A semi-automatic winding machine for nanocrystalline magnetic rings

Abstract

The present invention relates to the technical field of nanocrystalline magnetic rings, and discloses a semi-automatic winding machine for nanocrystalline magnetic rings, comprising: a base plate, wherein the front and rear ends of the top of the base plate are fixedly connected to movable clamping strips, and the top of the base plate is fixedly connected to a sliding strip; and a rotating assembly, wherein the top of the base plate is slidably connected to the rotating assembly, and the rotating assembly slides within the movable clamping strip. The present invention uses a moving block and a first support block to move a first motor, a U-shaped frame, and a main rotating shaft to a specified position, and the U-shaped frame is fixed as a whole by rotating a first fixed handle. The moving clamping plate and connecting rod cooperate with the secondary rotating shaft and the main rotating shaft to adjust the position and fix the nanocrystalline magnetic ring bodies of different sizes.

Description

Technical Field

[0001] The invention relates to the technical field of nanocrystalline magnetic rings, in particular to a semi-automatic winding machine for nanocrystalline magnetic rings. Background Art

[0002] Nanocrystalline magnetic ring is a commonly used anti-interference component in electronic circuits. It has a good suppression effect on high-frequency noise and is generally made of ferrite material.

[0003] At present, in the production process of nanocrystalline magnetic rings, after the processing of the nanocrystalline magnetic rings is completed, a certain amount of strip material needs to be wound around the outer wall of the nanocrystalline magnetic rings to ensure the subsequent use of the nanocrystalline magnetic rings. Traditional winding devices generally use manual winding or machine winding. When using machine winding, two robot arms each fix a copper wire to wind the ring body, and then wind them around each other. However, it cannot be used for rings with smaller ring diameters, resulting in inconvenience in use. At the same time, the angle position of the ring body needs to be continuously adjusted during winding, otherwise the gap may be too large or repeated winding may cause subsequent unusability during the winding process.

[0004] In order to solve the above problems, a semi-automatic winding machine for nanocrystalline magnetic rings is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a semi-automatic winding machine for nanocrystalline magnetic rings, which solves the problem that traditional winding devices in the background technology generally use manual winding or machine winding. Machine winding is to wind the ring body by fixing a copper wire on each of two robot arms, and then winding them with each other. However, it cannot be used for ring bodies with smaller ring diameters, resulting in inconvenience in use. At the same time, the angular position of the ring body needs to be continuously adjusted during winding, otherwise the gap may be too large or repeated winding may cause subsequent unusability during the winding process.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a semi-automatic winding machine for nanocrystalline magnetic rings, comprising: a bottom plate, wherein the front and rear ends of the top of the bottom plate are fixedly connected to a movable card strip, and the top of the bottom plate is fixedly connected to a slide bar; a rotating component, wherein the top of the bottom plate (1) is slidably connected to the rotating component, and the rotating component slides inside the movable card strip; a clamping component, wherein the top of the movable card strip is slidably connected to the clamping component; a winding component, wherein the top of the bottom plate is fixedly connected to the winding component, and the winding component comprises a supporting base and a C-shaped ring, the bottom of the supporting base is slidably connected to the slide bar and cooperates with the bottom plate, the top of the supporting base is fixedly connected to the C-shaped ring, and one side of the C-shaped ring The transmission mechanism is that the cam is connected to the drive means and the transmission mechanism is connected to the transmission mechanism, and the transmission mechanism is connected to the transmission mechanism, and the transmission mechanism is connected to the transmission mechanism.

[0007] As a further description of the above technical solution: the right side of the winding ring is rotatably connected to the limiting wheel, and the rear end of the limiting wheel is rotatably connected to the C-shaped ring to fix, clamp and rotate the winding ring.

[0008] As a further description of the above technical solution: a copper wire spool is fixedly connected to the inner side of the winding ring, a guide block is provided on the top of the copper wire spool, and the guide block is fixedly connected to the winding ring, so that the copper wire on the copper wire spool is guided and wound from the inside of the guide block.

[0009] As a further description of the above technical solution: the front and rear ends of one side of the winding ring are fixedly connected with connecting plates, and the top of the winding ring is rotatably connected to a second rotating shaft, so that the winding ring can be opened and closed by the second rotating shaft and the connecting plate.

[0010] As a further description of the above technical solution: the rotating assembly includes a first support block and a U-shaped frame, the bottom of the first support block is slidably connected to the base plate, the top of the first support block is fixedly connected to the first motor, the output end of the first motor is rotatably connected to the U-shaped frame, the front and rear ends of the U-shaped frame are fixedly connected to the moving block, and the moving block is slidably connected to the moving card strip.

[0011] As a further description of the above technical solution: the output end of the first motor is fixedly connected to the main shaft, and the outer diameter of the main shaft is rotatably connected to the nanocrystalline magnetic ring body, so that the nanocrystalline magnetic ring body is rotationally driven.

[0012] As a further description of the above technical solution: a first fixed handle is passed through and rotatably connected to the interior of the moving block, and the bottom of the first fixed handle cooperates with the moving clip, so that the moving block can be moved and fixed.

[0013] As a further description of the above technical solution: the clamping assembly includes a clamping plate and a connecting rod, and the top of the movable clamping strip is slidably connected to the clamping plate for clamping.

[0014] As a further description of the above technical solution: the top of the splint is fixedly connected to a connecting rod, the top of the connecting rod is rotatably connected to a secondary shaft, and the outer diameter of the secondary shaft is rotatably connected to the nanocrystalline magnetic ring body, so as to fix the nanocrystalline magnetic ring body.

[0015] As a further description of the above technical solution: the internal rotation of the splint is connected to a second fixed handle, so that the splint can be moved and fixed.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention provides a semi-automatic winding machine for nanocrystalline magnetic rings, which moves the first motor, U-shaped frame and main rotating shaft to the specified position through the moving block and the first supporting block, and fixes the U-shaped frame as a whole by rotating the first fixing handle. The moving splint and the connecting rod cooperate with the secondary rotating shaft and the main rotating shaft so that the position of nanocrystalline magnetic ring bodies of different sizes can be adjusted and fixed.

[0018] 2. The present invention provides a semi-automatic winding machine for a nanocrystalline magnetic ring, which supports the ring by moving the clamping block and the first rotating shaft of the rolling shaft upward, moves the winding ring upward by opening the connecting plate, and supports the ring by the second rotating shaft, and the C-shaped ring is clamped into the nanocrystalline magnetic ring on the moving support base.

[0019] 3. The present invention provides a semi-automatic winding machine for nanocrystalline magnetic rings. The second motor starts working to rotate the rotating wheel with the belt. At the same time, the belt causes the driven wheel and the limiting wheel to rotate with the winding ring. While rotating, the copper wire shaft and the guide block begin to perform annular winding on the nanocrystalline magnetic ring body.

[0020] 4. The present invention provides a semi-automatic winding machine for a nanocrystalline magnetic ring, which starts to rotate the nanocrystalline magnetic ring body through the main rotating shaft, and at the same time, the two auxiliary rotating shafts are limited and rotated together to start quickly winding the nanocrystalline magnetic ring body, so that the angular position of the ring body can be continuously adjusted during winding to prevent the gap from being too large or repeated winding from causing subsequent unusability. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 It is a rear view structural schematic diagram of the present invention;

[0023] Figure 3 This is a structural diagram of the rotating assembly of the present invention;

[0024] Figure 4 is a cross-sectional view of a rotating assembly of the present invention;

[0025] Figure 5 It is a structural diagram of the winding assembly of the present invention;

[0026] Figure 6 For the present invention Figure 5 Cross-sectional view at point A.

[0027] In the figure: 1. Base plate; 2. Moving card strip; 3. Rotating assembly; 301. First support block; 302. U-shaped frame; 303. Moving block; 304. First motor; 305. Main rotating shaft; 306. First fixed handle; 4. Clamping assembly; 401. Clamping plate; 402. Connecting rod; 403. Secondary rotating shaft; 404. Second fixed handle; 5. Slide bar; 6. Driving assembly; 601. Second support block; 602. Second motor; 603. Rotating wheel; 604. Belt; 7. Winding assembly; 701. Support base; 702. C-shaped ring; 703. First rotating shaft; 704. Moving card block; 705. Rolling wheel; 706. Winding ring; 707. Second rotating shaft; 708. Connecting plate; 709. Driven wheel; 710. Limiting wheel; 711. Copper wire shaft; 712. Guide block; 8. Nanocrystalline magnetic ring body. DETAILED DESCRIPTION

[0028] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0029] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.

[0030] Combine Figure 1 A semi-automatic winding machine for nanocrystalline magnetic rings includes: a base plate 1, a movable card strip 2 is fixedly connected to the front and rear ends of the top of the base plate 1, and a slide bar 5 is fixedly connected to the top of the base plate 1 to limit and fix the overall movement.

[0031] Combine Figure 2 , rotating component 3, the top of the bottom plate 1 is slidably connected to the rotating component 3, and the rotating component 3 slides inside the moving card strip 2, the rotating component 3 includes a first support block 301 and a U-shaped frame 302, the bottom of the first support block 301 is slidably connected to the bottom plate 1, the top of the first support block 301 is fixedly connected to the first motor 304, the output end of the first motor 304 is rotatably connected to the U-shaped frame 302, the U-shaped frame 302 moves the first motor 304 and the U-shaped frame 302 and the main shaft 305 to the specified position by rotating the first support block 303 and the first support block 301. A fixed handle 306 fixes the U-shaped frame 302 as a whole, and the front and rear ends are fixedly connected to the moving block 303, and the moving block 303 is slidably connected to the moving card strip 2. The output end of the first motor 304 is fixedly connected to the main shaft 305, and the outer diameter of the main shaft 305 is rotatably connected to the nanocrystalline magnetic ring body 8, so that the nanocrystalline magnetic ring body 8 is driven to rotate. The interior of the moving block 303 is penetrated and rotatably connected to the first fixed handle 306, and the bottom of the first fixed handle 306 cooperates with the moving card strip 2, so that the moving block 303 can be moved and fixed.

[0032] Combine Figure 3 and Figure 4 , clamping component 4, the top of the mobile card strip 2 is slidably connected with the clamping component 4, the clamping component 4, includes a splint 401 and a connecting rod 402, the top of the mobile card strip 2 is slidably connected with the splint 401, the top of the splint 401 is fixedly connected with the connecting rod 402, and the position of the nanocrystalline magnetic ring body 8 of different sizes can be adjusted by cooperating with the mobile splint 401 and the connecting rod 402 with the secondary rotating shaft 403 and the main rotating shaft 305. The splint 401 is fixed on the mobile card strip 2 through the second fixed handle 404, the top of the connecting rod 402 is rotatably connected with the secondary rotating shaft 403, and the outer diameter of the secondary rotating shaft 403 is rotatably connected with the nanocrystalline magnetic ring body 8. So that the nanocrystalline magnetic ring body 8 is fixed, the inner rotation of the splint 401 is connected with the second fixed handle 404, so that the splint 401 can be moved and fixed, and the nanocrystalline magnetic ring body 8 is clamped and fixed by the main rotating shaft 305 and the secondary rotating shaft 403.

[0033] Combine Figure 5, drive component 6, the top side of the base plate 1 is slidingly connected with the drive component 6, the drive component 6 includes a second support block 601 and a second motor 602, the bottom of the second support block 601 is slidingly connected to the slide bar 5 and cooperates with the base plate 1, the top of the second support block 601 is fixedly connected to the second motor 602, the output end of the second motor 602 is fixedly connected to the rotating wheel 603, the outer diameter of the rotating wheel 603 is provided with a belt 604, and the other end of the belt 604 is rotatably connected to the driven wheel 709 and the limiting wheel 710, the first motor 304 starts to rotate, causing the main shaft 305 to start rotating with the nanocrystalline magnetic ring body 8.

[0034] Combine Figure 5 The first end of the first rotating shaft 703 is rotatably connected to the first rotating shaft 704, and the second end of the first rotating shaft 703 is rotatably connected to the first rotating shaft 704. The first rotating shaft 703 is rotatably connected to the first rotating shaft 704, and the first rotating shaft 703 is rotatably supported by the first rotating shaft 703. The front end of the moving block 704 is rotatably connected to the rolling wheel 705, and the outer diameter of the rolling wheel 705 is rotatably connected to the winding ring 706. The winding ring 706 is moved upward by opening the connecting plate 708, and the second rotating shaft 707 is rotatably supported by the moving support base 701. When the moving block 704 and the rolling wheel 705 are lowered, the rolling wheel 705 is stuck in the inside of the winding ring 706, and then the connecting plate 708 is lowered and closed.

[0035] Combine Figure 6, so that the C-shaped ring 702 is stuck in the interior of the nanocrystalline magnetic ring body 8, the bottom of the winding ring 706 is rotatably connected to the driven wheel 709, and the second motor 602 starts working to make the rotating wheel 603 start to rotate with the belt 604, and at the same time, the driven wheel 709 and the limiting wheel 710 start to rotate with the winding ring 706 through the belt 604, and the rear end of the driven wheel 709 is rotatably connected to the support base 701, and the right side of the winding ring 706 is rotatably connected to the limiting wheel 710, and the rear end of the limiting wheel 710 is rotatably connected to the C-shaped ring 702, fixing and clamping the winding ring 706 and rotating it, and a copper wire shaft 711 is fixedly connected to the inner side of the winding ring 706, and a guide block 712 is provided on the top of the copper wire shaft 711. During the rotation, the copper wire shaft 711 and the guide block 712 are opened and closed. The nanocrystalline magnetic ring body 8 is started to be annularly wound, and the guide block 712 is fixedly connected to the winding ring 706, so that the copper wire on the copper wire shaft 711 is guided and wound from the inside of the guide block 712. The front and rear ends of one side of the winding ring 706 are fixedly connected to the connecting plate 708, and the top of the winding ring 706 is rotatably connected to the second rotating shaft 707, so that the winding ring 706 can be opened and closed by the second rotating shaft 707 and the connecting plate 708. At the same time, the two auxiliary rotating shafts 403 are limited and rotated together, and the nanocrystalline magnetic ring body 8 is started to be quickly wound, so that the ring body can be used regardless of the size of the ring diameter. At the same time, the angular position of the ring body can be continuously adjusted during winding to prevent the gap from being too large or repeated winding from causing subsequent unusability.

[0036] The working principle is that the first motor 304, the U-shaped frame 302 and the main rotating shaft 305 are moved to the specified position by the moving block 303 and the first supporting block 301, and the U-shaped frame 302 is fixed as a whole by rotating the first fixed handle 306. The position of the nanocrystalline magnetic ring body 8 of different sizes can be adjusted by moving the splint 401 and the connecting rod 402 in conjunction with the secondary rotating shaft 403 and the main rotating shaft 305. The splint 401 is fixed on the moving clamping bar 2 by the second fixed handle 404, and the nanocrystalline magnetic ring body 8 is clamped and fixed by the main rotating shaft 305 and the secondary rotating shaft 403. The first rotating shaft 703 rotates it by moving the clamping block 704 and the rolling wheel 705 upwards. The winding ring 706 is moved upward by opening the connecting plate 708, and the second rotating shaft 707 rotates it. The C-shaped ring 702 is clamped into the nanocrystalline magnetic ring body 8 on the moving support base 701. The first motor 304 is rotated to rotate the main shaft 305 and the second motor 304 is rotated to rotate the main shaft 305. The second motor 304 is rotated to rotate the main shaft 305 and the second motor 304 is rotated to rotate the main shaft 305. The second motor 304 is rotated to rotate the main shaft 305 and the second motor 304 is rotated to rotate the main shaft 305. The second motor 304 is rotated to rotate the main shaft 305 and the second motor 304 is rotated to rotate the main shaft 305. The second motor 304 is rotated to rotate the main shaft 305 and the second motor 304 is rotated to rotate the main shaft 305. The second motor 304 is rotated to rotate the main shaft 305 and the second motor 304 is rotated to rotate the main shaft 305.

[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic winding machine for nanocrystalline magnetic rings, characterized in that: include: A bottom plate (1), wherein both front and rear ends of the top of the bottom plate (1) are fixedly connected to movable clamping strips (2), and a sliding strip (5) is fixedly connected to the top of the bottom plate (1); A rotating assembly (3), wherein the top of the bottom plate (1) is slidably connected to the rotating assembly (3), and the rotating assembly (3) slides inside the movable card strip (2); A clamping assembly (4), wherein the top of the movable clamping strip (2) is slidably connected to the clamping assembly (4); A winding assembly (7), wherein the top of the base plate (1) is fixedly connected to the winding assembly (7), and the winding assembly (7) comprises a support base (701) and a C-shaped ring (702), the bottom of the support base (701) is slidably connected to the slide bar (5) and cooperates with the base plate (1), the top of the support base (701) is fixedly connected to the C-shaped ring (702), one side of the C-shaped ring (702) is rotatably connected to the first rotating shaft (703), the other end of the first rotating shaft (703) is rotatably connected to the moving block (704), the front end of the moving block (704) is rotatably connected to the rolling wheel (705), the outer diameter of the rolling wheel (705) is rotatably connected to the winding ring (706), the bottom of the winding ring (706) is rotatably connected to the driven wheel (709), and the rear end of the driven wheel (709) is rotatably connected to the support base (701) for support; A driving assembly (6), wherein one side of the top of the base plate (1) is slidably connected to the driving assembly (6), and the driving assembly (6) comprises a second support block (601) and a second motor (602), the bottom of the second support block (601) is slidably connected to the slide bar (5) and cooperates with the base plate (1), the top of the second support block (601) is fixedly connected to the second motor (602), and the output end of the second motor (602) is fixedly connected to the rotating wheel (603), the outer diameter of the rotating wheel (603) is provided with a belt (604), and the other end of the belt (604) is rotatably connected to the driven wheel (709) and the limiting wheel (710); The right side of the winding ring (706) is rotatably connected to the limiting wheel (710), and the rear end of the limiting wheel (710) is rotatably connected to the C-shaped ring (702), thereby fixing, clamping and rotating the winding ring (706); A copper wire spool (711) is fixedly connected to one side of the inner portion of the winding ring (706), a guide block (712) is provided on the top of the copper wire spool (711), and the guide block (712) is fixedly connected to the winding ring (706), so that the copper wire on the copper wire spool (711) is guided and wound from the inner portion of the guide block (712); The front and rear ends of one side of the winding ring (706) are fixedly connected to a connecting plate (708), and the top of the winding ring (706) is rotatably connected to a second rotating shaft (707), so that the winding ring (706) can be opened and closed via the second rotating shaft (707) and the connecting plate (708); The rotating assembly (3) comprises a first supporting block (301) and a U-shaped frame (302), wherein the bottom of the first supporting block (301) is slidably connected to the bottom plate (1), the top of the first supporting block (301) is fixedly connected to a first motor (304), the output end of the first motor (304) is rotatably connected to the U-shaped frame (302), the front and rear ends of the U-shaped frame (302) are fixedly connected to a moving block (303), and the moving block (303) is slidably connected to the moving card strip (2); The output end of the first motor (304) is fixedly connected to a main rotating shaft (305), and the outer diameter of the main rotating shaft (305) is rotatably connected to a nanocrystalline magnetic ring body (8), so as to drive the nanocrystalline magnetic ring body (8) in rotation; A first fixed handle (306) is inserted into and rotatably connected to the interior of the moving block (303), and the bottom of the first fixed handle (306) cooperates with the moving clip (2), so that the moving block (303) can be moved and fixed; The clamping assembly (4) comprises a clamping plate (401) and a connecting rod (402), and the top of each movable clamping strip (2) is slidably connected to the clamping plate (401) for clamping; The top of the clamping plate (401) is fixedly connected to a connecting rod (402), the top of the connecting rod (402) is rotatably connected to a secondary rotating shaft (403), and the outer diameter of the secondary rotating shaft (403) is rotatably connected to the nanocrystalline magnetic ring body (8), so as to fix the nanocrystalline magnetic ring body (8); The interior of the splint (401) is rotatably connected to a second fixing handle (404), so that the splint (401) can be moved and fixed.

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