Method and system for producing sodium sulfide by reducing sodium sulfate

CN118289717BActive Publication Date: 2026-08-28XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY +1
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Patent Information

Application Number
CN202410396856.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2026-08-28
Estimated Expiration
2044-04-03

AI Technical Summary

Technical Problem

[0005]本申请实施例通过提供一种还原硫酸钠制取硫化钠的方法及系统,解决了现有生产硫化钠的方法还原反应时间较长,反应效率低,热效率低,产物中大量的CO2排放对环境不利,整个制备工序复杂,产生大量废渣,得到的硫化钠纯度较低,价值较低的问题

Benefits of technology

[0032]本申请实施例提供的还原硫酸钠制取硫化钠的方法,首先将燃料和空气混合燃烧得到高温烟气。然后将高温烟气和升温还原气体通过换热得到高温还原气体。再然后在高温烟气间接加热下,预热硫酸钠原料与高温还原气体混合,在高温还原气体的携带下以稀相输送状态完成气固反应生成硫化钠。之后高温烟气对粉末状的硫酸钠原料逐级预热得到预热硫酸钠原料。再之后将携带硫化钠的还原废气进行气固分离。最后将气固分离的高温硫化钠通过与低温惰性气体直接换热逐级降温,输出硫化钠产品,并得到升温惰性气体。本申请的还原硫酸钠制取硫化钠的方法,通过在外热式外循环反应器的反应内筒内进行高温还原气体与粉末状硫酸钠原料的气固反应,外循环结构将部分反应物料输入反应器内筒底部入料口实现反应物料外循环提高硫酸钠转化率和硫化钠产品得率,反应内筒中气固两相接触面积大,反应面增大且随着气流使硫化钠颗粒翻滚,反应面不断更新,两相之间的传质,传热以及反应速率极大提高,从而使反应时间极大缩短(由现有技术的0.5~2.0h缩短为1~15s),还原反应时间短,反应效率高,热效率高,降低了系统能耗和产品成本。省去了浸取、渣的分离、碱液蒸发等工序,整个制备工序简单,由于为还原气体与硫酸钠原料进行反应,未使用固体还原剂,不会产生大量废渣,气固两相间充分混合、强烈搅拌,颗粒间不产生熔结,可以消除死区,得到的硫化钠纯度较高,产品价值较高。通过悬浮预热机构多级预热、外热式外循环反应器与悬浮冷却机构多级冷却的耦合,实现硫酸钠的快速还原和热量的高效利用。

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Abstract

The application discloses a method and system for preparing sodium sulfide by reducing sodium sulfate, and belongs to the field of inorganic chemical products. The method comprises the following steps: mixing fuel and air to obtain high-temperature flue gas; obtaining high-temperature reducing gas by heat exchange of the high-temperature flue gas and the heating reducing gas; under the indirect heating of the high-temperature flue gas, preheating sodium sulfate raw materials and mixing the high-temperature reducing gas, and completing the gas-solid reaction to generate sodium sulfide in a dilute phase conveying state under the carrying of the high-temperature reducing gas; gradually preheating the powdered sodium sulfate raw materials by the high-temperature flue gas to obtain preheated sodium sulfate raw materials; carrying out gas-solid separation on the reducing waste gas carrying the sodium sulfide; gradually cooling the high-temperature sodium sulfide obtained by the gas-solid separation by direct heat exchange with low-temperature inert gas to output the sodium sulfide product, and obtaining the heating inert gas. The application has the advantages of short reduction reaction time, high reaction efficiency, high thermal efficiency, simple preparation process, high purity of the obtained sodium sulfide, and high product value.
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Citation Information

Patent Citations

  • Sodium sulfide production system and process for reducing sodium sulfate through gas-phase fluidization

    CN114408869A