder device includes a frame 1, a cylinder body 2, a first conveying pipeline 3, a cleaning tank 4 and a water collection tank 5.
[0052] The cylinder body 2 is mounted on the frame body 1 and has a receiving chamber 21 and a water port 22 . The water port 22 is connected to the receiving chamber 21 . The first delivery pipeline 3 is used to deliver the dye liquid in the cylinder cavity of the dyeing cylinder to the receiving chamber 21 .
[0053] In this embodiment, the first delivery pipeline 3 includes a first delivery pipe 31 and a first bidirectional delivery pump 32. The two ends of the first delivery pipe 31 are respectively connected to the barrel cavity and the water outlet 22 of the dyeing barrel. The first bidirectional delivery pump 32 is connected to the first delivery pipe 31. The first bidirectional delivery pump 32 is used to pump the dye liquid in the barrel cavity into the accommodating cavity 21 or to transport the dye liquid in the accommodating cavity 21 to the barrel cavity.
[0054] After dyeing is completed, the dye liquid in the dyeing cylinder is transported to the accommodating chamber 21 of the cylinder 2 for temporary storage through the first conveying pipeline 3; after sampling, if the color error is within a certain range, there is no need to adjust the dye liquid ratio, and the dye liquid in the accommodating chamber 21 is re-passed into the dyeing cylinder for large-scale dyeing; if the color error exceeds a certain range, dye or water is added to the dye liquid in the accommodating chamber 21 to re-adjust the dye liquid, and then the re-adjusted dye liquid is passed into the dyeing cylinder for re-dyeing and re-sampling. Through the above process, compared with the traditional treatment method of directly discharging the dye liquid, the waste of water and dye can be effectively reduced in the process of dyeing and sampling, so as to achieve the purpose of energy conservation and emission reduction; at the same time, it also reduces the steps of subsequent treatment of waste dye liquid and reduces electromechanical waste; in addition, since the color is re-matched on the basis of the existing dye liquid, the color matching difficulty of the color matcher can also be reduced.
[0055] Reference Figure 3 and Figure 4Specifically, the cylinder body 2 is also provided with a cleaning port 23 and a water outlet 24. The cleaning port 23 is arranged downward, and the water outlet 24 and the water port 22 are symmetrically distributed on both sides of the cleaning port 23. The shape and size of the water port 22, the cleaning port 23 and the water outlet 24 are the same.
[0056] A rotating member 25 is disposed within the cylinder body 2 and is horizontally rotatably connected to the cylinder body 2. A first driving member 26 is fixed to one end of the cylinder body 2. The output end of the first driving member 26 is connected to the rotating member 25. The first driving member 26 is used to drive the rotating member 25 to rotate relative to the cylinder body 2. In this embodiment, the rotating member 25 is a round rod-shaped structure, and the first driving member 26 is a rotary motor.
[0057] Reference Figure 5 The rotating member 25 is connected to a support shell 27, which abuts against the inner wall of the cylinder body 2. A plurality of connecting rods 271 are fixed to the inner wall of the support shell 27, and the other end of the connecting rod 271 is fixed to the peripheral side of the rotating member 25. The plurality of connecting rods 271 are evenly distributed on the inner wall of the support shell 27.
[0058] Back to Figure 3 and Figure 4 The support shell 27 is formed with a connecting port 272 extending therethrough. The shape of the connecting port 272 matches that of the water passage 22. A receiving member 28 is connected to the support shell 27 at the connecting port 272, and the receiving chamber 21 is disposed within the receiving member 28. In this embodiment, multiple receiving members 28 are provided, arranged at intervals around the rotation axis of the rotating member 25. Multiple connecting ports 272 are provided, corresponding one-to-one to each receiving member 28.
[0059] Reference Figure 4 A sealing layer 273 is provided between the inner wall of the cylinder body 2 and the outer wall of the support shell 27 to reduce the risk of liquid flowing into the gap between the support shell 27 and the inner wall of the cylinder body 2. In this embodiment, the sealing layer 273 is made of rubber and is adhesively fixed to the outer wall of the support shell 27.
[0060] The container 28 is made of a flexible material, such as waterproof canvas or rubber. It is a bag-like structure, with the interior forming the accommodating chamber 21. When the accommodating chamber 21 is full, the container 28 assumes a conical shape. The opening edge of the container 28 is bonded to the edge of the connection port 272 using waterproof glue.
[0061] Reference Figure 3 and Figure 6A block-shaped magnet 281 is bonded and fixed to the end of the accommodating member 28, and the magnet 281 is magnetically connected to the rotating member 25. The magnetic force between the magnet 281 and the rotating member 25 is less than the sum of the gravity of the magnet 281 and the accommodating member 28, thereby establishing a connection relationship between the accommodating member 28 and the rotating member 25, and making the flexible accommodating member 28 in an open state in the cylinder body 2.
[0062] Furthermore, the inner wall of the support shell 27 is connected to a rigid limit frame 274, which defines a limit cavity in the cylinder body 2 for accommodating the accommodating member 28. The limit frame 274 is used for the accommodating member 28 to abut against, so that with the cooperation of the magnet 281 and the limit frame 274, a certain limitation and support are formed for the flexible accommodating member 28, thereby ensuring the stability of the accommodating member 28 in the cylinder body 2.
[0063] Furthermore, a connecting tube 282 is fixedly connected to the back of the accommodating member 28, and an anti-slip rod 275 is fixedly connected to the limiting frame 274. The connecting tube 282 is used for the anti-slip rod 275 to pass through. A penetration opening 283 is formed through the wall of the connecting tube 282, and the penetration opening 283 extends along the length of the connecting tube 282. The anti-slip rod 275 is hingedly connected to an abutment member 276, and the central axis of the abutment member 276 is perpendicular to the central axis of the rotating member 25. The anti-slip rod 275 has a receiving groove 277 along its length, and the receiving groove 277 is used to accommodate the abutment member 276. The abutment member 276 has an abutment portion 278, which can pass through the penetration opening 283 and abut against the connecting tube 282. As a result, when the anti-slip rod 275 and the corresponding connecting tube 282 are in a vertical state, the abutment 276 rotates back into the accommodating groove 277 under the action of its own gravity, and the connecting tube 282 falls under the action of its own gravity, thereby driving the accommodating member 28 to fall; and when the connecting tube 282 and the corresponding anti-slip rod 275 are tilted, the abutment 276 rotates out of the accommodating groove 277 under the action of its own gravity, and the abutment portion 278 passes through the penetration opening 283. If the connecting tube 282 slides relative to the anti-slip rod 275, the abutment portion 278 abuts against the connecting tube 282, thereby limiting the connecting tube 282 and thereby limiting the accommodating member 28.
[0064] In this embodiment, the magnet 281 is located in the lumen of the connecting tube 282 , and the magnet 281 is magnetically connected to the end of the anti-slip rod 275 .
[0065] Reference Figure 2 and Figure 7, the cleaning pool 4 is connected to the frame, and the cleaning pool 4 is located below the cleaning port 23. A flushing head 41 is provided in the cleaning pool 4, and the flushing head 41 is used to flush the cavity wall of the accommodating cavity 21, and the flushing head 41 is tilted downward. The cleaning pool 4 is provided with a second delivery pipeline 42, and the second delivery pipeline 42 is used to deliver external water to the cleaning pool 4. In this embodiment, the second delivery pipeline 42 includes a second delivery pipe 421 and a second bidirectional delivery pump 422, and the second bidirectional delivery pump 422 is installed on the second delivery pipe 421. The second bidirectional delivery pump 422 is used to pump external water into the cleaning pool 4 or discharge the liquid in the cleaning pool 4.
[0066] A sealing assembly 6 is provided between the cleaning pool 4 and the cylinder body 2 , and the sealing assembly 6 is used to prevent water in the cleaning pool 4 from flowing out from the gap between the cleaning pool 4 and the cylinder body 2 .
[0067] In this embodiment, the sealing assembly 6 includes a first rubber strip 61 and a second rubber strip 62. The first rubber strip 61 is bonded to the cylinder body 2 using waterproof glue and is disposed circumferentially around the cleaning port 23. A plug-in slot 611 is defined on the lower surface of the first rubber strip 61. The second rubber strip 62 includes a connecting portion 621 and a raised portion 622. The connecting portion 621 is bonded to the upper surface of the cleaning tank 4. The raised portion 622 is integrally formed with the connecting portion 621 and plugs into the plug-in slot 611.
[0068] A second drive member 11 is disposed below the cleaning tank 4 and is connected to the frame. It is used to drive the cleaning tank 4 vertically. In this embodiment, the second drive member 11 is a hydraulic cylinder. When the cleaning tank 4 needs to be cleaned, the second drive member 11 is activated, driving the cleaning tank 4 downward, disengaging the first rubber strip 61 from the second rubber strip 62.
[0069] Reference Figure 2 and Figure 8 The water collection tank 5 is located below the water outlet 24 and is used to receive the water flowing out of the water outlet 24. A third delivery pipeline 51 is provided between the water collection tank 5 and the cleaning tank 4. The third delivery pipeline 51 is used to deliver the water in the water collection tank 5 to the cleaning tank 4. In this embodiment, the third delivery pipeline 51 includes a third delivery pipe 511 and a third delivery pump. A third bidirectional delivery pump 512 is installed in the third delivery pipe 511. The third delivery pump is used to pump the water in the water collection tank 5 to the cleaning tank 4.
[0070] After the dye liquid in the receiving member 28 at the position of the water outlet 22 is discharged, the first driving member 26 is started, and the rotating member 25 is driven to rotate by the first driving member 26. The rotating member 25 drives the receiving member 28 to rotate to the position of the cleaning port 23, and at the same time drives the other receiving member 28 to move to the position of the water outlet 22. When the connecting pipe 282 and the corresponding anti-slip rod 275 are vertical, the connecting pipe 282 slides down from the anti-slip rod 275, driving the end of the receiving member 28 to move downward and fall to the outside of the cylinder body 2, so that the cavity wall of the accommodating chamber 21 is exposed to the outside of the cylinder body 2; then the flushing head 41 is opened, and the cavity wall of the accommodating chamber 21 is flushed by the flushing head 41;
[0071] After the dye liquid in the other container 28 is discharged, liquid is introduced into the cleaning tank 4 from the sump 5 or the outside. Under the action of hydraulic pressure, the container 28 is gradually pressed back into the support shell 27, the magnet 281 is attracted to the limit frame 274, and the anti-slip rod 275 is inserted into the connecting pipe 282. Then, the first driving member 26 is activated again to rotate the cleaned container 28 to the water outlet 24. During the rotation, the accommodating chamber 21 of the container 28 is filled with liquid, and the container 28 drives the liquid to rotate together. After reaching the water outlet 24, the liquid in the container 28 is discharged from the water outlet 24 into the sump 5. The rotation of the rotating member 25 also drives the other container 28 to rotate to the cleaning port 23, and the above-mentioned flushing process is repeated. In this way, the cavity wall of the cavity 21 that has stored dye liquid is cleaned to reduce the dye adhering to the cavity wall of the cavity 21, thereby reducing the risk of color contamination of the dye liquid when the container 28 stores dye liquid again.
[0072] Furthermore, a buffer plate 52 is provided in the water collection tank 5, and a plurality of water holes 521 are formed through the buffer plate 52. A plurality of water pipes 522 are connected to the lower surface of the buffer plate 52, and the water pipes 522 are in communication with the water holes 521, and the plurality of water pipes 522 correspond one to one with the plurality of water holes 521. A third delivery pipeline 51 is provided between the cleaning tank 4 and the water collection tank 5, and the third delivery pipeline 51 is used to transport the liquid below the buffer plate 52 to the cleaning tank 4 or to transport the liquid in the cleaning tank 4 to the water collection tank 5. The liquid flowing into the water collection tank 5 first flows to the buffer plate 52, and then flows through the water holes 521 and the water pipes 522 in sequence to enter the bottom of the buffer plate 52. After a certain period of time, the dye in the liquid below the buffer plate 52 is precipitated at the bottom of the water collection tank 5. The purpose of setting the buffer plate 52 and the water pipe 522 is to buffer the liquid flowing out of the water outlet 24, so that the speed of the liquid flowing into the bottom of the buffer plate 52 is smaller, so as not to disturb the stratified liquid under the buffer plate 52, so that the dye content in the liquid transported from the water collection tank 5 to the cleaning tank 4 is less, thereby reducing the dye attached to the cavity wall of the accommodating cavity 21.
[0073] The implementation principle of Example 1 of the present application is as follows: after the dye liquid in the receiving member 28 located at the water outlet 22 is discharged, the first driving member 26 is started, and the first driving member 26 is used to drive the rotating member 25 to rotate. The rotating member 25 drives the receiving member 28 to rotate to the position of the cleaning port 23, and at the same time drives the other receiving member 28 to move to the position of the water outlet 22. When the connecting pipe 282 and the corresponding anti-slip rod 275 are vertical, the connecting pipe 282 slides down from the anti-slip rod 275, driving the end of the receiving member 28 to move downward and fall to the outside of the cylinder body 2, so that the cavity wall of the accommodating chamber 21 is exposed to the outside of the cylinder body 2; then the flushing head 41 is opened, and the cavity wall of the accommodating chamber 21 is flushed by the flushing head 41;
[0074] After the dye liquid in the other container 28 is discharged, liquid is introduced into the cleaning tank 4 from the sump 5 or the outside. Under the action of hydraulic pressure, the container 28 is gradually pressed back into the support shell 27, the magnet 281 is attracted to the limit frame 274, and the anti-slip rod 275 is inserted into the connecting pipe 282. Then, the first driving member 26 is activated again to rotate the cleaned container 28 to the water outlet 24. During the rotation, the accommodating chamber 21 of the container 28 is filled with liquid, and the container 28 drives the liquid to rotate together. After reaching the water outlet 24, the liquid in the container 28 is discharged from the water outlet 24 into the sump 5. The rotation of the rotating member 25 also drives the other container 28 to rotate to the cleaning port 23, and the above-mentioned flushing process is repeated. In this way, the cavity wall of the cavity 21 that has stored dye liquid is cleaned to reduce the dye adhering to the cavity wall of the cavity 21, thereby reducing the risk of color contamination of the dye liquid when the container 28 stores dye liquid again.
[0075] When the other container 28 is also moved to the position of the cleaning port 23, if the dye attached to the accommodating cavity 21 corresponding to the other container 28 is small, the container 28 can be directly dropped into the cleaning pool 4 for washing. If the dye is large, a part of the liquid in the cleaning pool 4 is first passed into the water collection pool 5. After the flushing is completed using the flushing head 41, liquid can be passed into the cleaning pool 4 again.
[0076] Example 2
[0077] Reference Figure 9 The difference between this embodiment and embodiment 1 lies in the setting structure of the sealing layer 273.
[0078] In this embodiment, the sealing layer 273 is an airbag, which is adhesively fixed to the inner wall of the cylinder body 2. When there is no liquid in each container 28, the rotating member 25 rotates relative to the cylinder body 2 to release the gas in the sealing layer 273, thereby reducing the wear of the sealing layer 273. If the rotating member 25 rotates frequently and the sealing layer 273 is worn, a certain amount of gas can be introduced into the sealing layer 273 to ensure the sealing performance of the sealing layer 273.
[0079] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. An energy-saving and emission-reducing auxiliary cylinder device, characterized by: The invention comprises a cylinder body (2) and a first conveying pipeline (3), wherein the cylinder body (2) is provided with a receiving chamber (21) and a water outlet (22), wherein the water outlet (22) is communicated with the receiving chamber (21), and the first conveying pipeline (3) is used to convey the dye liquid in the barrel chamber of the dyeing cylinder to the receiving chamber (21); and further comprises a cleaning pool (4); a rotating member (25) is provided in the cylinder body (2), wherein the rotating member (25) is connected to the cylinder body (2) in a horizontal direction; the cylinder body (2) is provided with a first driving member (26), wherein the first driving member (26) is used to drive the rotating member (25) to rotate; the rotating member (25) is connected to a plurality of receiving members (28), and the receiving chamber (21) is opened on the receiving member. (28), a plurality of the accommodating members (28) are arranged at intervals around the rotating shaft of the rotating member (25); the cylinder body (2) is further provided with a cleaning port (23), the distance between the cleaning port (23) and the water outlet (22) is equal to the distance between adjacent accommodating chambers (21), and the cleaning pool (4) is located below the cleaning port (23); a flushing head (41) is provided in the cleaning pool (4), and the flushing head (41) is used to flush the cavity wall of the accommodating chamber (21); and a water collecting pool (5) is also included; the cylinder body (2) is further provided with a water outlet (24), the water outlet (22) and the water outlet (24) are symmetrically distributed on both sides of the cleaning port (23), and the cleaning port (23) faces downward; The container (28) is made of a flexible material, and the container (28) is provided with a magnet (281), and the magnet (281) is magnetically connected to the rotating member (25), and the magnetic force between the magnet (281) and the rotating member (25) is less than the sum of the gravity of the magnet (281) and the container (28); the cleaning pool (4) is provided with a second delivery pipeline (42), and the second delivery pipeline (42) is used to deliver external water to the cleaning pool (4); a sealing component (6) is provided between the cylinder (2) and the cleaning pool (4), and the sealing component (6) is used to prevent the water in the cleaning pool (4) from flowing out from the gap between the cleaning pool (4) and the cylinder (2); the water collecting The pool (5) is located below the water outlet (24), and the water collecting pool (5) is used to collect water flowing out of the water outlet (24); the rotating member (25) is connected to a support shell (27), and the support shell (27) abuts against the inner wall of the cylinder body (2); a connecting port (272) is provided through the support shell (27), and the accommodating member (28) is connected to the support shell (27) at the edge of the connecting port (272); a connecting pipe (282) is connected to the back of the accommodating member (28), and the rotating member (25) is provided with an anti-slip rod (275); the connecting pipe (282) is used for the anti-slip rod (275) to pass through, and a passing port (283) is provided through the wall of the connecting pipe (282);The anti-slip rod (275) is hingedly connected to an abutment member (276), and the central axis of the abutment member (276) is perpendicular to the central axis of the rotating member (25); the anti-slip rod (275) is provided with a receiving groove (277) along its length direction, and the receiving groove (277) is used to receive the abutment member (276); the abutment member (276) has an abutment portion (278), and the abutment portion (278) can pass through the penetration opening (283) and abut against the connecting tube (282); the magnet (281) is located in the tube cavity of the connecting tube (282), and the magnet (281) is magnetically connected to the end of the anti-slip rod (275).
2. The energy-saving and emission-reduction auxiliary cylinder device according to claim 1, characterized in that: The flushing head (41) is arranged to be tilted downward.
3. The energy-saving and emission-reduction auxiliary cylinder device according to claim 1 or 2, characterized in that: The inner wall of the support shell (27) is connected to a rigid limiting frame (274), and the limiting frame (274) defines a limiting cavity for accommodating the accommodating member (28) in the cylinder body (2), and the limiting frame (274) is used for the accommodating member (28) to abut against.
4. The energy-saving and emission-reduction auxiliary cylinder device according to claim 1, characterized in that: The sealing assembly (6) includes a first rubber strip (61) and a second rubber strip (62), wherein the first rubber strip (61) is connected to the cylinder body (2) and is arranged around the cleaning port (23), and the second rubber strip (62) is connected to the cleaning tank (4); the second rubber strip (62) includes a protrusion (622), and a plug-in groove (611) is provided on the lower surface of the first rubber strip (61), and the plug-in groove (611) is used for plugging the protrusion (622); a second driving member (11) is provided below the cleaning tank (4), and the second driving member (11) is used to drive the cleaning tank (4) to move vertically.
5. The energy-saving and emission-reduction auxiliary cylinder device according to claim 1, characterized in that: A buffer plate (52) is provided in the water collecting pool (5), and a plurality of water holes (521) are formed through the buffer plate (52); a plurality of water pipes (522) are connected to the lower surface of the buffer plate (52), and the water pipes (522) are in communication with the water holes (521), and the plurality of water pipes (522) correspond to the plurality of water holes (521) in a one-to-one manner; a gap is provided between the lower end of the water pipe (522) and the bottom of the water collecting pool (5); a third delivery pipeline (51) is provided between the cleaning pool (4) and the water collecting pool (5), and the third delivery pipeline (51) is used to deliver the liquid located below the buffer plate (52) in the water collecting pool (5) to the cleaning pool (4).
6. The energy-saving and emission-reduction auxiliary cylinder device according to claim 1, characterized in that: A sealing layer (273) is provided between the outer wall of the support shell (27) and the inner wall of the cylinder body (2).
Citation Information
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