A high-quality support structure for narrow-gap double concrete columns and its construction process
The design of the support components and support side plates solved the problem of formwork installation and dismantling in the construction of narrow-gap double short columns, enabling rapid support and dismantling, and ensuring the construction quality and efficiency of the concrete columns.
Patent Information
- Application Number
- CN202410686355.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2044-05-30
AI Technical Summary
In concrete foundation cap structures, the construction of narrow-gap double short columns makes it difficult to guarantee the quality of formwork installation and dismantling. Existing technology cannot effectively support situations with small spacing between short columns, resulting in difficulty in guaranteeing construction quality.
The design employs support components and support side plates, including fixed columns, frames, linkage structures, and anti-sway components. The linkage structure and adjusting components enable fine-tuning and quick removal of the support side plates. Locking nuts are used to fix the support side plates to prevent impact from concrete pouring, and anti-sway components are installed to prevent the formwork from being bumped.
It enables rapid support and dismantling of narrow-gap double concrete columns, ensuring construction quality, preventing collisions between formwork and concrete columns, and improving construction efficiency and quality.
Smart Images

Figure CN118547879B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building construction, specifically to a narrow-gap double concrete column support structure and its construction process. Background Technology
[0002] Concrete foundation cap structures typically involve multiple sets of double short columns. This type of double short column structure is very common during construction. The distance between two adjacent short columns is generally 15 to 20 centimeters. Both short columns usually need to be poured simultaneously, making ordinary formwork installation and subsequent dismantling difficult and compromising construction quality. In the past, short column construction mostly used structures of types CN109853945A and CN111075191A. However, this type of structure cannot be used for simultaneous construction of two short columns because the small distance between the two short columns is insufficient to ensure the support and fixation of the side plate back ribs within the spacing. Summary of the Invention
[0003] To solve the above-mentioned technical problems, the inventors, through practice and summarization, derived the technical solution of this invention, which adopts the following technical solution:
[0004] A high-quality support structure for narrow-gap double concrete columns includes a support assembly and support side plates;
[0005] Supporting components include:
[0006] Fixed posts are used for installation on the ground;
[0007] The frame is inserted into the fixed column and fixed with nuts. A partition is set in the middle of the frame to divide the frame into two support areas. A linkage structure and an adjusting component are set on the side of the frame at the support area. The linkage structure is used to connect the support side plate. The adjusting component is threaded to the frame and set perpendicular to the support side plate. The end of the adjusting component located inside the frame is rotatably installed on the support side plate. A locking nut is threaded to the adjusting component located inside the frame. The locking nut is used to lock and fix the inner extension of the adjusting component.
[0008] The support side plate is located on the side of the concrete column and inside the support area. The support side plate is used to fit against the side of the corresponding concrete column.
[0009] More specifically, the linkage structure includes four sets of linkage bodies. Each set of linkage bodies includes a hinge seat fixed at the corner of the frame. Two symmetrically distributed linkage rods are rotatably mounted on the hinge seat. The linkage rods are elastic telescopic rods. The free ends of the two linkage rods are rotatably mounted to the corresponding support side plates. Gears are provided at both ends of the linkage rods. The two gears on the hinge seat mesh with each other, and the gear at the other end meshes with the gear on another set of linkage rods on the support side plate.
[0010] More specifically, the frame includes a main frame body and a sub-frame body. The main frame body has at least two sets of main frame bodies arranged vertically, which are the same number as the linkage structure. The bottom main frame body is equipped with a fixing ear, which has a through hole for mounting the fixing column. The top main frame body is fixed with a lifting ear. The two sets of main frame bodies are connected and fixed through the sub-frame body.
[0011] More specifically, it also includes corner support components, which are installed at the ends of the support side plates to connect two adjacent support side plates.
[0012] More specifically, the corner support assembly includes:
[0013] The corner support assembly includes: a corner support body, which consists of two connecting plates arranged at 90°.
[0014] More specifically, the connecting holes on the connecting plate are waist-shaped structures, which are used for the corner support body to be recessed or expanded relative to the support side plate.
[0015] More specifically, the support structure also includes an anti-sway component, which includes a fixing plate disposed on the outside of the frame, the fixing plate and the corresponding fixing column are connected and fixed, and a reel and a servo motor for driving the reel to rotate are installed on the fixing plate. A connecting rope is wound on the reel, and the free end of the connecting rope is connected to the outer wall of the frame.
[0016] More specifically, a plug is connected to the end of the connecting rope, and a connector is fixedly installed on the frame. The connector has a connecting groove, and guide groove one, guide groove two, and locking groove are provided on the two side walls of the connecting groove. The inlet of guide groove one and the outlet of guide groove two are both open. The two ends of the locking groove are used to connect the roots of guide groove one and guide groove two. A connector is installed on the plug to fit guide groove one, guide groove two, and locking groove. An elastic body is installed inside the connecting groove and is used to abut the end of the plug. The elastic body is an elastic telescopic rod and the free end is a ball head structure. A vertically arranged guide groove is provided on the side of the plug facing the elastic body. The guide groove and the ball head structure are compatible.
[0017] More specifically, the locking groove gradually deviates outward from top to bottom and then gradually approaches inward. When the bottom of the frame is level with the top of the concrete column, the connecting rope and the lower half of the locking groove are vertically arranged.
[0018] A construction process for narrow-gap double concrete columns, the construction steps are as follows:
[0019] Step 1: Laying out the location lines
[0020] On the leveling layer outside the reinforced concrete column cage that has been tied, the installation edge lines of the frame and the support side plate, as well as the position edge lines of the fixed column and the fixed plate are marked. The fixed column and the fixed plate are installed at the position edge lines. The bottom of the fixed column is a pointed tip for inserting and fixing inside the leveling layer. Ensure that the fixed column and the fixed plate are at the position edge lines. The fixed plate is equipped with a servo motor and a reel with a connecting rope.
[0021] Step 2: Frame Assembly
[0022] The frame includes a sub-frame body and a main frame body. The main frame body is assembled from the sub-frame body. The bottom main frame body is equipped with a fixing ear and the fixing ear is provided with a through hole for mounting the fixing post. The top frame body is fixed with a lifting ear.
[0023] The corresponding number of main frame sections are assembled vertically and horizontally through the sub-frame body, so that the height of the frame body is used for the height of the target concrete column. The connecting plates of the corner support body are temporarily fixed at the four corners of the support side plate through connecting holes and bolts. The release agent is sprayed on the inner wall of the support side plate.
[0024] Step 3: Installation of support formwork
[0025] The frame is moved to the predetermined position by hooking the lifting lug with the hoisting equipment. The predetermined position is the installation edge line of the frame. Ensure that the frame is directly above the installation edge line. Then, lower it vertically to ensure that the through hole on the fixing lug passes through the fixing column. Fix the fixing lug and the frame with nuts. Insert the plug of the connecting rope into the guide groove in the connecting groove and enter the locking groove under the action of the elastic body. Adjust the servo motor to tension the connecting rope through the reel.
[0026] Step 4: Formwork
[0027] By adjusting the adjusting parts on the main frame body, the linkage structure drives the support side plate to move inward to the corresponding support side plate installation edge line, and the support side plate is locked and fixed by locking nuts. The bolt tightening angle of the connecting plate is adjusted to support body, and sealing tape is added between the connecting plate and the end side wall of the support side plate.
[0028] Step 5: Pouring
[0029] Concrete is poured into the area enclosed by the support side plate, and the internal concrete is treated by vibration. After the concrete column has initially set, it is cured.
[0030] Step Six: Demolding
[0031] After the concrete column reaches the design strength, loosen the bolts on the connecting plate, then adjust the locking nut in the opposite direction, and adjust the adjusting piece in the opposite direction to move the support side plate outward at the same time.
[0032] The hoisting equipment re-hooks the lifting lugs and gradually moves away from the frame. During the movement, the servo motor drives the reel to gradually release the connecting rope, ensuring the verticality of the frame during movement and preventing it from contacting the concrete column. When the bottom of the frame is level with the top of the concrete column, the connecting rope and the lower half of the locking groove are vertically arranged. The servo motor slows down the release of the connecting rope and ensures that the connector on the plug moves along the locking groove into the guide groove. As the frame continues to move away, the plug and connector are separated.
[0033] Compared with the prior art, the present invention has the following beneficial effects:
[0034] This invention employs a structural design that combines an outer frame and inner support for the support formwork. A linkage structure and adjusting components are used to move the inner support side plates closer to or further away from the outer frame, enabling short-distance fine-tuning. This facilitates the subsequent separation of the concrete column and allows for rapid dismantling of the support formwork during overall hoisting. However, it is crucial to ensure verticality during hoisting to prevent collisions with the concrete column. Furthermore, locking nuts are used to secure the adjusting screws, preventing the support side plates from loosening and causing grout leakage due to the impact of concrete pouring.
[0035] The inventors discovered through on-site implementation that while the support formwork can be quickly assembled and disassembled, it is prone to swaying during hoisting, causing collisions between the support formwork and the concrete column surface. Therefore, anti-sway components are installed on the outside of the frame to ensure the state of the support formwork during hoisting. The support formwork can also automatically detach after being hoisted to a height higher than the concrete column.
[0036] In summary, this invention enables rapid support and dismantling of narrow-gap double concrete columns, ensuring the construction quality of the concrete columns. Attached Figure Description
[0037] Figure 1 This is a top view of the overall structure of the present invention;
[0038] Figure 2 For the present invention Figure 1 A magnified view of a section at point A in the middle;
[0039] Figure 3 For the present invention Figure 1 A magnified view of a section at point B in the middle;
[0040] Figure 4 For the present invention Figure 1 A magnified view of a section at point C.
[0041] Figure 5 This is a schematic diagram of the overall structure of the frame of the present invention;
[0042] Figure 6 This is a schematic diagram of the bottommost frame of the present invention;
[0043] Figure 7 This is a schematic diagram of the overall structure of the connector of the present invention;
[0044] Figure 8 This is a diagram showing the connection relationship between the connector and the plug of the present invention;
[0045] Figure 9 This diagram shows the positional relationship between the guide groove, locking groove, and connector head of the connector of the present invention.
[0046] Figure 10 This is a schematic diagram showing the position of the connecting rope and locking groove of the present invention before the support side plate is lifted off.
[0047] Figure 11 This is a schematic diagram of the critical position of the connecting rope and locking groove when the support side plate is lifted off.
[0048] Figure 12 This is a schematic diagram of the corner support body of the present invention;
[0049] Figure 13 This is a schematic diagram of the linkage rod of the present invention.
[0050] In the diagram: 1. Support side plate; 2. Fixed column; 3. Frame; 31. Main frame body; 32. Sub-frame body; 33. Fixed lug; 34. Lifting lug; 35. Connector; 351. Connecting groove; 352. Guide groove one; 353. Guide groove two; 354. Locking groove; 355. Elastic body; 4. Separator; 5. Adjusting component; 6. Locking nut; 7. Linkage body; 71. Hinge seat; 72. Linkage rod; 73. Gear; 8. Corner support body; 81. Connecting plate; 82. Rubber; 83. Adjusting screw; 84. Screw sleeve; 85. Extrusion rod one; 86. Extrusion rod two; 87. Pressure roller; 88. Connecting hole; 9. Fixed plate; 91. Reel; 92. Servo motor; 93. Connecting rope; 94. Plug; 941. Connector; 942. Guide groove. Detailed Implementation
[0051] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0052] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0053] Example 1
[0054] like Figures 1 to 6 As shown, a high-quality support structure for narrow-gap double concrete columns includes a support assembly and a support side plate 1.
[0055] Supporting components include:
[0056] like Figure 5 As shown, the fixing post 2 is used for installation on the ground, and the bottom of the fixing post 2 is a conical structure for inserting into the ground;
[0057] like Figure 5 and Figure 6 As shown, the frame 3 includes a main frame body 31 and a secondary frame body 32. The main frame body 31 has at least two sets of main frames arranged vertically, which are the same number as the linkage structure. The bottom main frame body 31 is equipped with a fixing ear 33, which has a through hole for mounting the fixing post 2. The top main frame body 31 is fixed with a lifting ear 34. The two sets of main frame bodies 31 are connected and fixed through the secondary frame body 32. The main frame body 31 and the secondary frame body 32 are connected and fixed by bolts.
[0058] The bottom main frame body 31 is inserted into the fixed column 2 and fixed with a nut. A separator 4 is provided in the middle of the main frame body 31. The separator 4 is used to divide the frame body 3 into two support areas. A linkage structure and an adjusting component 5 are provided on the side of the frame body 3 located in the support area. The linkage structure is used to connect the support side plate 1. The adjusting component 5 is threadedly connected to the frame body 3 and is set perpendicular to the support side plate 1. The end of the adjusting component 5 located inside the frame body 3 is rotatably installed on the support side plate 1. A locking nut 6 is threadedly connected to the adjusting component 5 located inside the frame body 3. The locking nut 6 is used to lock and fix the inner extension of the adjusting component 5.
[0059] like Figure 1 As shown, the linkage structure includes four sets of linkage bodies 7. Each set of linkage bodies 7 includes a hinge seat 71 fixed at the corner of the frame 3. Two symmetrically distributed linkage rods 72 are rotatably mounted on the hinge seat 71. The linkage rods 72 are elastic telescopic rods (such as...). Figure 13 As shown), the free ends of the two linkage rods 72 are rotatably mounted to the corresponding support side plate 1. Both ends of the linkage rods 72 are provided with gears 73. The two gears 73 located on the hinge seat 71 mesh with each other, and the gear 73 at the other end meshes with the gear 73 on another set of linkage rods 72 on the support side plate 1.
[0060] The support side plate 1 is located on the side of the concrete column and inside the support area. The support side plate 1 is used to fit against the side of the corresponding concrete column.
[0061] In use, the main frame body 31 and the secondary frame body 32 are assembled and fixed vertically. Then, the linkage rod 72 is installed on the outer wall of the support side plate 1, and the adjusting component 5 is installed in the middle of the corresponding side of the secondary frame body 32. A release agent is sprayed on the inner wall of the support side plate 1. Then, the fixing column 2 is installed at the target point. The lifting lug 34 is hooked by the hook of the hoisting equipment, and the entire frame 3 is hoisted above the target point. The frame 3 is vertically lowered, aligned with the through hole and the fixing column 2. Then, the fixing lug 33 of the frame 3 is fixed by the nut. The adjusting component 5 (screw) is adjusted through the linkage rod 72 and the gear 7. 3. Move all the support side plates 1 towards the center to form a concrete column pouring area (containing a tied steel cage). Adjust the locking nuts 6 to fit them against the inner wall of the sub-frame body 32 to fix the support side plates 1. Then pour concrete into the pouring area and vibrate it fully. After reaching the predetermined strength, adjust the locking nuts 6 in the opposite direction to move them away from the frame body 3 and closer to the support side plates 1. Then adjust the adjusting parts 5 in the opposite direction to move the support side plates 1 away from the concrete column. Finally, use the hook of the hoisting equipment to hook the lifting lug 34 to lift the support formwork away.
[0062] Example 2: Based on years of field practice, the inventors discovered that mortar easily leaks through the corner joints during concrete column pouring, causing surface roughness. Therefore, the following improvements were made based on the above examples:
[0063] like Figure 1 and Figure 2 As shown, it also includes a corner support assembly, which is installed at the end of the support side plate 1 to connect two adjacent support side plates 1.
[0064] The corner support components include:
[0065] An angle support body 8 is provided at both ends of the angle support body 8. The connecting plates 81 are provided with connecting holes 88 for bolt installation onto the corresponding support side plate 1.
[0066] like Figure 12 As shown, the connecting hole 88 on the connecting plate 81 has a waist-shaped structure. The waist-shaped structure is used for the corner support body 8 to be recessed or expanded relative to the support side plate 1.
[0067] Example 3, as Figure 1 and Figure 5 , Figures 7 to 11 As shown, the inventors, through practical implementation on-site, discovered that while the support formwork can be quickly assembled and disassembled, it is prone to swaying during hoisting, leading to collisions between the formwork and the concrete column surface. Based on the above embodiments, the following improvements were made:
[0068] The support structure also includes an anti-sway component, which includes a fixing plate 9 located on the outside of the frame 3. The fixing plate 9 is connected and fixed to the corresponding fixing column 2. A reel 91 and a servo motor 92 for driving the reel 91 to rotate are installed on the fixing plate 9. A connecting rope 93 is wound on the reel 91, and the free end of the connecting rope 93 is connected to the outer wall of the frame 3.
[0069] A plug 94 is connected to the end of the connecting rope 93. A connector 35 is fixedly installed on the frame 3. The connector 35 is provided with a connecting groove 351. Guide groove 1 352, guide groove 2 353 and locking groove 354 are provided on the two side walls of the connecting groove 351. The inlet of guide groove 1 352 and the outlet of guide groove 2 353 are open. The two ends of the locking groove 354 are used to connect the roots of guide groove 1 352 and guide groove 2 353. A connector 941 is installed on the plug 94 to be adapted to guide groove 1 352, guide groove 2 353 and locking groove 354. An elastic body 355 is installed inside the connecting groove 351 and is used to abut the end of the plug 94. The elastic body 355 is an elastic telescopic rod and the free end is a ball head structure. A vertically arranged guide groove 942 is provided on the side of the plug 94 facing the elastic body 355. The guide groove 942 is adapted to the ball head structure.
[0070] like Figure 10 and Figure 11 As shown, the locking groove 354 gradually deviates outward from top to bottom and then gradually approaches inward. Specifically, the upper part gradually moves away from the support side plate 1, and the lower part quickly approaches the support side plate 1. That is, the angle between the upper part and the horizontal plane is greater than the angle between the lower part and the horizontal plane. When the bottom of the frame 3 is flush with the top of the concrete column, the connecting rope 93 and the lower part of the locking groove 354 are arranged vertically.
[0071] In use, the plug 94 at the free end of the connecting rope 93 is inserted into the interior through the connector 941 along the guide groove 352, gradually squeezing the elastic body 355 until it enters the locking groove 354. The plug 94 is released, allowing it to enter the middle under the action of the elastic body 355. During this process, the ball head structure will undergo vertical displacement along the guide groove 942. This process occurs after the frame 3 and the fixed column 2 are fixedly installed. When the support template is lifted away, the servo motor 92 will simultaneously drive the reel 91 to release an equal amount of connecting rope 93. When the bottom of the frame 3 is level with the top of the concrete column, the lower half of the connecting rope 93 and the locking groove 354 are vertically arranged. As the lifting continues, the servo motor 92 will release the connecting rope 93 a short distance, ensuring that the connecting rope 93 pulls the connector 941 to continue moving down the lower half of the locking groove 354 until it enters the guide groove 353, until the plug 94 is completely detached from the connector 35.
[0072] like Figures 1 to 12As shown, a construction process for a narrow-gap double concrete column is described, and the construction steps are as follows:
[0073] Step 1: Laying out the location lines
[0074] On the leveling layer outside the reinforced concrete column cage that has been tied, the installation edge line of frame 3 and the installation edge line of support side plate 1, as well as the position edge line of fixed column 2 and fixed plate 9 are marked. Fixed column 2 and fixed plate 9 are installed at the position edge line of fixed column 2 and fixed plate 9. The bottom of fixed column 2 is pointed for insertion and fixing inside the leveling layer, ensuring that fixed column 2 and fixed plate 9 are at the position edge line. Servo motor 92 and reel 91 with connecting rope 93 are installed on fixed plate 9.
[0075] Step 2: Assemble frame 3
[0076] The frame 3 includes a sub-frame body 32 and a main frame body 31. The main frame body 31 is assembled vertically from the sub-frame body 32. The bottom main frame body 31 is equipped with a fixing ear 33 and the fixing ear 33 is provided with a through hole for mounting the fixing post 2. The top frame 3 is fixed with a lifting ear 34.
[0077] The corresponding number of main frame bodies 31 are assembled vertically and horizontally through the sub-frame body 32, so that the height of the frame body 3 is used for the height of the target concrete column. The connecting plates 81 of the corner support body 8 are temporarily fixed at the four corners of the support side plate 1 through the connecting holes 88 and bolts, and the release agent is sprayed on the inner wall of the support side plate 1.
[0078] Step 3: Installation of support formwork
[0079] The frame 3 is moved to the predetermined position by hooking the lifting lug 34 with the hoisting equipment. The predetermined position is the installation edge line position of the frame 3. Ensure that the frame 3 is directly above the installation edge line position. Then, it is lowered vertically to ensure that the through hole on the fixing lug 33 passes through the fixing column 2. The fixing lug 33 and the frame 3 are fixed and installed by nuts. The plug 94 of the connecting rope 93 is inserted into the guide groove 352 in the connecting groove 351 and enters the locking groove 354 under the action of the elastic body 355. The servo motor 92 is adjusted to tension the connecting rope 93 through the reel 91.
[0080] Step 4: Formwork
[0081] By adjusting the adjusting piece 5 on the main frame body 31, the support side plate 1 is moved inward to the corresponding support side plate installation edge line through the linkage structure, and the support side plate 1 is locked and fixed by the locking nut 6. The bolt tightening angle of the connecting plate 81 is adjusted to support body 8, and sealing tape is added between the connecting plate 81 and the end side wall of the support side plate 1.
[0082] Step 5: Pouring
[0083] Concrete is poured into the interior of the area enclosed by the support side plate 1, and the internal concrete is treated by vibration. After the concrete column has initially set, it is cured.
[0084] Step Six: Demolding
[0085] After the concrete column reaches the design strength, loosen the bolts on the connecting plate 81, then adjust the locking nut 6 in the opposite direction, and adjust the adjusting piece 5 in the opposite direction to move the support side plate 1 outward at the same time.
[0086] The hoisting equipment re-hooks the lifting lug 34 and gradually moves away from the frame 3. During the movement, the servo motor 92 drives the reel to gradually release the connecting rope 93, ensuring the verticality of the frame 3 during movement and preventing it from contacting the concrete column. When the bottom of the frame 3 is level with the top of the concrete column, the lower half of the connecting rope 93 and the locking groove 354 are vertically arranged. The servo motor 92 slows down the release of the connecting rope 93 and ensures that the connector 941 on the plug 94 moves along the locking groove 354 into the guide groove 353. As the frame 3 continues to move away, the plug 94 and the connector 35 are separated.
[0087] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made to the technical solutions and inventive concepts of the present invention should all be covered within the scope of protection of the present invention.
Claims
1. A high-quality support structure for narrow-gap double concrete columns, characterized in that, Including support components and support side plates (1); Supporting components include: Fixed column (2), the fixed column (2) is used for installation on the ground; The frame (3) is inserted into the fixed column (2) and fixed by a nut. A partition (4) is provided in the middle of the frame (3). The partition (4) is used to divide the frame (3) into two support areas. A linkage structure and an adjusting component (5) are provided on the side of the frame (3) located in the support area. The linkage structure is used to connect the support side plate (1). The threaded connection of the adjusting component (5) is on the frame (3) and is set perpendicular to the support side plate (1). The end of the adjusting component (5) located inside the frame (3) is rotatably installed on the support side plate (1). A locking nut (6) is threaded on the adjusting component (5) located inside the frame (3). The locking nut (6) is used to lock and fix the inner extension of the adjusting component (5). The support side plate (1) is located on the side of the concrete column and on the inner side of the support area. The support side plate (1) is used to fit the side of the corresponding concrete column. The linkage structure includes four sets of linkage bodies (7). Each set of linkage bodies (7) includes a hinge seat (71) fixed at the corner of the frame (3). Two symmetrically distributed linkage rods (72) are rotatably mounted on the hinge seat (71). The linkage rods (72) are elastic telescopic rods. The free ends of the two linkage rods (72) are rotatably mounted with the corresponding support side plate (1). Gears (73) are provided at both ends of the linkage rods (72). The two gears (73) on the hinge seat (71) mesh with each other. The gear (73) at the other end meshes with the gear (73) on another set of linkage rods (72) on the support side plate (1). By adjusting the adjusting component (5), all the support side plates (1) are moved towards the center via the linkage rod (72) and gear (73), thereby enclosing the concrete column pouring area; The support structure also includes an anti-sway component, which includes a fixing plate (9) set on the outside of the frame (3), the fixing plate (9) and the corresponding fixing column (2) are connected and fixed, and a reel (91) and a servo motor (92) for driving the reel (91) to rotate are installed on the fixing plate (9), a connecting rope (93) is wound on the reel (91), and the free end of the connecting rope (93) is connected to the outer wall of the frame (3); A plug (94) is connected to the end of the connecting rope (93). A connector (35) is fixedly installed on the frame (3). A connecting slot (351) is provided on the connector (35). A guide groove (352), a guide groove (353), and a locking groove (354) are provided on the two side walls of the connecting slot (351). The inlet of the guide groove (352) and the outlet of the guide groove (353) are both open. The two ends of the locking groove (354) are used to connect the roots of the guide groove (352) and the guide groove (353). The plug (94) is equipped with a connector (941) for matching with guide groove 1 (352), guide groove 2 (353), and locking groove (354). An elastic body (355) is installed inside the connector (351), and the elastic body (355) is used to abut against the end of the plug (94). The elastic body (355) is an elastic telescopic rod and the free end is a ball head structure. A vertically arranged guide groove (942) is provided on the side of the plug (94) facing the elastic body (355). The guide groove (942) is matched with the ball head structure. The locking groove (354) gradually deviates outward from top to bottom and then gradually approaches inward. When the bottom of the frame (3) is level with the top of the concrete column, the lower half of the connecting rope (93) and the locking groove (354) are arranged vertically.
2. The high-quality support structure for narrow-gap double concrete columns according to claim 1, characterized in that, The frame (3) includes a main frame body (31) and a sub-frame body (32). The main frame body (31) has at least two sets of fixed ears (33) installed on the bottom main frame body (31), and the fixed ears (33) have through holes for mounting the fixed posts (2). The top main frame body (31) is fixed with a lifting ear (34). The two sets of main frame bodies (31) are connected and fixed through the sub-frame body (32).
3. A high-quality support structure for narrow-gap double concrete columns according to claim 2, characterized in that, It also includes corner support components, which are installed at the ends of the support side plates (1) to connect two adjacent support side plates (1); The corner support assembly includes a corner support body (8), which consists of two connecting plates (81) arranged at 90°. The connecting hole (82) on the connecting plate (81) is a waist-shaped structure, which is used for the corner support body (8) to be recessed or expanded relative to the support side plate (1).
4. A construction process for narrow-gap double concrete columns, characterized in that, The construction steps for the narrow-gap double concrete column high-quality support structure as described in claim 3 are as follows: Step 1: Laying out the location On the leveling layer outside the reinforced concrete column cage that has been tied, pop out the frame (3) and install the side line and support side plate (1). Install the side line, the position side line of the fixed column (2) and the fixed plate (9). Install the fixed column (2) and the fixed plate (9) at the position side line. The bottom of the fixed column (2) is a pointed tip for inserting and fixing inside the leveling layer. Ensure that the fixed column (2) and the fixed plate (9) are at the position side line. Install the servo motor (92) and the reel (91) with the connecting rope (93) on the fixed plate (9). Step 2: Assembly of the frame (3) The frame (3) includes a sub-frame body (32) and a main frame body (31). The main frame body (31) is assembled from the sub-frame body (32) and a fixing ear (33) is installed on the bottom main frame body (31). The fixing ear (33) has a through hole for mounting the fixing post (2). The top frame (3) is fixed with a lifting ear (34). The corresponding number of main frame bodies (31) are assembled vertically and horizontally through the sub-frame body (32), so that the height of the frame body (3) is used for the height of the target concrete column. The connecting plates (81) of the corner support body (8) are temporarily fixed at the four corners of the support side plate (1) through the connecting holes (88) and bolts, and the release agent is sprayed on the inner wall of the support side plate (1). Step 3: Installation of support formwork The frame (3) is moved to the predetermined position by hooking the lifting lug (34) with the hoisting equipment. The predetermined position is the installation edge position of the frame (3). Ensure that the frame (3) is directly above the installation edge position of the frame (3). Then, it is lowered vertically to ensure that the through hole on the fixing lug (33) penetrates the fixing column (2). The fixing lug (33) and the frame (3) are fixed by nuts. The plug (94) of the connecting rope (93) is inserted into the guide groove (352) in the connecting groove (351) and enters the locking groove (354) under the action of the elastic body (355). The servo motor (92) is adjusted to tension the connecting rope (93) through the reel (91). Step 4: Formwork By adjusting the adjusting part (5) on the main frame body (31), the support side plate (1) is moved inward to the corresponding support side plate installation edge line through the linkage structure, and the support side plate (1) is locked and fixed by the locking nut (6). The bolt tightening angle of the connecting plate (81) is adjusted to support body (8), and sealing tape is added between the connecting plate (81) and the end side wall of the support side plate (1). Step 5: Pouring Concrete is poured into the interior of the area enclosed by the support side plate (1), and the interior concrete is treated by vibration. After the concrete column has initially set, it is cured. Step Six: Demolding After the concrete column reaches the design strength, loosen the bolts on the connecting plate (81), then adjust the locking nut (6) in the opposite direction, and adjust the adjusting piece (5) in the opposite direction to move the support side plate (1) outward at the same time. The hoisting equipment re-hooks the lifting lug (34) and gradually moves away from the frame (3). During the movement, the servo motor (92) will drive the reel to gradually release the connecting rope (93) to ensure the verticality of the frame (3) during the movement and prevent it from contacting the concrete column. When the bottom of the frame (3) is level with the top of the concrete column, the lower half of the connecting rope (93) and the locking groove (354) are vertically arranged. The servo motor (92) slows down the release of the connecting rope (93) and ensures that the connector (941) on the plug (94) moves along the locking groove (354) to the inside of the guide groove (353). As the frame (3) continues to move away, the plug (94) and the connector (35) are separated.
Citation Information
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