A new energy battery module
By designing battery module protection shells, buffer protection agencies, stabilized agencies and fixed agencies in the new energy battery module, detect and cope with the shaking of the battery cells, solve the problem of deformation or damage due to vibration of the battery connector, and achieved it. Improvement of the safety and stability of battery modules.
Patent Information
- Application Number
- CN202410497186.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-04-24
AI Technical Summary
During the bumpy process of the car, the battery cell connections are deformed or damaged due to vibration, which may lead to serious consequences such as short circuit, overheating or fire inside the battery.
A new energy battery module is designed, using a battery module protective shell, buffering protective agency, stable mechanism and fixed mechanism, to detect the shaking of the battery cell through limited pressure tablets and pressure detection instruments. Increase the friction force of the damping oil, the electric lift rod and clamping pads are reinforced and stable to the battery connector. The storage bags and tanks are used to provide additional stability when the shaking amplitude is large.
Effectively reduce the effect of battery shaking on the cell connector, prevent deformation and damage caused by shaking, and improve the safety performance and stability of the battery module.
Smart Images

Figure CN118472526B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy battery modules, and in particular to a new energy battery module. Background Art
[0002] The new energy battery module is an important part of the battery management system of electric vehicles. Its main task is to ensure that the battery pack works within a safe range, provide the necessary information required for vehicle control, and respond and handle abnormalities in a timely manner. At the same time, it will also determine the battery charging and discharging power based on factors such as ambient temperature, battery status and vehicle demand. The new energy battery module is generally connected by multiple batteries. The lithium battery module PACK is one of the important components in the lithium battery manufacturing process. It is usually composed of multiple battery cells (monomers) and interconnected by cables or plate connectors. Each battery cell contains components such as positive electrode, negative electrode, diaphragm and electrolyte. After the battery cells are assembled, they are connected in series or in parallel through plate connectors or cables to form a module, and then fixed with insulating tape or other materials, and finally connected to other modules or external devices.
[0003] New energy battery modules are generally installed at the bottom of the car. When the car is moving, the different road conditions on the ground cause the car to bump around, and when the car bumps around, the various battery cell connectors may be deformed or damaged due to vibration. Damage or deformation of the battery cell connectors may cause an internal short circuit in the battery, leading to serious consequences such as battery overheating or even fire. Improvements need to be made to this problem.
[0004] Therefore, it is necessary to design a new energy battery module that is highly practical and ensures the safety performance of the new energy battery module. Summary of the invention
[0005] The purpose of the present invention is to provide a new energy battery module to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a new energy battery module, comprising a battery module protective shell, a buffer protection mechanism, a stabilizing mechanism and a fixing mechanism, a battery cell is arranged at the bottom of the battery module protective shell, a pressure detector is fixedly connected to the middle of the top left side of the battery module protective shell, a limiting pressure sheet is fixedly connected to the left side of the battery module protective shell, a positive and negative electrode connector is arranged on the top of the battery cell, and a battery cell connector is welded on the outside of the positive and negative electrode connectors.
[0007] Wherein, the buffer protection mechanism comprises:
[0008] The protective block is fixedly connected to the left side of the top of the battery module protective shell and is located on the rear side of the top of the battery module protective shell. The top of the battery cell connector is fixedly connected to a protective connecting rod, and the top of the protective connecting rod is fixedly connected to a lifting piston disk. The outer side of the lifting piston disk is rotatably connected to a lifting sliding wheel, and the inner wall of the protective block is fixedly connected to a friction pad.
[0009] According to the above technical solution, the stabilizing mechanism includes a driving sleeve, a fixed plate, an electric lifting rod, a lifting sleeve plate, a lifting plate frame, a spring and a clamping pad. The driving sleeve is fixedly connected to the left side of the top inside the battery module protective shell, the fixed plate is fixedly connected to the bottom of the driving sleeve, the electric lifting rod is fixedly connected to the top inside the driving sleeve, the lifting sleeve plate is fixedly connected to the bottom of the electric lifting rod, the lifting plate frame is fixedly connected to the middle of the front side of the lifting sleeve plate, the spring is fixedly connected to the back side of the lifting plate frame, and the clamping pad is fixedly connected to the rear end of the spring.
[0010] According to the above technical solution, the fixing mechanism includes an air storage bag, an adjusting box, a connecting pipe, a pressure spring, a piston plate, an extrusion rod and an extrusion positioning groove. The air storage bag is fixedly connected to the left side of the top of the fixing plate, the adjusting box is fixedly connected to the rear side of the top of the battery module protective shell and is located on the right side of the protective block, the connecting pipe is fixedly connected to the top of the right side of the adjusting box, the pressure spring is fixedly connected to the top inside the adjusting box, the piston plate is fixedly connected to the bottom end of the pressure spring, the extrusion rod is fixedly connected to the middle of the bottom of the piston plate, and the extrusion positioning groove is fixedly connected to the bottom of the extrusion rod.
[0011] According to the above technical solution, damping oil is arranged in the protective block, the lifting piston disc is slidably connected to the inner wall of the friction pad through the lifting sliding wheel, and a circular groove is opened on the top of the lifting piston disc, so that the lifting piston disc can move in the protective block. By setting the damping oil, the damping oil can flow in the circular groove on the lifting piston disc.
[0012] According to the above technical solution, a lifting groove is opened on the top of the lifting sleeve, and the lifting sleeve is slidably connected to the outer side of the driving sleeve through the lifting groove. Pressure plates are fixedly connected to the tops of the left and right sides of the back side of the lifting plate frame, so that the electric lifting rod can control the lifting sleeve to lift and lower on the outside of the driving sleeve.
[0013] According to the above technical solution, the bottom end of the extrusion rod passes through the bottom inner wall of the adjustment box and extends to the bottom of the adjustment box to be fixedly connected to the extrusion positioning groove, so that the extrusion rod can drive the extrusion positioning groove to move.
[0014] According to the above technical solution, the connecting tube is connected to the bottom left side of the air storage bag at one end away from the regulating box, a sensing patch is provided at the bottom of the limiting pressure plate, and the pressure detector is electrically connected to the limiting pressure plate. By providing the sensing patch at the bottom of the limiting pressure plate, the pressure can be detected.
[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: in the present invention, when the vehicle is bumpy, the inside of the battery module protective shell vibrates and shakes, causing the battery cell connector on the battery cell to shake. At this time, the induction patch at the bottom of the limit pressing piece detects the upward force generated by the battery cell. When the detection result is that the vibration is small, the battery cell connector will vibrate through the protective connecting rod to drive the lifting piston disk to lift and lower on the protective block. At the same time, the lifting sliding wheel on the lifting piston disk slides on the inner wall of the friction pad in the protective block. At the same time, the damping oil in the protective block flows in the circular groove on the lifting piston disk, which can increase the resistance of the lifting piston disk during the overall movement, and then convert the shaking into the friction force when the lifting piston disk moves. By increasing the friction force, the force generated during shaking can be reduced, thereby reducing the impact of the battery cell shaking on the battery cell connector;
[0016] When the sensing patch at the bottom of the limit pressing piece detects a large shaking force, the electric lifting rod in the driving sleeve is controlled to work, so that the electric lifting rod controls the lifting sleeve plate to move up and down outside the driving sleeve during operation, so that the lifting plate frame can be moved from above the fixed plate to below the fixed plate. At this time, the spring elastically rebounds, so that the clamping pad is pressed against the front and back of the battery cell connector, and the middle of the front and back of the battery cell connector can be clamped to avoid excessive vibration and deformation of the middle of the battery cell connector due to shaking;
[0017] When the shaking amplitude is large, the pressure plate is controlled to move downward when the lifting sleeve moves downward, so that the pressure plate moves downward and squeezes the air bag, so that the air in the air bag is filled into the top of the regulating box through the connecting pipe, so that the pressure at the top of the regulating box is increased, and the pressure spring is stretched. At the same time, the extrusion positioning groove on the extrusion rod at the bottom of the piston plate is pressed against the left side of the top of the battery cell connector, so that the battery cell connector can be reinforced and stabilized as a whole when the shaking amplitude is large, to prevent the battery cell connector from being damaged due to deformation due to the large shaking amplitude. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall front cross-sectional structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the interior of the battery module protective shell of the present invention;
[0021] Figure 3 It is a schematic diagram of the battery core connector of the present invention;
[0022] Figure 4 It is a schematic diagram of an explosion at the lifting sliding wheel of the present invention;
[0023] Figure 5 It is a schematic diagram of the explosion of the lifting sleeve of the present invention;
[0024] Figure 6 It is a schematic diagram of the explosion of the spring of the present invention;
[0025] Figure 7 It is a schematic diagram of a pressure spring of the present invention.
[0026] In the figure: 1. battery module protective shell; 2. battery cell; 3. pressure detector; 4. limit pressure piece; 5. positive and negative electrode connector; 6. battery cell connector; 7. buffer protection mechanism; 701. protection block; 702. protection connecting rod; 703. lifting piston plate; 704. lifting sliding wheel; 705. friction pad; 8. stabilizing mechanism; 801. driving sleeve; 802. fixing plate; 803. electric lifting rod; 804. lifting sleeve plate; 805. lifting plate frame; 806. spring; 807. clamping pad; 9. fixing mechanism; 901. air storage bag; 902. adjustment box; 903. connecting pipe; 904. pressure spring; 905. piston plate; 906. extrusion rod; 907. extrusion positioning groove. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-4 The present invention provides a technical solution: a new energy battery module, including a battery module protective shell 1, a buffer protection mechanism 7, a stabilizing mechanism 8 and a fixing mechanism 9, a battery cell 2 is arranged at the bottom of the battery module protective shell 1, a pressure detector 3 is fixedly connected to the middle of the top left side of the battery module protective shell 1, a limited position pressing sheet 4 is fixedly connected to the left side of the battery module protective shell 1, a positive and negative electrode connector 5 is arranged on the top of the battery cell 2, and a battery cell connector 6 is welded on the outside of the positive and negative electrode connector 5.
[0029] Wherein, the buffer protection mechanism 7 comprises:
[0030] The protective block 701 is fixedly connected to the left side of the top of the battery module protective shell 1 and is located at the rear side of the top of the battery module protective shell 1. The top of the battery cell connector 6 is fixedly connected to a protective connecting rod 702. The top of the protective connecting rod 702 is fixedly connected to a lifting piston disk 703. The outer side of the lifting piston disk 703 is rotatably connected to a lifting sliding wheel 704. The inner wall of the protective block 701 is fixedly connected to a friction pad 705.
[0031] Damping oil is arranged in the protective block 701, and the lifting piston disc 703 is slidingly connected to the inner wall of the friction pad 705 through the lifting sliding wheel 704. A circular groove is opened on the top of the lifting piston disc 703, so that the lifting piston disc 703 can move in the protective block 701. By setting the damping oil, the damping oil can flow in the circular groove on the lifting piston disc 703.
[0032] When the vehicle is bumpy, the battery module protective shell 1 vibrates and shakes, causing the battery cell connector 6 on the battery cell 2 to shake. At this time, the sensing patch at the bottom of the limiting pressure plate 4 detects the upward force generated by the battery cell 2. When the detection result is that the vibration is small, the battery cell connector 6 will vibrate through the protective connecting rod 702 to drive the lifting piston plate 703 to rise and fall in the protective block 701. At the same time, the lifting sliding wheel 704 on the lifting piston plate 703 slides on the inner wall of the friction pad 705 in the protective block 701. At the same time, the damping oil in the protective block 701 flows in the circular groove on the lifting piston plate 703, which can increase the resistance of the lifting piston plate 703 during the overall movement, and then convert the shaking into the friction force when the lifting piston plate 703 moves. By increasing the friction force, the force generated during the shaking can be reduced, thereby reducing the impact of the battery cell 2 on the battery cell connector 6 when it shakes.
[0033] See also Figure 5-7 The present invention provides a technical solution: the stabilizing mechanism 8 includes a driving sleeve 801, a fixing plate 802, an electric lifting rod 803, a lifting sleeve plate 804, a lifting plate frame 805, a spring 806 and a clamping pad 807. The driving sleeve 801 is fixedly connected to the left side of the top inside the battery module protective shell 1, the fixing plate 802 is fixedly connected to the bottom of the driving sleeve 801, the electric lifting rod 803 is fixedly connected to the top inside the driving sleeve 801, the lifting sleeve plate 804 is fixedly connected to the bottom of the electric lifting rod 803, the lifting plate frame 805 is fixedly connected to the middle of the front of the lifting sleeve plate 804, the spring 806 is fixedly connected to the back of the lifting plate frame 805, and the clamping pad 807 is fixedly connected to the rear end of the spring 806.
[0034] The fixing mechanism 9 includes an air storage bag 901, an adjusting box 902, a connecting pipe 903, a pressure spring 904, a piston plate 905, an extrusion rod 906 and an extrusion positioning groove 907. The air storage bag 901 is fixedly connected to the left side of the top of the fixing plate 802, the adjusting box 902 is fixedly connected to the top rear side of the battery module protective shell 1, and is located on the right side of the protective block 701, the connecting pipe 903 is fixedly connected to the top of the right side of the adjusting box 902, the pressure spring 904 is fixedly connected to the top inside the adjusting box 902, the piston plate 905 is fixedly connected to the bottom end of the pressure spring 904, the extrusion rod 906 is fixedly connected to the middle of the bottom of the piston plate 905, and the extrusion positioning groove 907 is fixedly connected to the bottom of the extrusion rod 906.
[0035] A lifting slot is provided on the top of the lifting sleeve 804, and the lifting sleeve 804 is slidably connected to the outer side of the driving sleeve 801 through the lifting slot. Pressure plates are fixedly connected to the tops of the left and right sides of the back of the lifting plate frame 805, so that the electric lifting rod 803 can control the lifting sleeve 804 to lift and lower on the outer side of the driving sleeve 801.
[0036] The bottom end of the extrusion rod 906 penetrates the bottom inner wall of the adjustment box 902 and extends to the bottom of the adjustment box 902 to be fixedly connected to the extrusion positioning groove 907, so that the extrusion rod 906 can drive the extrusion positioning groove 907 to move.
[0037] The end of the connecting tube 903 away from the regulating box 902 is connected to the bottom left side of the air storage bag 901. A sensing patch is set at the bottom of the limiting pressure plate 4. The pressure detector 3 is electrically connected to the limiting pressure plate 4. By setting the sensing patch at the bottom of the limiting pressure plate 4, the pressure can be detected.
[0038] When the sensing patch at the bottom of the limit pressing piece 4 detects a large shaking force, the electric lifting rod 803 in the driving sleeve 801 is controlled to work, so that the electric lifting rod 803 controls the lifting sleeve plate 804 to lift and lower outside the driving sleeve 801 during operation, so that the lifting plate frame 805 can be moved from above the fixed plate 802 to below the fixed plate 802. At this time, the spring 806 elastically rebounds, so that the clamping pad 807 presses against the front and back of the battery cell connector 6, and the middle of the front and back of the battery cell connector 6 can be clamped to avoid excessive vibration and deformation of the middle of the battery cell connector 6 due to shaking;
[0039] When the shaking amplitude is large, the lifting sleeve 804 controls the pressure plate to move downward when it moves downward, so that the pressure plate moves downward and squeezes the air storage bag 901, so that the air in the air storage bag 901 is filled into the top of the regulating box 902 through the connecting pipe 903, so that the top pressure in the regulating box 902 increases, and the pressure spring 904 is stretched. At the same time, the extrusion positioning groove 907 on the extrusion rod 906 at the bottom of the piston plate 905 is pressed against the left side of the top of the battery cell connector 6, so that the battery cell connector 6 can be reinforced and stabilized as a whole when the shaking amplitude is large, to prevent the battery cell connector 6 from being deformed and damaged due to the large shaking amplitude.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A new energy battery module, characterized in that: The invention comprises a battery module protective shell (1), a buffer protection mechanism (7), a stabilizing mechanism (8) and a fixing mechanism (9), wherein a battery cell (2) is arranged at the bottom of the battery module protective shell (1), a pressure detector (3) is fixedly connected to the middle of the top left side of the battery module protective shell (1), a limit pressing sheet (4) is fixedly connected to the left side of the battery module protective shell (1), a positive and negative electrode connector (5) is arranged at the top of the battery cell (2), and a battery cell connector (6) is welded to the outside of the positive and negative electrode connector (5); Wherein, the buffer protection mechanism (7) comprises: A protective block (701), the protective block (701) is fixedly connected to the left side of the top of the battery module protective shell (1) and is located at the rear side of the top of the battery module protective shell (1); a protective connecting rod (702) is fixedly connected to the top of the battery cell connector (6); a lifting piston disc (703) is fixedly connected to the top of the protective connecting rod (702); a lifting sliding wheel (704) is rotatably connected to the outer side of the lifting piston disc (703); and a friction pad (705) is fixedly connected to the inner wall of the protective block (701); Damping oil is arranged in the protection block (701), the lifting piston disc (703) is slidably connected to the inner wall of the friction pad (705) via the lifting sliding wheel (704), a circular groove is provided on the top of the lifting piston disc (703), the lifting piston disc (703) moves in the protection block (701), and the damping oil flows in the circular groove on the lifting piston disc (703).
2. A new energy battery module according to claim 1, characterized in that: The stabilizing mechanism (8) comprises a driving sleeve (801), a fixing plate (802), an electric lifting rod (803), a lifting sleeve plate (804), a lifting plate frame (805), a spring (806) and a clamping pad (807); the driving sleeve (801) is fixedly connected to the left side of the top of the battery module protective shell (1); the fixing plate (802) is fixedly connected to the bottom of the driving sleeve (801); the electric lifting rod (803) is fixedly connected to the top of the driving sleeve (801); the lifting sleeve plate (804) is fixedly connected to the bottom of the electric lifting rod (803); the lifting plate frame (805) is fixedly connected to the middle of the front of the lifting sleeve plate (804); the spring (806) is fixedly connected to the back of the lifting plate frame (805); and the clamping pad (807) is fixedly connected to the rear end of the spring (806).
3. A new energy battery module according to claim 2, characterized in that: The fixing mechanism (9) comprises an air storage bag (901), an adjustment box (902), a connecting pipe (903), a pressure spring (904), a piston plate (905), an extrusion rod (906) and an extrusion positioning groove (907); the air storage bag (901) is fixedly connected to the left side of the top of the fixing plate (802); the adjustment box (902) is fixedly connected to the rear side of the top of the battery module protective shell (1) and is located on the right side of the protective block (701); the connecting pipe (903) is fixedly connected to the top of the right side of the adjustment box (902); the pressure spring (904) is fixedly connected to the top inside the adjustment box (902); the piston plate (905) is fixedly connected to the bottom end of the pressure spring (904); the extrusion rod (906) is fixedly connected to the middle of the bottom of the piston plate (905); and the extrusion positioning groove (907) is fixedly connected to the bottom of the extrusion rod (906).
4. A new energy battery module according to claim 3, characterized in that: A lifting slot is provided on the top of the lifting sleeve (804), and the lifting sleeve (804) is slidably connected to the outer side of the driving sleeve (801) via the lifting slot. Pressing plates are fixedly connected to the tops of the left and right sides of the back of the lifting plate frame (805).
5. A new energy battery module according to claim 4, characterized in that: The bottom end of the extrusion rod (906) passes through the bottom inner wall of the adjustment box (902) and extends to the bottom of the adjustment box (902) to be fixedly connected to the extrusion positioning groove (907).
6. A new energy battery module according to claim 5, characterized in that: The end of the connecting tube (903) away from the regulating box (902) is connected to the bottom of the left side of the air storage bag (901), a sensing patch is arranged at the bottom of the limiting pressure piece (4), and the pressure detector (3) is electrically connected to the limiting pressure piece (4).
Citation Information
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