A detection device for intelligent production of tempered film

By designing a detection device for tempered film, using technologies such as wave-shaped bent plates and vibrating motors, the problem that the existing technology cannot detect the bending performance and difficulty in removing the tempered film after crushing is solved, and more comprehensive detection data and Safe tempered film treatment.

CN118258703BInactive Publication Date: 2024-12-17洞口县宏诚光学玻璃制造有限公司
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Patent Information

Application Number
CN202410432775.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot truly detect the bending performance of the tempered film, and the crushed or cracked tempered film is difficult to remove in the detection structure, which can easily lead to manual operation risks.

Method used

A detection device including a mount, guide rail, moving block, push rod, electric clamp, bending plate and vibrating motor is designed. The undulation degree of the channel is adjusted through the wavy bending plate and lifting buckle to simulate the mobile phone environment for detection. , and use vibrating motor and rubber to push the ball to achieve effective transfer of the tempered film.

Benefits of technology

The comprehensiveness and authenticity of the bending detection data of the tempered film are improved, the subsequent inspection is smooth, and the crushed or broken tempered film is safely and effectively treated through the cooperation of the vibrating motor and rubber push ball.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of tempered film production detection, and in particular to a detection device for the intelligent production of tempered film. Technical problem: The bending performance of the tempered film cannot be truly detected. Technical solution: A detection device for the intelligent production of tempered film, including a mounting seat, a guide rail, a moving block, a push rod I and an electric clamp, etc.; the mounting seat is equipped with a guide rail; a number of moving blocks are slidably connected to the guide rail; a push rod I is fixedly connected to the bottom of all the moving blocks; all the telescopic parts of the push rod I are each equipped with an electric clamp, and the clamping part of the electric clamp is provided with a number of suction cups, and all the electric clamps are provided with connecting pipes, and all the suction cups are connected to the corresponding connecting pipes. The present invention increases the bending degree of the tempered film in the channel formed by the bending plate after the tempered film enters the channel formed by the bending plate by setting the bending plate as a whole to a wavy shape.
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Description

Technical Field

[0001] The present invention relates to the field of tempered film production detection, and in particular to a detection device for intelligent production of tempered film. Background Art

[0002] In the existing testing of tempered film, the tempered film is simply bent for testing. When the tempered film is broken or cracked, the bending ability of the tempered film is determined by the time when the tempered film is broken or cracked. The above method cannot truly test the bending performance of the tempered film.

[0003] After the tempered film is broken or cracked, it is restricted by the detection structure so that the broken or cracked tempered film is folded inside the detection structure and cannot be taken out through the fixed structure. Subsequent inspection of the tempered film cannot be performed and it needs to be taken out manually. Because the tempered film is broken or cracked, when the broken or cracked tempered film is taken manually, the human hand is easily scratched by the broken or cracked tempered film. Summary of the invention

[0004] In order to overcome the shortcoming that the bending performance of the tempered film cannot be truly detected, the present invention provides a detection device for the intelligent production of the tempered film.

[0005] Technical solution: A detection device for the intelligent production of tempered film, including a mounting seat, a guide rail, a moving block, a push rod I and an electric clamp; the mounting seat is installed with a guide rail; a plurality of moving blocks are slidably connected to the guide rail; a push rod I is fixedly connected to the bottom of each moving block; each telescopic portion of each push rod I is installed with an electric clamp, and the clamping portion of the electric clamp is provided with a plurality of suction cups, and all the electric clamps are provided with connecting pipes, and all the suction cups are connected with the corresponding connecting pipes; it also includes an electric mounting plate and a bending plate; a plurality of electric mounting plates are installed on the mounting seat, and a plurality of fixed plates are provided on all the electric mounting plates; a plurality of bending plates are fixedly connected to all the fixed plates, and a channel for guiding the deformation of the tempered film is formed between all the bending plates.

[0006] More preferably, all the bent plates are of wavy design.

[0007] More preferably, it also includes moving bars and lifting buckles; all electric mounting plates are connected to a plurality of moving bars in a damping sliding manner; all moving bars are connected to a lifting buckle in a damping sliding manner, and all lifting buckles are buckled into the channel formed by the bending plate.

[0008] More preferably, all lift buckles are provided with arcs.

[0009] More preferably, it also includes a push rod II; a slide groove is opened on the upper electric mounting plate; another moving block is slidably connected to the guide rail, and the other moving block is located between all the moving blocks; a push rod II is fixed to the bottom of the other moving block, and the push rod II slides in the slide groove of the upper electric mounting plate.

[0010] More preferably, it further comprises a pushing ball; the pushing ball is fixedly connected to the telescopic part of the push rod II.

[0011] More preferably, the pushing ball is made of rubber and has a friction layer at the bottom.

[0012] More preferably, the channel formed by the bent plate is relatively smooth.

[0013] More preferably, the top surfaces of all the bent plates are arc-shaped and convex.

[0014] More preferably, a vibration motor is further included; the vibration motor is installed at the bottom of the lower electric mounting plate.

[0015] Beneficial effect: The present invention sets the bending plate as a whole to be wavy, and after the tempered film enters the channel formed by the bending plate, the bending degree of the tempered film in the channel formed by the bending plate is increased.

[0016] The present invention controls the moving bar to repeatedly drive the lifting buckle to move upward or downward, and changes the undulation of the channel formed by the bending plate through the lifting buckle, so that the degree and amplitude of the bending of the tempered film are greatly improved, and the comprehensiveness of the detected data is improved.

[0017] The present invention stacks two tempered films together, simulates a mobile phone through the tempered film at the bottom, and simulates the bending detection of the tempered film on the mobile phone, so that the authenticity of the detection data is further improved.

[0018] The present invention adds a vibration motor at the bottom of the electric mounting plate below, starts the vibration motor to generate vibration, and transmits the vibration to the channel formed by the bending plate, so that the tempered film fragments attached to the channel formed by the bending plate are transferred outward. At the same time, the top surfaces of all the bending plates are set to an arc-shaped outward convex shape to cooperate with the vibration of the vibration motor, so that the tempered film fragments attached to the channel formed by the bending plate can be better transferred outward.

[0019] The present invention controls the push rod II to be pushed out. After the telescopic part of the push rod II presses on the broken or cracked tempered film, the push rod II stops being pushed out, and the corresponding moving block is controlled to drive the push rod II to move left. The broken or cracked tempered film is driven to move left by the telescopic part of the push rod II, and the broken or cracked tempered film is transferred outward to avoid affecting the subsequent detection of the tempered film.

[0020] The present invention adds a pushing ball to the telescopic part of the push rod II. When the push rod II is pushed out and moves toward the broken or cracked tempered film, the contact area with the broken or cracked tempered film is increased by the pushing ball, so that the push rod II can better drive the broken or cracked tempered film to transfer outward. At the same time, by setting the pushing ball to be made of rubber material and adding a friction layer at the bottom thereof, the fit between the pushing ball and the broken or cracked tempered film is increased, and the friction between the pushing ball and the broken or cracked tempered film is increased, so that when the push rod II drives the broken or cracked tempered film outward through the pushing ball, the broken or cracked tempered film can be smoothly transferred out of the channel formed by the bending plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure disclosed by the detection device for intelligent production of tempered film of the present invention;

[0022] Figure 2 It is a partial structural schematic diagram of the detection device for intelligent production of tempered film disclosed in the present invention;

[0023] Figure 3 A structural cross-sectional view of a moving bar and a lifting buckle disclosed in the detection device for intelligent production of tempered film of the present invention;

[0024] Figure 4 A structural cross-sectional view of an electric mounting plate disclosed in the detection device for intelligent production of tempered film of the present invention;

[0025] Figure 5 The schematic diagram of the structure of the lifting buckle disclosed in the detection device for intelligent production of tempered film of the present invention is shown in the figure as follows: 1-mounting seat, 2-guide rail, 3-moving block, 4-push rod I, 5-electric clamp, 6-electric mounting plate, 7-bending plate, 8-moving bar, 9-lifting buckle, 101-push rod II, 102-pushing ball, 110-vibration motor, 5a-suction cup, 6a-fixing plate. DETAILED DESCRIPTION

[0026] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments, but the protection scope and application scope of the present invention are not limited.

[0027] Example 1

[0028] A detection device for intelligent production of tempered film, such as Figure 1-3As shown, it includes a mounting seat 1, a guide rail 2, a moving block 3, a push rod Ⅰ4 and an electric clamp 5; the mounting seat 1 is mounted with a guide rail 2; two moving blocks 3 are slidably connected to the guide rail 2; a push rod Ⅰ4 is fixedly connected to the bottom of each moving block 3; each telescopic portion of each push rod Ⅰ4 is mounted with an electric clamp 5, and the clamping portion of each electric clamp 5 is provided with a plurality of suction cups 5a, and each electric clamp 5 is provided with a connecting pipe, and all the suction cups 5a are connected with the corresponding connecting pipe;

[0029] It also includes an electric mounting plate 6 and a bending plate 7; two electric mounting plates 6 distributed up and down are installed on the mounting seat 1, and all the electric mounting plates 6 are provided with a plurality of fixed plates 6a; all the fixed plates 6a are commonly fixed with four bending plates 7 distributed in a matrix, the bending plates 7 can be deformed, and channels are formed between all the bending plates 7.

[0030] All the bending plates 7 are of wave-shaped design to enhance the bending effect of the tempered film.

[0031] It also includes a moving bar 8 and a lifting buckle 9; all the electric mounting plates 6 are connected to four moving bars 8 in a damping sliding manner; all the moving bars 8 are connected to a lifting buckle 9 in a damping sliding manner, and all the lifting buckles 9 are buckled into the channel formed by the bending plate 7.

[0032] All the lifting buckles 9 are provided with arcs to facilitate buckling into the channel formed by the bending plate 7.

[0033] It should be noted that the length of the channel formed by the bending plate 7 is shorter than the length of the tempered film.

[0034] Before using the present invention, the connecting pipe on the electric clamp 5 is connected to the external vacuum equipment, and the external vacuum equipment provides adsorption capacity for the suction cup 5a, and the right moving block 3 on the control rail 2 drives the right push rod Ⅰ4 and the right electric clamp 5 to move to the right. When the distance between the electric clamp 5 and the electric mounting plate 6 is greater than the length of the tempered film, the moving block 3 stops moving, and one end of the tempered film to be detected is manually placed on the right electric clamp 5, and the electric clamp 5 is controlled to simply clamp one end of the tempered film, and the tempered film is adsorbed and fixed by the suction cup 5a to reduce the damage of the tempered film clamping and fixing, and the push rod Ⅰ4 is controlled to push out or retract to drive the electric clamp 5 to move downward or upward, so that the height of the tempered film is flush with the right entrance of the channel formed by the bending plate 7, and the right moving block 3 on the control rail 2 drives the right push rod Ⅰ4 and the right electric clamp 5 to move to the left, and the tempered film is transferred to the channel formed by the bending plate 7, and then the detection of the tempered film is started;

[0035] After the tempered film enters the channel formed by the bending plate 7, when the push rod Ⅰ4 and the right electric clamper 5 move to the left, the tempered film contacts the channel formed by the bending plate 7, and the tempered film begins to bend, and the bending test of the tempered film is performed. During the bending process of the tempered film, the basic bending ability of the tempered film is tested. By setting the bending plate 7 as a whole to be wavy, after the tempered film enters the channel formed by the bending plate 7, the bending degree of the tempered film in the channel formed by the bending plate 7 is increased;

[0036] Considering that the bending test of the tempered film is only performed through the channel formed by the bending plate 7, the obtained test data is relatively limited and the bending ability of the tempered film cannot be truly obtained. At this time, by adding a moving bar 8 to the electric mounting plate 6, adding a lifting buckle 9 to the moving bar 8, and letting the lifting buckle 9 buckle into the channel formed by the bending plate 7, the moving bar 8 is manually pushed to move left or right, and the lifting buckle 9 is manually adjusted to move upward or downward. By changing the positions of the moving bar 8 and the lifting buckle 9, the undulation of the channel formed by the bending plate 7 is adjusted, so that the degree and amplitude of the bending of the tempered film are greatly improved, and the comprehensiveness of the detected data is improved;

[0037] Taking into account that when testing the tempered film, the tempered film body is usually tested alone, which is different from the actual usage scenario of the tempered film, at this time, by superimposing two tempered films together, the tempered film at the bottom is used to simulate the mobile phone, and the tempered film is simulated to perform bending test on the mobile phone, so that the authenticity of the test data is further improved.

[0038] After completing the inspection of the tempered film, one end of the inspected tempered film protrudes from the channel formed by the bending plate 7, and the tempered film is fixed by the left electric clamp 5. The right electric clamp 5 no longer fixes the tempered film, and the left moving block 3 is controlled to drive the left push rod Ⅰ4 and the left electric clamp 5 to move to the left, and the tempered film is completely taken out from the channel formed by the bending plate 7, and subsequent tempered film inspection can be carried out.

[0039] Example 2

[0040] On the basis of Example 1, Figure 1-Figure 5 As shown, it also includes a push rod II 101; a slide groove is opened on the upper electric mounting plate 6; another moving block 3 is slidably connected to the guide rail 2, and the other moving block 3 is located between all the moving blocks 3; a push rod II 101 is fixed to the bottom of the other moving block 3, and the push rod II 101 slides in the slide groove of the upper electric mounting plate 6.

[0041] It also includes a pushing ball 102; the pushing ball 102 is fixedly connected to the telescopic portion of the push rod II 101.

[0042] The pushing ball 102 is made of rubber and has a friction layer at the bottom, which is convenient for transferring the broken or cracked tempered film.

[0043] The channel formed by the bending plate 7 is relatively smooth, which reduces the adhesion of tempered film fragments.

[0044] The top surfaces of all the bent plates 7 are arc-shaped and convex, which facilitates the outward transfer of the fragments of the tempered film.

[0045] It also includes a vibration motor 110; the vibration motor 110 is installed at the bottom of the electric mounting plate 6 below.

[0046] Considering that after the tempered film inspection is completed, when the tempered film is broken or cracked, the fragments of the tempered film are scattered into the channel formed by the bending plate 7 and attached thereto. When the subsequent tempered film is inspected, the fragments of the tempered film will affect the inspection of the tempered film. At this time, a vibration motor 110 is added to the bottom of the electric mounting plate 6 below, and the vibration motor 110 is started to generate vibration. The vibration is transmitted to the channel formed by the bending plate 7, so that the tempered film fragments attached to the channel formed by the bending plate 7 are transferred outward. At the same time, the top surfaces of all the bending plates 7 are set to an arc-shaped convex shape to cooperate with the vibration of the vibration motor 110, so that the tempered film fragments attached to the channel formed by the bending plate 7 can be better transferred outward.

[0047] Considering that during the tempered film inspection process, after the tempered film is broken or cracked, it is restricted by the channel formed by the bending plate 7, so that the broken or cracked tempered film is folded in the channel formed by the bending plate 7, and it cannot be taken out by the electric clamper 5 on the left, and subsequent tempered film inspection cannot be performed, and it needs to be taken out manually. Because the tempered film has been broken or cracked, when it needs to be taken manually, the human hand is easily scratched by the broken or cracked tempered film. At this time, another moving block 3 is added to the guide rail 2, and then a push rod II 101 is added and the push rod II 101 is connected to the upper The electric mounting plate 6 is slidably connected. When the broken or cracked tempered film needs to be taken out, the corresponding moving block 3 is controlled to drive the push rod Ⅱ101 to move a specified distance to the right. The push rod Ⅱ101 stops moving after moving a specified distance to the right. Then, the push rod Ⅱ101 is controlled to be pushed out. After the telescopic part of the push rod Ⅱ101 is pressed on the broken or cracked tempered film, the push rod Ⅱ101 stops pushing out. The corresponding moving block 3 is controlled to drive the push rod Ⅱ101 to move to the left. The broken or cracked tempered film is driven to move to the left by the telescopic part of the push rod Ⅱ101, and the broken or cracked tempered film is transferred outward. At the same time, considering that the push rod Ⅱ1 When the telescopic part 01 presses on the broken or cracked tempered film, the vibration generated by the vibration motor 110 will still be transmitted to the channel formed by the bending plate 7. Because the contact area between the telescopic part of the push rod Ⅱ101 and the broken or cracked tempered film is small, when the telescopic part of the push rod Ⅱ101 drives the broken or cracked tempered film to move, the broken or cracked tempered film will be offset, resulting in the telescopic part of the push rod Ⅱ101 being unable to effectively transfer the broken or cracked tempered film. At this time, a pushing ball 102 is added to the telescopic part of the push rod Ⅱ101, and the push rod Ⅱ101 is pushed out to move in the direction of the broken or cracked tempered film. At the same time, by increasing the contact area with the broken or cracked tempered film through the pushing ball 102, the push rod II 101 can better drive the broken or cracked tempered film to transfer outward, and at the same time, by setting the pushing ball 102 to be made of rubber material and adding a friction layer at its bottom, the fit degree between the pushing ball 102 and the broken or cracked tempered film is increased, and the friction between the pushing ball 102 and the broken or cracked tempered film is increased, so that when the push rod II 101 drives the broken or cracked tempered film outward through the pushing ball 102, the broken or cracked tempered film can be smoothly transferred out of the channel formed by the bending plate 7.

[0048] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

Claims

1. A detection device for intelligent production of tempered film, comprising a mounting seat (1), a guide rail (2), a moving block (3), a push rod I (4) and an electric clamp (5); the mounting seat (1) is mounted with a guide rail (2); a plurality of moving blocks (3) are slidably connected to the guide rail (2); a push rod I (4) is fixedly connected to the bottom of each of the moving blocks (3); an electric clamp (5) is mounted on the telescopic portion of each of the push rods I (4); a plurality of suction cups (5a) are provided on the clamping portion of each of the electric clamps (5); a connecting pipe is provided on each of the electric clamps (5); and all of the suction cups (5a) are connected to the corresponding connecting pipe; wherein the device is characterized in that: It also includes an electric mounting plate (6) and a bending plate (7); a plurality of electric mounting plates (6) are mounted on the mounting seat (1), and a plurality of fixing plates (6a) are provided on all the electric mounting plates (6); a plurality of bending plates (7) are fixedly connected to all the fixing plates (6a), and channels for guiding the deformation of the tempered film are formed between all the bending plates (7); All the bent plates (7) are of wave-shaped design; It also includes a moving bar (8) and a lifting buckle (9); all the electric mounting plates (6) are connected to a plurality of moving bars (8) in a damping sliding manner; all the moving bars (8) are connected to a lifting buckle (9) in a damping sliding manner, and all the lifting buckles (9) are buckled into the channel formed by the bending plate (7); It also includes a push rod II (101); a slide groove is formed on the upper electric mounting plate (6); another moving block (3) is slidably connected to the guide rail (2), and the other moving block (3) is located between all the moving blocks (3); a push rod II (101) is fixedly connected to the bottom of the other moving block (3), and the push rod II (101) slides in the slide groove of the upper electric mounting plate (6); It also includes a pushing ball (102); the pushing ball (102) is fixedly connected to the telescopic portion of the push rod II (101); It also includes a vibration motor (110); the vibration motor (110) is installed at the bottom of the electric mounting plate (6) below; After the tempered film enters the channel formed by the bending plate (7), when the push rod I (4) and the right electric clamp (5) move to the left, the tempered film contacts the channel formed by the bending plate (7), and the tempered film begins to bend, and the bending detection of the tempered film is performed; By manually pushing the moving bar (8) to move leftward or rightward, and by manually adjusting the lifting buckle (9) to move upward or downward, the undulation of the channel formed by the bending plate (7) is adjusted by changing the positions of the moving bar (8) and the lifting buckle (9); After the inspection of the tempered film is completed, one end of the tempered film to be inspected protrudes from the channel formed by the bending plate (7), and the tempered film is fixed by the electric clamp (5) on the left. The electric clamp (5) on the right no longer fixes the tempered film, and the left moving block (3) is controlled to drive the left push rod I (4) and the left electric clamp (5) to move to the left, so that the tempered film is completely taken out from the channel formed by the bending plate (7) for subsequent inspection of the tempered film; When the tempered film is broken or ruptured, the fragments of the tempered film are scattered into the channel formed by the bending plate (7) and attached to it. When the tempered film is subsequently tested, the fragments of the tempered film will affect the test of the tempered film. At this time, a vibration motor (110) is added to the bottom of the electric mounting plate (6) below, and the vibration motor (110) is started to generate vibration. The vibration is transmitted to the channel formed by the bending plate (7), so that the tempered film fragments attached to the channel formed by the bending plate (7) are transferred outward; By adding another moving block (3) on the guide rail (2), and then adding a push rod II (101) and allowing the push rod II (101) to be slidably connected to the upper electric mounting plate (6), when it is necessary to remove the broken or cracked tempered film, the corresponding moving block (3) is controlled to drive the push rod II (101) to move to the right by a specified distance, and the push rod II (101) stops moving after moving to the right by a specified distance, and then the push rod II (101) is controlled to be pushed out, and after the telescopic part of the push rod II (101) presses on the broken or cracked tempered film, the push rod II (101) stops being pushed out, and the corresponding moving block (3) is controlled to drive the push rod II (101) to move to the left, and the broken or cracked tempered film is driven to move to the left by the telescopic part of the push rod II (101), so that the broken or cracked tempered film is transferred outward; By adding a pushing ball (102) to the telescopic part of the push rod II (101), when the push rod II (101) is pushed out to move in the direction of the broken or cracked tempered film, the pushing ball (102) increases the contact area with the broken or cracked tempered film, so that the push rod II (101) can better drive the broken or cracked tempered film to move outward.

2. A detection device for intelligent production of tempered film according to claim 1, characterized in that: All the lifting buckles (9) are provided with arcs.

3. A detection device for intelligent production of tempered film according to claim 1, characterized in that: The pushing ball (102) is made of rubber and has a friction layer at the bottom.

4. A detection device for intelligent production of tempered film according to claim 1, characterized in that: The inside of the channel formed by the bent plate (7) is relatively smooth.

5. A detection device for intelligent production of tempered film according to claim 4, characterized in that: The top surfaces of all the bent plates (7) are arc-shaped and convex.

Citation Information

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