A cylinder block assembly
Patent Information
- Application Number
- CN202410480293.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2044-04-22
AI Technical Summary
[0002]目前现有生产技术中,气缸座组件的装配全部采用人工装配的方式进行生产,其生产效率低下,
[0010] Compared with existing technologies, the beneficial effects of the present invention are as follows: Based on the actual production needs of the aerospace braking industry, the present invention adopts an open functional design and, based on key technologies such as flexible reconfigurable production lines, advanced manufacturing, visualization, and machine vision inspection, designs, develops, and produces a set of information systems (production line control systems) suitable for cylinder seat assembly units. From the aspects of production tools and methods, software system control and error-proofing design, the production process is improved, thereby helping to improve product quality, increase production efficiency, shorten product cycle time, and achieve traceability of the product production process.
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Figure CN118478208B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cylinder seat assembly technology, specifically to a cylinder seat assembly assembly. Background Technology
[0002] Currently, in existing production technologies, the assembly of cylinder block components is entirely done manually, resulting in low production efficiency. To meet the assembly process requirements of different cylinder block assembly products, automated assembly of two types of cylinder block assemblies—spring sleeve type return mechanism and expansion tube type return mechanism—is achieved. Summary of the Invention
[0003] The purpose of this invention is: (1) To meet the assembly process requirements of different cylinder seat components, the automated assembly of two types of cylinder seat components, namely spring sleeve return mechanism and expansion tube return mechanism, is realized.
[0004] (2) The assembly process incorporates elements of lean manufacturing, automation, and information technology to reduce the labor intensity of workers and improve production efficiency. Simultaneously, the production line features controllable, measurable, and quantifiable management of the production process, enabling error prevention, traceability of product quality, and traceability. The project is equipped with an information system to automatically collect, summarize, and analyze production process data to generate product assembly reports.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cylinder seat assembly assembly, comprising: 1) a project assembly unit group and 2) corresponding workstation tools, auxiliary tools, material boxes, transfer trolleys, automatic conveying and transfer equipment, automatic assembly workbench, automated assembly equipment, and automatic testing equipment configured in each area and workstation to complete the assembly of the cylinder seat assembly unit. The project assembly unit group comprises: a cleaning and pre-assembly area; throttle, plug, and taper pin installation equipment; a primary assembly and tray placement area; a parts distribution warehouse (line-side warehouse); an automated assembly and production line; and an offline finishing area.
[0006] Preferably, the technical specifications of the assembly unit group include: 1) Production cycle time: 20 min / set (10 pistons constitute one set); piston assembly: 2 min / piece; 2) Dimensions of the reserved area for the assembly unit: not greater than 15000mm × 13300mm (length × width); 3) Automated racking capacity: meets the product production needs for 8 hours; 4) Tapered pin plug fitting and inspection: Automatic fitting, adjustable stroke, adjustable pressure 0-300N; tapered pin end face... The diameter of the sleeve should be ≤0.5mm below the end face of the sleeve, or ≤0.3mm above the end face of the sleeve. 5) Spring sleeve pressing force: Automatic pressing, pressure ≤ 5000N; 6) Tensile and compressive stress test: Set the stroke to press in once, perform multiple tensile and compressive stress tests, and record the tensile force values of the two tests. The force measurement range is ≤8000N; 7) Tightening force of the screw cap: Tightening torque ≤ 10 N·m; 8) Tightening force of expansion tube nut: Tightening torque ≤ 10 N·m; 9) Bushing pressing force into piston: Pressing force ≤ 200N; 10) Piston assembly tightening force: Tightening torque ≤ 80 N·m; 11) Laser marking machine: Power ≤20W, focal length ≤200mm, repeatability ±0.02mm, line speed ≤2000mm / s, noise <75 decibels.
[0007] Preferably, the cylinder block assembly unit mainly consists of a cleaning and pre-assembly area, throttle-plug-taper pin installation, primary assembly tray area, parts distribution warehouse, automated assembly line, offline finishing area, safety protection system, electronic control system, and information management system. The cleaning and pre-assembly area and primary assembly tray area are mainly operated manually, and the products are pre-assembled and prepared in sequence. The parts distribution warehouse, automated assembly line, and offline finishing area are mainly operated automatically, with manual assistance for the cylinder block assembly operation.
[0008] Preferably, the assembly includes two fixed plates. Vertical blocks are fixedly connected to the upper ends of each of the two fixed plates. Horizontal blocks are fixedly connected to the upper ends of each of the two sets of vertical blocks. Guide mechanisms are provided at the lower ends of each of the two sets of horizontal blocks. Movable plates are respectively installed inside the guide mechanisms. Two connecting rods are fixedly connected to the lower ends of each of the two sets of movable plates. V-blocks are rotatably mounted on the lower ends of the two connecting rods. Stop rods are fixedly connected to the lower ends of each of the two movable plates. The stop rods abut against the V-blocks. A vertical rod is installed on the upper end of the V-block away from the stop rod. A spring is fixedly connected to one side of the vertical rod. The side of the spring away from the vertical rod is fixedly connected to the stop rod. An infrared lamp is fixedly connected to the lower end of one of the horizontal blocks. A pulling mechanism for pulling the movable plate is provided at the lower end of the horizontal block. An assembly mechanism is provided at the upper end of the fixed plates. A conveying mechanism for conveying the cylinder seat is provided between the two fixed plates. The guide mechanism includes two sets of slide rails. The slide rail is fixedly connected to the horizontal block. A slider is slidably installed on the outer wall of the slide rail. Two sets of sliders are fixedly connected to the moving plate. The pulling mechanism includes two sets of connecting blocks. The two sets of connecting blocks are fixedly installed to the lower end of the middle of the horizontal block. An electric push rod is fixedly connected to the lower end of the two sets of connecting blocks. The two sets of electric push rods are installed in opposite directions. The telescopic ends of the two sets of electric push rods are fixedly connected to the sliders. The conveying mechanism includes two conveying rollers. The two conveying rollers are rotatably installed to the fixed plate. A conveyor belt is drivenly installed on the outer wall of the two conveying rollers. A drive motor is installed on one side of one of the fixed plates. The output shaft of the drive motor is fixedly connected to the rotating shaft of the conveying roller. Support legs are fixedly connected to the lower ends of the two fixed plates. Multiple sets of support legs are arranged in a rectangular array. The assembly mechanism includes a mounting platform. The mounting platform is fixedly connected to one of the fixed plates. The main body of the robotic arm is installed on the upper end of the mounting platform.
[0009] Preferably, the automatic assembly table includes a worktable, a positioning plate fixedly connected to the upper end of the worktable, side plates fixedly connected to both sides of the positioning plate, a first cylinder fixedly mounted on the upper end of the worktable, a moving plate fixedly connected to the telescopic end of the first cylinder, the moving plate corresponding to the position of the positioning plate, an assembly mechanism rotatably mounted on the upper end of the worktable, a rotating mechanism for rotating the assembly mechanism provided at the lower end of the worktable, and a linkage mechanism provided between the rotating mechanism and the first cylinder; a rotating table is provided inside the assembly mechanism, and a gear is provided inside the rotating mechanism, and the gear is fixedly connected to the rotating table; the linkage mechanism includes a gas cylinder, and the gas cylinder is connected to the worktable. The worktable is fixedly installed. A first connecting pipe and a second connecting pipe are fixedly installed at each of the two output ends of the gas cylinder. The side of the first connecting pipe furthest from the gas cylinder is fixedly installed with a first cylinder. The side of the second connecting pipe furthest from the gas cylinder is fixedly installed with a second cylinder. The second cylinder is fixedly connected to a gear plate, which meshes with a gear. Multiple sets of legs are fixedly connected to the lower end of the worktable, arranged in a rectangular array. A rotating platform is rotatably installed on the worktable. A rotating bracket is fixedly installed on the upper end of the rotating platform. A robotic arm is installed on one side of the rotating bracket. The gear is rotatably installed on the lower end of the worktable and is fixedly connected to the rotating platform. The lower end of the worktable is fixedly installed with a second cylinder.
[0010] Compared with existing technologies, the beneficial effects of the present invention are as follows: Based on the actual production needs of the aerospace braking industry, the present invention adopts an open functional design and, based on key technologies such as flexible reconfigurable production lines, advanced manufacturing, visualization, and machine vision inspection, designs, develops, and produces a set of information systems (production line control systems) suitable for cylinder seat assembly units. From the aspects of production tools and methods, software system control and error-proofing design, the production process is improved, thereby helping to improve product quality, increase production efficiency, shorten product cycle time, and achieve traceability of the product production process. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the spring sleeve type cylinder seat product structure in this invention; Figure 2 This is a schematic diagram of the expansion tube type cylinder seat product structure in this invention; Figure 3 This is a schematic diagram of the process planning for the cylinder block assembly unit in this invention; Figure 4 This is a schematic diagram showing the division of the cylinder block assembly unit area in this invention; Figure 5 This is a front view schematic diagram of a cylinder seat assembly equipment according to Embodiment 1 of the present invention; Figure 6This is a front cross-sectional view of a cylinder seat assembly equipment according to Embodiment 1 of the present invention; Figure 7 This is a cylinder seat assembly device according to Embodiment 1 of the present invention. Figure 6 Enlarged view of point A in the middle; Figure 8 This is a right-side view of the horizontal block of a cylinder seat assembly equipment according to Embodiment 1 of the present invention; In the diagram: 1. Fixed plate; 2. Vertical block; 3. Horizontal block; 4. Slide rail; 5. Slider; 6. Connecting block; 7. Electric push rod; 8. Drive motor; 9. Moving plate; 10. Connecting rod; 11. V-block; 12. Stop bar; 13. Vertical rod; 14. Infrared lamp; 15. Spring; 16. Conveyor roller; 17. Conveyor belt; 18. Support leg; 19. Mounting platform; 20. Main body of the robotic arm; Figure 9 This is a front view schematic diagram of a cylinder seat assembly fixture according to Embodiment 2 of the present invention; Figure 10 This is a bottom view schematic diagram of a cylinder seat assembly tooling according to Embodiment 2 of the present invention; Figure 11 This is an assembly fixture for a cylinder seat assembly in Embodiment 2 of the present invention. Figure 10 Enlarged view of point A in the middle.
[0012] In the diagram: A1, workbench; A2, positioning plate; A3, side plate; A4, first cylinder; A5, moving plate; A6, gas cylinder; A7, first connecting pipe; A8, support leg; A9, gear; A10, gear plate; A11, second cylinder; A12, rotating table; A13, rotating bracket; A14, robotic arm; A15, second connecting pipe. Detailed Implementation
[0013] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0014] The purpose of this invention is: (1) To meet the assembly process requirements of different cylinder seat components, the automated assembly of two types of cylinder seat components, namely spring sleeve return mechanism and expansion tube return mechanism, is realized.
[0015] (2) The assembly process incorporates elements of lean manufacturing, automation, and information technology to reduce the labor intensity of workers and improve production efficiency. At the same time, the production line has the characteristics of controllable, measurable, and quantitative management of the production process, which can realize error prevention and product quality traceability. The project is equipped with an information system to automatically collect, summarize, and analyze production process data to form product assembly reports.
[0016] To achieve the above objectives, the present invention provides the following technical solution: a cylinder seat assembly assembly, comprising: 1) a project assembly unit group and 2) corresponding workstation tools, auxiliary tools, material boxes, transfer trolleys, automatic conveying and transfer equipment, automatic assembly workbench, automated assembly equipment, and automatic testing equipment configured in each area and workstation to complete the assembly of the cylinder seat assembly unit. The project assembly unit group comprises: a cleaning and pre-assembly area; throttle, plug, and taper pin installation equipment; a primary assembly and tray placement area; a parts distribution warehouse (line-side warehouse); an automated assembly and production line; and an offline finishing area.
[0017] Preferably, the technical specifications of the assembly unit group include: 1) Production cycle time: 20 min / set (10 pistons constitute one set); piston assembly: 2 min / piece; 2) Dimensions of the reserved area for the assembly unit: not greater than 15000mm × 13300mm (length × width); 3) Automated racking capacity: meets the product production needs for 8 hours; 4) Tapered pin plug fitting and inspection: Automatic fitting, adjustable stroke, adjustable pressure 0-300N; tapered pin end face... The diameter of the sleeve should be ≤0.5mm below the end face of the sleeve, or ≤0.3mm above the end face of the sleeve. 5) Spring sleeve pressing force: Automatic pressing, pressure ≤ 5000N; 6) Tensile and compressive stress test: Set the stroke to press in once, perform multiple tensile and compressive stress tests, and record the tensile force values of the two tests. The force measurement range is ≤8000N; 7) Tightening force of the screw cap: Tightening torque ≤ 10 N·m; 8) Tightening force of expansion tube nut: Tightening torque ≤ 10 N·m; 9) Bushing pressing force into piston: Pressing force ≤ 200N; 10) Piston assembly tightening force: Tightening torque ≤ 80 N·m; 11) Laser marking machine: Power ≤20W, focal length ≤200mm, repeatability ±0.02mm, line speed ≤2000mm / s, noise <75 decibels.
[0018] Preferably, the cylinder block assembly unit mainly consists of a cleaning and pre-assembly area, throttle-plug-taper pin installation, primary assembly tray area, parts distribution warehouse, automated assembly line, offline finishing area, safety protection system, electronic control system, and information management system. The cleaning and pre-assembly area and primary assembly tray area are mainly operated manually, and the products are pre-assembled and prepared in sequence. The parts distribution warehouse, automated assembly line, and offline finishing area are mainly operated automatically, with manual assistance for the cylinder block assembly operation.
[0019] Example 1 The automated assembly equipment has two fixed plates. Vertical blocks are fixedly connected to the upper ends of each fixed plate. Horizontal blocks are fixedly connected to the upper ends of each of the two sets of vertical blocks. Guide mechanisms are installed at the lower ends of each of the two sets of horizontal blocks. Moving plates are installed inside each of the guide mechanisms. Two connecting rods are fixedly connected to the lower ends of each of the two sets of moving plates. V-blocks are rotatably mounted on the lower ends of each of the two connecting rods. Stop rods are fixedly connected to the lower ends of each of the two moving plates, and these stop rods abut against the V-blocks. A vertical rod is installed on the upper end of the V-block away from the stop block. A spring is fixedly connected to one side of the vertical rod, and the spring is fixedly connected to the stop rod on the side away from the vertical rod. An infrared lamp is fixedly connected to the lower end of one of the horizontal blocks. A pulling mechanism for pulling the moving plate is installed at the lower end of the horizontal block. An assembly mechanism is installed at the upper end of each fixed plate. A conveying mechanism for conveying cylinder seats is installed between the two fixed plates. The guide mechanism includes two sets of sliding... The system comprises two sets of slide rails fixedly connected to a horizontal block. A slider is slidably mounted on the outer wall of each slide rail. The two sets of sliders are fixedly connected to a moving plate. The pulling mechanism includes two sets of connecting blocks, each fixedly mounted to the lower end of the middle of the horizontal block. An electric push rod is fixedly connected to the lower end of each connecting block. The two sets of electric push rods are installed in opposite directions, and their telescopic ends are fixedly connected to the sliders. The conveying mechanism includes two conveying rollers, each rotatably mounted to a fixed plate. A conveyor belt is driven onto the outer wall of each conveying roller. A drive motor is mounted on one side of one of the fixed plates, and the output shaft of the drive motor is fixedly connected to the rotating shaft of the conveying roller. Support legs are fixedly connected to the lower ends of both fixed plates, and multiple sets of support legs are arranged in a rectangular array. The assembly mechanism includes a mounting platform, fixedly connected to one of the fixed plates. A robotic arm body is mounted on the upper end of the mounting platform.
[0020] In the technical solution of this invention, the conveying mechanism can transport the cylinder seat. When the cylinder seat is transported to the infrared lamp, the conveying mechanism can stop transporting. The pulling mechanism can pull the moving plate to move with the cooperation of the guiding mechanism. Then, when the V-block under the moving plate contacts the cylinder seat, it can center the cylinder seat, thereby cooperating with the assembly mechanism for assembly. After the cylinder seat is assembled, the pulling mechanism can drive the moving plate to move, and the V-block releases its limit on the cylinder seat. Then, the spring drives the V-block to reset, and the stop rod can limit the stop block, so that the conveying mechanism can transport the cylinder seat, thus speeding up the assembly efficiency of the cylinder seat.
[0021] In addition, the horizontal block can fix the slider, and the slider can slide on the slide rail, which in turn facilitates the slide rail to guide the moving plate. The horizontal block can fix the connecting block, and the connecting block can fix the electric push rod, which can drive the slider to move.
[0022] In the technical solution of the present invention, the assembly mechanism includes a mounting platform, which is fixedly connected to one of the fixing plates. The upper end of the mounting platform is equipped with a robotic arm body. The fixing plate can fix the mounting platform, and the mounting platform can install the robotic arm body. The robotic arm body can perform assembly operations on the cylinder seat.
[0023] In the technical solution of the present invention, the conveying mechanism includes two conveying rollers, which are rotatably mounted on a fixed plate. Conveyor belts are driven and mounted on the outer walls of the two conveying rollers. The fixed plate can provide rotational support for the conveying rollers. The cooperation between the conveying rollers and the conveyor belts can convey the cylinder seat. A drive motor is mounted on one side of one of the fixed plates. The output shaft of the drive motor is fixedly connected to the rotating shaft of the conveying roller. The drive motor can drive the conveying roller to rotate. Support legs are fixedly connected to the lower ends of the two fixed plates. Multiple sets of support legs are arranged in a rectangular array. The support legs can provide support for the fixed plates.
[0024] In operation, the drive motor first rotates the conveyor rollers, which, in conjunction with the conveyor belt, transport the cylinder seat. When the cylinder seat is below the infrared lamp, the drive motor stops, and the electric push rod pulls the slider, which in turn moves the moving plate. The slider slides outside the slide rail, which guides the moving plate, allowing the V-block to contact the cylinder seat. Upon contact, the V-block pulls the spring, facilitating the adjustment of the V-block's angle for center positioning of the cylinder seat. This allows the robotic arm to assemble the cylinder seat. After assembly, the pulling mechanism moves the moving plate, releasing the V-block from its limit position on the cylinder seat. The spring then resets the V-block, and the stop bar limits the stop block, allowing the conveyor mechanism to transport the cylinder seat, thus accelerating the assembly process.
[0025] Example 2 The automatic assembly table includes a worktable, a positioning plate fixedly connected to the upper end of the worktable, side plates fixedly connected to both sides of the positioning plate, a first cylinder fixedly mounted on the upper end of the worktable, a moving plate fixedly connected to the telescopic end of the first cylinder, the moving plate corresponding to the position of the positioning plate, an assembly mechanism rotatably mounted on the upper end of the worktable, and a rotating mechanism for rotating the assembly mechanism provided at the lower end of the worktable, a linkage mechanism provided between the rotating mechanism and the first cylinder; a rotating table is provided inside the assembly mechanism, and a gear is provided inside the rotating mechanism, the gear being fixedly connected to the rotating table; the linkage mechanism includes a gas cylinder, the gas cylinder being fixed to the worktable. The gas cylinder is installed with a first connecting pipe and a second connecting pipe fixedly installed at its two output ends. The side of the first connecting pipe away from the gas cylinder is fixedly installed with a first cylinder, and the side of the second connecting pipe away from the gas cylinder is fixedly installed with a second cylinder. The second cylinder is fixedly connected to a gear plate, which meshes with a gear. The lower end of the worktable is fixedly connected with multiple sets of legs arranged in a rectangular array. The rotating table is rotatably installed on the worktable. The upper end of the rotating table is fixedly installed with a rotating bracket, and a robotic arm is installed on one side of the rotating bracket. The gear is rotatably installed on the lower end of the worktable and is fixedly connected to the rotating table. The lower end of the worktable is fixedly installed with a second cylinder.
[0026] In the technical solution of the present invention, the rotating mechanism can drive the assembly mechanism to rotate. Then, when the rotating mechanism rotates, it can drive the first cylinder to move the moving plate with the cooperation of the linkage mechanism. The moving plate can position the cylinder seat with the cooperation of the positioning plate and the side. The assembly mechanism can perform operations on the cylinder seat, thereby achieving the function of semi-automatic assembly of the cylinder seat and speeding up the assembly efficiency of the cylinder seat assembly.
[0027] In addition, the worktable can provide rotational support for the rotary table, which in turn can rotate the rotating bracket, thereby facilitating the rotation of the robotic arm and enabling the robotic arm to perform assembly operations on the cylinder seat.
[0028] In the technical solution of the present invention, the rotating mechanism includes a gear, which is fixedly connected to the rotating shaft of the rotating table and slidably connected to the lower end of the worktable. The rotating shaft of the rotating table can connect the gear. A second cylinder is fixedly connected to the lower end of the worktable. A toothed plate is fixedly connected to the telescopic end of the second cylinder. The toothed plate meshes with the gear. The worktable can fix the second cylinder, and the second cylinder can drive the gear to move, while the toothed plate can drive the gear to rotate.
[0029] In the technical solution of this invention, the linkage mechanism includes a gas cylinder, which is fixedly installed on a worktable. The worktable can fix the gas cylinder. A first connecting pipe is installed on one side of the gas cylinder. The side of the first connecting pipe away from the gas cylinder is fixedly installed on a first cylinder. The gas cylinder can fix the first connecting pipe, and the first connecting pipe can connect the first cylinder and the gas cylinder, thereby facilitating the gas cylinder to ventilate the first cylinder. A second connecting pipe is fixedly installed on the side of the gas cylinder away from the first connecting pipe. The second connecting pipe is fixedly installed on a second gas cylinder, and the second connecting pipe can connect the second cylinder and the gas cylinder, and ventilate both the gas cylinder and the second cylinder.
[0030] In the technical solution of the present invention, the lower end of the workbench is fixedly connected to multiple sets of legs, which are arranged in a rectangular array to support the workbench.
[0031] In operation, the second cylinder first moves the gear plate, which in turn rotates the gears. The gears then rotate the rotating platform, which in turn rotates the rotating bracket and the robotic arm. When the robotic arm rotates above the positioning plate, the second cylinder retracts, which, in conjunction with the second connecting pipe, inflates the gas cylinder. The gas from the gas cylinder fills the first connecting pipe and the first gas cylinder, causing the first gas cylinder to move the moving plate. This allows the moving plate, positioning plate, and side plate to position the cylinder seat, facilitating the robotic arm's assembly of the cylinder seat. Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cylinder seat assembly, characterized in that... include: The project assembly unit group and each area and workstation are equipped with corresponding workstation tools, auxiliary tools, material boxes, transfer trolleys, automatic conveying and transfer equipment, automatic assembly workbenches, automated assembly equipment, and automatic testing equipment to complete the assembly of the cylinder block assembly unit. The project assembly unit group includes: a cleaning and pre-assembly area; throttle, plug, and taper pin installation equipment; a primary assembly and tray placement area; a parts distribution warehouse; an automated assembly, production line, and offline finishing area. Two fixed plates are used, with vertical blocks fixedly connected to the upper ends of each plate. The upper ends of the two sets of vertical blocks are fixedly connected to... There are horizontal blocks, and guide mechanisms are respectively provided at the lower ends of two sets of horizontal blocks. Each of the two guide mechanisms has a movable plate inside. Two connecting rods are fixedly connected to the lower ends of each of the two sets of movable plates. V-blocks are rotatably mounted on the lower ends of the two connecting rods. Stop bars are fixedly connected to the lower ends of the two movable plates, and the stop bars abut against the V-blocks. A vertical rod is installed on the upper end of the V-block away from the abutment block. A spring is fixedly connected to one side of the vertical rod, and the side of the spring away from the vertical rod is fixedly connected to the stop bar. An infrared lamp is fixedly connected to the lower end of one of the horizontal blocks. The lower end of the block is provided with a pulling mechanism for pulling the movable plate, the upper end of the fixed plate is provided with an assembly mechanism, and a conveying mechanism for conveying the cylinder seat is provided between the two fixed plates; the guiding mechanism includes two sets of slide rails, the two sets of slide rails are fixedly connected to the horizontal block, and sliders are slidably installed on the outer wall of the slide rails. The two sets of sliders are fixedly connected to the movable plate; the pulling mechanism includes two sets of connecting blocks, the two sets of connecting blocks are respectively fixedly installed to the lower end of the middle of the horizontal block, and electric push rods are respectively fixedly connected to the lower end of the two sets of connecting blocks. The two sets of electric push rods are installed in opposite directions. The telescopic ends of the moving push rods are fixedly connected to the sliders. The conveying mechanism includes two conveying rollers, which are rotatably mounted to the fixed plates. Conveyor belts are driven and mounted on the outer walls of the two conveying rollers. A drive motor is mounted on one side of one of the fixed plates. The output shaft of the drive motor is fixedly connected to the rotating shaft of the conveying roller. Support legs are fixedly connected to the lower ends of the two fixed plates. Multiple sets of support legs are arranged in a rectangular array. The assembly mechanism includes a mounting platform, which is fixedly connected to one of the fixed plates. The main body of the robotic arm is mounted on the upper end of the mounting platform.
2. The cylinder seat assembly according to claim 1, characterized in that, The technical specifications of the assembly unit group include: 1) Production cycle time: 20 min / set, 10 pistons constitute one set; piston assembly: 2 min / piece; 2) Dimensions of the reserved area for the assembly unit: not greater than 15000mm × 13300mm (length × width); 3) Automated racking capacity: meets the product production needs for 8 hours; 4) Tapered pin plug fitting and inspection: Automatic fitting, adjustable stroke, adjustable pressure 0-300N; tapered pin end face... The diameter of the sleeve should be ≤0.5mm below the end face of the sleeve, or ≤0.3mm above the end face of the sleeve. 5) Spring sleeve pressing force: Automatic pressing, pressure ≤ 5000N; 6) Tensile and compressive stress test: Set the stroke to press in once, perform multiple tensile and compressive stress tests, and record the tensile force values of the two tests. The force measurement range is ≤8000N; 7) Tightening force of the screw cap: Tightening torque ≤ 10 N·m; 8) Tightening force of expansion tube nut: Tightening torque ≤ 10 N·m; 9) Bushing pressing force into piston: Pressing force ≤ 200N; 10) Piston assembly tightening force: Tightening torque ≤ 80 N·m; 11) Laser marking machine: Power ≤20W, focal length ≤200mm, repeatability ±0.02mm, line speed ≤2000mm / s, noise <75 decibels.
3. The cylinder seat assembly according to claim 1, characterized in that: The cylinder block assembly unit includes a cleaning and pre-assembly area, a throttle-plug-taper pin installation area, a primary assembly tray area, a parts distribution warehouse, an automated assembly line, an offline finishing area, a safety protection system, an electronic control system, and an information management system. The cleaning and pre-assembly area and the primary assembly tray area are mainly operated manually, with the products being pre-assembled and prepared in sequence. The parts distribution warehouse, the automated assembly line, and the offline finishing area are mainly operated automatically, with manual assistance for the cylinder block assembly.
4. The cylinder seat assembly according to claim 1, characterized in that: The automatic assembly workbench includes a workbench, a positioning plate fixedly connected to the upper end of the workbench, side plates fixedly connected to both sides of the positioning plate, a first cylinder fixedly mounted on the upper end of the workbench, a moving plate fixedly connected to the telescopic end of the first cylinder, the moving plate corresponding to the position of the positioning plate, an assembly mechanism rotatably mounted on the upper end of the workbench, a rotating mechanism for rotating the assembly mechanism provided at the lower end of the workbench, and a linkage mechanism provided between the rotating mechanism and the first cylinder; a rotating table is provided inside the assembly mechanism, and a gear is provided inside the rotating mechanism, the gear being fixedly connected to the rotating table; the linkage mechanism includes a gas cylinder, the gas cylinder being connected to the workbench... The gas cylinder is fixedly installed with a first connecting pipe and a second connecting pipe at its two output ends, respectively. The side of the first connecting pipe away from the gas cylinder is fixedly installed with a first cylinder, and the side of the second connecting pipe away from the gas cylinder is fixedly installed with a second cylinder. The second cylinder is fixedly connected to a gear plate, which meshes with a gear. The lower end of the worktable is fixedly connected with multiple sets of legs arranged in a rectangular array. The rotating table is rotatably installed on the worktable. The upper end of the rotating table is fixedly installed with a rotating bracket, and a robotic arm is installed on one side of the rotating bracket. The gear is rotatably installed on the lower end of the worktable and is fixedly connected to the rotating table. The lower end of the worktable is fixedly installed with a second cylinder.
Citation Information
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