A high-precision spiral circulation wall breaking machine

Abstract

The present invention discloses a high-precision spiral circulation wall-breaking machine, including a frame, a water-cooling device is fixedly installed on the outer surface of the frame, a main motor is fixedly installed at the top center of the frame, and a loading port is arranged on the upper surface of the frame, belonging to the field of biopharmaceutical technology. The present invention forms a tapered funnel shape that gradually tilts downward through a tapered stator, and the refined material falls in from top to bottom along the slope. After the rotation of the tapered rotor, the refined flow is dispersed, and the O-type grinding plug performs high-speed grinding of the inner wall of the stator on all four sides without dead angles, and synchronously brings the surrounding material powder into the U-shaped tool for cutting and friction. Therefore, the material powder will never gather and shrink into one, avoiding the situation of material powder overheating and qualitative change, so as to avoid the phenomenon that the material powder is too fine and too coarse, so that each grinding point reasonably and evenly cuts and grinds the material powder in a dispersed manner, thereby improving the processing accuracy.

Description

Technical Field

[0001] The invention belongs to the field of biopharmaceutical equipment, and in particular relates to a high-precision spiral circulation wall breaking machine. Background Art

[0002] The wall breaking machine is a kind of mechanical equipment used in the process of biopharmaceuticals and food processing. The existing wall breaking machines are usually divided into three types: one is the knife wheel impact type, which uses the knife wheel rotation to break the material; the second is the grinding type, which uses the roller grinding method; the third is the wind energy impact type, which uses air circulation to make the material collide.

[0003] The blade wheel striking type has the characteristics of simple structure, low cost and a wide variety, but it cannot meet the precision requirements of ultra-high precision microparticle powders in biopharmaceuticals and biological foods. It can only be used for some household appliances in life and simple processing of ordinary products.

[0004] The actual use of grinding-type wall breaking machines is single, and they can only play a certain role in granular biological powder making, but they have no substantial effect on breaking the walls of petals, pollen and high-precision biological components. During the grinding process, they will only make them stick to each other, and the biological cells cannot be completely opened, and most of the nutrients in the biological molecules cannot be released. Therefore, this type of equipment should not have the function of ultra-fine powder fine wall breaking.

[0005] The wind energy impact type can only be used to break the pollen wall, but not to break the ultrafine powder biopharmaceuticals, nor to break the high-precision powder of biological food. Moreover, the wind energy circulation impact method is not efficient. It uses the wind force to make the biological particles collide with each other, and only breaks the wall of a few pollen and biological particles. When the biological particles collide with each other, the biological molecular core cannot be completely broken, and the nutrients cannot be released. In addition, the wind energy impact type cannot break the fiber wall of roots, stems and leaves. The main reason is that there is no external force to push the mill to perform effective high-precision work, and the biological molecular core cannot be broken.

[0006] With the rapid development of biopharmaceuticals today, the requirements for wall-breaking technology are becoming increasingly higher, especially in the application of traditional Chinese medicines. If the fineness of the wall-breaking can be improved, or a high-precision wall-breaking device can be developed, it can play a boosting role in the field of high-quality food and medicine. The so-called high-precision biological grinding technology is a technology that can produce ultra-fine biological fine powders or a high-precision wall-breaking device used. This can be extended to the fields of medicine, food, and health food, especially the use of traditional Chinese medicines. The high-precision material powder produced by this equipment can achieve the effect of dissolving in water, which is more thoroughly absorbed by the human body, the drug effect reaches the root directly, and the method of use is more convenient. Summary of the invention

[0007] In order to overcome the problems existing in the background technology, the present invention provides a high-precision spiral circulating wall-breaking machine, which can realize ultra-fine grinding of materials. During the grinding process, the materials can form a circulating grinding loop along the material channel opened in the equipment, and the upward or downward movement of the guide device can be used to control whether the materials continue to be broken and ground or discharged. The conical stator and the conical rotor are respectively provided with a high-precision connected U-shaped tool and an O-shaped guide grinding plug. The rotation of the conical stator drives the O-shaped guide grinding plug to pass through the semicircular blade of the U-shaped tool 19, and the material powder is cut and ground with high precision. The O-shaped guide grinding plug can make the material fineness reach 12500 meshes by combining the efficient grinding of the U-shaped tool with the function of circulating grinding of the material, so as to achieve the effect of dissolving immediately in water.

[0008] To achieve the above object, the present invention is implemented through the following technical solutions:

[0009] A high-precision spiral circulation wall-breaking machine comprises a frame, a water-cooling device is fixedly installed on the outer surface of the frame, a main motor is fixedly installed at the top center of the frame, a loading port is arranged on the upper surface of the frame, a discharge rod is installed on the outer surface of the frame, a control panel is fixedly installed on the surface of the frame, an output end of the main motor is rotatably connected to a conical rotor cover through a gear box, an outer surface of the conical rotor cover is equidistantly provided with O-shaped grinding plugs, an outer surface of the conical rotor cover is fixedly connected with a U-shaped cutter, a conical stator is arranged inside the frame, and a bottom of the conical rotor cover is provided with a conical stator. A conical rotor fixedly connected to the frame, a guide plug barrel is arranged at the inner center of the conical rotor, a guide device is installed inside the guide plug barrel, a conical stator base is fixedly connected to the inside of the frame, a movable lifting device is installed at the bottom of the guide device, a toggle rod support is arranged at the bottom of the frame, a material receiving wrist plate is arranged at the bottom of the movable lifting device, a pocket fixing device is arranged at the bottom of the frame, a load-bearing bearing is fixedly installed inside the frame, a square positioning groove is arranged inside the guide plug barrel, and square positioning ridges are left on the front and rear edges of the upper cylinder of the guide device.

[0010] Preferably, the U-shaped cutters are assembled with the conical stator and arranged in a circular shape with equal spacing inside the conical stator.

[0011] Preferably, the control panel includes an operation button, a stop button, a water-cooled operation button, a water-cooled stop button, an emergency stop button and a data display screen fixedly mounted on the surface of the frame; an observation window is provided on the surface of the frame below the control panel; the output end of the water cooling device is fixedly connected to a water circulation pipe; one end of the water circulation pipe away from the water cooling device is fixedly connected to a concave water tank; a gear box is fixedly mounted on the output end of the main motor; a water circulation pump is installed on the water circulation pipe, and a water outlet is provided on the surface of the concave water tank.

[0012] Preferably, the facade of the diversion plug barrel is a cylinder, with the large round opening at the upper end facing upwards and the small round opening at the lower end facing downwards, and is inserted into the abdominal cavity of the conical rotor in an inlaid manner, with a T-shaped circular hollow state in the middle. This part is the abdominal cavity inside the diversion plug barrel, which is T-shaped and is the plug barrel for matching and loading the diversion device. The T-shaped cone-shaped hollow part in the middle is also the working area of ​​the diversion device.

[0013] Preferably, the diversion device is in the shape of a T-shaped cylinder and is inserted into the abdominal cavity of the diversion plug barrel in an embedded manner, and two spiral feeding channels and a spiral unloading channel are provided on the upper part of the cylinder.

[0014] Preferably, the guide plug barrel is provided with four spiral channel openings, the inner cavity of the conical rotor is provided with a spiral main channel, and the outer channel opening is connected with the spiral main channel, and the inner channel opening is respectively connected with the spiral loading channel and the spiral unloading channel.

[0015] A brief description of the components of a high-precision spiral circulation wall-breaking machine;

[0016] Further, the frame: the frame is a square frame, which is provided to carry the conical stator and conical rotor, and the concave water tank.

[0017] Furthermore, the concave water tank is connected to the outside of the conical stator, and the concave stator in the inner cavity of the concave water tank is completely isolated. After the concave water tank is cooled, it circulates with the water in the water cooling device on the outside of the machine body to cool the conical stator to maintain the high temperature generated by the high-speed rotation process in the conical stator, which causes material deterioration.

[0018] Further, the conical rotor: the conical rotor and the conical stator are overlapped to form a matching set, the conical rotor is in the middle position, and is composed of an upper cone and a lower cone. The upper cone is in the shape of a hat, and the middle guide hole corresponds to the guide hole of the lower cone; the inner abdominal cavity of the lower cone is provided with a cylindrical guide plug barrel, which is respectively connected to the hole set on the cylindrical discharge pipe and the circulation channel hole of the upper cone, and the guide device moves up and down to guide the material powder for circulation and discharge; the cylindrical guide plug barrel is larger than the cylindrical discharge hole, and the two are integrated into a T shape. The guide plug barrel is set to place the guide device, and the guide After the flow device is embedded in the guide plug barrel, they form a matching pair with each other, also forming a cylindrical T-shape. The lower cylinder is a hollow tube, which is directly inserted from the load-bearing bearing of the frame base to the discharge port at the end; there are four T-shaped fixing grooves around the lower cone of the conical rotor to accommodate O-type grinding plugs. The O-type grinding plugs are stacked and placed one by one along the T-shaped fixing grooves, and finally fixed by hexagon socket bolts; the O-type grinding plug carried by the conical rotor is combined with the U-shaped tool carried by the conical stator to form a matching pair to form a piston shape. After the conical rotor rotates, the O-type grinding plug passes through the U-shaped tool to cut and grind the material powder, thereby completing the work performance.

[0019] Furthermore, the conical stator: the outer surface of the conical stator is integrated with the concave water tank, sharing a base, connected to the frame crossbeam on all sides, and sealed and welded, wherein the U-shaped cutters are stacked and placed in sequence, and the top is fixed with hexagon socket bolts; the conical stator and the U-shaped cutter are matched to form a whole, and the conical stator is shaped into a conical barrel with a large mouth and a small bottom.

[0020] Furthermore, the U-shaped tool is a finely ground U-shaped tool placed on the inner side of the conical stator, and is matched with the O-shaped grinding plug on the conical rotor. The conical rotor drives the O-shaped grinding plug to rotate at high speed and overlaps with the U-shaped tool to form a cutting and grinding work. The U-shaped tool is in an inclined T-shape, and is arranged from bottom to top along the T-shaped groove on the inner wall of the conical stator for placement and fixing, forming a cross-shaped layout, and the inclination is consistent with the inner side of the conical stator, forming a V-shaped pattern.

[0021] Furthermore, the O-type grinding plug is a grinding device placed on the outside of the conical rotor, which overlaps with the U-shaped tool on the conical stator to form a matching set. When the conical rotor rotates, it drives the O-type grinding plug to pass through the U-shaped tool groove, and performs high-speed cutting and grinding on the biological powder material. The O-type grinding plug is made of silicon nitride, which has the characteristics of wear resistance, corrosion resistance, high temperature resistance, high hardness, and insulation.

[0022] Furthermore, the material collecting wrist plate is a wrist-shaped device arranged at the bottom of the conical rotor, and the wrist openings are arranged at two places on both sides of the wrist plate. When the conical rotor rotates at high speed, the powder material at the bottom is collected and then sucked out by the inertia force of the conical rotor, and thrown to the top of the conical rotor along the spiral main channel, and further dispersed downward from all sides to complete the fine grinding effect, thereby forming a spiral circulation work process.

[0023] Furthermore, the movable lifting device is a movable device arranged on the tail of the bottom discharge port, the tail of the discharge port is the tail of the guide device, the movable lifting device controls the rise and fall of the guide device, the movable lifting device is provided with load-bearing bearings above and below, when the conical rotor drives the guide device to rotate, the outside of the movable lifting device always remains in a fixed state; a force fulcrum is provided in the middle position of the movable lifting device, the force fulcrum is connected to the rod head of the discharge rod, and a pocket fixing device is provided at the tail of the movable lifting device, which is provided for fixing the receiving bag.

[0024] Furthermore, the unloading rod is a toggle connecting rod for controlling the guide device. The unloading rod is movably connected to the movable lifting device and the toggle rod support. The guide device is toggled up and down based on the lever principle with the toggle rod support as the fulcrum, thereby completing the unloading work. The unloading rod extends directly through the frame to the control surface of the machine cabinet door to perform unloading control operations.

[0025] Beneficial effects of the present invention:

[0026] 1. The present invention provides a conical stator, a conical rotor, a guide plug barrel and a guide device, and the connection relationship between the four, and a structure in which a main flow channel and a spiral feeding channel are opened in the conical rotor, an upper guide channel and a middle guide channel are opened in the guide plug barrel, and a feeding channel and a discharge channel are opened in the guide device, so that a circulation channel is formed in the grinding process of the material to realize the circulation grinding of the material; and by switching the connection between the middle guide channel and the feeding channel or the discharge channel, the connection of the circulation grinding channel of the material and the connection of the discharge channel are realized, and the switching between the two functions of circulation grinding and discharge is realized.

[0027] 2. While the conical rotor rotates, the material at the bottom is sucked into the circulation channel through the spiral inertia, and the material powder is sent back to the top of the conical rotor through the inertia principle. After continuous circulation, the material is evenly dispersed to the surroundings and sinks after circulating heat.

[0028] 3. By setting a U-shaped cutter on the inner wall of the conical stator and an O-shaped grinding plug on the outer wall of the conical rotor, the O-shaped grinding plug and the U-shaped cutter form high-speed cutting friction, so that the material can achieve high-precision efficiency, and high-precision biological powder can be produced under continuous cycle work.

[0029] 4. By setting up multiple groups of O-type grinding plugs, the dispersed material powder contacts the O-type grinding plugs, and the O-type grinding plugs cooperate with the inner wall of the conical stator to grind the material powder. At the same time, the brought-in material powder cooperates with the U-type tool to perform cutting and grinding again. When the first group of O-type grinding plugs leave the U-type tool, the second group of O-type grinding plugs are introduced at high speed again. Under the gradual circulation grinding of the third and fourth groups, the material powder of the first group remaining in the U-type tool during the grinding process is brought out by the second group of O-type grinding plugs while grinding and working, thereby completing the wall breaking work in this cycle.

[0030] 5. The high-precision spiral circulation wall breaking machine can form a tapered funnel shape that gradually tilts downward according to the tapered stator. The refined materials fall in from top to bottom along the slope. After the rotation of the tapered rotor, the refined flow is dispersed. At the same time, the O-type grinding plug conducts high-speed grinding on the inner walls of the stator on all four sides without dead angles, and simultaneously brings the surrounding material powder into the U-shaped tool for cutting and friction. Therefore, the material powder will never gather and shrink into one, avoiding the situation of material powder overheating and qualitative change, so as to avoid the phenomenon that the material powder is too fine and too coarse, so that each grinding point can reasonably and evenly cut and grind the material powder in a dispersed manner, thereby improving the processing accuracy.

[0031] 6. This high-precision spiral circulation wall breaking machine collects the material powder that falls to the bottom of the conical stator under the inertia generated by the high-speed rotation of the conical rotor, and then throws it to the top of the conical rotor through the spiral hole, and then falls from the top to the four sides for guided grinding, thus forming a circulation mode of the material in the grinding process. The advantage of this is that the material powder that falls at the bottom during the cutting and grinding process is recycled and sent to the top again, and the material powder is sprayed out from the top to cool down and diffuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The drawings in the specification, which constitute a part of the present application, are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute a limitation on the present application.

[0033] Figure 1 This is a front view of a high-precision spiral circulation wall-breaking machine of the present invention;

[0034] Figure 2 It is a side view of a high-precision spiral circulation wall breaking machine of the present invention;

[0035] Figure 3 A top view of a high-precision spiral circulation wall-breaking machine according to the present invention;

[0036] Figure 4 A perspective view of a high-precision spiral circulation wall-breaking machine according to the present invention;

[0037] Figure 5 This is a cross-sectional view of a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0038] Figure 6 A top view of a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0039] Figure 7 It is a top view of the combined conical stator and U-shaped blade wheel of a high-precision spiral circulation wall-breaking machine of the present invention;

[0040] Figure 8 It is a side view of a U-shaped cutter of a high-precision spiral circulation wall breaking machine of the present invention;

[0041] Fig. 9 A top view of a U-shaped cutter of a high-precision spiral circulation wall-breaking machine of the present invention;

[0042] Fig.10 It is a side view of a conical stator and an O-shaped grinding plug of a high-precision spiral circulation wall-breaking machine of the present invention;

[0043] Fig.11 It is a top view of the lower cone of the conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0044] Fig.12 It is a top view of the combination of the conical stator lower cone and the O-type grinding guide plug of a high-precision spiral circulation wall breaking machine of the present invention;

[0045] Fig.13 It is a side view of an O-type grinding guide plug of a high-precision spiral circulation wall-breaking machine of the present invention;

[0046] Fig.14 It is a top view of an O-type grinding guide plug of a high-precision spiral circulation wall-breaking machine of the present invention;

[0047] Fig.15 This is a distribution diagram of spiral holes in the lower cone of a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0048] Fig.16 This is a front view of the distribution of spiral holes in the cone of the conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0049] Fig.17 A top view of the spiral holes distributed in the cone of the conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0050] Fig.18 It is a perspective view of a combination of a conical stator and a flow guide device of a high-precision spiral circulation wall-breaking machine of the present invention;

[0051] Fig.19It is a top view of a material receiving wrist plate at the bottom of a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0052] Fig. 20 It is a side view of a flow guide device in a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0053] Fig.21 It is a top view of a flow guide device in a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0054] Fig. 22 It is a front view of the distribution of spiral holes in a guide chamber in a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0055] Fig.23 A top view of the distribution of spiral holes in a guide chamber in a conical stator of a high-precision spiral circulation wall-breaking machine of the present invention;

[0056] Fig.24 It is a front view of a movable lifting device of a high-precision spiral circulation wall-breaking machine of the present invention;

[0057] Fig.25 It is a top view of a movable lifting device of a high-precision spiral circulation wall-breaking machine of the present invention;

[0058] Fig.26 It is a front view of a toggle rod support of a high-precision spiral circulation wall-breaking machine of the present invention;

[0059] Fig. 27 It is a side view of a toggle rod support of a high-precision spiral circulation wall-breaking machine of the present invention;

[0060] Fig.28 This is a front view of a discharge rod of a high-precision spiral circulation wall-breaking machine of the present invention;

[0061] Fig.29 The figure is a side view of a discharge rod of a high-precision spiral circulation wall breaking machine according to the present invention.

[0062] In the figure: 1. frame; 2. water cooling device; 3. main motor; 4. loading port; 5. unloading rod; 6. run button; 7. stop button; 8. water cooling run button; 9. water cooling stop button; 10. emergency stop button; 11. data display screen; 12. observation window; 13. water circulation pipe; 14. gear box; 15. water circulation pump; 16. handle; 17. conical rotor cover; 18. O-type grinding plug; 19. U-shaped tool; 20. conical stator; 21. conical rotor; 22. guide plug barrel; 23. guide device; 24. conical stator base; 25. movable lifting device; 26. toggle rod support; 27. material collection wrist plate; 28. pocket fixing device; 29. ​​load-bearing bearing; 30. concave water tank; 31. square positioning groove; 32. square positioning rib; 33. spiral feeding channel; 34. spiral unloading channel; 35. spiral main channel. DETAILED DESCRIPTION

[0063] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0064] Embodiment 1: A facade layout of a high-precision spiral circulation wall breaking machine.

[0065] See attached Figure 1-4As shown, the overall design structure of a high-precision spiral circulation wall breaking machine of the present invention consists of: a frame 1, a water cooling device 2, a main motor 3, a loading port 4, a discharge rod 5, an operation button 6, a stop button 7, a water-cooled operation button 8, a water-cooled stop button 9, an emergency stop button 10, a data display screen 11, an observation window 12, a water circulation pipe 13, a gear box 14, a water circulation pump 15, a handle 16, etc.; the overall shape of the frame 1 is square, the top main motor 3 is placed in the middle position just above the frame 1, the loading port 4 is at an eccentric position on one side of the main motor 3, a water cooling device 2 is attached to one side of the frame 1, the water circulation pipe 13 is connected in series with the concave water tank 30 in the frame 1, and water cooling circulation is carried out after being connected to the water cooling device 2, and a water circulation pump 15 is arranged at the outlet section of the water circulation pipe 13 to provide water circulation power; the operation button The control panel is provided with a start button 6, a stop button 7, a water-cooled operation button 8, a water-cooled stop button 9, an emergency stop button 10, and a data display screen 11, which are gathered together and are located just above the control surface; the discharge rod 5 is arranged in the middle position of the control surface, and a screw connection is arranged in the middle position of the discharge rod 5, which can be automatically rotated and disconnected, that is, when the discharge rod 5 is pushed upward, it is in the running state, and when the discharge rod 5 is pushed downward, it is in the unloading state; an observation window 12 is arranged just below the control panel, through which the storage conditions of the discharge port and the loading bag can be observed; the control panel is arranged on the cabinet door, and the cabinet door can be opened by unscrewing the discharge rod 5 and taking it out during maintenance, and the discharge door is arranged at the lower left side of the cabinet, and the two cabinet doors do not interfere with each other and can be used in combination.

[0066] Embodiment 2: The internal structure of a high-precision spiral circulation wall breaking machine.

[0067] See attached Figure 4-8As shown, the design structure of the internal structure is composed of a frame 1, a conical stator 20, a conical rotor cover 17, a conical rotor 21, a U-shaped cutter 19, an O-shaped grinding plug 18, a guide plug barrel 22, a guide device 23, a conical stator base 24, a load-bearing bearing 29, a concave water tank 30, a water circulation pipe 13, a movable lifting device 25, a toggle rod support 26, a discharge rod 5, a material receiving wrist plate 27, a pocket fixing device 28, etc.; the conical stator 20 is seated The conical stator 20 is placed in the middle of the frame 1, the center of the conical stator 20 is perpendicular to the ground, the conical stator 20 is large at the top and small at the bottom, and is in a trumpet shape opening upward; the U-shaped cutter 19 is installed on the inner wall of the conical stator 20 to form a cross arrangement; the conical rotor cover 17 and the conical rotor 21 are in a shape of large in the middle and small at both ends; the O-shaped grinding plug 18 is installed on the outer wall of the conical rotor cover 17 to form a whole after installation; the tail cone pipe of the conical rotor cover 17 is directly inserted into the bottom of the conical stator 20 The two overlap to form a working effect; a guide plug barrel 22 is arranged inside the conical rotor 21, which overlaps with the guide device 23. A 2 / 3 gap is left at the upper end of the guide plug barrel 22 as a space for the guide device 23 to rise and guide. The tail of the guide device 23 goes straight through the base to the discharge port, and a movable lifting device 25 is arranged at the end of the tail, and the pocket fixing device 28 is fixed at the end of the movable lifting device 25; the receiving wrist plate 27 is connected to the bottom of the conical rotor 21, and its spiral hole is connected to the spiral hole of the conical rotor cover 17; the concave water tank 30 surrounds the outer side of the conical stator 20, and the conical stator 20 is completely sealed and welded for isolation. The water circulation pipe 13 is connected to the concave water tank 30, and is connected to the water cooling device 2 again, and the outer wall of the conical stator 20 is circulated and cooled by water cooling to maintain the high temperature generated during the high-speed rotation of the conical stator 20 to avoid the deterioration of the material.

[0068] Embodiment 3: A conical stator structure of a high-precision spiral circulation wall breaking machine.

[0069] See attached Figure 5-7 As shown, the conical stator 20 described in the present invention is in a trumpet shape, with the large mouth facing upward and the small mouth facing downward and arranged in a fixed state. The conical stator 20 is divided into an inner wall and an outer wall, and the central part is hollow. The inner wall is provided with four T-shaped slots for accommodating the U-shaped tool 19. The T-shaped slot extends from the edge of the inner wall of the upper mouth of the conical stator 20 all the way down to the bottom to form a cross shape. The curvature of the T-shaped slot is consistent with the curvature of the edge of the conical stator 20, and goes straight through the bottom; the conical stator 20 and the U-shaped tool 19 are combined to form a seamless state, and the lowest point of the round mouth of the U-shaped tool 19 is in the same plane as the inner wall of the conical stator 20, maintaining a gap of 0.3mm; the T-shaped slot is installed and combined in a superimposed manner with the U-shaped tool to form a seamless whole; the conical stator 20 is made of wear-resistant stainless steel, spliced ​​after being processed by a high-precision CNC machine tool, and the outer wall is welded in a completely sealed manner.

[0070] Embodiment 4: A U-shaped cutter structure of a high-precision spiral circulation wall breaking machine.

[0071] See attached Figure 8-9 As shown, the front side of the U-shaped tool 19 is inclined in a diamond shape, and the inclination angles on the left and right sides are consistent. It is made of wear-resistant stainless steel and finely processed. The inclination angle is highly consistent with the inner wall of the conical stator 20. The curvature of the tenon of the U-shaped tool 19 is consistent with the curvature of the T-shaped slot on the inner wall of the conical stator 20. The T-shaped tenon of the installed U-shaped tool 19 is highly overlapped with the T-shaped slot on the inner wall of the conical stator 20; the working edge of the U-shaped tool 19 is the concave surface, which is matched and overlapped with the O-shaped grinding plug 18, thereby completing the cutting and grinding working performance.

[0072] Embodiment 5: A conical rotor structure of a high-precision spiral circulation wall breaking machine.

[0073] See attached Figure 4 , Figure 10-19 As shown in the figure, the conical rotor cover 17 and the upper opening of the conical rotor 21 are butted together to form a large opening facing downward and a small opening facing upward, which is the end of the outlet of the spiral main channel 35. The outlet of the spiral main channel 35 is arranged at an eccentric position on the top of the conical rotor cover 17, and the inlet is seamlessly butted with the conical rotor 21 at the edge; the T-shaped slot of the conical rotor 21 is arranged on the outside of the conical rotor 21, and the placement method is similar to that of the conical stator 20. After the O-shaped guide grinding plug 18 is combined with the conical rotor cover 17, the two are overlapped with each other, and after rotating the O-shaped guide grinding plug 18, the O-shaped guide grinding plug 18 is rotated. The grinding plug 18 and the U-shaped tool 19 on the conical stator 20 form a working effect; the manufacturing method of the conical rotor 21 is to divide the cone into four parts evenly for high-precision CNC machining to produce an inner spiral hole channel, and then combine them to form a whole and weld them; the conical rotor 21 is combined with a receiving wrist plate 27, a guide plug barrel 22, and a guide device 23, wherein the guide plug barrel 22 and the guide device 23 are embedded in the abdominal cavity of the conical rotor 21, and after being combined, they are welded and polished to form a whole.

[0074] Embodiment 6: An O-type grinding plug structure of a high-precision spiral circulation wall breaking machine.

[0075] See attached Figure 13-14As shown, the O-type grinding plug is made of silicon nitride material. Silicon nitride has the characteristics of wear resistance, high temperature resistance, corrosion resistance, difficulty in generating heat, insulation, and not easy to deform. Its hardness is equivalent to that of diamond. It is the hardest substance among high-precision material grinding materials. The head of the O-type grinding plug 18 after processing is semicircular, and forms a matching working effect with the semicircular blade of the U-shaped tool 19 carried by the conical stator 20; the arc of the tenon of the O-type grinding plug 18 is consistent with the arc of the outer wall of the conical rotor cover 17, and is opposite to the arc of the U-shaped tool tenon. The inclination angle of the O-type grinding plug 18 is consistent with the inclination angle of the U-shaped tool 19. When the conical rotor cover 17 rotates, it drives the O-type grinding plug 18 to pass through the semicircular blade of the U-shaped tool 19, and performs high-precision cutting and grinding on the material powder.

[0076] Embodiment 7: A material receiving wrist plate structure of a high-precision spiral circulation wall breaking machine.

[0077] See attached Fig.18 , Fig.19 , Fig.15 As shown, the receiving wrist plate 27 is arranged at the bottom of the conical rotor cover 17, and serves to collect the fine powder of the material that slides to the bottom of the conical stator 20 and flows back to the top of the conical rotor cover 17 through the spiral main channel 35 and the spiral feeding channel 33. The receiving wrist plate 27 has two openings, and the bottom of the opening fits the bottom of the conical stator 20. The wrist opening changes from large to small and is connected to the spiral main channel 35 in a spiral manner. The channel opening is closely connected with the spiral main channel 35 opening of the conical rotor 21, and the material powder is gradually thrown outward, upward and inward in a spiral direction.

[0078] Embodiment 8: A guide plug barrel structure of a high-precision spiral circulation wall breaking machine.

[0079] See attached Fig.18 , Fig. 22 , Fig.23As shown, the facade of the diversion plug barrel 22 is a cone, with a large circular opening at the upper end facing upward and a small circular opening at the lower end facing downward. It is inserted into the abdominal cavity of the conical rotor 21 in an inlaid manner, with a T-shaped circular hollow state in the middle. Square positioning grooves 31 are provided on the front and rear edges to match the square positioning ribs 32 carried by the diversion device 23, so as to complete the function of moving up and down for diversion; the diversion plug barrel 22 is provided with four spiral channel openings, the two sides of the middle are the main return channel openings, the channel openings on the upper two sides are connected to the spiral channel for upward return, and the positions of the main return channel openings are staggered, and the upper channel opening is a top outlet of the conical rotor cover 17 in an outward and upward spiral direction. ; The main reflux channel opening is directly connected to the material receiving wrist plate 27 at the bottom of the conical rotor 21, that is, the material powder in the channel flowing out from the bottom material receiving wrist plate 27 is guided through the guide device 23 matched with the main reflux channel; when the equipment is running, the guide device 23 is in a downward state, and the main reflux channel opening of the conical guide plug barrel 22 is connected with the upper channel opening of the guide device 23, so that the material powder flows upward and is sprayed toward the top of the cone on the conical rotor cover 17 along the upward spiral channel; when the guide device 23 is in an upward state, the main reflux channel opening of the guide plug barrel 22 is connected with the lower channel opening of the guide device 23, and the material powder falls out of the discharge pipe in the direction of the downward reflux channel.

[0080] Embodiment 9: A flow guide device structure of a high-precision spiral circulation wall breaking machine.

[0081] See attached Figure 20-23As shown, the guide device 23 is in the shape of a T-shaped cylinder, and a spiral channel is provided on the upper part of the cylinder, which are a spiral feeding channel 33 and a spiral feeding channel 34 respectively. The docking port of the spiral feeding channel 33 and the opening of the spiral feeding channel 34 are on the same vertical line and are also arranged on the left and right sides; the guide device 23 is assembled and welded after being processed by a high-precision CNC machine tool, and is placed in the cylinder of the guide plug barrel 22 in an inlaid manner. Square positioning ridges 32 are left on the front and rear edges of the upper cylinder of the guide device 23, which are matched with the square positioning grooves 31 provided in the guide plug barrel 22 after being inserted into the abdominal cavity of the guide plug barrel 22, and the material powder flow direction at the opening of the spiral channel is guided by an up and down shifting method; when the guide device 23 is at the lower end, the upper end hole of the guide device 23 is docked with the main reflux channel opening in the guide plug barrel 22, and at the same time, the spiral ridges at the upper end of the guide device 23 The end opening of the spiral channel is connected with the spiral opening at the upper end of the conical guide plug barrel 22. At this time, the lower end discharge hole is in a closed state, and the material powder flows upward along the spiral feeding channel 33 to the top of the conical rotor cover 17 and is ejected; when the guide device 23 is at the upper end, the spiral opening at the lower end of the guide device 23 is connected with the main reflux channel opening in the guide plug barrel 22. At this time, the material powder flows back to the discharge port along the spiral discharge channel 34 to complete the unloading work; the guide device 23 is assembled with the guide plug barrel 22 and the conical rotor 21 to form a whole, and the lower cylindrical tube of the guide device 23 is directly connected to the movable lifting device 25 at the bottom, and the pocket fixing device 28 at the bottom end; the guide device 23 and the guide plug barrel 22 rotate synchronously with the conical rotor 21, and the guide device 23 acts as an up and down displacement to guide the spiral channel.

[0082] Embodiment 10: A movable lifting device structure of a high-precision spiral circulation wall breaking machine.

[0083] See attached Fig.24 , Fig.25 As shown, the movable lifting device 25 is arranged at the tail of the discharge pipe of the guide device 23, and its function is to shift the guide device up and down during the rotation process. The movable lifting device 25 is sleeve-shaped to wrap around the discharge pipe mouth, and the contact surface with the discharge pipe mouth adopts silicon nitride bearings to be connected in an upper and lower way. When the discharge pipe mouth rotates, the outer layer of the movable lifting device 25 is in a stationary state, and the silicon nitride bearings used do not need to be lubricated, and will not cause pollution to the generated material powder; a fulcrum is provided in the middle position of the outer side surface of the movable lifting device 25, and the fulcrum is bolted to the discharge rod 5; the tail of the movable lifting device 25 is a pocket fixing device 28, and the pocket fixing device 28 is a fixing device for tying the loading bag used in the process of high-precision powder unloading of processed materials, and the card slot provided in the pocket fixing device 28 is fixed with a rope after the pocket is inserted.

[0084] Embodiment 11: A discharge rod structure of a high-precision spiral circulation wall breaking machine.

[0085] See attached Figure 26-29 As shown, the unloading rod 5 is a toggle rod, which is an operating rod for controlling the upward and downward movement of the guide device 23. The unloading rod 5 is connected to the fulcrum of the movable lifting device 25 and the toggle rod support 26, and a linkage mechanism is formed on the principle of a lever to complete the working state of operation and unloading; the toggle rod support 26 is arranged on the base at the lower end of the frame and is connected to the unloading rod 5. The middle position of the unloading rod 5 is bolted to form a whole. When opening the control cabinet door during maintenance and inspection, the unloading rod head can be unscrewed and disassembled and then pulled out to open the control surface door. When connecting, the left material taking door can be tightened and connected to complete the combination before closing the control cabinet door.

[0086] The high-precision spiral circulation wall breaking machine of the present invention is a process of performing secondary fine processing of the biological materials after powdering, and the raw materials and coarse materials need to be crushed by ordinary powder before being added to the operation of the present invention. Therefore, the present invention designs a high-precision wall breaking machine by the powder after powdering that has not reached ultra-fineness; the U-shaped tool 19 and the O-shaped grinding plug 18 carried by the high-precision spiral circulation wall breaking machine of the present invention are in high-precision overlap, and the biological powder is cut and rubbed at high speed during operation, so that the biological powder produces a high-fine effect again. The present invention is only used for the in-depth processing link of re-breaking the biological fine powder, so as to make the material powder reach a state that can be directly absorbed by the human body, and the technical effect of being able to dissolve quickly after adding water.

[0087] In specific operation, when the equipment is running, the flow guide device 23 is in a downward state, the main return channel opening of the conical flow guide plug barrel 22 is connected with the upper channel opening of the flow guide device 23, and the conical stator 20 gradually tilts downward in a funnel shape, and the refined materials fall in from top to bottom along the slope. The main motor 3 drives the conical rotor cover 17 to rotate through the gear box 14, thereby driving the conical rotor 21 to rotate, so that the refined flow is dispersed. At the same time, the O-shaped grinding plug 18 conducts high-speed grinding of the inner wall of the conical stator 20 on all four sides without dead angles, and synchronously brings the surrounding material powder into the U The cutting friction is carried out in the type tool 19. The advantage of this is that the material powder will never be gathered and shrunk into one, avoiding the material powder from overheating and causing qualitative changes, so as to avoid the phenomenon that the material powder is too fine and too coarse, so that each grinding point can reasonably and evenly cut and grind the material powder in a dispersed manner. The material powder falling into the bottom of the conical stator 20 is collected by the inertia generated by the high-speed rotation of the conical rotor 21, and enters the conical rotor 21 through the spiral hole, and the material powder is transmitted up and down to the spiral main channel 35 through the spiral feeding channel 33, and then through the spiral main channel 35. The channel 35 is thrown to the top of the conical rotor 21, and then falls from the top to the four sides for grinding, forming a circulation mode of the material in the grinding process. The advantage of this is that the material powder that falls at the bottom during the cutting and grinding process is recycled and sent to the top again. After the material powder is ejected from the top, it plays a role of cooling and dispersion; the dispersed material powder moves down along the four sides to contact the O-type grinding plug 18, and the O-type grinding plug 18 cooperates with the inner wall of the conical stator 20 to grind the material powder, and at the same time, the material powder is brought in to cooperate with the U-shaped tool 19 for cutting and grinding again. When the first group After the O-type grinding plug 18 leaves the U-type tool 19, the second group of O-type grinding plugs 18 are introduced again at high speed. Under the gradual circulation grinding of the third and fourth groups, the material powder of the previous group remaining in the U-type tool 19 during the grinding process is brought out by the second group of O-type grinding plugs 18 while the grinding work is being done, thereby completing the wall breaking work in this cycle. When the guide device 23 is in an upward state, the main reflux channel opening of the conical plug barrel is connected with the lower channel opening of the guide device 23, and the material powder is dropped out of the discharge pipe in the direction of the lower reflux channel through the spiral discharge channel 34.

[0088] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A high-precision spiral circulation wall-breaking machine, comprising a frame (1), characterized in that: The outer surface of the frame (1) is fixedly mounted with a water cooling device (2); a main motor (3) is fixedly mounted at the top center of the frame (1); a loading port (4) is arranged on the upper surface of the frame (1); a discharge rod (5) is installed on the outer surface of the frame (1); a control panel is fixedly mounted on the surface of the frame (1); a conical stator (20) is arranged inside the frame (1); an output end of the main motor (3) is rotatably connected to a conical rotor cover (17) through a gear box (14); a conical rotor (21) is fixedly connected to the bottom of the conical rotor cover (17); an O-shaped grinding plug (18) is equidistantly arranged on the outer surface of the conical rotor cover (17); a U-shaped tool (19) is arranged on the inner wall of the conical stator (20); and a conical rotor (21) is fixedly mounted on the bottom of the conical rotor cover (17). A guide plug barrel (22) is arranged at the inner center of the (21), a guide device (23) is installed inside the guide plug barrel (22), a conical stator base (24) is fixedly connected inside the frame (1), a movable lifting device (25) is installed at the bottom of the guide device (23), a toggle rod support (26) is arranged at the bottom of the frame (1), a material receiving wrist plate (27) is arranged at the bottom end of the conical rotor (21), a pocket fixing device (28) is arranged at the bottom of the movable lifting device (25), a load-bearing bearing (29) is fixedly installed inside the frame (1), a square positioning groove (31) is arranged inside the guide plug barrel (22), and square positioning ridges (32) are left on the front and rear edges of the upper cylindrical body of the guide device (23); The guide plug barrel (22) has a cylindrical outer surface, with a large round opening at the upper end facing upwards and a small round opening at the lower end facing downwards, and is inserted into the abdominal cavity of the conical rotor (21) in an inlaid manner, with a T-shaped circular hollow state in the middle; The flow guiding device (23) is in the shape of a T-shaped cylinder and is inserted into the abdominal cavity of the flow guiding plug barrel (22) in an embedded manner, and two spiral feeding channels (33) and a spiral feeding channel (34) are provided on the upper part of the cylinder; The conical rotor (21) is provided with a spiral main channel (35) in the inner cavity. The outlet of the spiral main channel (35) is arranged at an eccentric position on the top of the conical rotor cover (17). The receiving wrist plate (27) is provided with two openings. The bottom of the opening fits the bottom of the conical stator (20). The wrist opening changes from large to small and is connected to the spiral main channel (35) in a spiral manner. The flow guide plug barrel (22) is provided with four spiral channel openings. The channel openings on both sides of the middle are main return channel openings. The channel openings on both sides of the upper side are connected to the spiral main channel (35) for upward return. The main return channel opening is directly connected to the receiving wrist plate (27) at the bottom of the conical rotor (21). When the flow guide device (23) is in a downward state, the main return channel opening is connected to the spiral feeding channel (33). The material is transmitted to the spiral main channel (35) through the spiral feeding channel (33). When the flow guide device (23) is in an upward state, the main return channel opening is connected to the spiral unloading channel (34).

2. A high-precision spiral circulation wall breaking machine according to claim 1, characterized in that: The U-shaped cutters (19) are assembled and installed with the conical stator (20) and are arranged in an annular shape with equal spacing inside the conical stator (20).

3. A high-precision spiral circulation wall breaking machine according to claim 1, characterized in that: The control panel comprises an operation button (6), a stop button (7), a water cooling operation button (8), a water cooling stop button (9), an emergency stop button (10) and a data display screen (11) fixedly mounted on the surface of the frame (1); an observation window (12) is provided on the surface of the frame (1) below the control panel; an output end of the water cooling device (2) is fixedly connected to a water circulation pipe (13); an end of the water circulation pipe (13) away from the water cooling device (2) is fixedly connected to a concave water tank (30); a gear box (14) is fixedly mounted on the output end of the main motor (3); and a water circulation pump (15) is installed on the water circulation pipe (13).

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