Horizontal type automatic cleaning device and method for viscose filament spinning tube
By designing an automatic cleaning device for horizontal spinning tubes of viscose filaments, and using a stainless steel conveyor belt and clamping device, automated continuous production was achieved, solving the problems of safety risks and low efficiency in the spinning tube cleaning process, and achieving the effects of water saving and high-efficiency cleaning.
Patent Information
- Application Number
- CN202410541114.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2044-04-30
AI Technical Summary
The existing cleaning process for spinning tubes has problems such as high safety risks, low efficiency and serious waste of water resources, and manual cleaning is difficult to meet the needs of continuous production.
An automated cleaning device for horizontal spinning tubes of viscose filaments was designed, including a stainless steel conveyor belt, a clamping device, and a telescopic nozzle assembly. It achieves automated continuous production through a tiered water cleaning method. The device is made of 304 stainless steel profiles and equipped with a circulating water pump and a high-pressure blower. Combined with a servo motor drive, it realizes linkage and cooperation between different zones.
It achieves high safety, high efficiency, significant water conservation, automated continuous production, high product qualification rate, reduced manpower requirements, and improved working environment.
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Figure CN118292122B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of spinning tube cleaning technology, specifically to an automatic cleaning device and method for horizontal spinning tubes of viscose filaments. Background Technology
[0002] Viscose filament spinning tubes are slender tubular parts made of quartz glass. In viscose filament spinning production, viscose filaments are extruded from the spinneret orifices and flow into the spinning tube along with the spinning bath. The viscose filaments undergo diffusion, neutralization, coagulation, and decomposition reactions with the unused fresh bath within the spinning tube. The spinning bath mainly consists of a mixture of sulfuric acid, zinc sulfate, and sodium sulfate. During the reaction with the viscose filaments, various inorganic salts are precipitated. These inorganic salts easily deposit and adhere to the inner wall of the spinning tube, forming scale. Over time, this causes the inner diameter of the spinning tube to decrease, reducing the volume of fresh bath and thus affecting the saturation of the reaction within the spinning tube. Therefore, a high degree of cleanliness is required for the inner wall of the spinning tube. The cleanliness of the spinning tube is a key factor affecting the uniformity of subsequent dyeing, spinnability, constant core-sheath ratio of single fibers, and porosity.
[0003] Traditional spinning tube cleaning processes involve first soaking the tubes in a concentrated alkaline solution, then manually rinsing each tube repeatedly with clean water until the cleaning standard is met. During this manual cleaning process, workers are frequently exposed to concentrated alkali, posing significant safety risks. Furthermore, manual cleaning of each tube is inefficient, and continuous rinsing results in substantial water waste. To achieve continuous production, improve efficiency, reduce manpower, save energy, and improve the working environment for employees, a horizontal automatic cleaning device and method for viscose filament spinning tubes has been developed and designed. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide an automatic cleaning equipment and method for horizontal spinning tubes of viscose filaments. The equipment mainly consists of a feeding area, a soaking area, a cleaning area, a water blowing and drying area, and a manual inspection area. The equipment can meet the cleaning requirements of spinning tubes and ensure the automatic and continuous operation of the spinning tubes on the cleaning line. The spinning tubes that are finally unloaded and packaged meet the cleaning requirements of spinning tubes, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic cleaning device and method for horizontal spinning tubes of viscose filaments, comprising a stainless steel conveyor belt, a clamping device, and a telescopic nozzle assembly. The stainless steel conveyor belt is arranged from right to left with a feeding zone, an alkali-passing zone, an alkali-blowing zone, a cleaning zone, a water-drying zone, and a manual inspection zone, with each zone connected in series by the stainless steel conveyor belt. The main frame of the cleaning device is welded from 304 stainless steel profiles. The stainless steel conveyor belt is equipped with supports for the spinning tubes, with the supports evenly spaced. Clamping devices are respectively provided in the alkali-passing zone, the alkali-blowing zone, the cleaning zone, and the water-drying zone. The clamping device includes a positive and negative screw, a lower clamping plate, and an upper clamping plate. The lower clamping plate and the upper clamping plate are fixedly connected to nuts on the positive and negative screws, respectively. Silicone pads are provided on the corresponding surfaces of the lower clamping plate and the upper clamping plate. Clamping grooves are provided on the surface of the silicone pads. The alkali-passing zone is equipped with an alkali-soaking tank. The stainless steel conveyor belt of the alkali-passing zone is located in the alkali-soaking tank. Telescopic nozzle assemblies are horizontally arranged in the alkali-passing zone, alkali-blowing zone, washing zone, and water-blowing and drying zone. The telescopic nozzle assembly includes a telescopic nozzle, a nozzle telescopic cylinder, and a connecting rod. The telescopic nozzle corresponds one-to-one with the opening of the spinning tube. The nozzle telescopic cylinder is connected to the telescopic nozzle through the connecting rod.
[0006] Furthermore, the cleaning area includes a rough washing area, a semi-fine washing area, and a fine washing area. Below the stainless steel conveyor belt are fine washing recovery boxes, semi-fine washing recovery boxes, rough washing recovery boxes, and alkali soaking tanks. Each of the fine washing recovery boxes, semi-fine washing recovery boxes, rough washing recovery boxes, and alkali soaking tanks is equipped with a circulating water pump, which is connected to a telescopic nozzle via a metal hose.
[0007] Furthermore, the alkali blowing zone and water blowing and drying zone are equipped with high-pressure blowers located above the stainless steel conveyor belt, while the rough washing zone, semi-fine washing zone and fine washing zone are equipped with high-pressure spray pipes located above the stainless steel conveyor belt.
[0008] Furthermore, the positive and negative lead screws are mounted on the main frame of the cleaning equipment via bearing seats, and a gear is provided at one end of the positive and negative lead screws, which meshes with the rack.
[0009] Furthermore, it also includes a guide rail, with joints at both ends of the connecting rod. The connecting rod is slidably connected to the guide rail through the joints. One joint is connected to the telescopic shaft of the nozzle telescopic cylinder, and the other joint is connected to the telescopic nozzle. The center distance between the telescopic nozzles in each zone is guaranteed to correspond one-to-one with the center distance between the spinning tubes on the stainless steel conveyor belt support.
[0010] Furthermore, both the telescopic nozzle and the support foot are made of silicone.
[0011] Furthermore, a drive mechanism is provided below the stainless steel conveyor belt. The drive mechanism includes a servo motor, a drive sprocket, a chain, and a driven sprocket. The output shaft of the servo motor is connected to the drive sprocket, and the drive sprocket and the driven sprocket are connected by a chain. The driven sprocket is set on a roller between the stainless steel conveyor belts.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. This automatic cleaning equipment consists of a feeding area, an alkali-passing area, an alkali-blowing area, a cleaning area, a water-blowing and drying area, and a manual inspection and assembly area. Each area is connected in series by a stainless steel conveyor belt. The equipment has a beautiful and impressive appearance, reasonable overall dimensions, and is convenient for employees to operate and maintain.
[0014] 2. This cleaning equipment fully considers environmental protection and energy conservation and emission reduction. It uses a tiered and graded water cleaning method, which enables comprehensive water recycling during the cleaning process, thereby achieving water conservation. The equipment operates continuously and stably with high reliability, and is simple to maintain and easy to operate. The overall product qualification rate is ≥98%.
[0015] 3. This equipment enables automated continuous production; driven by the same stainless steel conveyor belt, all mechanisms cooperate with each other, and can work automatically without interruption after startup, thus improving production efficiency.
[0016] 4. When the cleaning equipment is running at full capacity, only two employees are needed to complete the cleaning and inspection of the spinning tubes. Compared with the traditional manual cleaning of each tube, it reduces manpower and frees up manpower. Attached Figure Description
[0017] Figure 1 For the sake of the overall simplicity of this invention Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the overall structure of the present invention;
[0019] Figure 3 This is a schematic diagram of the left-side structure of the present invention;
[0020] Figure 4 This is an enlarged structural schematic diagram of the clamping device and telescopic nozzle assembly of the present invention;
[0021] Figure 5 This is a schematic diagram of the clamping plate structure of the present invention;
[0022] Figure 6 For the sake of the overall simplicity of this invention Figure 2 .
[0023] In the diagram: 1. Feeding area, 2. Alkali treatment area, 3. Alkali blowing area, 4. Coarse washing area, 5. Semi-fine washing area, 6. Fine washing area, 7. Water blowing and drying area, 8. Manual inspection area, 9. Fine washing recovery box, 10. Semi-fine washing recovery box, 11. Coarse washing recovery box, 12. Stainless steel conveyor belt, 13. Alkali fumigation tank, 14. Nozzle telescopic cylinder, 15. Double-headed cylinder, 16. Gear, 17. Bearing seat, 18. Positive and negative lead screw, 19. Rack, 20. Lower clamping plate, 21. Upper clamping plate, 22. Circulating water pump, 23. Servo motor, 24. Drive sprocket, 25. Chain, 26. Driven sprocket, 27. Spinning tube, 28. Main frame, 29. Joint, 30. Connecting rod, 31. Metal hose, 32. Telescopic nozzle, 33. Silicone pad, 34. Guide rail, 35. Support foot, 36. Clamping groove, 37. High-pressure blower, 38. High-pressure spray pipe. Detailed Implementation
[0024] In the description of this invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0025] Please see Figure 1-6This invention provides a technical solution: an automatic cleaning device and method for horizontal spinning tubes of viscose filaments, comprising a stainless steel conveyor belt 12, a clamping device, and a telescopic nozzle assembly. The stainless steel conveyor belt 12 is arranged from right to left as follows: a feeding zone 1, an alkali-passing zone 2, an alkali-blowing zone 3, a cleaning zone, a water-blowing and drying zone 7, and a manual inspection zone 8. Each zone is connected in series by the stainless steel conveyor belt 12. The main frame 28 of the cleaning device is welded from 304 stainless steel profiles, and the stainless steel conveyor belt 12 is made of 316 stainless steel mesh conveyor belt. The various components of the cleaning device are fixed to their respective main frames 28, with the specific fixing positions determined according to the actual location. The cleaning equipment is designed with a fully sealed enclosure, and both the alkali-passing zone 2 and the cleaning zone operate under negative pressure to prevent the leakage of harmful gases and pollution to the working environment, ensuring the health of employees. The stainless steel conveyor belt 12 is equipped with supports 35 for supporting the spinning tube 27, with the supports 35 evenly spaced. The alkali-passing zone 2, alkali-blowing zone 3, cleaning zone, and water-blowing and drying zone 7 are each equipped with a clamping device, which includes a positive and negative screw 18, a lower clamping plate 20, and an upper clamping plate 21. The lower clamping plate 20 and the upper clamping plate 21 are fixedly connected to the nuts on the positive and negative screw 18, and the positive and negative screw 18 can drive the lower clamping plate 20 and the upper clamping plate 21 to clamp one end of the spinning tube 27. For clamping or loosening, silicone pads 33 are respectively provided on the corresponding surfaces of the lower clamping plate 20 and the upper clamping plate 21. Clamping grooves 36 are provided on the surface of the silicone pads 33. The clamping grooves 36 are used to hold the spinning tube 27 tightly. The silicone pads 33 play a role in protecting the spinning tube 27 and preventing damage to the spinning tube 27 due to hard contact. The alkali-passing zone 2 is equipped with a alkali-soaking tank 13. The stainless steel conveyor belt 12 of the alkali-passing zone 2 is located in the alkali-soaking tank 13. The alkali-soaking tank 13 of the alkali-passing zone 2 adopts a circulating filtration and periodic liquid replenishment method to refine the use of concentrated alkali, improve the utilization rate and reduce waste liquid discharge pollution. The alkali-soaking tank 13 of the alkali-passing zone 2 is required to achieve automatic operation through a matching circulating water pump 22. Alkali supply circulation; the alkali soaking tank 13 is required to be resistant to strong acids and alkalis and to be well sealed. At the same time, the alkali passing zone is required to be equipped with sampling ports and liquid replenishment ports for detecting and adjusting the alkali concentration. The alkali soaking tank 13 is required to be made of rigid PVC material with a thickness of not less than 8mm. The alkali passing zone 2, the alkali blowing zone 3, the washing zone, and the water blowing and drying zone 7 are each horizontally equipped with telescopic nozzle assemblies. The telescopic nozzle assembly includes a telescopic nozzle 32, a nozzle telescopic cylinder 14, and a connecting rod 30. The telescopic nozzle 32 corresponds one-to-one with the opening of the spinning tube 27. The nozzle telescopic cylinder 14 is connected to the telescopic nozzle 32 through the connecting rod 30. The nozzle telescopic cylinder 14 can drive the telescopic nozzle 32 to move as a whole along the axial direction of the spinning tube 27.
[0026] The cleaning area includes a rough cleaning area 4, a semi-fine cleaning area 5, and a fine cleaning area 6. Below the stainless steel conveyor belt 12 are fine cleaning recovery boxes 9, semi-fine cleaning recovery boxes 10, rough cleaning recovery boxes 11, and a alkali soaking tank 13. Each of the fine cleaning recovery boxes 9, semi-fine cleaning recovery boxes 10, rough cleaning recovery boxes 11, and alkali soaking tank 13 is equipped with a circulating water pump 22. The circulating water pump 22 is connected to the telescopic nozzle 32 through a metal hose 31. The cleaning area is subdivided into rough cleaning, semi-fine cleaning, and fine cleaning. The cleaning water in each area is recycled, filtered, and reused, realizing the graded use of cleaning water and reducing water consumption.
[0027] The alkali blowing zone 3 and the water blowing and drying zone 7 are located above the stainless steel conveyor belt 12 and are equipped with high-pressure blowers 37. The high-pressure blowers 37 are connected to high-pressure air knives through pipes to remove residual alkali from the surface of the spinning tube 27. The coarse washing zone 4, the semi-fine washing zone 5, and the fine washing zone 6 are located above the stainless steel conveyor belt 12 and are equipped with high-pressure spray pipes 38. The high-pressure spray pipes 38 spray high-pressure water to remove foreign objects and impurities from the outer surface of the spinning tube 27. The high-pressure blowers 37 and the high-pressure spray pipes 38 clean the outer surface of the spinning tube 27. The cleaning mechanism for this part is a conventional mechanism and will not be described in detail here. The alkali blowing zone 3 removes residual alkali from the spinning tube 27 in a timely manner to prevent the alkali from being carried into the cleaning zone, increasing the cleaning burden, and causing the cleaning wastewater to have a high alkali content.
[0028] The positive and negative lead screw 18 is mounted on the main frame 28 of the cleaning equipment through the bearing seat 17. One end of the positive and negative lead screw 18 is provided with a gear 16, which meshes with the rack 19. A single double-headed cylinder reciprocates to drive the gear 16 and the rack 19 to move back and forth, thereby driving the positive and negative lead screw 18 to rotate in both directions to complete the clamping and loosening actions.
[0029] The connecting rod 30 is provided with joints 29 at both ends. The connecting rod 30 is slidably connected to the guide rail 34 through the joints 29. One joint 29 is connected to the telescopic shaft of the nozzle telescopic cylinder 14, and the other joint 29 is connected to the telescopic nozzle 32. The center distance of the telescopic nozzles 32 in each zone is guaranteed to correspond one-to-one with the center distance of the spinning tube 27 on the support foot 35 of the stainless steel conveyor belt 12.
[0030] Both the telescopic nozzle 32 and the support foot 35 are made of silicone.
[0031] A drive mechanism is provided below the stainless steel conveyor belt 12. The drive mechanism includes a servo motor 23, a drive sprocket 24, a chain 25, and a driven sprocket 26. The output shaft of the servo motor 23 is connected to the drive sprocket 24. The drive sprocket 24 and the driven sprocket 26 are connected by the chain 25. The driven sprocket 26 is set on the rollers between the stainless steel conveyor belts 12.
[0032] The cleaning method of this cleaning equipment includes the following steps:
[0033] S1: The transport box containing the dirty spinning tubes 27 is manually sent to the loading area 1; the dirty spinning tubes 27 are taken out from the dirty transport box and arranged one by one on the stainless steel conveyor belt 12 with support feet 35, and the spinning tubes 27 in the loading area 1 are aligned axially.
[0034] S2: The stainless steel conveyor belt 12 sends the dirty spinning tube 27 from the feeding area 1 into the alkali-passing area 2. The alkali solution in the alkali-soaking tank 13 completely submerges the dirty spinning tube 27. The stainless steel conveyor belt 12 pauses for 10-25 seconds.
[0035] S3: When S2 pauses, the positive and negative screws 18 of the clamping device drive the upper clamping plate 21 and the lower clamping plate 20 to clamp and limit the spinning tube 27. The nozzle telescopic cylinder 14 drives the telescopic nozzle 32 to move horizontally along the axis of the spinning tube 27 and connect with the inner hole of the spinning tube 27 in the alkali tank 13. The circulating water pump 22 in the alkali tank 13 starts, so that the alkali solution in the alkali tank 13 circulates continuously from the telescopic nozzle 32 in the inner hole of the spinning tube 27. After running for 10-20 seconds, the circulating water pump 22 in the alkali tank 13 is turned off, and the telescopic nozzle 32 is reset under the action of the nozzle telescopic cylinder 14. The clamping device is reset.
[0036] S4: The stainless steel conveyor belt 12 drives the spinning tube 27 out of the alkali-passing zone 2 and into the alkali blowing zone 3;
[0037] S5: The high-pressure blower 37 on the alkali blowing zone 3 removes the residual alkali solution from the surface of the spinning tube 27. At the same time, the spinning tube 27 pauses on the stainless steel conveyor belt 12 for 10-25 seconds. The clamping device of the alkali blowing zone 3 first clamps and limits the spinning tube 27. The telescopic nozzle 32 of the alkali blowing zone 3 moves horizontally along the axial direction of the spinning tube 27 and connects with the inner hole of the spinning tube 27 on the stainless steel conveyor belt 12. The compressed air valve of the telescopic nozzle 32 opens, and the airflow blows out the residual alkali solution from the inner wall of the spinning tube 27. After running for 10-20 seconds, the compressed air valve closes, the telescopic nozzle 32 resets, the clamping device resets, and the stainless steel conveyor belt 12 drives the spinning tube 27 out of the alkali blowing zone 3 and into the cleaning zone.
[0038] S6: The spinning tube 27 enters the cleaning zone along the stainless steel conveyor belt 12. The high-pressure spray pipe 38 removes foreign objects and impurities from the outer surface of the spinning tube 27. At the same time, the spinning tube 27 pauses on the stainless steel conveyor belt 12 for 10-25 seconds. During the pause, the clamping device in the cleaning zone clamps and limits the spinning tube 27. The telescopic nozzle 32 in the cleaning zone moves horizontally along the axis of the spinning tube 27 and connects with the inner hole of the spinning tube 27 on the stainless steel conveyor belt 12. The circulating water pump 22 in the cleaning zone starts, so that the cleaning water in the water tank circulates continuously from the telescopic nozzle 32 in the inner hole of the spinning tube 27. After running for 10-20 seconds, the circulating water pump 22 in the cleaning zone is turned off, the telescopic nozzle 32 is reset, the clamping device is reset, and the stainless steel conveyor belt 12 drives the spinning tube 27 out of the cleaning zone and into the water drying zone 7.
[0039] S7: The high-pressure blower 37 on the stainless steel conveyor belt 12 removes the residual cleaning water from the surface of the spinning tube 27. At the same time, the spinning tube 27 pauses on the stainless steel conveyor belt 12 for 10-25 seconds. During the pause, the clamping device in the water drying zone 7 clamps and limits the spinning tube 27. The telescopic nozzle 32 in the water drying zone 7 moves horizontally along the axis of the spinning tube 27 and connects with the inner hole of the spinning tube 27 on the stainless steel conveyor belt 12. The compressed air valve of the telescopic nozzle 32 opens, causing the residual cleaning water on the inner wall of the spinning tube 27 to be blown out. After running for 10-20 seconds, the compressed air valve of the telescopic nozzle 32 closes, the telescopic nozzle 32 resets, the clamping device resets, and the stainless steel conveyor belt 12 drives the spinning tube 27 out of the water drying zone 7 and into the manual inspection zone 8.
[0040] S8: After being dried in the air-drying area 7, the spinning tubes 27 are sent one by one to the inspection table in the manual inspection area 8, where the cleaning quality is inspected by the staff and then packed.
[0041] The cleaning area is divided into three parts: coarse cleaning zone 4, semi-fine cleaning zone 5, and fine cleaning zone 6. Fine cleaning zone 6 uses fresh water, semi-fine cleaning zone 5 uses recycled water from fine cleaning zone 6, and coarse cleaning zone 4 uses recycled water from semi-fine cleaning zone 5. The cleaning area is further subdivided into coarse cleaning, semi-fine cleaning, and fine cleaning, and the cleaning water in each zone is recycled and filtered for reuse, realizing the graded use of cleaning water and reducing water consumption.
[0042] Cleaning medium: tap water or soft water treated by water treatment equipment.
[0043] Cleaning qualification standards: The surface of the spinning tube assembly is dry, free of foreign matter residue, and the assembly is undamaged.
[0044] The control system is parameterized and intelligent, enabling flexible production. The system can store multiple cleaning modes and select the appropriate mode according to the type of cleaning components and cleaning quality requirements. The system automatically matches the conveyor chain speed, cleaning time and other mechanism working parameters. The system is simple to operate and has a wide range of applications.
[0045] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Various changes and modifications can be made to the present invention without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of the present invention as claimed.
Claims
1. A viscose filament horizontal type spinning tube automatic cleaning apparatus comprising a stainless steel conveyor belt (12), a clamping device and a telescopic nozzle assembly, characterized in that: The stainless steel conveying belt (12) is sequentially provided with a feeding area (1), an alkali passing area (2), an alkali blowing area (3), a cleaning area, a water blowing and air drying area (7) and a manual inspection area (8) from right to left, and the areas are connected in series by the stainless steel conveying belt (12), the main frame (28) of the cleaning equipment is welded by 304 stainless steel profiles, the stainless steel conveying belt (12) is provided with supporting legs (35) for supporting the spinning pipes (27), the supporting legs (35) are arranged at equal intervals, the alkali passing area (2), the alkali blowing area (3), the cleaning area and the water blowing and air drying area (7) are respectively provided with clamping devices, the clamping device comprises a reversible lead screw (18), a lower clamping plate (20) and an upper clamping plate (21), the lower clamping plate (20) and the upper clamping plate (21) are respectively fixedly connected with nuts on the reversible lead screw (18), the corresponding surfaces of the lower clamping plate (20) and the upper clamping plate (21) are respectively provided with silica gel pads (33), the surfaces of the silica gel pads (33) are provided with clamping grooves (36), the alkali passing area (2) is provided with an alkali bubble tank (13), the stainless steel conveying belt (12) of the alkali passing area (2) is located in the alkali bubble tank (13), the alkali passing area (2), the alkali blowing area (3), the cleaning area and the water blowing and air drying area (7) are respectively horizontally provided with telescopic nozzle assemblies, the telescopic nozzle assembly comprises a telescopic nozzle (32), a nozzle telescopic cylinder (14) and a connecting rod (30), the telescopic nozzle (32) corresponds to the pipe opening of the spinning pipe (27) one by one, the nozzle telescopic cylinder (14) is connected with the telescopic nozzle (32) through the connecting rod (30); the cleaning area comprises a rough cleaning area (4), a semi-precision cleaning area (5) and a precision cleaning area (6), the lower part of the stainless steel conveying belt (12) is provided with a precision cleaning recovery tank (9), a semi-precision cleaning recovery tank (10), a rough cleaning recovery tank (11) and an alkali bubble tank (13), and the precision cleaning recovery tank (9), the semi-precision cleaning recovery tank (10), the rough cleaning recovery tank (11) and the alkali bubble tank (13) are respectively provided with circulating water pumps (22), the circulating water pumps (22) are connected with the telescopic nozzles (32) through metal hoses (31); the alkali blowing area (3) and the water blowing and air drying area (7) are provided with high-pressure fans (37) above the stainless steel conveying belt (12), the rough cleaning area (4), the semi-precision cleaning area (5) and the precision cleaning area (6) are provided with high-pressure spray pipes (38) above the stainless steel conveying belt (12); the reversible lead screw (18) is installed on the main frame (28) of the cleaning equipment through a bearing seat (17), one end of the reversible lead screw (18) is provided with a gear (16), and the gear (16) is engaged with a rack (19).
2. The horizontal type automatic cleaning device for viscose filament spinning tube according to claim 1, characterized in that: The telescopic nozzle (32) and the supporting leg (35) are both made of silica gel material.
3. The horizontal type automatic cleaning device for filament spinning tube according to claim 1, characterized in that: The telescopic nozzle (32) and the supporting leg (35) are both made of silica gel material.
4. The horizontal type automatic cleaning device for filament spinning tube according to claim 1, characterized in that: A driving mechanism is arranged below the stainless steel conveying belt (12), and the driving mechanism comprises a servo motor (23), a driving sprocket (24), a chain (25) and a driven sprocket (26). The output shaft of the servo motor (23) is connected with the driving sprocket (24), the driving sprocket (24) and the driven sprocket (26) are connected through the chain (25), and the driven sprocket (26) is arranged on the roller shaft between the stainless steel conveying belt (12).
5. A method for automatic cleaning of a horizontal filament spinning tube for viscose filaments, characterized in that The automatic cleaning equipment for horizontal spinning tube of viscose filament yarn has the advantages of simple structure, convenient operation, high efficiency, low cost and the like, The method comprises the following steps: S1: dirty spinning tube (27) is transported to the loading area (1) by artificial loading, and the dirty spinning tube (27) is taken out of the dirty transport box and placed on the stainless steel conveying belt (12) with a supporting foot (35), and the axial direction of the spinning tube (27) in the loading area (1) is flush; S2: the dirty spinning tube (27) is sent from the loading area (1) to the alkali soaking area (2) by the stainless steel conveying belt (12), and the alkali solution in the alkali soaking pool (13) completely immerses the dirty spinning tube (27), and the stainless steel conveying belt (12) stops for 10-25 seconds; S3: during the stop in S2, the forward and reverse lead screws (18) of the clamping device drive the upper clamping plate (21) and the lower clamping plate (20) to clamp and limit the spinning tube (27), the nozzle telescopic cylinder (14) drives the telescopic nozzle (32) to move horizontally along the axial direction of the spinning tube (27) and correspondingly connect with the inner hole of the spinning tube (27) in the alkali soaking pool (13), the circulating water pump (22) in the alkali soaking pool (13) is started, the alkali solution in the alkali soaking pool (13) is continuously circulated in the inner hole of the spinning tube (27) through the telescopic nozzle (32), and after 10-20 seconds of continuous operation, the circulating water pump (22) in the alkali soaking pool (13) is closed, the telescopic nozzle (32) is reset under the driving of the nozzle telescopic cylinder (14), and the clamping device is reset; S4: the spinning tube (27) is driven by the stainless steel conveying belt (12) to leave the alkali soaking area (2) and enter the alkali blowing area (3); S5: the high-pressure fan (37) in the alkali blowing area (3) removes the residual alkali solution on the surface of the spinning tube (27), and the spinning tube (27) stops on the stainless steel conveying belt (12) for 10-25 seconds, the clamping device in the alkali blowing area (3) first clamps and limits the spinning tube (27), the telescopic nozzle (32) in the alkali blowing area (3) moves horizontally along the axial direction of the spinning tube (27) and correspondingly connects with the inner hole of the spinning tube (27) on the stainless steel conveying belt (12), the compressed air valve of the telescopic nozzle (32) is opened, the air flow sprayed out blows away the residual alkali solution on the inner wall of the spinning tube (27), after 10-20 seconds of continuous operation, the compressed air valve is closed, the telescopic nozzle (32) is reset, the clamping device is reset, and the spinning tube (27) is driven by the stainless steel conveying belt (12) to leave the alkali blowing area (3) and enter the cleaning area; S6: the spinning tube (27) enters the cleaning area with the stainless steel conveying belt (12), the high-pressure spray pipe (38) removes foreign matter and impurities on the outer surface of the spinning tube (27), at the same time, the spinning tube (27) stops on the stainless steel conveying belt (12) for 10-25 seconds, at the stop, the clamping device of the cleaning area first clamps and limits the spinning tube (27), the telescopic nozzle (32) of the cleaning area moves horizontally along the axial direction of the spinning tube (27) and corresponds to the inner hole of the spinning tube (27) on the stainless steel conveying belt (12) to connect, the circulating water pump (22) of the cleaning area starts to make the cleaning water in the water tank circulate in the inner hole of the spinning tube (27) from the telescopic nozzle (32) without interruption, after 10-20 seconds of continuous operation, the circulating water pump (22) of the cleaning area is closed, the telescopic nozzle (32) is reset, the clamping device is reset, and the stainless steel conveying belt (12) drives the spinning tube (27) out of the cleaning area and into the water blowing and air drying area (7); S7: the high-pressure fan (37) above the stainless steel conveying belt (12) removes the residual cleaning water on the surface of the spinning tube (27), at the same time, the spinning tube (27) stops on the stainless steel conveying belt (12) for 10-25 seconds, at the stop, the clamping device of the water blowing and air drying area (7) first clamps and limits the spinning tube (27), the telescopic nozzle (32) of the water blowing and air drying area (7) moves horizontally along the axial direction of the spinning tube (27) and corresponds to the inner hole of the spinning tube (27) on the stainless steel conveying belt (12) to connect, the compressed air valve of the telescopic nozzle (32) is opened to blow out the residual cleaning water on the inner wall of the spinning tube (27), after 10-20 seconds of continuous operation, the compressed air valve of the telescopic nozzle (32) is closed, the telescopic nozzle (32) is reset, the clamping device is reset, and the stainless steel conveying belt (12) drives the spinning tube (27) out of the water blowing and air drying area (7) and into the artificial inspection area (8); S8: the spinning tube (27) dried by the water blowing and air drying area (7) is sent to the inspection table of the artificial inspection area (8) one by one, and the cleaning quality is inspected by artificial and packed.
6. The horizontal type filament cleaning method according to claim 5, wherein: The cleaning area is divided into three parts of the rough cleaning area (4), the semi-fine cleaning area (5) and the fine cleaning area (6); the water used in the fine cleaning area (6) is new water, the water used in the semi-fine cleaning area (5) is the recycled water of the fine cleaning area (6), and the water used in the rough cleaning area (4) is the recycled water of the semi-fine cleaning area (5).
Citation Information
Patent Citations
Automatic cleaning equipment for viscose filament horizontal spinning tube
CN222700476U