A debugging device for an optical-mechanical sensor assembly and a method of using the same
By designing a debugging device for optical machine sensor components that include multiple fixing mechanisms and motor control, the problem that different models of optical machine sensor components cannot be firmly fixed is solved, and efficient and accurate debugging effect is achieved, which is suitable for a variety of application scenarios.
Patent Information
- Application Number
- CN202410703098.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-06-03
AI Technical Summary
The debugging devices of existing optical machine sensor components are not firmly fixed due to the differences in size, shape and interface of different models of optical machine sensor components, which in turn affect the accuracy and stability of debugging results.
A debugging device including a sensor fixing plate, a base, a optical machine sensor debugging assembly and an optical machine sensor debugging auxiliary assembly are designed. The device can adapt to optical machine sensor components of different sizes through multiple fixed connecting columns, local fixing mechanisms, self-locking fixing mechanisms and worm gear and worm mechanisms, and achieve stable and precise debugging through self-locking and motor control.
The device can easily and efficiently fix different models of optical machine sensor components, reduce the problem of fixation and position offset caused by operating errors, improve the accuracy and reliability of debugging, and is suitable for a variety of application scenarios.
Smart Images

Figure CN118443073B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of debugging an optical-mechanical sensor assembly, and in particular to a debugging device for an optical-mechanical sensor assembly and a method for using the same. Background Art
[0002] Opto-mechanics is the abbreviation of optoelectronic precision instruments and machinery. It combines optical principles and mechanical principles to realize optical functions such as modulation, beam splitting, focusing, interference, etc. Opto-mechanics usually consists of optical parts and mechanical parts. The optical part is responsible for imaging, transmission, modulation, etc. of the light path, while the mechanical part is responsible for transmission and positioning, so that the optical part can accurately complete various movements and adjustments.
[0003] When using the existing debugging device for optical mechanical sensor components, due to the differences in size, shape and interface of different types of optical mechanical sensor components, the different types of sensor components cannot be firmly fixed, resulting in deviations or instability during the debugging process, thereby affecting the debugging results. Therefore, there is a need for a debugging device for an optical mechanical sensor component that can be easily fixed and has high stability, and a method for using the same. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a debugging device for an optical-mechanical sensor assembly and a method of using the same, which have the advantages of easy fixation, high stability, and good flexibility. It solves the problem that due to differences between optical-mechanical sensor assemblies of different models, sensor assemblies of different models cannot be firmly fixed, resulting in deviations or instability during the debugging process, thereby affecting the debugging results.
[0005] In order to achieve the above-mentioned purpose of easy fixation, high stability and good flexibility, the present invention provides the following technical solutions: a debugging device for an optical-mechanical sensor assembly and a method for using the same, comprising a debugging device for an optical-mechanical sensor assembly, characterized in that: a sensor fixing plate and a base, an optical-mechanical sensor debugging assembly is arranged on the sensor fixing plate, and the optical-mechanical sensor debugging assembly is used to control multiple angles of the optical-mechanical sensor;
[0006] An optical-mechanical sensor debugging auxiliary component is provided on the base, and the optical-mechanical sensor debugging auxiliary component is used to assist in completing the debugging of the optical-mechanical sensor component;
[0007] The sensor fixing plate is provided with an optical-mechanical sensor fixing component, and the optical-mechanical sensor fixing component is used to fix the optical-mechanical sensor component;
[0008] The optical-mechanical sensor fixing assembly includes a plurality of fixed connection columns, the plurality of fixed connection columns are fixedly connected to the upper surface of the sensor fixing plate, the upper surface of the plurality of fixed connection columns is welded and fixed with a fixing plate, the fixing plate is provided with a plurality of local fixing mechanisms, and the local fixing mechanisms are used to fix the optical-mechanical sensor assembly;
[0009] Preferably, the local fixing mechanism includes a sliding column, a sliding hole is opened on the outer surface of the fixing plate, the sliding column is slidably connected in the sliding hole, the upper end of the sliding column is fixedly sleeved with a hook-shaped clamping block, the end of the hook-shaped clamping block is fixedly connected with an anti-slip rubber pad for anti-slip, the outer surface of the sliding column is provided with a sliding sleeve, and the outer surface of the sliding sleeve is turned to open a movable groove.
[0010] Preferably, a limit block is welded and fixed at the lower end of the sliding column, and springs for providing continuous locking force are fixedly connected to both sides of the sliding sleeve, and the two springs are sleeved on the outer surface of the sliding column.
[0011] Preferably, a self-locking fixing mechanism is provided on the sensor fixing plate, and the self-locking fixing mechanism is used to provide a self-locking locking force. The self-locking fixing mechanism includes two fixed axis plates, and the two fixed axis plates are fixedly connected to the lower surface of the fixing plate, and a first fixed axis is welded and fixed between the two fixed axis plates.
[0012] Preferably, the outer surface of the first fixed shaft is rotatably connected to a rotating sleeve, and the outer surface of the rotating sleeve is fixedly connected to two elastic sliding columns, both of which have a certain elasticity, are adapted to the sliding sleeve, and extend into the movable groove.
[0013] Preferably, the outer surface of the rotating sleeve is fixedly sleeved with a first worm wheel, the lower surface of the sensor fixing plate is fixedly connected to two first worm fixing plates, a first worm shaft is rotatably connected between the two first worm fixing plates, the outer surface of the first worm shaft is fixedly sleeved with a first worm, the first worm is meshingly connected with the first worm wheel, both ends of the first worm shaft rotate to pass through the outer surfaces of the two first worm fixing plates, and one end of the first worm shaft is fixedly sleeved with a knob.
[0014] Preferably, the optical sensor debugging assembly includes two second fixed shafts, which are respectively fixedly connected to the outer surface of the sensor fixing plate on both sides, the outer surfaces of the two second fixed shafts are rotatably connected to the second fixed shaft seats, the lower surfaces of the two second fixed shaft seats are welded and fixed with worm gear sleeves, and the outer surface of the second fixed shaft on one side is fixedly sleeved with a second worm gear.
[0015] Preferably, two second worm fixing plates are welded and fixed to the outer surface of the worm gear sleeve, a second worm is rotatably connected between the two second worm fixing plates, the second worm is meshingly connected to the second worm wheel, and a pitch control motor is bolted to the outer surface of the second worm fixing plate on one side, and the output shaft of the pitch control motor rotates through the outer surface of the second worm fixing plate and is fixedly connected to the second worm.
[0016] Preferably, the lower surface of the worm gear sleeve is rotatably connected to the upper surface of the base, and two third worm fixing seats are welded and fixed to the upper surface of the base, a third worm is rotatably connected between the two third worm fixing seats, and a rotation control motor is bolted to the outer surface of the third worm fixing seat on one side, and the output shaft of the rotation control motor rotates through the outer surface of the third worm fixing seat and is fixedly connected to the third worm, and the third worm is meshingly connected to the worm gear sleeve.
[0017] Preferably, the optical sensor debugging auxiliary component includes two supporting rails, the two supporting rails are welded and fixed on the upper surface of the base, a moving device is arranged between the two supporting rails, the moving device is used to drive the instrument to move up and down, a reflecting instrument is bolted fixedly connected to the moving device, the reflecting instrument is used to reflect the signal emitted by the optical sensor, and a signal receiving seat is bolted fixedly connected to the top of the two supporting rails, the signal receiving seat is used to receive the signal emitted by the optical sensor.
[0018] A method for using a debugging device for an optical-mechanical sensor assembly, the specific steps are as follows:
[0019] S1: Place the optical sensor assembly to be debugged at the center of the fixed plate;
[0020] S2: Then, the hook-shaped clamping block is rotated to a position where the upper surface of the optical-mechanical sensor assembly needs to be fixed;
[0021] S3: Then, the knob is manually rotated, and the knob can drive the first worm to rotate through the first worm shaft, and the rotating first worm can drive the first worm wheel to rotate. When the first worm wheel rotates, the two elastic slide posts are driven to rotate by rotating the sleeve;
[0022] S4: The rotating elastic sliding column can drive the sliding sleeve to move downward, and the sliding sleeve moving downward can drive the spring to produce elastic deformation, so that the sliding column can move up and down in the axial direction of the sliding hole, so that the hook-shaped clamping block can move downward until the hook-shaped clamping block presses the optical sensor assembly through the anti-slip rubber pad thereon.
[0023] Compared with the prior art, the present invention provides a debugging device for an optical-mechanical sensor assembly and a method for using the same, which have the following beneficial effects:
[0024] The debugging device of the optical sensor assembly and the method for using the debugging device of the optical sensor assembly can clamp the optical sensor assembly by manually rotating the corresponding knob during use. During the process, due to the deceleration of the first worm and the first worm wheel, the movement of the final hook-shaped clamping block can have a large torque, which is sufficient to firmly fix the optical sensor assembly. The clamping process is easy and effortless. The debugger can focus more on the operation itself without worrying about problems caused by insufficient strength or improper operation. This helps to reduce problems such as loose component fixation and position offset caused by operational errors, and further ensures the accuracy and reliability of debugging. For debuggers, using an easy and efficient debugging device is undoubtedly a pleasant experience. This design not only reduces their workload, but also improves their work efficiency, thereby improving the overall user experience.
[0025] The debugging device of the optical sensor assembly can ensure that after adjusting the pitch angle and the rotation angle, the assembly can stably remain in the set position without moving or shaking due to external interference or gravity, because the two sets of worm wheels and worms in the optical sensor debugging assembly have self-locking properties when controlling the pitch angle and the rotation angle respectively. This stability is crucial to ensuring the accuracy of the debugging results. In the traditional debugging process, since the position of the component needs to be manually maintained or locked, the debugging personnel may cause the component to move due to improper operation or negligence, thereby affecting the accuracy of the debugging results. The self-locking debugging device can avoid the angle deviation problem caused by operating errors and improve the reliability of debugging.
[0026] The debugging device of the optical sensor assembly can automatically lock after clamping the optical sensor assembly through the self-locking property of the first worm and the first worm wheel in the self-locking fixing mechanism, ensuring that the assembly will not accidentally move or shake during the debugging process. This stability is crucial to ensuring the accuracy and reliability of the debugging results, especially in applications requiring high-precision measurements. The self-locking function means that the debugger does not need to manually maintain the clamping force or use an additional locking device. Once the optical sensor assembly is correctly clamped, the debugging device will automatically maintain this state, reducing the burden on the operator and making the debugging process easier and more efficient.
[0027] The debugging device of the optical sensor assembly, when in use, enables the optical sensor assembly to make any angle within its range through the coordinated work of the pitch control motor and the rotation control motor in the optical sensor debugging assembly, thereby enabling precise control. Precise control of the pitch angle and the rotation angle enables the optical sensor assembly to accurately point to the target position or angle, thereby acquiring more accurate data, allowing the optical sensor assembly to perform at its best performance at different angles, which enhances the applicability and flexibility of the debugging device.
[0028] The debugging device of the optical sensor assembly can fix and clamp the optical sensor assembly by setting up multiple local fixing mechanisms, and can adapt to optical sensor assemblies of different sizes. All of them can be quickly and accurately fixed on the debugging device. Optomechanical sensor assemblies of different sizes can be fixed. This debugging device can adapt to a variety of application scenarios and needs. Whether it is laboratory research, product development or production line testing, this debugging device can be used to perform efficient debugging of the optical sensor assembly, which brings great convenience to the debugging work of the optical sensor assembly.
[0029] The debugging device of the optical-mechanical sensor assembly can continuously and stably clamp the optical-mechanical sensor assembly under the action of a set spring. When the optical-mechanical sensor assembly is stably clamped on the debugging device, the error caused by movement or vibration of the assembly can be greatly reduced. This stability ensures that during the debugging process, the sensor can receive and transmit accurate signals, thereby making the debugging results more accurate and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the overall bottom structure of the present invention;
[0032] Figure 3 It is a schematic diagram of the overall external structure of the present invention;
[0033] Figure 4 This is a schematic diagram of the structure of the optical mechanical sensor fixing assembly of the present invention;
[0034] Figure 5 This is a schematic diagram of the external structure of the optical mechanical sensor fixing assembly of the present invention;
[0035] Figure 6 It is a schematic diagram of the structure of the local fixing mechanism of the present invention;
[0036] Figure 7 For the present invention Figure 3 The enlarged schematic diagram at A in the middle;
[0037] Figure 8 For the present invention Figure 5 The enlarged schematic diagram of point B in the middle;
[0038] Fig. 9 It is a schematic diagram of the upper part of the structure of the local fixing mechanism of the present invention;
[0039] Fig.10 For the present invention Figure 3 The enlarged schematic diagram at C in the middle;
[0040] Fig.11 It is a schematic diagram of the rotating sleeve 17 and the associated structure of the present invention;
[0041] Fig.12 It is a schematic diagram of the lower half structure of the local fixing mechanism of the present invention.
[0042] In the figure: 1. sensor fixing plate; 2. fixed connecting column; 3. fixing plate; 4. sliding hole; 5. sliding column; 6. hook-shaped clamping block; 7. limit block; 8. spring; 9. fixed shaft plate; 10. first fixed shaft; 11. elastic sliding column; 12. first worm gear; 13. first worm fixing plate; 14. first worm shaft; 15. first worm; 16. knob; 17. rotating sleeve; 18. movable groove; 19. non-slip rubber pad; 20. second fixed shaft; 21. second fixed shaft seat; 22. worm gear sleeve; 23. second worm gear; 24. second worm fixing plate; 25. second worm; 26. pitch control motor; 27. base; 28. third worm fixing seat; 29. third worm; 30. rotation control motor; 31. support slide rail; 32. sliding sleeve; 33. mobile equipment; 34. reflection instrument; 35. signal receiving seat. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0044] See also Figure 1-12 , the present invention provides a new technical solution: a debugging device for an optical mechanical sensor assembly and a method of using the same, comprising a sensor fixing plate 1 and a base 27, the sensor fixing plate 1 being provided with an optical mechanical sensor debugging assembly, the optical mechanical sensor debugging assembly being used to control multiple angles of the optical mechanical sensor;
[0045] The base 27 is provided with an optical-mechanical sensor debugging auxiliary component, which is used to assist in completing the debugging of the optical-mechanical sensor component;
[0046] The sensor fixing plate 1 is provided with an optical-mechanical sensor fixing component, and the optical-mechanical sensor fixing component is used to fix the optical-mechanical sensor component;
[0047] The optical-mechanical sensor debugging assembly includes a plurality of fixed connection columns 2, which are fixedly connected to the upper surface of the sensor fixing plate 1, and a fixing plate 3 is welded and fixed to the upper surface of the plurality of fixed connection columns 2, and the fixing plate 3 is provided with a plurality of local fixing mechanisms, which are used to fix the optical-mechanical sensor assembly;
[0048] The local fixing mechanism includes a sliding column 5, a sliding hole 4 is opened on the outer surface of the fixing plate 3, the sliding column 5 is slidably connected in the sliding hole 4, the upper end of the sliding column 5 is fixedly sleeved with a hook-shaped clamping block 6, the end of the hook-shaped clamping block 6 is fixedly connected with an anti-slip rubber pad 19 for anti-slip, the outer surface of the sliding column 5 is slidingly sleeved with a sliding sleeve 32, and the outer surface of the sliding sleeve 32 is turned to open a movable groove 18.
[0049] Furthermore, a limit block 7 is welded and fixed to the lower end of the sliding column 5 , and springs 8 for providing continuous locking force are fixedly connected to both sides of the sliding sleeve 32 , and the two springs 8 are both sleeved on the outer surface of the sliding column 5 .
[0050] Furthermore, a self-locking fixing mechanism is provided on the sensor fixing plate 1, and the self-locking fixing mechanism is used to provide a self-locking locking force. The self-locking fixing mechanism includes two fixed axis plates 9, and the two fixed axis plates 9 are fixedly connected to the lower surface of the fixing plate 3, and a first fixed axis 10 is welded and fixed between the two fixed axis plates 9.
[0051] Furthermore, the outer surface of the first fixed shaft 10 is rotatably connected to a rotating sleeve 17, and the outer surface of the rotating sleeve 17 is fixedly connected to two elastic sliding columns 11. The elastic sliding columns 11 have a certain elasticity, and the two elastic sliding columns 11 are adapted to the sliding sleeve 32. The two elastic sliding columns 11 extend into the movable groove 18.
[0052] Furthermore, a first worm gear 12 is fixedly sleeved on the outer surface of the rotating sleeve 17, two first worm fixing plates 13 are fixedly connected to the lower surface of the sensor fixing plate 1, a first worm shaft 14 is rotatably connected between the two first worm fixing plates 13, a first worm 15 is fixedly sleeved on the outer surface of the first worm shaft 14, the first worm 15 is meshingly connected to the first worm wheel 12, both ends of the first worm shaft 14 rotate to pass through the outer surfaces of the two first worm fixing plates 13, and a knob 16 is fixedly sleeved on one end of the first worm shaft 14.
[0053] Furthermore, the optical sensor debugging assembly includes two second fixed shafts 20, and the two second fixed shafts 20 are respectively fixedly connected to the outer surface of the sensor fixing plate 1 on both sides, the outer surfaces of the two second fixed shafts 20 are rotatably connected to the second fixed shaft seats 21, the lower surfaces of the two second fixed shaft seats 21 are welded and fixed with worm gear sleeves 22, and the outer surface of the second fixed shaft 20 on one side is fixedly sleeved with a second worm gear 23.
[0054] Furthermore, two second worm fixing plates 24 are welded and fixed to the outer surface of the worm gear sleeve 22, a second worm 25 is rotatably connected between the two second worm fixing plates 24, the second worm 25 is meshingly connected to the second worm wheel 23, and a pitch control motor 26 is bolted and fixedly connected to the outer surface of the second worm fixing plate 24 on one side, and the output shaft of the pitch control motor 26 rotates and passes through the outer surface of the second worm fixing plate 24 and is fixedly connected to the second worm 25.
[0055] Furthermore, the lower surface of the worm gear sleeve 22 is rotatably connected to the upper surface of the base 27, and two third worm fixing seats 28 are welded and fixed to the upper surface of the base 27. A third worm 29 is rotatably connected between the two third worm fixing seats 28. The outer surface of the third worm fixing seat 28 on one side is bolted and fixedly connected to a rotation control motor 30. The output shaft of the rotation control motor 30 rotates and passes through the outer surface of the third worm fixing seat 28 and is fixedly connected to the third worm 29. The third worm 29 is meshingly connected to the worm gear sleeve 22.
[0056] Furthermore, the optical sensor debugging auxiliary component includes two supporting rails 31, and the two supporting rails 31 are welded and fixed on the upper surface of the base 27. A moving device 33 is arranged between the two supporting rails 31, and the moving device 33 is used to drive the instrument to move up and down. A reflection instrument 34 is bolted fixedly connected to the moving device 33, and the reflection instrument 34 is used to reflect the signal emitted by the optical sensor. A signal receiving seat 35 is bolted fixedly connected to the top of the two supporting rails 31, and the signal receiving seat 35 is used to receive the signal emitted by the optical sensor. The components in the optical sensor debugging auxiliary component are all prior art, and reference can be made to the invention patent with the publication (announcement) number: CN115604459A, which will not be described in detail here.
[0057] Furthermore, when in use, the optical sensor assembly that needs to be debugged is placed at the center position of the fixed plate 3, and then the hook-shaped clamping block 6 is rotated to the position on the upper surface of the optical sensor assembly that needs to be fixed, and then the knob 16 is manually rotated. The knob 16 can drive the first worm 15 to rotate through the first worm shaft 14, and the rotating first worm 15 can drive the first worm gear 12 to rotate. When the first worm gear 12 rotates, it drives the two elastic slide posts 11 to rotate through the rotating sleeve 17. The rotating elastic slide post 11 can drive the sliding sleeve 32 to move downward, and the downward moving sliding sleeve 32 can drive the spring 8 to produce elastic deformation, so that the slide post 5 can move up and down in the axial direction of the sliding hole 4, so that the hook-shaped clamping block 6 can move downward until the hook-shaped clamping block 6 presses the optical sensor assembly through the anti-slip rubber pad 19 thereon.
[0058] Furthermore, the optical sensor assembly can be clamped by manually rotating the corresponding knob 16 during use. During the process, due to the deceleration properties of the first worm 15 and the first worm wheel 12, the movement of the final hook-shaped clamping block 6 can have a large torque, which is sufficient to firmly fix the optical sensor assembly. The clamping process is easy and effortless, and the debugging personnel can focus more on the operation itself without worrying about problems caused by insufficient strength or improper operation. This helps to reduce problems such as loose component fixation and position offset caused by operational errors, and further ensures the accuracy and reliability of debugging. For debugging personnel, using an easy and efficient debugging device is undoubtedly a pleasant experience. This design not only reduces their workload, but also improves their work efficiency, thereby improving the overall user experience.
[0059] Furthermore, under the action of the set spring 8, the optical mechanical sensor assembly can be clamped continuously and stably. When the optical mechanical sensor assembly is stably clamped on the debugging device, the error caused by component movement or vibration can be greatly reduced. This stability ensures that during the debugging process, the sensor can receive and transmit accurate signals, thereby making the debugging results more accurate and reliable.
[0060] Furthermore, by setting up multiple local fixing mechanisms, the optomechanical sensor assembly can be fixed and clamped, and optomechanical sensor assemblies of different sizes can be quickly and accurately fixed on the debugging device. The debugging device can adapt to a variety of application scenarios and needs. Whether it is laboratory research, product development or production line testing, the debugging device can be used to perform efficient debugging of the optomechanical sensor assembly, which brings great convenience to the debugging work of the optomechanical sensor assembly.
[0061] Furthermore, the self-locking property of the first worm 15 and the first worm wheel 12 in the self-locking fixing mechanism can automatically lock after clamping the optical sensor assembly, ensuring that the assembly will not accidentally move or shake during the debugging process. This stability is crucial to ensuring the accuracy and reliability of the debugging results, especially in applications requiring high-precision measurements. The self-locking function means that the debugger does not need to manually maintain the clamping force or use additional locking devices. Once the optical sensor assembly is correctly clamped, the debugging device will automatically maintain this state, reducing the burden on the operator and making the debugging process easier and more efficient.
[0062] Furthermore, the self-locking property of the two sets of worm wheels and worm shafts in the optical sensor debugging component that respectively control the pitch angle and rotation angle can ensure that after adjusting the pitch angle and rotation angle, the component can stably remain in the set position and will not move or shake due to external interference or gravity. This stability is crucial to ensuring the accuracy of the debugging results. In the traditional debugging process, since the position of the component needs to be manually maintained or locked, the debugger may cause the component to move due to improper operation or negligence, thereby affecting the accuracy of the debugging results. The self-locking debugging device can avoid angle deviation problems caused by operational errors and improve the reliability of debugging.
[0063] Furthermore, when in use, through the coordinated work of the pitch control motor 26 and the rotation control motor 30 in the optical sensor debugging assembly, the optical sensor assembly can be made to any angle within its range, thereby enabling precise control. Precise control of the pitch angle and the rotation angle enables the optical sensor assembly to accurately point to the target position or angle, thereby obtaining more accurate data, allowing the optical sensor assembly to perform at its best at different angles, which enhances the applicability and flexibility of the debugging device.
[0064] A method for using a debugging device for an optical-mechanical sensor assembly, the specific steps are as follows:
[0065] S1: Place the optical sensor assembly to be debugged at the center of the fixed plate 3;
[0066] S2: Then the hook-shaped clamping block 6 is rotated to the position where the upper surface of the optical-mechanical sensor assembly needs to be fixed;
[0067] S3: Then, by manually rotating the knob 16, the knob 16 can drive the first worm 15 to rotate through the first worm shaft 14, and the rotating first worm 15 can drive the first worm wheel 12 to rotate. When the first worm wheel 12 rotates, the two elastic slide posts 11 are driven to rotate by rotating the sleeve 17;
[0068] S4: The rotating elastic sliding column 11 can drive the sliding sleeve 32 to move downward, and the sliding sleeve 32 moving downward can drive the spring 8 to produce elastic deformation, so as to drive the sliding column 5 to move up and down in the axial direction of the sliding hole 4, so that the hook-shaped clamping block 6 can move downward until the hook-shaped clamping block 6 presses the optical sensor assembly through the anti-slip rubber pad 19 thereon.
[0069] Working principle: When in use, the optical sensor assembly that needs to be debugged is placed at the center position of the fixed plate 3, and then the hook-shaped clamping block 6 is rotated to the position on the upper surface of the optical sensor assembly that needs to be fixed, and then the knob 16 is manually rotated. The knob 16 can drive the first worm 15 to rotate through the first worm shaft 14, and the rotating first worm 15 can drive the first worm gear 12 to rotate. When the first worm gear 12 rotates, the two elastic slide columns 11 are driven to rotate by rotating the sleeve 17. The rotating elastic slide column 11 can drive the sliding sleeve 32 to move downward, and the downward moving sliding sleeve 32 can drive the spring 8 to produce elastic deformation, so that the slide column 5 can move up and down in the axial direction of the sliding hole 4, so that the hook-shaped clamping block 6 can move downward until the hook-shaped clamping block 6 presses the optical sensor assembly through the anti-slip rubber pad 19 thereon.
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A debugging device for an optical-mechanical sensor assembly, characterized in that: A sensor fixing plate (1) and a base (27), wherein an optical-mechanical sensor debugging component is arranged on the sensor fixing plate (1), and the optical-mechanical sensor debugging component is used to control multiple angles of the optical-mechanical sensor; An optical-mechanical sensor debugging auxiliary component is arranged on the base (27), and the optical-mechanical sensor debugging auxiliary component is used to assist in completing the debugging of the optical-mechanical sensor component; An optical-mechanical sensor fixing component is arranged on the sensor fixing plate (1), and the optical-mechanical sensor fixing component is used to fix the optical-mechanical sensor component; The optical-mechanical sensor fixing assembly comprises a plurality of fixing connection columns (2), the plurality of fixing connection columns (2) being fixedly connected to the upper surface of a sensor fixing plate (1), a fixing plate (3) being fixedly welded to the upper surface of the plurality of fixing connection columns (2), the fixing plate (3) being provided with a plurality of local fixing mechanisms, the local fixing mechanisms being used to fix the optical-mechanical sensor assembly; The local fixing mechanism comprises a sliding column (5), a sliding hole (4) is provided on the outer surface of the fixing plate (3), the sliding column (5) is slidably connected in the sliding hole (4), the upper end of the sliding column (5) is fixedly sleeved with a hook-shaped clamping block (6), the end of the hook-shaped clamping block (6) is fixedly connected with an anti-skid rubber pad (19) for preventing skidding, the outer surface of the sliding column (5) is slidably sleeved with a sliding sleeve (32), and the outer surface of the sliding sleeve (32) is turned to have a movable groove (18); A limit block (7) is welded and fixed at the lower end of the sliding column (5), and springs (8) for providing a continuous locking force are fixedly connected to both sides of the sliding sleeve (32), and the two springs (8) are sleeved on the outer surface of the sliding column (5); The sensor fixing plate (1) is provided with a self-locking fixing mechanism, which is used to provide a self-locking locking force, and the self-locking fixing mechanism comprises two fixed shaft plates (9), the two fixed shaft plates (9) are fixedly connected to the lower surface of the fixing plate (3), and a first fixed shaft (10) is welded and fixed between the two fixed shaft plates (9); The outer surface of the first fixed shaft (10) is rotatably connected to a rotating sleeve (17), and the outer surface of the rotating sleeve (17) is fixedly connected to two elastic sliding columns (11), each of the elastic sliding columns (11) has a certain elasticity, and each of the two elastic sliding columns (11) is adapted to the sliding sleeve (32), and each of the two elastic sliding columns (11) extends into the movable groove (18); The outer surface of the rotating sleeve (17) is fixedly sleeved with a first worm wheel (12); the lower surface of the sensor fixing plate (1) is fixedly connected with two first worm fixing plates (13); a first worm shaft (14) is rotatably connected between the two first worm fixing plates (13); a first worm (15) is fixedly sleeved with the outer surface of the first worm shaft (14); the first worm (15) is meshingly connected with the first worm wheel (12); both ends of the first worm shaft (14) are rotatably penetrated through the outer surfaces of the two first worm fixing plates (13); and one end of the first worm shaft (14) is fixedly sleeved with a knob (16).
2. The debugging device for an optical-mechanical sensor assembly according to claim 1, characterized in that: The optical sensor debugging assembly comprises two second fixed shafts (20), the two second fixed shafts (20) being fixedly connected to positions on both sides of the outer surface of the sensor fixing plate (1), respectively; the outer surfaces of the two second fixed shafts (20) are rotatably connected to second fixed shaft seats (21); worm gear sleeves (22) are welded and fixed to the lower surfaces of the two second fixed shaft seats (21); and the outer surface of the second fixed shaft (20) on one side is fixedly sleeved with a second worm gear (23).
3. The debugging device of an optical-mechanical sensor assembly according to claim 2, characterized in that: Two second worm fixing plates (24) are welded and fixed to the outer surface of the worm gear sleeve (22); a second worm (25) is rotatably connected between the two second worm fixing plates (24); the second worm (25) is meshingly connected to the second worm gear (23); a pitch control motor (26) is bolted and fixedly connected to the outer surface of the second worm fixing plate (24) on one side; an output shaft of the pitch control motor (26) rotatably passes through the outer surface of the second worm fixing plate (24) and is fixedly connected to the second worm (25).
4. The debugging device for an optical-mechanical sensor assembly according to claim 3, characterized in that: The lower surface of the worm gear sleeve (22) is rotatably connected to the upper surface of the base (27); two third worm fixing seats (28) are welded and fixed to the upper surface of the base (27); a third worm (29) is rotatably connected between the two third worm fixing seats (28); a rotation control motor (30) is bolted and fixed to the outer surface of the third worm fixing seat (28) on one side; an output shaft of the rotation control motor (30) rotatably passes through the outer surface of the third worm fixing seat (28) and is fixedly connected to the third worm (29); and the third worm (29) is meshingly connected to the worm gear sleeve (22).
5. The debugging device of an optical-mechanical sensor assembly according to claim 4, characterized in that: The optical sensor debugging auxiliary component comprises two supporting rails (31), the two supporting rails (31) are welded and fixed on the upper surface of the base (27), a moving device (33) is arranged between the two supporting rails (31), the moving device (33) is used to drive the device to move up and down, a reflection instrument (34) is bolted fixedly connected to the moving device (33), the reflection instrument (34) is used to reflect the signal emitted by the optical sensor, and a signal receiving seat (35) is bolted fixedly connected to the top of the two supporting rails (31), the signal receiving seat (35) is used to receive the signal emitted by the optical sensor.
6. The method for using the debugging device of an optical-mechanical sensor assembly according to claim 5, wherein the specific steps are as follows: S1: placing the optical-mechanical sensor assembly to be debugged at the center of the fixing plate (3); S2: Then, the hook-shaped clamping block (6) is rotated to a position on the upper surface of the optical-mechanical sensor assembly where it needs to be fixed; S3: Then, the knob (16) is manually rotated, and the knob (16) can drive the first worm (15) to rotate via the first worm shaft (14). The rotating first worm (15) can drive the first worm wheel (12) to rotate. When the first worm wheel (12) rotates, the two elastic slide posts (11) are driven to rotate via the rotating sleeve (17); S4: The rotating elastic sliding column (11) can drive the sliding sleeve (32) to move downward, and the sliding sleeve (32) moving downward can drive the spring (8) to produce elastic deformation, so that the sliding column (5) can be driven to move up and down in the axial direction of the sliding hole (4), so that the hook-shaped clamping block (6) can move downward until the hook-shaped clamping block (6) presses the optical sensor assembly through the anti-slip rubber pad (19) thereon.
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