A toy model cutting machine and a cutting method thereof
By combining the transfer cylinder with the air extraction device, and utilizing the design of air pressure changes and the push rod, the automatic separation and collection of cut material and waste material is achieved, solving the problem of low efficiency in separating cut fabric and waste material, and improving the production efficiency of toy manufacturing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2026-04-10
AI Technical Summary
In the toy manufacturing process, the separation of cut fabric from waste is difficult to automate efficiently, which affects the cutting and processing efficiency.
The system uses a transfer cylinder in conjunction with an air extraction device to automatically separate and collect the cut material from the waste material through changes in air pressure. The system utilizes the alternating connection of the air vents and air extraction ports in the transfer cylinder, combined with the push rod and airflow to assist in separating the waste material inside the cut material.
It enables automatic separation and collection of cut materials and waste materials, improving cutting and processing efficiency, reducing manual intervention, and increasing production efficiency.
Smart Images

Figure CN118480956B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of toy manufacturing technology, in particular to a toy model cutting machine and a cutting method thereof. BACKGROUND
[0002] In the process of toy manufacturing, the outer clothing of many toys needs to use cloth, and the cutting machine as a processing tool of cloth can accurately and quickly cut the cloth according to the design pattern, improve the production efficiency and processing accuracy, and reduce material waste.
[0003] The cutting machine mainly includes a cutting tool, a conveying component and a control system. When the cloth needs to be cut, the cloth is first laid flat on the conveying component. Some cutting machines are also provided with a positioning mechanism. After the cloth is laid, the side edges of the cloth are pressed and positioned by the positioning mechanism to prevent wrinkles. The control system is used to control the cutting tool, such as the moving track, speed and depth of the tool, and then the cutting of the cloth is realized.
[0004] For the related technology in the above, in the processing process, the cut material still stays in the original position, and the operator needs to take the waste material from the conveying component after cutting, so that the cut material and the waste material are separated, and then the required cut material can be collected and picked up. Manual picking up cannot guarantee stable and efficient, which affects the cutting processing efficiency. SUMMARY
[0005] In order to improve the cutting processing efficiency, the present application provides a toy model cutting machine and a cutting method thereof.
[0006] In the first aspect, the present application provides a toy model cutting machine, which adopts the following technical scheme:
[0007] A toy model cutting machine, comprising a rack, the rack is provided with a conveying belt for conveying cloth, and the rack is provided with a cutting knife at the upper end for cutting cloth, the tail end of the rack along the conveying direction of the conveying belt is rotatably connected with a waste roller, the rack is further provided with a transfer drum, the transfer drum is located between the waste roller and the conveying belt, the rack is provided with two groups of supporting blocks along the width direction, the transfer drum is located between the two supporting blocks and is rotatably connected with the supporting blocks, the rack is provided with a driving piece for driving the transfer drum to rotate, the transfer drum is provided with a plurality of ventilation grooves along the axial direction, the plurality of ventilation grooves are uniformly arranged around the axis of the transfer drum, a plurality of ventilation holes are arranged on the outer side of the transfer drum along the circumferential direction, one ventilation hole corresponds to one ventilation groove in the same row, the ventilation hole is used to communicate the ventilation groove with the outside, the supporting block is provided with an air inlet and an air outlet, the air inlet and the air outlet are symmetrically arranged around the transfer drum, and the air inlet is located above the air outlet, when the transfer drum rotates, the ventilation groove is alternately communicated with the air inlet and the air outlet, and the supporting block is provided with an air suction piece, the air suction piece is used to convey the airflow in the air inlet to the air outlet.
[0008] By adopting the above technical scheme, after the cloth is laid on the conveying belt, the cloth is cut by the cutting knife from one end of the cloth close to the waste roller, and after cutting, the cloth is moved to the waste roller by the conveying belt during operation. After cutting, the cloth has continuous narrow edges on both sides in the width direction, and the narrow edges are wound and collected by the waste roller. The driving member drives the transfer drum to rotate, so that all the air grooves are alternately connected and disconnected with the suction port and the exhaust port. When the suction member works, the air pressure of the suction port decreases, and the air pressure of the exhaust port increases. For any air groove, when the air groove is located above the transfer drum, it is connected with the suction port, at this time the corresponding air hole is opposite to the cloth, at this time the transfer drum adsorbs the cloth under the action of low air pressure, in this process the waste roller collects the waste, when the upper end of the transfer drum rotates downward, the cutting material is separated from the waste under the adsorption of the through hole. When the air groove is connected with the exhaust port, the air pressure rises, and the adsorbed cutting material is separated from the transfer drum, and the cutting material falls naturally under the action of gravity, thereby completing the collection of the cutting material. The collection of the cutting material does not need manual assistance, which is beneficial to improve the cutting processing efficiency.
[0009] Optionally, the upper end of the rack is provided with a cross rack, which is located above the transfer drum and is arranged in parallel with the transfer drum. A plurality of sliding blocks are arranged on the side of the cross rack close to the waste roller. All the sliding blocks are slidably connected with the cross rack along the length direction of the cross rack. A soft plate is vertically hinged on the side of the sliding block away from the cross rack. In the natural state, the end of the soft plate away from the sliding block approaches the transfer drum.
[0010] By adopting the above technical scheme, the cross rack supports the soft plate through the sliding block, and the position of the soft plate can be adjusted when the sliding block moves along the cross rack. When cutting the cloth, the soft plate contacts the cloth under the action of gravity. When the soft plate contacts the cutting material, it pushes the cutting material away from the waste, which is beneficial to improve the separation effect of the cutting material and the waste.
[0011] Optionally, a transition plate is arranged between the conveying belt and the transfer drum. The upper end surface of the transition plate is flush with the upper end surface of the conveying belt. A vertical groove is opened in the vertical direction on the transition plate. A flat plate is connected in the vertical groove. A plurality of waste ports are opened in the vertical direction on the flat plate. The rack is provided with a plurality of pushing rods. The pushing rods are uniformly arranged above the transition plate and opposite to the waste ports. The rack is provided with a pushing cylinder for driving the pushing rods to approach or move away from the transition plate.
[0012] By adopting the technical scheme, the transition plate supports the flat plate, the cloth moves from above the transition plate, when the cutting material has a hole structure, the waste port of the flat plate is arranged according to the shape of the hole structure, when the cutting is completed, the hole structure of the cutting material is opposite to the waste port, at this time, the pushing cylinder drives the pushing rod to move downward, the pushing rod pushes the waste in the hole structure into the vertical groove through the waste port, the waste in the cutting material is separated from the cutting material, without subsequent processing, which is beneficial to further improve the collection effect of the cutting material.
[0013] Optionally, the frame is provided with a support plate, all the pushing rods pass through the support plate in the vertical direction and are in sliding connection with the support plate, an elastic member one is arranged between the pushing rod and the support plate and is used to drive the pushing rod away from the transition plate, the pushing cylinder is located at the upper end of all the pushing rods, and a pressing plate is fixedly connected to the output end of the pushing cylinder, a plurality of connecting rods corresponding to the pushing rods are detachably connected to the lower end of the pressing plate and are located directly above the corresponding pushing rods.
[0014] By adopting the technical scheme, under the support of the support plate, the elastic member one drives the pushing rod away from the cloth, the pushing rods are densely arranged, when the waste in the cutting material needs to be removed, the pushing cylinder drives the pressing plate to move downward, the pressing plate moves through the connecting rods, the connecting rods drive the pushing rods to move after being in contact with the pushing rods, different connecting rods are detached and installed, so that the pushing rods that need to be moved can be controlled, and the device is suitable for different cutting materials.
[0015] Optionally, the pressing plate is provided with a cavity, the frame is provided with a gas sending device, the gas sending device is provided with a hose in communication with the cavity, the pressing plate is provided with a plurality of threaded holes corresponding to the connecting rods, the connecting rods are provided with external threads matched with the threaded holes, the pressing plate is further provided with through holes in communication with the threaded holes and the cavity, the cavity is provided with plug blocks corresponding to the through holes in the vertical direction, the pressing plate and the plug blocks are in sliding connection in the vertical direction, an elastic member two is arranged between the pressing plate and the plug blocks and is used to drive the plug blocks to move toward the through holes, the connecting rods are fixedly connected with top blocks at the upper end, when the connecting rods are in threaded connection with the threaded holes, the top blocks are in contact with the plug blocks and drive the plug blocks to move away from the through holes, the connecting rods are provided with exhaust holes one in the vertical direction, and the pushing rods are provided with exhaust holes two corresponding to the exhaust holes one in the axial direction.
[0016] By adopting the technical scheme, when the connecting rods are not arranged in the threaded holes, the plug blocks block the through holes under the action of the elastic member two, when the connecting rods are arranged in the threaded holes, the connecting rods drive the plug blocks to move away from the through holes through the top blocks, and the elastic member two is compressed at this time. When the pushing rods push the waste in the cutting material, the gas sending device sends gas flow into the cavity through the hose, the gas flow enters the exhaust holes one through the through holes and flows toward the waste through the exhaust holes two, the waste is separated from the cutting material by the gas flow, and the separation effect of the waste and the cutting material is improved.
[0017] Optionally, the upper end surface of the flat plate is lower than the upper end surface of the transition plate, the transition plate is provided with a receiving groove in the transverse direction, the receiving groove is provided with a material blocking plate, the material blocking plate is slidably connected to the transition plate in the transverse direction, both ends of the material blocking plate are hingedly connected to a connecting plate in the vertical direction, the end of the connecting plate away from the material blocking plate is hingedly connected to the pressing plate, and the connecting plate is inclined from top to bottom towards the receiving groove.
[0018] By adopting the above technical scheme, in the initial state, the material blocking plate blocks the waste port, thereby preventing the cutting material from interfering at the waste port. When it is necessary to clean the waste in the cutting material, the pressing plate is lowered, and the connecting plate drives the material blocking plate to move towards the receiving groove, so that the material blocking plate avoids the pushing rod at this time.
[0019] Optionally, the waste roller comprises a driving roller and a driven roller coaxially arranged, the driving roller and the driven roller are both provided with a support for winding the waste, the rack is provided with a winding motor for driving the driving roller to rotate, the driven roller is located on the side of the driving roller away from the winding motor, the end of the driven roller close to the driving roller is fixedly connected with a transmission roller, the driving roller is provided with a transmission groove matched with the transmission roller, the rack is provided with a bracket, and the driven roller is rotatably connected with the bracket.
[0020] By adopting the above technical scheme, in the initial state, the bracket drives the driven roller to approach the driving roller, at this time, the transmission roller is inserted into the transmission groove, when the winding motor drives the driving roller to rotate, the driving roller drives the driven roller to rotate through the transmission roller, the driving roller and the driven roller wind the two side edges of the waste through the two supports respectively, thereby realizing the collection of the waste, and after the collection is completed, the bracket drives the driven roller to move away from the driving roller, thereby facilitating the removal of the waste from the gap between the driving roller and the driven roller.
[0021] Optionally, the support comprises an elastic tube, a moving tube, a plurality of arc-shaped plates, a plurality of first hinged rods and a plurality of second hinged rods, the moving tube is sleeved on the corresponding driving roller or driven roller and is slidably connected in the length direction of the driving roller or driven roller, the moving tube is provided with an adjusting member for driving the moving tube to move, the plurality of arc-shaped plates are uniformly arranged in the circumferential direction of the moving tube, the elastic tube is sleeved on the outer side of all the arc-shaped plates and is attached to the arc-shaped plates, the first hinged rods and the second hinged rods are cross arranged, one end of the first hinged rod is hingedly connected to the moving tube, the other end is hingedly connected to the arc-shaped plate, one end of the second hinged rod is hingedly connected to the driving roller or the driven roller, the moving tube is provided with an avoiding groove matched with the second hinged rod, the end of the second hinged rod away from the moving tube is slidably connected to the arc-shaped plate in the length direction of the arc-shaped plate, the elastic tube is provided with a clamping piece on the outer side in the length direction, and a through hole is formed between the clamping piece and the elastic tube at the middle position.
[0022] By adopting the technical scheme, in the initial state, the arc-shaped plate is located close to the moving pipe, and the elastic pipe is kept in a relaxed state; when winding the waste material, one end of the waste material is placed between the clamping piece and the elastic pipe; at this time, the moving pipe is driven to move along the axial direction by the adjusting piece, and under the action of the first hinged rod and the second hinged rod, the moving pipe drives the arc-shaped plate to move away from the axis during movement; in this process, the moving pipe avoids the second hinged rod through the avoiding slot, and the arc-shaped plate drives the elastic pipe to open during movement, so that the clamping piece cooperates with the elastic pipe to clamp the end of the waste material, so that when the driving roller and the driven roller rotate, the waste material is wound by the arc-shaped plate and the elastic pipe; when the waste material needs to be removed, the moving pipe is moved in the direction, so that the arc-shaped plate drives the elastic pipe to recover; at this time, the waste material changes from the tension state to the relaxed state, and then the waste material is conveniently removed from the elastic pipe.
[0023] In a second aspect, the application provides a cutting method of a toy model cutting machine, which adopts the following technical scheme:
[0024] The cloth is laid on the conveying belt, so that the conveying belt drives the cloth to move;
[0025] The cloth is cut by the cutting knife from one end of the cloth, and the two sides of the cloth are kept empty in the width direction;
[0026] When the end of the cloth is removed from the conveying belt, the waste material on the two sides is wound outside the waste roller, so that the waste roller winds the waste material;
[0027] The air suction member is started, so that the air pressure in the air suction port decreases and the air pressure in the air exhaust port increases
[0028] The transfer cylinder is driven to rotate by the driving member, when the air passage is communicated with the air suction port, the cutting material is adsorbed through the air passage under the action of low air pressure, and the cutting material is separated from the waste material with the rotation of the transfer cylinder;
[0029] When the air passage moves to the lower position and is communicated with the air exhaust port, the cutting material at the air passage is separated from the transfer cylinder under the action of high air pressure.
[0030] In summary, the application has at least one of the following beneficial technical effects:
[0031] 1. After the cloth is laid on the conveyor belt, the cloth is cut by the cutting knife from the end of the cloth close to the waste roll, and after the cutting is completed, the cloth is moved to the waste roll by the conveyor belt during operation. After the cloth is cut, the two sides of the cloth along the width direction have continuous narrow edges, and the narrow edges are wound and collected by the waste roll. The driving member drives the transfer drum to rotate, so that all the air grooves are alternately connected and disconnected with the suction port and the exhaust port. When the suction member works, the air pressure of the suction port decreases, and the air pressure in the exhaust port rises. For any air groove, when the air groove is located above the transfer drum, it is connected with the suction port, at this time the corresponding air hole is opposite to the cloth, at this time the transfer drum adsorbs the cloth under the action of low air pressure, in this process, the waste roll collects the waste, when the upper end of the transfer drum rotates downward, the cutting material is separated from the waste under the adsorption of the through hole. When the air groove is connected with the exhaust port, the air pressure rises, and then the adsorbed cutting material is separated from the transfer drum, and the cutting material falls naturally under the action of gravity, and then the collection of the cutting material is completed, which does not need manual assistance, and is helpful to improve the cutting processing efficiency;
[0032] 2. The transition plate supports the flat plate, and the cloth moves from above the transition plate. When the cutting material has a hole structure, the waste port of the flat plate is arranged according to the shape of the hole structure, and when the cutting material is moved after cutting, the hole structure of the cutting material is opposite to the waste port, at this time the pushing cylinder drives the pushing rod to move downward, so that the pushing rod pushes the waste in the hole structure along the waste port into the vertical groove, so that the waste in the cutting material is separated from the cutting material, without subsequent processing, which is helpful to further improve the collection effect of the cutting material. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is the overall structure schematic diagram of the embodiment.
[0034] Figure 2 It is the schematic diagram aiming to highlight the structure of the transition plate.
[0035] Figure 3 It is the schematic diagram aiming to highlight the structure of the driving roller.
[0036] Figure 4 It is the schematic diagram aiming to highlight the structure of the driven roller.
[0037] Figure 5 It is the schematic diagram aiming to highlight the structure of the transfer drum.
[0038] Explanation of reference signs: 1, rack; 11, conveying belt; 12, cutting knife; 13, supporting block; 131, air outlet; 132, exhaust port; 14, air extraction member; 15, horizontal frame; 151, sliding block; 152, soft plate; 16, supporting plate; 161, elastic member I; 17, air feeding device; 171, hose; 18, winding motor; 19, support; 2, waste roller; 21, driving roller; 211, transmission groove; 22, driven roller; 221, transmission roller; 231, elastic tube; 232, moving tube; 233, arc plate; 234, hinged rod I; 235, hinged rod II; 236, clamping piece; 237, avoiding groove; 24, adjusting member; 3, transfer cylinder; 31, air passage; 32, air hole; 4, transition plate; 41, vertical groove; 42, flat plate; 421, waste port; 43, pushing rod; 431, exhaust hole II; 44, pushing cylinder; 45, pressing plate; 451, cavity; 452, connecting rod; 453, threaded hole; 454, through hole; 455, blocking block; 456, elastic member II; 457, exhaust hole I; 458, top block; 46, containing groove; 461, material blocking plate; 462, connecting plate. DETAILED DESCRIPTION
[0039] The application will be further described in detail below with reference to all the accompanying drawings.
[0040] The application discloses a toy model cutting machine and a cutting method thereof.
[0041] Embodiment:
[0042] Reference Figure 1 and Figure 2 A toy model cutting machine comprises a rack 1, a conveying belt 11 arranged at the upper end of the rack 1, the conveying belt 11 being arranged along the length direction of the rack 1, and a material roll being used to store cloth raw materials. One end of the cloth is placed on the conveying belt 11, the material roll is unwound, and the cloth is driven to move along the rack 1 by the conveying belt 11.
[0043] Reference Figure 1 and Figure 2 A cutting knife 12 is further arranged above the rack 1, the cutting knife 12 is used to cut the cloth from one end, and narrow waste is left on both sides of the cloth in the width direction during the cutting process. After the cutting is completed, the cutting material cut from the cloth and the waste after the cutting are continuously moved by the conveying belt 11.
[0044] Reference Figure 1 and Figure 2, the end of the conveying belt 11 away from the rack is provided with a transition plate 4, the upper end surface of the transition plate 4 is flush with the upper end surface of the conveying belt 11, the transition plate 4 is vertically provided with a vertical groove 41, and the lower end of the rack 1 is provided with a waste box 1 opposite to the vertical groove 41. The transition plate 4 is further provided with a flat plate 42, the flat plate 42 is located in the vertical groove 41 and is connected with the flat plate 42. The flat plate 42 is vertically provided with a plurality of waste ports 421 communicated with the vertical groove 41, and the shape of the waste port 421 is set according to the shape of the cutting material.
[0045] Referring to Figure 1 and Figure 2 , the upper end of the rack 1 is provided with a push cylinder 44, the output end of the push cylinder 44 is connected with a pressing plate 45, and the output end of the push cylinder 44 drives the pressing plate 45 to move close to or away from the transition plate 4. The rack 1 is further provided with a support plate 16, the support plate 16 is located between the pressing plate 45 and the transition plate 4, and is arranged in parallel with the pressing plate 45. The rack 1 is further provided with a plurality of pushing rods 43, the plurality of pushing rods 43 are uniformly arranged along the length and width of the support plate 16, and all the pushing rods 43 pass through the support plate 16 and are slidably connected with the support plate 16. The support plate 16 and the pushing rod 43 are provided with an elastic element 161, the elastic element 161 is a spring, one end of the spring is connected with the support plate 16, and the other end is connected with the pushing rod 43. In the natural state of the elastic element 161, the pushing rod 43 is located away from the transition plate 4.
[0046] Referring to Figure 1 and Figure 2 , the lower end of the pressing plate 45 is provided with a plurality of connecting rods 452 connected with the pushing rods 43 one by one, the outer side of the connecting rod 452 is provided with an external thread, the pressing plate 45 is provided with a threaded hole 453 matched with the connecting rod 452, and after the connecting rod 452 is screwed with the threaded hole 453, the pressing plate 45 moves vertically to drive the connecting rod 452 to move close to or away from the pushing rod 43. When the connecting rod 452 abuts against the pushing rod 43, the pressing plate 45 continues to move downward to drive the pushing rod 43 to move. By disassembling and assembling different connecting rods 452, it is convenient to drive different pushing rods 43 to move.
[0047] Referring to Figure 1 and Figure 2 , the transition plate 4 is provided with a blocking plate 461, the blocking plate 461 is located above the flat plate 42, and the transition plate 4 is horizontally provided with a containing groove 46 matched with the blocking plate 461. The pressing plate 45 and the transition plate 4 are provided with a connecting plate 462, one end of the connecting plate 462 is hinged with the pressing plate 45, and the other end is hinged with the blocking plate 461. When the pressing plate 45 moves vertically, the connecting plate 462 drives the blocking plate 461 to move horizontally. In the initial state, the pressing plate 45 is located away from the transition plate 4, at this time, the blocking plate 461 is located above the flat plate 42 and blocks the waste port 421.
[0048] Referring toFigure 1 And Figure 2 , under the subsequent cloth push, the conveyor belt 11 drives the cutting material and waste from the conveyor belt 11 to the transition plate 4, at this time the blocking plate 461 supports the cutting material and the continuous waste, thereby reducing the probability of the waste port 421 interfering with the movement of the cutting material and the waste. The shape of the cutting material has many different styles, when the cutting material has a hole inside, the waste in the hole needs to be separated in subsequent processing.
[0049] Referring to Figure 1 And Figure 2 , the waste port 421 of the flat plate 42 is set according to the shape of the hole of the cutting material, when the cutting material drives the waste in the hole to move above the waste port 421, the push cylinder 44 drives the pressing plate 45 to move down, the connecting rod 452 below the pressing plate 45 is set according to the position of the hole of the cutting material, the connecting rod 452 is in contact with the pushing rod 43, and the pushing rod 43 is driven to move down. At this time, the blocking plate 461 enters the containing port under the action of the connecting plate 462, so that the waste port 421 is opposite to the waste in the hole, and the pushing rod 43 is in contact with the waste to push the waste out of the hole, so that the waste is separated from the cutting material and falls into the holding box under the action of gravity without subsequent secondary processing of the cutting material.
[0050] Referring to Figure 1 And Figure 2 , further, the pressing plate 45 is provided with a cavity 451, and a through hole 454 is provided for communication between the cavity 451 and the threaded hole 453, and a blocking block 455 is arranged in the pressing plate 45, the blocking block 455 is in sliding connection with the pressing plate 45 in the vertical direction, the blocking block 455 corresponds to the through hole 454 one by one, and an elastic member two 456 is arranged between the blocking block 455 and the pressing plate 45, the elastic member two 456 is also a spring, one end of the spring is fixedly connected with the blocking block 455, and the other end is fixedly connected with the pressing plate 45. In the natural state of the elastic member two 456, the blocking block 455 is inserted into the through hole 454, and at this time the blocking block 455 blocks the through hole 454.
[0051] Referring to Figure 2 And Figure 3 , the rack 1 is also provided with a gas sending device 17, the gas sending device 17 is communicated with a hose 171, the hose 171 is communicated with the cavity 451, and the gas sending device 17 sends high-speed airflow into the cavity 451 when working. The connecting rod 452 is provided with an exhaust hole one 457 in the vertical direction, the pushing rod 43 is provided with an exhaust hole two 431, and the top block 458 is fixedly arranged at the upper end of the connecting rod 452. When the connecting rod 452 is threadedly connected in the threaded hole 453, the top block 458 is in contact with the blocking block 455 in the corresponding through hole 454, and the blocking block 455 is driven away from the through hole 454, and at this time the through hole 454 is communicated with the corresponding threaded hole 453, the exhaust hole one 457 of the connecting rod 452 and the cavity 451.
[0052] With reference to Figure 1 And Figure 4 When the connecting rod 452 is in contact with the pushing rod 43, the exhaust hole one 457 is in communication with the exhaust hole two 431, at this time the air feeding device 17 works, so that the air flow enters the exhaust hole one 457 along the cavity 451, and is discharged from the exhaust hole two 431, and the waste material in contact with the pushing rod 43 is pushed by the air flow. It is beneficial to improve the separation effect of the waste material. Alternatively, when the size of the cut material is small, the cut material can be separated from the remaining waste material at the waste material opening 421 by the pushing rod 43.
[0053] With reference to Figure 3 And Figure 3 The end of the rack 1 away from the placing rack is provided with a waste roller 2, the waste roller 2 comprises a driving roller 21 (refer to Figure 3 ) and a driven roller 22, the driving roller 21 (refer to Figure 3 ) is coaxially arranged with the driven roller 22. The driving roller 21 (refer to Figure 3 ) is rotatably connected with the rack 1, and the rack 1 is provided with a winding motor 18 for driving the driving roller 21 (refer to Figure 4 ) to rotate, and the end of the rack 1 away from the winding motor 18 is provided with a support 19, and the driven roller 22 is rotatably connected with the support 19, and the support 19 is used to drive the driven roller 22 to approach or move away from the driving roller 21.
[0054] With reference to Figure 3 And Figure 4 The end of the driving roller 21 close to the driven roller 22 is provided with a transmission groove 211, and the driven roller 22 is fixedly provided with a transmission roller 221, and when the transmission roller 221 is inserted into the transmission groove 211, it is attached to the inner wall of the transmission groove 211. The cross section of the transmission roller 221 is polygonal, and when the driving roller 21 rotates, the driven roller 22 is driven to rotate by the transmission roller 221.
[0055] With reference to Figure 3 And Figure 4 The outer sides of the driving roller 21 and the driven roller 22 are provided with support members, and the support members comprise elastic tubes 231, moving tubes 232, a plurality of arc-shaped plates 233, a plurality of hinge rods one 234 and a plurality of hinge rods two 235. The moving tube 232 is sleeved on the outer side of the corresponding driving roller 21 or driven roller 22 and is slidably connected with the corresponding driving roller 21 or driven roller 22 along the axis direction of the moving tube 232. The driving roller 21 and the driven roller 22 are provided with adjusting members 24, and the adjusting member 24 is a threaded tube. The driving roller 21 and the driven roller 22 are both fixedly provided with threaded columns matched with the threaded tube, and the threaded columns are threadedly connected with the threaded tube. When the threaded tube is rotated, the threaded tube moves along the length direction of the threaded column. The threaded tube is rotatably connected with the moving tube 232, and when the threaded tube moves along the axis direction, the moving tube 232 is driven to move.
[0056] With reference to Figure 3 AndFigure 4 The articulated rod one 234 and the articulated rod two 235 are a group, all the arc-shaped plates 233 are located outside the moving pipe 232 and are uniformly distributed along the circumference of the moving pipe 232, one end of the articulated rod one 234 is articulated with the moving pipe 232, and the other end is articulated with the arc-shaped plate 233, and the arc-shaped plate 233 is moved by the articulated rod one 234 when the moving pipe 232 moves. The articulated rod two 235 is cross-connected with the articulated rod one 234, one end of the articulated rod two 235 is articulated with the corresponding driving roller 21 or driven roller 22, and the other end is slidingly connected with the arc-shaped plate 233 along the length direction of the arc-shaped plate 233. Under the limiting action of the articulated rod two 235, the articulated rod one 234 moves to drive the arc-shaped plate 233 to move close to or away from the moving pipe 232. The same arc-shaped plate 233 is provided with two groups of articulated rod one 234 and articulated rod two 235, and the moving pipe 232 is provided with a avoiding slot 237 matched with the articulated rod two 235.
[0057] Referring to Figure 3 and Figure 4 The elastic pipe 231 is made of a deformable material, such as rubber, and is sleeved outside all the arc-shaped plates 233 and is attached to the arc-shaped plates 233. The elastic pipe 231 is fixed with clamping pieces 236 outside, and the gap between the middle position of the clamping pieces 236 and the elastic pipe 231 is provided as an opening. The material of the clamping pieces 236 is consistent with that of the elastic pipe 231. In the initial state, the arc-shaped plate 233 is located close to the moving pipe 232, at this time, the narrow edges of the waste at both ends are wound outside the elastic pipe 231, and the end portions of the narrow edges are inserted into the opening between the clamping pieces 236 and the elastic pipe 231. At this time, the threaded pipe is rotated to move the arc-shaped plate 233 away from the moving pipe 232, and the arc-shaped plate 233 moves to tighten the elastic pipe 231 and the clamping pieces 236, thereby clamping the end portions of the narrow edges with the elastic pipe 231 and the clamping pieces 236.
[0058] Referring to Figure 1 and Figure 5 The driving roller 21 and the driven roller 22 are rotated by the winding motor 18 to wind the waste, when it is necessary to clean the waste outside the elastic pipe 231, first, the arc-shaped plate 233 is moved close to the moving pipe 232 by rotating the threaded pipe, so that the elastic pipe 231 is relaxed, and the waste outside the elastic pipe 231 is separated from the elastic pipe 231. The driven roller 22 is moved away from the driving roller 21 by the bracket 19, and the waste is removed from the gap between the driving roller 21 and the driven roller 22.
[0059] Referring to Figure 1 and Figure 5The rack 1 is further provided with a transfer cylinder 3 located between the waste roller 2 and the transition plate 4, the rack 1 is provided with two supporting blocks 13, the transfer cylinder 3 is located between the two supporting blocks 13 and is rotationally connected with the supporting blocks 13, the rack 1 is provided with a driving member for driving the transfer cylinder 3 to rotate, and the driving member is preferably a motor. The transfer cylinder 3 is provided with a plurality of air passages 31 in the axial direction, the air passages 31 are uniformly distributed in the circumferential direction of the transfer cylinder 3, and a plurality of air holes 32 are formed in the circumferential direction of the outer side of the transfer cylinder 3, all the air holes 32 are in communication with the air passages 31.
[0060] With reference to Figure 1 and Figure 5 , the supporting block 13 is provided with an air suction port 131 at the upper end and an air exhaust port 132 at the lower end, the upper end of the transfer cylinder 3 is rotated from the air suction port 131 to the air exhaust port 132 in the conveying direction, when the transfer cylinder 3 rotates, the air passages 31 are driven to move alternately between the air suction port 131 and the air exhaust port 132, so that all the air passages 31 are in communication with the air suction port 131 and the air exhaust port 132 in turn. The supporting block 13 is provided with an air suction member 14, the air suction member 14 includes a fan and an air pipe, the air pipe connects the air suction port 131 and the air exhaust port 132, and the fan is connected with the air pipe, when the fan works, the gas in the air suction port 131 is driven to flow to the air exhaust port 132, at this time, the air pressure in the air suction port 131 decreases, and the air pressure in the air exhaust port 132 increases.
[0061] With reference to Figure 1 and Figure 5 , a containing box two is arranged below the transfer cylinder 3, under the winding action of the waste roller 2, the waste drives the cut material to pass above the transfer cylinder 3, the air passage 31 close to the cut material is in communication with the air suction port 131, under the action of low air pressure, the air passage 31 adsorbs the cut material through the air hole 32, when the transfer cylinder 3 rotates, the cut material is separated from the waste. When the transfer cylinder 3 drives the cut material to move downward, and the corresponding air passage 31 is in communication with the air exhaust port 132, under the action of high air pressure, the cut material is separated from the transfer cylinder 3 and falls into the containing box two, thereby completing the collection of the cut material, and manual collection is not required, which is beneficial to improve the collection efficiency of the cut material and improve the cutting work efficiency.
[0062] With reference to Figure 1 and Figure 5Further, the rack 1 is provided with a cross frame 15 above the transfer cylinder 3, the cross frame 15 is provided with a plurality of sliding blocks 151 near one end of the waste roller 2, the sliding blocks 151 are slidably connected with the cross frame 15 along the length direction of the cross frame 15, the sliding blocks 151 are threadedly connected with abutting bolts, when the abutting bolts abut against the cross frame 15, the movement of the sliding blocks 151 is limited. The side of the sliding blocks 151 away from the cross frame 15 is hingedly connected with a soft plate 152, under the action of gravity, the lower end of the soft plate 152 falls towards the cloth, when the soft plate 152 abuts against the cutting material, the cutting material is pushed to separate from the waste, thereby facilitating to improve the separation effect of the cutting material and the waste.
[0063] The embodiment of the present application further discloses a cutting method of the toy model cutting machine, comprising the following steps:
[0064] The cloth is laid on the conveying belt 11, so that the conveying belt 11 drives the cloth to move;
[0065] The cloth is cut by the cutting knife 12 from one end of the cloth, and the space is reserved on both sides of the cloth along the width direction;
[0066] When the end of the cloth is moved out of the conveying belt 11, the waste on both sides is wound outside the waste roller 2, so that the waste roller 2 winds the waste;
[0067] The air suction member 14 is started, so that the air pressure in the air suction port 131 is lowered, and the air pressure in the air exhaust port 132 is increased
[0068] The transfer cylinder 3 is driven to rotate by the driving member, when the air passage 31 is communicated with the air suction port 131, the cutting material is adsorbed through the air passage hole 32 under the action of low air pressure, with the rotation of the transfer cylinder 3, the cutting material is separated from the waste;
[0069] When the air passage 31 moves to the lower side and is communicated with the air exhaust port 132, the cutting material at the air passage hole 32 is separated from the transfer cylinder 3 under the action of high air pressure.
[0070] The implementation principle of the embodiment of the toy model cutting machine and the cutting method thereof is as follows: the cloth after cutting moves to the waste roller 2 under the action of the conveying belt 11, the waste is wound by the waste roller 2, when the cutting material moves above the transition plate 4, the waste inside the cutting material is stripped by the cooperation of the pushing rod 43 and the flat plate 42, after the stripping is completed, the waste and the cutting material continue to move, when the cutting material contacts the transfer cylinder 3, under the action of the low air pressure in the air outlet 131, the transfer cylinder 3 adsorbs the cutting material through the air hole 32, when the transfer cylinder 3 rotates downward, the cutting material is separated from the waste under the adsorption of the through hole 454. When the cutting material moves below the transfer cylinder 3, the air passage 31 is communicated with the exhaust port 132, the air pressure in the air passage 31 rises, the airflow pushes the cutting material to separate from the transfer cylinder 3, the cutting material falls into the containing box two under the action of gravity, and then the collection of the cutting material is completed, which is beneficial to improve the cutting processing efficiency.
[0071] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so: equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. A toy model cutting machine, comprising a frame (1), the frame (1) is provided with a conveying belt (11) for conveying cloth, and the upper end of the frame (1) is provided with a cutting knife (12) for cutting cloth, characterized in that: The tail end of the rack (1) is rotationally connected with a waste roller (2) along the conveying direction of the conveying belt (11), the rack (1) is also provided with a transfer cylinder (3), the transfer cylinder (3) is located between the waste roller (2) and the conveying belt (11), the rack (1) is provided with two groups of supporting blocks (13) along the width direction, the transfer cylinder (3) is located between the two supporting blocks (13) and is rotationally connected with the supporting blocks (13), the rack (1) is provided with a driving member for driving the transfer cylinder (3) to rotate, the transfer cylinder (3) is axially provided with a plurality of air grooves (31), the plurality of air grooves (31) are uniformly arranged around the axis of the transfer cylinder (3), a plurality of rows of air holes (32) are circumferentially arranged on the outer side of the transfer cylinder (3), the same row of air holes (32) corresponds to an air groove (31), the air holes (32) are used for connecting the air grooves (31) with the outside, the supporting blocks (13) are provided with an air suction port (131) and an air inlet, the air suction port (131) and the air outlet (132) are symmetrically arranged around the transfer cylinder (3), and the air suction port (131) is located above the air outlet (132), when the transfer cylinder (3) rotates, the air grooves (31) are alternately connected with the air suction port (131) and the air outlet (132), the supporting blocks (13) are provided with an air suction member (14), the air suction member (14) is used for conveying the airflow in the air suction port (131) to the air outlet (132); the conveying belt (11) and the transfer cylinder (3) are provided with a transition plate (4), the upper end surface of the transition plate (4) is flush with the upper end surface of the conveying belt (11), the transition plate (4) is vertically provided with a vertical groove (41), the vertical groove (41) is connected with a flat plate (42), the flat plate (42) is vertically provided with a plurality of waste outlets (421), the rack (1) is provided with a plurality of pushing rods (43), the plurality of pushing rods (43) are uniformly arranged above the transition plate (4), and the pushing rods (43) are opposite to the waste outlets (421), the rack (1) is provided with a pushing cylinder (44) for driving the pushing rods (43) to approach or move away from the transition plate (4); the rack (1) is provided with a supporting plate (16), all the pushing rods pass through the supporting plate (16) in the vertical direction and are slidably connected with the supporting plate (16), an elastic member (161) is arranged between the pushing rods and the supporting plate (16), the elastic member (161) is used for driving the pushing rods to move away from the transition plate (4), the pushing cylinder (44) is located at the upper end of all the pushing rods (43), and the output end of the pushing cylinder (44) is fixedly connected with a pressing plate (45), the lower end of the pressing plate (45) is detachably connected with a plurality of connecting rods (452) corresponding to the pushing rods (43) in one-to-one correspondence, and the connecting rods (452) are located directly above the corresponding pushing rods (43).The pressing plate (45) is provided with a cavity (451), the rack (1) is provided with a gas feeding device (17), the gas feeding device (17) is provided with a hose (171) communicated with the cavity (451), the pressing plate (45) is provided with a plurality of threaded holes (453) corresponding to connecting rods (452), the connecting rods (452) are provided with external threads matched with the threaded holes (453), the pressing plate (45) is further provided with through holes (454) communicated with the threaded holes (453) and the cavity (451), the cavity (451) is provided with plug blocks (455) corresponding to the through holes (454) one by one, the plug blocks (455) are slidingly connected with the pressing plate (45) along the vertical direction, elastic members two (456) are arranged between the pressing plate (45) and the plug blocks (455), the elastic members two (456) are used for pushing the plug blocks (455) to move towards the through holes (454), the top blocks (458) are fixedly connected with the upper end portions of the connecting rods (452), when the connecting rods (452) are screwed with the threaded holes (453), the top blocks (458) abut against the plug blocks (455) and push the plug blocks (455) away from the through holes (454), the connecting rods (452) are provided with exhaust holes one (457) along the vertical direction, the pushing rod (43) is provided with exhaust holes two (431) corresponding to the exhaust holes one (457) along the axial direction.
2. A toy model cutting machine according to claim 1, characterized in that: The upper end of the frame (1) is provided with a cross frame (15). The cross frame (15) is located above the transfer cylinder (3) and is parallel to the transfer cylinder (3). A number of sliding blocks (151) are provided on the side of the cross frame (15) near the waste roller (2). All sliding blocks (151) are slidably connected to the cross frame (15) along the length direction of the cross frame (15). A flexible plate (152) is vertically hinged on the side of the sliding block (151) away from the cross frame (15). In the natural state, the end of the flexible plate (152) away from the sliding block (151) approaches the transfer cylinder (3).
3. The toy model cutting machine according to claim 1, characterized in that: The upper surface of the flat plate (42) is lower than the upper surface of the transition plate (4). The transition plate (4) has a receiving groove (46) in the transverse direction. A baffle plate (461) is provided in the receiving groove (46). The baffle plate (461) is slidably connected to the transition plate (4) in the transverse direction. Both ends of the baffle plate (461) are vertically hinged with connecting plates (462). The end of the connecting plate (462) away from the baffle plate (461) is hinged to the pressure plate (45). The connecting plate (462) is inclined from top to bottom towards the receiving groove (46). When the pressure plate (45) is in a position away from the transition plate (4), the baffle plate (461) is located directly above the flat plate (42).
4. The toy model cutting machine according to claim 1, characterized in that: The waste roller (2) includes a driving roller (21) and a driven roller (22) arranged coaxially. Both the driving roller (21) and the driven roller (22) are provided with support members for winding waste on their outer sides. The frame (1) is provided with a winding motor (18) for driving the driving roller (21) to rotate. The driven roller (22) is located on the side of the driving roller (21) away from the winding motor (18). A transmission roller (221) is fixedly connected to the end of the driven roller (22) close to the driving roller (21). The driving roller (21) has a transmission groove (211) adapted to the transmission roller (221). The frame (1) is provided with a bracket (19). The driven roller (22) is rotatably connected to the bracket (19). The bracket (19) is used to drive the driven roller (22) to move closer to or away from the driving roller (21).
5. A toy model cutting machine according to claim 4, characterized in that: The support comprises an elastic tube (231), a moving tube (232), a plurality of arc-shaped plates (233), a plurality of hinged rods I (234) and a plurality of hinged rods II (235), the moving tube (232) is sleeved outside the corresponding driving roller (21) or driven roller (22) and is in sliding connection with the corresponding driving roller (21) or driven roller (22) along the axis direction of the moving tube (232), the moving tube (232) is provided with an adjusting part (24) for driving the movement of the moving tube (232), the plurality of arc-shaped plates (233) are uniformly arranged along the circumference of the moving tube (232), the elastic tube (231) is sleeved outside all the arc-shaped plates (233) and is in close contact with the arc-shaped plates (233), the hinged rods I (234) and the hinged rods II (235) are arranged in a cross manner, one end of the hinged rods I (234) is hinged to the moving tube (232), the other end is hinged to the arc-shaped plates (233), one end of the hinged rods II (235) is hinged to the driving roller (21) or driven roller (22), the moving tube (232) is provided with an avoiding groove (237) adapted to the hinged rods II (235), the end of the hinged rods II (235) away from the moving tube (232) is in sliding connection with the arc-shaped plates (233) along the length direction of the arc-shaped plates (233), the elastic tube (231) is fixedly provided with a clamping sheet (236) outside along the length direction, and a through opening is arranged between the clamping sheet (236) and the elastic tube (231).
6. A cutting method applied to a toy model cutting machine as claimed in any one of claims 1-5, characterized in that, The method comprises the following steps: Lay the cloth on the conveying belt (11) to move the cloth with the conveying belt (11); Cut the cloth from one end of the cloth with the cutting knife (12) and leave the margins on both sides of the cloth in the width direction; After the end of the cloth is moved out of the conveying belt (11), wind the waste materials outside the waste material roller (2) to wind the waste materials with the waste material roller (2); Start the air suction part (14) to reduce the air pressure in the air suction port (131) and increase the air pressure in the air exhaust port (132); Drive the transfer cylinder (3) to rotate with the driving part, when the air passage (31) is in communication with the air suction port (131), the cutting material is adsorbed through the air passage (32) under the action of low air pressure, and the cutting material is separated from the waste materials with the rotation of the transfer cylinder (3); When the air passage (31) moves to the lower side and is in communication with the air exhaust port (132), the cutting material at the air passage (32) is separated from the transfer cylinder (3) under the action of high air pressure.
Citation Information
Patent Citations
Die cutting bottom roller, die cutting assembly and automatic die cutting machine
CN114102753A
Thin-blade line pressing and paper separating machine
CN115519824A