Intelligent cargo rack and method for automatically stacking rolled cables
By designing an intelligent cargo rack, the automatic palletization and limiting of cables is achieved using drive components and palletization limit pipes, the problems of low palletization efficiency and unstable palletization in the prior art are solved, and high efficiency, stability and Safe cable palletization effect.
Patent Information
- Application Number
- CN202410662602.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-05-27
AI Technical Summary
In the prior art, cable palletization relies on manual operation, is inefficient and has safety hazards. Some automatic palletization equipment lacks effective limits, resulting in unstable palletization.
A smart cargo rack is designed, including base, mobile plate, support plate, drive assembly, palletizing limit tube, fixing assembly and buffer assembly. Automatic palletizing and limiting are achieved through drive assembly, and fixing assembly and buffer assembly ensure code Stability and safety of stacking.
Automatic palletization of coiled cables is realized, palletization efficiency is improved, labor costs and labor intensity are reduced, cable stability and safety are ensured after palletization, and cable damage and human error are reduced.
Smart Images

Figure CN118373110B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable production, and in particular to an intelligent cargo rack capable of automatically stacking rolled cables. Background Art
[0002] Cable is a device for transmitting electric energy or signals. It is usually composed of several or several groups of wires and has the characteristics of internal power supply and external insulation. With the rapid development of the cable manufacturing industry, the output and scale of cables are becoming increasingly large. Rolling and bundling cables has become an indispensable part of cable storage and packaging. However, the existing rolled cables still have the following problems when stacking and packaging:
[0003] Traditional cable stacking methods mostly rely on manual labor, which is not only inefficient but also poses safety risks. Especially when the number of cables is large and the specifications are diverse, the difficulty and labor intensity of manual stacking will increase significantly;
[0004] Although some equipment can achieve automatic stacking, they lack effective cable limiters, which makes the cables easy to collapse or shift after stacking. Although other equipment has a limit function, its structure is complex and inconvenient to operate, and the effect of quick disassembly and installation is not good enough.
[0005] In view of the above problems, the present invention document proposes an intelligent cargo rack and method for automatically stacking rolled cables. Summary of the invention
[0006] The purpose of the present invention is to solve the shortcomings of the prior art that manual stacking of bundled cables is time-consuming and labor-intensive, and that some stacking equipment has an insufficient limiting effect on the stacked cables, and to propose an intelligent cargo rack and method for automatically stacking rolled cables.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] An intelligent cargo rack capable of automatically stacking rolled cables, comprising:
[0009] A base, wherein two first support frames and two second support frames are fixedly installed on the top of the base, and a same top plate is fixedly installed on the top of the two first support frames and the two second support frames, and an opening is opened on the top plate for stacking and feeding a plurality of bundled cables;
[0010] It also includes a moving plate and a supporting plate, wherein the moving plate is slidably arranged on the top of the base, the supporting plate is located above the moving plate, the supporting plate is used to carry a plurality of bundled cables, and the moving plate is used to drive the supporting plate to move horizontally, so as to complete the stacking and storage of the bundled cables in sequence;
[0011] It also includes a driving assembly, which is used to achieve horizontal movement of the moving plate and lifting and lowering adjustment of the supporting plate;
[0012] It also includes a plurality of stacking limiting tubes, the bottoms of the plurality of stacking limiting tubes are fixedly mounted with mounting base plates, the plurality of mounting base plates are slidably connected to the tops of the movable plates, and the tops of the plurality of stacking limiting tubes penetrate the supporting plate, so as to limit the stacking of the plurality of bundled cables, and ensure that the bundled cables are not easy to collapse after stacking;
[0013] Also included are multiple sets of fixing assemblies, which are used to stably fix the mounting base plate on the top of the moving plate;
[0014] It also includes multiple groups of buffer components, which are respectively arranged in corresponding stacking limit tubes to prevent multiple bundles of cables thereon from violently falling and impacting under the action of gravity after the stacking limit tubes are disassembled and taken out.
[0015] In a possible design, a fixing rod is fixedly installed on the top of the movable plate, and the top end of the fixing rod slides through the support plate, and a lifting groove is opened in the first support frame on one side, and a sliding card seat is slidably connected to the inner wall of the lifting groove, and the top and bottom of the support plate are both provided with limiting card slots matching the sliding card seat, and the support plate is slidably connected to the sliding card seat via the limiting card slot, and the fixing rod and the sliding card seat are used to complete the installation and limitation of the support plate to ensure that it can move stably.
[0016] In one possible design, the drive assembly includes a fixed plate fixedly mounted on one end of the moving plate, the fixed plate is located at an end of the moving plate away from the fixed rod, a motor and an electromagnetic clutch are fixedly mounted on the top of the fixed plate, one end of the output shaft of the motor is fixedly connected to the input shaft of the electromagnetic clutch, one end of the output main shaft of the electromagnetic clutch is fixedly connected to a reciprocating screw rod, the reciprocating screw rod is rotatably connected to the bottom of the moving plate through a support block, a slide groove is provided on the top of the base, the bottom of the moving plate is slidably connected to the inner wall of the slide groove through a support block, a fixed block is fixedly mounted inside the slide groove, the fixed block is threadedly connected to the reciprocating screw rod, and is used to complete the movement of the moving plate. The cam is an adjustable gear which is fixedly mounted on the outer wall of the movable plate and is provided with a second gear which is engaged with the second gear and is used to drive the movable plate to rotate.
[0017] In a possible design, the fixing component includes a through groove opened at the bottom of the mounting base plate, two arc-shaped grooves are opened on the inner walls on both sides of the through groove, and two fixed buckle plates are fixedly installed on the top of the movable plate, and grooves are opened at both ends of the fixed buckle plates, and blocks are slidably installed on the inner walls of the grooves, and arc surfaces are opened on the ends of the blocks close to the adjacent arc-shaped grooves, and the blocks cooperate with the adjacent arc-shaped grooves, and a second spring is fixedly installed on one side of the block, and the other end of the second spring is fixedly connected to the inner wall of one side of the corresponding groove, and the second spring is used to make the block continuously abut the arc-shaped groove, and handles are fixedly installed on both sides of the mounting base plate, so that the mounting base plate can be carried and pushed and pulled.
[0018] In a possible design, the buffer assembly includes two limit grooves opened on the outer wall of the stacking limit tube, the two limit grooves are located near the bottom end of the stacking limit tube, a piston block is slidably arranged inside the stacking limit tube, and two fixed columns are fixedly installed on the outer wall of the piston block, one end of the two fixed columns respectively passes through the corresponding limit grooves and the outer walls of the two fixed columns slide in cooperation with the corresponding limit grooves, a first spring is arranged inside the stacking limit tube, one end of the first spring is fixedly connected to the bottom of the piston block, and the other end of the first spring is fixedly connected to the top of the mounting base plate, a support column is fixedly installed on the top of the mounting base plate, the support column is located in the first spring, and the top of the support column cooperates with the bottom of the piston block to prevent the piston block from over-compressing the first spring and causing damage to the first spring.
[0019] In a possible design, a plurality of material taking slots are provided on one side of the support plate, and the plurality of material taking slots are respectively matched with corresponding stacking limiting tubes, and the plurality of material taking slots are used to realize the disassembly and removal of the stacking limiting tubes.
[0020] In a possible design, a plurality of universal wheels are fixedly mounted on the bottom of the base for transferring the cargo rack, and a support roller is fixedly mounted on the bottom of the fixed plate for providing support to one end of the movable plate when the movable plate is pushed out horizontally.
[0021] In one possible design, an inclined panel is fixedly installed on the top of the top plate, and one end of the inclined panel cooperates with the opening to allow bundles of cables to quickly enter the opening. A feeding barrel is fixedly installed on the bottom of the top plate, and the feeding barrel cooperates with the opening to ensure that the bundles of cables can fall vertically to complete stacking. A plurality of positioning bars are fixedly installed on the top of the top plate, and the plurality of positioning bars are used to prevent the bundles of cables from falling from one side of the top plate.
[0022] In a possible design, a mounting plate is fixedly mounted on a side of the base away from the fixing plate, and at least one mounting hole is opened on the mounting plate. The mounting plate is used to be mounted and fixed with an external supporting device to prevent the cargo rack from tipping over during operation.
[0023] A method for using an intelligent cargo rack capable of automatically stacking rolled cables comprises the following steps:
[0024] S1, preparation stage: the user first adjusts the cargo rack to a suitable position to ensure that the bundled cables can be smoothly transported to the inclined panel; then, the cargo rack is fixed using the mounting plate and mounting holes to ensure that the support plate is in the highest position, and the preparation is complete;
[0025] S2. Stacking operation: Start the device, the bundled cables enter along the inclined plate, and fall vertically onto the support plate through the feed tube; the motor drives the reciprocating screw to rotate, driving the support plate to move horizontally; as the support plate moves, the bundled cables are stacked layer by layer on the stacking limit tube to complete multi-layer stacking;
[0026] S3. After stacking is completed: the user can move the cargo rack to the storage or packaging position; pull the installation base plate by the handle to take out the stacking limit tube for subsequent operations; when the bundled cables are taken out, the fixed column and piston block at the bottom reduce the impact under the action of the first spring to protect the safety of the operator or operating equipment;
[0027] S4. Disassembly and installation: When the installation base plate is in a fixed state, it is kept stable by the block and the second spring. When disassembling, apply enough thrust to make the block disengage from the arc-shaped slot. When installing, just push the installation base plate to the appropriate position, the block will automatically snap into the slot, and the installation is completed.
[0028] Beneficial effects:
[0029] In the present invention, the horizontal movement of the moving plate and the lifting and lowering adjustment of the supporting plate are realized by the driving assembly, thereby realizing the automatic stacking and storage of bundled cables; this automatic stacking method greatly improves the efficiency of cable stacking, reduces labor costs and labor intensity, and at the same time reduces the stacking error caused by human factors, and improves the accuracy and consistency of stacking;
[0030] In the present invention, by providing a stacking limit tube, the bundled cables after stacking can be limited and fixed to avoid collapse, and the stability and durability of the equipment are improved by the provision of a fixing component and a buffer component; the fixing component can fix the installation base plate on the top of the movable plate to ensure the stable installation of the stacking limit tube, and the structural design of the fixing component facilitates the rapid disassembly and installation of the stacking limit tube, and the use effect is good; the buffer component can prevent multiple bundles of cables on the stacking limit tube from generating severe falling impact under the action of gravity after the stacking limit tube is disassembled and taken out, which can reduce damage to the cables and provide certain protection for users or equipment that push and pull the installation base plate.
[0031] In the present invention, the structure is reasonably designed, easy to operate and maintain; the universal wheels at the bottom of the base and the supporting rollers at the bottom of the fixing plate are arranged so that the cargo rack can be conveniently transferred and positioned. At the same time, the arrangement of the mounting plate and the mounting holes enables the cargo rack to be conveniently mounted and fixed with external supporting equipment, thereby enhancing the stability and safety of the cargo rack when stacking.
[0032] The intelligent cargo rack proposed in the present invention, which can automatically stack rolled cables, realizes the automation and efficiency of cable stacking, significantly improves production efficiency and reduces labor costs; the stability and safety of cable stacking are ensured through the design of multiple stacking limit tubes; at the same time, the introduction of fixing components and buffer components can facilitate the installation and disassembly of the stacking limit tubes, facilitate the subsequent packaging and storage of bundled cables after stacking, and effectively avoid possible damage to the cables when they are taken out; in addition, the cargo rack has a reasonable structure, is easy to operate and maintain, and has the ability of flexible transfer and fixed installation, which further improves its practicality and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A schematic diagram of the three-dimensional structure of an intelligent cargo rack for automatically stacking rolled cables proposed by the present invention;
[0034] Figure 2 A schematic diagram of the three-dimensional structure from another perspective of an intelligent cargo rack for automatically stacking rolled cables proposed by the present invention;
[0035] Figure 3 This is a schematic diagram of the base structure of an intelligent cargo rack for automatically stacking rolled cables proposed by the present invention;
[0036] Figure 4 This is a schematic diagram of the structure of a driving component of an intelligent cargo rack capable of automatically stacking rolled cables proposed by the present invention;
[0037] Figure 5 This is a schematic diagram of the support plate installation structure of an intelligent cargo rack capable of automatically stacking rolled cables proposed by the present invention;
[0038] Figure 6 This is a schematic diagram of the installation structure of a stacking limit tube of an intelligent cargo rack capable of automatically stacking rolled cables proposed by the present invention;
[0039] Figure 7 This is a schematic diagram of the disassembly structure of a buffer component of an intelligent cargo rack capable of automatically stacking rolled cables proposed by the present invention;
[0040] Figure 8 This is a schematic diagram of the disassembly structure of the fixed components of an intelligent cargo rack for automatically stacking rolled cables proposed by the present invention.
[0041] In the figure: 1, base; 2, first support frame; 3, second support frame; 4, top plate; 5, universal wheel; 6, bundled cables; 7, moving plate; 8, support plate; 9, opening; 10, feed barrel; 11, inclined plate; 12, adjusting screw; 13, stacking limit tube; 14, slide; 15, fixed block; 16, reciprocating screw; 17, fixed plate; 18, support roller; 19, motor; 20, electromagnetic clutch; 21, synchronous wheel; 22, first bevel gear; 23, second Bevel gear; 24, first gear; 25, second gear; 26, fixed rod; 27, lifting slot; 28, sliding seat; 29, material trough; 30, mounting base; 31, piston block; 32, fixed column; 33, limit slot; 34, support column; 35, first spring; 36, handle; 37, through slot; 38, arc slot; 39, fixed buckle plate; 40, groove; 41, second spring; 42, block; 43, mounting plate; 44, mounting hole; 45, positioning lever. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0043] Example 1
[0044] Reference Figure 1-8 , an intelligent cargo rack, comprising: a base 1, a first support frame 2, a second support frame 3, a top plate 4, an opening 9, a moving plate 7, a support plate 8, a driving component, a stacking limit tube 13, a fixing component and a buffer component;
[0045] Two first support frames 2 and two second support frames 3 are fixedly installed on the top of the base 1, and the same top plate 4 is fixedly installed on the top of the two first support frames 2 and the two second support frames 3. The opening 9 provided on the top plate 4 is used for stacking and feeding the bundled cables 6. The movable plate 7 is slidably arranged on the top of the base 1, and the support plate 8 is located above the movable plate 7 and is used for carrying a plurality of bundled cables 6. The movable plate 7 can drive the support plate 8 to move horizontally to realize the stacking and storage of the bundled cables 6.
[0046] The driving assembly is used to realize the horizontal movement of the movable plate 7 and the lifting and lowering adjustment of the supporting plate 8; specifically, the driving assembly includes a fixed plate 17 fixedly installed at one end of the movable plate 7, a motor 19 and an electromagnetic clutch 20 are fixedly installed on the top of the fixed plate 17, one end of the output shaft of the motor 19 is fixedly connected to the input shaft of the electromagnetic clutch 20, one end of the output main shaft of the electromagnetic clutch 20 is fixedly connected to a reciprocating screw 16, the reciprocating screw 16 is rotatably connected to the bottom of the movable plate 7 through a support block, a slide groove 14 is provided on the top of the base 1, the bottom of the movable plate 7 is slidably connected to the inner wall of the slide groove 14 through a support block, a fixed block 15 is fixedly installed inside the slide groove 14, and the fixed block 15 is threadedly connected to the reciprocating screw 16, so as to complete the horizontal drive of the movable plate 7;
[0047] In addition, the output sub-shaft of the electromagnetic clutch 20 is connected to a synchronous wheel 21 through a synchronous belt drive, and the synchronous wheel 21 is rotationally connected to the movable plate 7 through a bracket, and a first bevel gear 22 is fixedly installed on one side of the synchronous wheel 21 through a first rotating shaft, and the first bevel gear 22 is meshed with a second bevel gear 23, and the second bevel gear 23 is rotationally connected to the top of the movable plate 7 through a second rotating shaft, and a first gear 24 is fixedly installed on the outer wall of the second rotating shaft, and the top of the movable plate 7 is rotationally connected to the adjusting screw 12, and a second gear 25 is fixedly installed on the outer wall of the adjusting screw 12, and the first gear 24 is meshed with the second gear 25, and is used to complete the rotation drive of the adjusting screw 12;
[0048] A fixing rod 26 is fixedly installed on the top of the movable plate 7, and the top end of the fixing rod 26 slides through the support plate 8, wherein a lifting slot 27 is provided in the first support frame 2 on one side, and a sliding card seat 28 is slidably connected to the inner wall of the lifting slot 27, and a limiting card slot matching with the sliding card seat 28 is provided on the top and bottom of the support plate 8, and the support plate 8 is slidably connected with the sliding card seat 28 through the limiting card slot, and the fixing rod 26 and the sliding card seat 28 jointly ensure that the support plate 8 can move stably;
[0049] A plurality of stacking limiting tubes 13 are also provided in the cargo rack, and a mounting base plate 30 is fixedly installed at the bottom of each stacking limiting tube 13, and the plurality of mounting base plates 30 are slidably connected to the top of the movable plate 7, and the top ends of the stacking limiting tubes 13 penetrate the supporting plate 8, so as to limit the stacking of the plurality of bundled cables 6, and ensure that the bundled cables 6 are not easy to collapse after stacking;
[0050] A plurality of fixing components are used to fix the mounting base plate 30; the fixing components include a through slot 37 provided at the bottom of the mounting base plate 30, two arc-shaped slots 38 are provided on the inner walls on both sides of the through slot 37, two fixing buckle plates 39 are fixedly installed on the top of the movable plate 7, grooves 40 are provided at both ends of the fixing buckle plates 39, a clamping block 42 is slidably installed on the inner wall of the groove 40, an arc surface is provided on one end of the clamping block 42 close to the adjacent arc-shaped slot 38, the clamping block 42 cooperates with the adjacent arc-shaped slot 38, a second spring 41 is fixedly installed on one side of the clamping block 42, the other end of the second spring 41 is fixedly connected to the inner wall of one side of the corresponding groove 40, and the second spring 41 is used to make the clamping block 42 continuously abut against the arc-shaped slot 38; in addition, handles 36 are fixedly installed on both sides of the mounting base plate 30 to facilitate the carrying and pushing and pulling of the mounting base plate 30;
[0051] The plurality of buffer components are used to prevent the plurality of bundled cables 6 on the stacking limit tube 13 from experiencing a severe falling impact under the action of gravity when the stacking limit tube 13 is disassembled and taken out; the buffer component includes two limit grooves 33 formed on the outer wall of the stacking limit tube 13, and the two limit grooves 33 are both located near the bottom end of the stacking limit tube 13; a piston block 31 is slidably arranged inside the stacking limit tube 13, and two fixed columns 32 are fixedly installed on the outer wall of the piston block 31, and one end of the two fixed columns 32 respectively passes through the corresponding limit grooves 33 and the outer walls of the two fixed columns 32 are slidably matched with the corresponding limit grooves 33, and the inner wall of the stacking limit tube 13 is provided with a piston block 31 for sliding movement. A first spring 35 is provided at the bottom, one end of the first spring 35 is fixedly connected to the bottom of the piston block 31, and the other end of the first spring 35 is fixedly connected to the top of the mounting base plate 30; when the stacking limit tube 13 is subjected to the gravity of the bundled cables 6, the piston block 31 will slide downward and compress the first spring 35, thereby buffering the gravity impact; at the same time, a support column 34 is fixedly installed on the top of the mounting base plate 30, the support column 34 is located in the first spring 35, and the top of the support column 34 cooperates with the bottom of the piston block 31, so as to prevent the piston block 31 from excessively compressing the first spring 35 and causing damage to the first spring 35;
[0052] In order to facilitate the disassembly and installation of the stacking limit tube 13, a plurality of material taking slots 29 are opened on one side of the support plate 8, and the plurality of material taking slots 29 are respectively matched with the corresponding stacking limit tubes 13, so that the operator can easily take out or put in the stacking limit tube 13 from the material taking slots 29.
[0053] The present application can be used in the field of cable production technology, and can also be used in other fields applicable to the present application.
[0054] Example 2
[0055] refer to Figure 1 , 24. Improvement based on Example 1: An intelligent cargo rack capable of automatically stacking rolled cables, which is applied to the field of cable production technology;
[0056] In order to facilitate the movement of the entire cargo rack, a plurality of universal wheels 5 are fixedly installed at the bottom of the base 1. In addition, in order to provide support to one end of the movable plate 7 when it is pushed out horizontally, a supporting roller 18 is fixedly installed at the bottom of the fixed plate 17.
[0057] In order to facilitate the bundled cables 6 to enter the opening 9, an inclined panel 11 is fixedly installed on the top of the top plate 4, and one end of the inclined panel 11 cooperates with the opening 9. At the same time, in order to ensure that the bundled cables 6 can fall vertically to complete stacking, a feeding barrel 10 is fixedly installed on the bottom of the top plate 4, and the feeding barrel 10 cooperates with the opening 9. In addition, in order to prevent the bundled cables 6 from falling from one side of the top plate 4, a plurality of positioning baffles 45 are also fixedly installed on the top of the top plate 4.
[0058] Finally, in order to prevent the cargo rack from tipping over during operation, a mounting plate 43 is fixedly installed on the side of the base 1 away from the fixing plate 17, and one or more mounting holes 44 are provided on the mounting plate 43 for mounting and fixing with an external supporting device.
[0059] A method for using an intelligent cargo rack capable of automatically stacking rolled cables comprises the following steps:
[0060] S1. Before use, the user can move the cargo rack to a suitable position to ensure that the bundled cables 6 can be smoothly transported to the inclined panel 11, and then fix the cargo rack using the mounting plate 43 and the mounting hole 44, while ensuring that there is enough space on the other side of the cargo rack and that the support plate 8 is at the highest point. At this point, the cargo rack is ready for use;
[0061] S2. When in use, the device is started, and multiple bundled cables 6 will move along the inclined panel 11 to the opening 9, and then fall vertically through the feed tube 10 until they fall on the support plate 8. After the bundled cables 6 fall, one end of the stacking limit tube 13 can be inserted into the hole in the center of the bundled cables 6 to limit and fix them to prevent them from collapsing later. When working, the motor 19 can drive the output spindle of the electromagnetic clutch 20 to rotate, thereby driving the reciprocating screw rod 16 to rotate. The reciprocating screw rod 16 is connected to the fixed block 15 is threadedly connected, and can drive the moving plate 7 to move horizontally, thereby driving the supporting plate 8 to move synchronously; when the supporting plate 8 moves horizontally, the stacked bundles of cables 6 will prevent the new bundles of cables 6 in the feeding barrel 10 from falling, until the supporting plate 8 moves a certain distance, at which time the new bundles of cables 6 will fall on the adjacent stacking limiting tubes 13; as the supporting plate 8 moves, a bundle of cables 6 can be stacked on each of the plurality of stacking limiting tubes 13, thereby completing a layer of stacking of the bundles of cables 6;
[0062] S3. When the support plate 8 moves to the limit position close to one end, the electromagnetic clutch 20 can control the rotation of its output sub-shaft and drive the adjusting screw 12 to rotate under a series of transmissions. The adjusting screw 12 can drive the support plate 8 to descend. At this time, the multiple bundles of cables 6 on the support plate 8 will also descend accordingly under the action of gravity, so that new space will be vacated at the top of the multiple stacking limit tubes 13; as the reciprocating screw 16 continues to rotate, the support plate 8 can automatically return after moving to one end, and the bundles of cables 6 in the feeding barrel 10 will continue to be stacked according to the above operation until the second layer is stacked; according to the above operation, the cargo rack can complete the multi-layer stacking of the bundles of cables 6, and the multiple bundles of cables 6 can be sleeved in the corresponding stacking limit tubes 13, which can ensure the good stacking effect;
[0063] S4. After stacking is completed, the user can move the base 1 to transport it to a storage or packaging location. At this time, the user can pull the mounting base 30 through the handle 36, and the stacking limit tube 13 can be taken out through the material taking slot 29 on one side of the support plate 8, which is convenient for subsequent packaging or storage; when the stacking limit tube 13 is taken out, multiple stacked bundles of cables 6 will inevitably fall to a certain extent under the action of gravity. At this time, the bundled cables 6 at the bottom can abut against the two fixing columns 32 and push the piston block 31 to move. Under the action of the first spring 35, the violent impact generated when the multiple bundles of cables 6 fall can be reduced, and a certain protection can be provided to the user or equipment who pushes and pulls the mounting base 30;
[0064] S5. When the mounting base 30 is in a fixed state, the blocks 42 at both ends of the fixing buckle plate 39 will continue to abut against the arc-shaped slot 38 under the action of the second spring 41, so as to prevent the mounting base 30 from moving; when the user is disassembling the mounting base 30, since the interior of the arc-shaped slot 38 and one end of the block 42 are both arc-shaped, when the mounting base 30 is subjected to a sufficiently large push-pull force, the mounting base 30 can squeeze the block 42 to retract, and at this time the block 42 is disengaged from the arc-shaped slot 38, and the disassembly of the mounting base 30 can be completed; the installation operation is similar to the above, and only needs to push the mounting base 30 to move until the stacking limit tube 13 enters the material trough 29, and multiple blocks 42 are inserted into the corresponding arc-shaped slots 38.
[0065] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 19 and the electromagnetic clutch 20 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0066] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An intelligent cargo rack capable of automatically stacking rolled cables, characterized in that: include: A base (1), wherein two first support frames (2) and two second support frames (3) are fixedly mounted on the top of the base (1), and a top plate (4) is fixedly mounted on the top of the two first support frames (2) and the two second support frames (3), wherein the top plate (4) is provided with an opening (9) for stacking and feeding a plurality of bundled cables (6); It also comprises a moving plate (7) and a supporting plate (8), wherein the moving plate (7) is slidably arranged on the top of the base (1), the supporting plate (8) is located above the moving plate (7), the supporting plate (8) is used to carry a plurality of bundled cables (6), and the moving plate (7) is used to drive the supporting plate (8) to move horizontally, so as to complete the stacking and storage of the bundled cables (6) in sequence; It also includes a driving assembly, which is used to achieve horizontal movement of the moving plate (7) and lifting and lowering adjustment of the supporting plate (8); It also comprises a plurality of stacking limiting tubes (13), the bottoms of the plurality of stacking limiting tubes (13) are all fixedly mounted with mounting bases (30), the plurality of mounting bases (30) are all slidably connected to the tops of the movable plates (7), and the tops of the plurality of stacking limiting tubes (13) all penetrate the supporting plate (8), so as to limit the stacking of the plurality of bundled cables (6) and ensure that the bundled cables (6) are not prone to collapse after stacking; It also includes a plurality of sets of fixing components, which are used to stably fix the mounting base plate (30) on the top of the moving plate (7); It also includes a plurality of buffer components, which are respectively arranged in corresponding stacking limit tubes (13) and are used to prevent a plurality of bundled cables (6) thereon from experiencing a violent falling impact under the action of gravity after the stacking limit tubes (13) are disassembled and removed.
2. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 1, characterized in that: A fixing rod (26) is fixedly installed on the top of the movable plate (7), and the top end of the fixing rod (26) slides through the support plate (8), and a lifting groove (27) is provided in the first support frame (2) on one side, and a sliding card seat (28) is slidably connected to the inner wall of the lifting groove (27), and the top and bottom of the support plate (8) are both provided with limiting card slots matching the sliding card seat (28), and the support plate (8) is slidably connected to the sliding card seat (28) through the limiting card slot, and the fixing rod (26) and the sliding card seat (28) are used to complete the installation and limiting of the support plate (8) to ensure that it can move stably.
3. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 2, characterized in that: The driving assembly comprises a fixed plate (17) fixedly mounted on one end of the moving plate (7), the fixed plate (17) being located at one end of the moving plate (7) away from the fixed rod (26), a motor (19) and an electromagnetic clutch (20) being fixedly mounted on the top of the fixed plate (17), one end of the output shaft of the motor (19) being fixedly connected to the input shaft of the electromagnetic clutch (20), one end of the output main shaft of the electromagnetic clutch (20) being fixedly connected to a reciprocating screw (16), the reciprocating screw (16) being rotatably connected to the bottom of the moving plate (7) through a support block, a slide groove (14) being provided on the top of the base (1), the bottom of the moving plate (7) being slidably connected to the inner wall of the slide groove (14) through a support block, a fixed block (15) being fixedly mounted inside the slide groove (14), the fixed block (15) being threadedly connected to the reciprocating screw (16) for completing the horizontal movement of the moving plate (7). The driving mechanism comprises the following steps: the top of the movable plate (7) is rotatably connected with an adjusting screw (12), the adjusting screw (12) is located at one end of the movable plate (7) close to the fixed plate (17), the output shaft of the electromagnetic clutch (20) is connected with a synchronous wheel (21) through a synchronous belt transmission, the synchronous wheel (21) is rotatably connected with the movable plate (7) through a bracket, a first bevel gear (22) is fixedly installed on one side of the synchronous wheel (21) through a first rotating shaft, the first bevel gear (22) is meshed with a second bevel gear (23), the second bevel gear (23) is rotatably connected with the top of the movable plate (7) through a second rotating shaft, and a first gear (24) is fixedly installed on the outer wall of the second rotating shaft, a second gear (25) is fixedly installed on the outer wall of the adjusting screw (12), the first gear (24) is meshed with the second gear (25), and is used to complete the rotation drive of the adjusting screw (12).
4. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 3 is characterized in that: The fixing assembly comprises a through slot (37) formed at the bottom of the mounting base plate (30), two arc-shaped slots (38) are formed on the inner walls on both sides of the through slot (37), two fixing buckle plates (39) are fixedly mounted on the top of the movable plate (7), grooves (40) are formed at both ends of the fixing buckle plates (39), a block (42) is slidably mounted on the inner wall of the groove (40), and an arc-shaped slot is formed on one end of the block (42) adjacent to the adjacent arc-shaped slot (38). The clamping block (42) cooperates with the adjacent arc-shaped clamping groove (38), a second spring (41) is fixedly installed on one side of the clamping block (42), the other end of the second spring (41) is fixedly connected to the inner wall of one side of the corresponding groove (40), and the second spring (41) is used to make the clamping block (42) continuously abut against the arc-shaped clamping groove (38), and handles (36) are fixedly installed on both sides of the installation base plate (30), so that the installation base plate (30) can be carried and pushed and pulled.
5. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 4, characterized in that: The buffer assembly comprises two limiting grooves (33) formed on the outer wall of the stacking limiting tube (13), the two limiting grooves (33) being located near the bottom end of the stacking limiting tube (13), a piston block (31) being slidably arranged inside the stacking limiting tube (13), two fixing columns (32) being fixedly mounted on the outer wall of the piston block (31), one end of the two fixing columns (32) respectively passing through the corresponding limiting grooves (33) and the outer walls of the two fixing columns (32) being slidably matched with the corresponding limiting grooves (33), the stacking limiting tube (13) being provided with a piston block (31) for sliding movement. 3) is provided with a first spring (35) inside, one end of the first spring (35) is fixedly connected to the bottom of the piston block (31), and the other end of the first spring (35) is fixedly connected to the top of the mounting base plate (30), and a support column (34) is fixedly installed on the top of the mounting base plate (30), the support column (34) is located in the first spring (35), and the top of the support column (34) is matched with the bottom of the piston block (31), so as to prevent the piston block (31) from over-compressing the first spring (35) and causing damage to the first spring (35).
6. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 5, characterized in that: A plurality of material taking slots (29) are provided on one side of the support plate (8), and the plurality of material taking slots (29) are respectively matched with corresponding stacking limiting tubes (13), and the plurality of material taking slots (29) are used to realize the disassembly and removal of the stacking limiting tubes (13).
7. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 6, characterized in that: A plurality of universal wheels (5) are fixedly mounted on the bottom of the base (1) for transferring the cargo rack, and a supporting roller (18) is fixedly mounted on the bottom of the fixed plate (17). The supporting roller (18) is used to provide support to one end of the movable plate (7) when the movable plate (7) is pushed out horizontally.
8. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 7, characterized in that: A slanted panel (11) is fixedly mounted on the top of the top plate (4), one end of which cooperates with the opening (9) to allow the bundled cables (6) to quickly enter the opening (9); a feed barrel (10) is fixedly mounted on the bottom of the top plate (4), the feed barrel (10) cooperates with the opening (9) to ensure that the bundled cables (6) can fall vertically to complete stacking; a plurality of positioning bars (45) are fixedly mounted on the top of the top plate (4), the plurality of positioning bars (45) being used to prevent the bundled cables (6) from falling from one side of the top plate (4).
9. The intelligent cargo rack capable of automatically stacking rolled cables according to claim 8, characterized in that: A mounting plate (43) is fixedly mounted on a side of the base (1) away from the fixing plate (17), and at least one mounting hole (44) is provided on the mounting plate (43). The mounting plate (43) is used to be mounted and fixed with an external supporting device to prevent the cargo rack from tipping over during operation.
10. The method for using the intelligent cargo rack capable of automatically stacking rolled cables according to claim 9, characterized in that: The following steps are involved: S1, preparation stage: the user first adjusts the cargo rack to a suitable position to ensure that the bundled cables (6) can be smoothly transported to the inclined panel (11); then, the cargo rack is fixed using the mounting plate (43) and the mounting hole (44) to ensure that the support plate (8) is in the highest position, and the preparation is complete; S2, stacking operation: start the device, the bundled cables (6) enter along the inclined plate (11), and vertically fall onto the support plate (8) through the feed tube (10); the motor (19) drives the reciprocating screw (16) to rotate, driving the support plate (8) to move horizontally; as the support plate (8) moves, the bundled cables (6) are stacked layer by layer on the stacking limit tube (13), completing multi-layer stacking; S3. After stacking is completed: the user can move the cargo rack to a storage or packaging position; pull the mounting base plate (30) through the handle (36) to remove the stacking limit tube (13) for subsequent operations; when the bundled cables (6) are taken out, the fixing column (32) and the piston block (31) at the bottom mitigate the impact under the action of the first spring (35), thereby protecting the operator or the operating equipment; S4, disassembly and installation: The mounting base plate (30) is kept stable in a fixed state by the clamping block (42) and the second spring (41); when disassembling, sufficient thrust is applied to disengage the clamping block (42) from the arc-shaped clamping groove (38) to complete the disassembly; when installing, the mounting base plate (30) only needs to be pushed to a suitable position, and the clamping block (42) is automatically clamped into the clamping groove to complete the installation.
Citation Information
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