Methanol Heating Methanol Engine
By designing a warming and water cooling mechanism in a methanol heating engine, heating is done using a thermal plate and a thermostat, and adjusting the water temperature through a control system and ventilation mechanism, the problem of insufficient atomization of methanol fuel is solved and the fuel utilization rate is improved and engine stability reduces failure rate and environmental pollution.
Patent Information
- Application Number
- CN202410680886.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-05-29
AI Technical Summary
The existing methanol-heated engine has reduced the calorific value of water after cooling, resulting in insufficient atomization of methanol fuel, and some of which are not fully vaporized and burned, resulting in fuel waste and pollution of the environment.
A methanol heating engine including a heating mechanism and a water cooling mechanism is designed to achieve sufficient heating of methanol through a thermal plate and a thermostat, and the water temperature is adjusted through a control system and a ventilation mechanism to avoid excessive engine temperature and ensure sufficient fuel. combustion.
Improves the stability and fuel utilization of the engine at initial start-up, reduces the engine failure rate, and avoids fuel waste and environmental pollution.
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Figure CN118548138B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of engines, in particular to a methanol-heating type methanol engine. Background Art
[0002] A methanol engine refers to an internal combustion engine that uses methanol as fuel. Methanol is a clean, renewable energy source that has been widely studied and used to replace traditional petroleum fuels such as gasoline and diesel. As a liquid fuel, methanol has a simple production process and high combustion efficiency, while also reducing air pollution and greenhouse gas emissions.
[0003] For example, announcement number: CN2525264Y discloses a "heated methanol engine", which uses the engine's circulating hot water channel to surround the intake branch pipe to form two independent channels. The waste heat of the circulating water temperature during engine operation is used to heat the low-temperature methanol atomized gas to increase the atomization degree of the methanol fuel, make it burn more completely, and improve the effective utilization rate of the fuel.
[0004] However, in the prior art, during the continuous operation of the engine, the water temperature in the circulating water channel will gradually increase. In order to avoid the internal temperature of the engine from being too high, a heat dissipation structure is required to cool the water. In the prior art, when cooling the high-temperature water inside the water channel, all the water inside the water channel is cooled. The calorific value of the cooled water is reduced, and when the freshly replenished fuel is heated again, the heating effect will become poor, which can easily cause insufficient atomization of the methanol fuel, and part of the methanol is not fully vaporized and burned, resulting in fuel waste, and at the same time causing pollution to the environment. If the cooling water is not cooled, the engine temperature will be too high, causing engine damage. Summary of the invention
[0005] The purpose of the present invention is to provide a methanol heating type methanol engine to solve the problem proposed in the above background technology that when the cooled water is used to heat the freshly replenished methanol fuel due to the reduced calorific value, the heating effect will become poor, which may easily cause insufficient atomization of the methanol fuel and insufficient gasification and combustion of part of the methanol, resulting in fuel waste and environmental pollution.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a methanol heating type methanol engine, comprising an engine assembly, a heating mechanism is installed on the upper part of the engine assembly, and a water cooling mechanism is installed at one end of the engine assembly, the engine assembly comprises an engine body and a power output shaft, a methanol heating box is fixedly connected to the top of the engine body, a fuel delivery pump is installed at one end of the methanol heating box, the fuel delivery pump is fixedly connected to the top of the engine body, and the power output shaft is rotatably connected to the engine body;
[0007] The water cooling mechanism includes a water pump and a heat sink, the driving shaft of the water pump is fixedly connected to the power output shaft, a first water inlet pipe and a second water inlet pipe are respectively installed on one side of the water pump, and a water outlet pipe is installed on the other side of the water pump, the first water inlet pipe is fixedly connected to the engine body, and one end of the second water inlet pipe is fixedly connected to the heat sink;
[0008] The heating mechanism includes a heat conduction plate and a thermostat. The heat conduction plate is fixedly connected to the methanol heating box, and a U-shaped heat dissipation pipe is fixedly connected to the surface of the heat conduction plate. One end of the U-shaped heat dissipation pipe is fixedly connected to a No. 3 water inlet pipe, and the other end of the U-shaped heat dissipation pipe is fixedly connected to a No. 1 return pipe. A No. 1 check valve is installed on the surface of the No. 3 water inlet pipe, and a No. 2 check valve is installed on the surface of the No. 1 return pipe. A No. 2 return pipe and a No. 3 return pipe are respectively installed on both sides of the thermostat. The No. 2 return pipe is fixedly connected to the engine body, the No. 3 return pipe is fixedly connected to the heat dissipation box, the No. 3 water inlet pipe is fixedly connected to the No. 2 return pipe, a control valve is installed on the surface of the No. 2 return pipe, and the bottom of the thermostat is fixedly connected to the water outlet pipe.
[0009] Preferably, a No. 1 temperature sensor is installed inside the methanol heating box, and a No. 2 temperature sensor is installed inside the heat dissipation box.
[0010] Preferably, a ventilation mechanism is fixedly connected to one side of the water cooling mechanism, and the ventilation mechanism includes a connecting frame and fan blades. The connecting frame is fixedly connected to the heat sink, and the fan blades are rotatably connected to the connecting frame. A driving mechanism is fixedly connected to the side of the fan blades, and the driving mechanism is fixedly connected to the linkage mechanism, and the linkage mechanism is fixedly connected to the transmission mechanism. The transmission mechanism is fixedly connected to the power output shaft, and the transmission mechanism is used to transmit the rotation of the power output shaft to the linkage mechanism, and the linkage mechanism is used to transmit the rotation of the transmission mechanism to the driving mechanism, and the driving mechanism is used to drive the fan blades to rotate.
[0011] Preferably, the transmission mechanism includes a No. 1 pulley, the No. 1 pulley is fixedly connected to the power output shaft, and a No. 1 connecting belt is movably connected to the surface of the No. 1 pulley.
[0012] Preferably, the linkage mechanism includes a fixed frame, a No. 1 mounting frame is fixedly connected to the upper portion of the fixed frame, a No. 1 connecting shaft is rotatably connected to the upper portion of the No. 1 mounting frame, a No. 2 pulley is fixedly connected to the surface of the No. 1 connecting shaft, and the No. 2 pulley is movably connected to the No. 1 connecting belt.
[0013] Preferably, a No. 1 fixing plate is fixedly connected to the upper portion of the fixing frame, a No. 1 fixing plate is fixedly connected to the upper portion of the No. 1 fixing plate, the No. 1 electromagnet is rotatably connected to the No. 1 connecting shaft, a No. 1 bevel gear is fixedly connected to the end portion of the No. 1 connecting shaft, a No. 2 bevel gear is meshed with the side of the No. 1 bevel gear, a No. 3 mounting frame is fixedly connected to the upper portion of the fixing frame, the No. 3 mounting frame is rotatably connected to the No. 2 bevel gear, a slide rail is fixedly connected to the upper portion of the fixing frame, a slider is slidably connected to the inside of the slide rail, a No. 2 fixing plate is fixedly connected to the upper portion of the No. 2 fixing plate, the No. 2 electromagnet is fixedly connected, the No. 2 electromagnet is rotatably connected to the No. 3 connecting shaft at the center position of the No. 2 electromagnet, one end of the No. 3 connecting shaft is fixedly connected to the No. 3 bevel gear, the No. 3 bevel gear is meshed with the No. 2 bevel gear.
[0014] Preferably, a No. 2 mounting frame is fixedly connected to the upper portion of the fixing frame, a No. 2 connecting shaft is rotatably connected to the upper portion of the No. 2 mounting frame, a No. 3 pulley is fixedly connected to the surface of the No. 2 connecting shaft, and a clamping plate is fixedly connected to the surface of the No. 2 connecting shaft, a connecting sleeve is fixedly connected to one end of the No. 3 connecting shaft, and the No. 2 connecting shaft and the clamping plate are respectively plugged into the connecting sleeve.
[0015] Preferably, a card slot is provided on the inner wall of the connecting sleeve, the card plate is located inside the card slot and plugged into the connecting sleeve, a spring is fixedly connected inside the connecting sleeve, and one end of the spring is fixedly connected to the second connecting shaft.
[0016] Preferably, the driving mechanism comprises a No. 4 pulley, the No. 4 pulley is fixedly connected to the fan blade, and a No. 2 connecting belt is movably connected to the surface of the No. 4 pulley, and the No. 2 connecting belt is movably connected to the No. 3 pulley.
[0017] Preferably, the engine components, water cooling mechanism, heating mechanism and linkage mechanism are all fixedly connected to an external control system, and the control system includes a data receiving module, a data processing module, a heating water volume control module and a ventilation control module. The data receiving module is used to receive the temperature data transmitted by the No. 1 temperature sensor and the No. 2 temperature sensor, the data processing module calculates and processes the data received by the data receiving module, and generates control parameters according to the calculation results, the heating water volume control module adjusts the opening of the thermostat and the control valve according to the control parameters, and the ventilation control module adjusts the opening and closing of the No. 1 electromagnet and the No. 2 electromagnet according to the control parameters.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. In the present invention, when the No. 1 temperature sensor detects that the internal temperature of the methanol heating box reaches the set value, the thermostat will open the No. 3 return pipe to allow the cooling water in the engine body to enter the radiator box, and the cooling water is dissipated by the radiator box. Then, a large cycle is formed by the No. 2 water inlet pipe, the water pump, the water outlet pipe, the No. 2 return pipe and the engine body to avoid excessive water temperature causing excessive engine temperature. At the same time, part of the hot water for heat dissipation is passed into the U-shaped radiator pipe through the thermostat, and the methanol is fully heated through the heat conduction plate, while avoiding excessive temperature inside the engine.
[0020] 2. In the present invention, when the engine body is initially started, the overall temperature is low, and the temperature of the cooling water is low. Through the connection between the No. 1 water inlet pipe, the water pump, the water outlet pipe, the thermostat, the No. 2 return pipe and the engine body, the cooling water forms a small circulation inside the engine body, which can quickly increase the water temperature and avoid a large amount of water entering the radiator box to cause a large amount of heat loss. As the water temperature rises, the heat conduction plate quickly heats the methanol heating box and heats the methanol fuel inside it, which can improve the stability of the engine body at the initial start-up.
[0021] 3. In the present invention, when the heat sink is cooling water, the No. 2 temperature sensor inside it detects that the water temperature is too high. At this time, the control system controls the No. 1 electromagnet and the No. 2 electromagnet to generate attraction for each other. Under the action of attraction, the No. 2 electromagnet drives the No. 3 connecting shaft to pull the connecting sleeve to slide along the No. 2 connecting shaft and the surface of the card plate. At this time, the No. 3 bevel gear is meshed with the No. 2 bevel gear, and the No. 4 pulley drives the fan blades to ventilate and cool the heat sink to avoid excessive water temperature. When the water temperature drops to the set range, the No. 1 electromagnet and the No. 2 electromagnet generate a repulsive force, and the spring restores the deformation at the same time, and the No. 3 bevel gear is reset to avoid the fan blades from being in continuous ventilation operation, resulting in too low water temperature inside the U-shaped heat sink, and insufficient heating of the methanol heating box.
[0022] 4. In the present invention, the ventilation mechanism is driven by the power output shaft to reduce the use of power source and the number of driving cycles of the engine body, thereby reducing the overall failure rate. The ventilation mechanism is started and stopped according to the water temperature to prevent the power output shaft from always doing work on the external output, so that the power of the engine body can be distributed more optimally. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a first three-dimensional structural schematic diagram of a methanol heating type methanol engine of the present invention;
[0024] Figure 2 A second three-dimensional structural schematic diagram of a methanol heating type methanol engine of the present invention;
[0025] Figure 3 It is a side view structural schematic diagram of the methanol heating type methanol engine of the present invention;
[0026] Figure 4 It is a three-dimensional structural schematic diagram of the temperature raising mechanism in the methanol heating type methanol engine of the present invention;
[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the heat conducting plate in the methanol heating type methanol engine of the present invention;
[0028] Figure 6 It is a three-dimensional structural schematic diagram of the transmission mechanism in the methanol heating type methanol engine of the present invention;
[0029] Figure 7 It is a cross-sectional side structural schematic diagram of the linkage mechanism in the methanol heating type methanol engine of the present invention;
[0030] Figure 8 The present invention is a flow chart of the control system of the methanol heating type methanol engine.
[0031] In the figure: 1. Engine assembly; 11. Engine body; 12. Methanol heating box; 13. Fuel delivery pump; 14. Power output shaft; 2. Water cooling mechanism; 21. Water pump; 22. Radiator; 23. No. 1 water inlet pipe; 24. No. 2 water inlet pipe; 25. Water outlet pipe; 3. Heating mechanism; 31. Heat conduction plate; 32. U-shaped radiator; 33. No. 3 water inlet pipe; 34. No. 1 one-way valve; 35. No. 1 water return pipe; 36. No. 2 one-way valve; 37. Thermostat; 38. No. 2 return pipe; 39. No. 3 return pipe; 310. Control valve; 4. Transmission mechanism; 41. No. 1 pulley; 42. No. 1 connecting belt; 5. Linkage mechanism; 51. Fixing frame; 52. No. 1 mounting frame; 53. No. 1 connecting shaft; 54. No. 2 belt Wheel; 55, No. 2 mounting frame; 56, No. 2 connecting shaft; 57, No. 3 pulley; 58, No. 1 bevel gear; 59, No. 3 mounting frame; 510, No. 2 bevel gear; 511, connecting sleeve; 512, card plate; 513, spring; 514, No. 3 connecting shaft; 515, No. 3 bevel gear; 516, No. 1 fixing plate; 517, No. 1 electromagnet; 518, slide rail; 519, slide block; 520, No. 2 fixing plate; 521, No. 2 electromagnet; 6, driving mechanism; 61, No. 4 pulley; 62, No. 2 connecting belt; 7, ventilation mechanism; 71, connecting frame; 72, fan blade; 8, control system; 81, data receiving module; 82, data processing module; 83, heating water volume control module; 84, ventilation control module. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0033] Reference Figure 1-Figure 8 As shown: a methanol heating type methanol engine, comprising an engine assembly 1, a heating mechanism 3 is installed on the upper part of the engine assembly 1, and a water cooling mechanism 2 is installed at one end of the engine assembly 1, the engine assembly 1 comprises an engine body 11 and a power output shaft 14, a methanol heating box 12 is fixedly connected to the top of the engine body 11, a fuel delivery pump 13 is installed at one end of the methanol heating box 12, the fuel delivery pump 13 is fixedly connected to the top of the engine body 11, and the power output shaft 14 is rotatably connected to the engine body 11;
[0034] The water cooling mechanism 2 includes a water pump 21 and a heat sink 22. The driving shaft of the water pump 21 is fixedly connected to the power output shaft 14. A first water inlet pipe 23 and a second water inlet pipe 24 are respectively installed on one side of the water pump 21, and a water outlet pipe 25 is installed on the other side of the water pump 21. The first water inlet pipe 23 is fixedly connected to the engine body 11, and one end of the second water inlet pipe 24 is fixedly connected to the heat sink 22.
[0035] The heating mechanism 3 includes a heat conducting plate 31 and a thermostat 37. The heat conducting plate 31 is fixedly connected to the methanol heating box 12, and a U-shaped heat dissipation pipe 32 is fixedly connected to the surface of the heat conducting plate 31. One end of the U-shaped heat dissipation pipe 32 is fixedly connected to a No. 3 water inlet pipe 33, and the other end of the U-shaped heat dissipation pipe 32 is fixedly connected to a No. 1 water return pipe 35. A No. 1 check valve 34 is installed on the surface of the No. 3 water inlet pipe 33, and a No. 2 check valve 36 is installed on the surface of the No. 1 water return pipe 35. A No. 2 return pipe 38 and a No. 3 return pipe 39 are respectively installed on both sides of the thermostat 37. The No. 2 return pipe 38 is fixedly connected to the engine body 11, and the No. 3 return pipe 39 is fixedly connected to the heat dissipation box 22. The No. 3 water inlet pipe 33 is fixedly connected to the No. 2 return pipe 38. A control valve 310 is installed on the surface of the No. 2 return pipe 38. 7 is fixedly connected to the water outlet pipe 25 at the bottom, the engine assembly 1, the water cooling mechanism 2, the heating mechanism 3 and the linkage mechanism 5 are all fixedly connected to the external control system 8, the control system 8 includes a data receiving module 81, a data processing module 82, a heating water volume control module 83 and a ventilation control module 84, the data receiving module 81 is used to receive the temperature data transmitted by the No. 1 temperature sensor and the No. 2 temperature sensor, the data processing module 82 calculates and processes the data received by the data receiving module 81, and generates control parameters according to the calculation results, the heating water volume control module 83 adjusts the opening of the thermostat 37 and the control valve 310 according to the control parameters, and the ventilation control module 84 adjusts the opening and closing of the No. 1 electromagnet 517 and the No. 2 electromagnet 521 according to the control parameters.
[0036] In this embodiment, methanol fuel is delivered to the interior of the methanol heating tank 12 through an external supply pump, and then supplied to the interior of the engine body 11 for combustion through the fuel delivery pump 13. When the engine body 11 is initially started, the overall temperature is low and the temperature of the cooling water is low. At this time, the power output shaft 14 drives the water pump 21 to operate, and the water pump 21 flows the water inside the engine body 11 through the No. 1 water inlet pipe 23 into the thermostat 37 through the water outlet pipe 25. At this time, the temperature inside the methanol heating tank 12 detected by the No. 1 temperature sensor inside the methanol heating tank 12 is low and needs to be heated. The No. 3 reflux pipe 39 is closed through the thermostat 37, so that the water inside the engine body 11 is introduced into the interior of the engine body 11 through the No. 2 reflux pipe 38. The water is continuously heated by the operation of the engine body 11, and at the same time, part of the water is heated by the No. 3 inlet pipe 23. The water pipe 33 enters the U-shaped heat dissipation pipe 32, heats the heat conducting plate 31 through the U-shaped heat dissipation pipe 32, flows back to the inside of the No. 3 return pipe 39 through the No. 1 return pipe 35, and completes the circulation through the heat dissipation box 22, the No. 2 water inlet pipe 24 and the water pump 21, so as to prevent the cooling water from entering the engine body 11 again through the heat dissipation of the heat dissipation box 22 when the engine body 11 is started, causing the water temperature to rise slowly. Through the No. 1 water inlet pipe 23, the water pump 21, the water outlet pipe 25, the thermostat 37, the No. 2 return pipe 38 and the engine body 11, the cooling water forms a small circulation inside the engine body 11, so that the water temperature can be quickly increased, and a large amount of water can be prevented from entering the heat dissipation box 22 to cause a large amount of heat loss. As the water temperature rises, the heat conducting plate 31 quickly heats the methanol heating box 12 to heat the methanol fuel inside it;
[0037] When the No. 1 temperature sensor detects that the internal temperature of the methanol heating box 12 has reached the set value, the thermostat 37 will open the No. 3 return pipe 39 to allow the cooling water in the engine body 11 to enter the radiator 22, and the cooling water is dissipated by the radiator 22. Then, a large circulation is formed through the No. 2 water inlet pipe 24, the water pump 21, the water outlet pipe 25, the No. 2 return pipe 38 and the engine body 11 to prevent the engine temperature from being too high due to excessive water temperature. Embodiment 2
[0038] according to Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, a No. 1 temperature sensor is installed inside the methanol heating box 12, a No. 2 temperature sensor is installed inside the heat sink 22, a ventilation mechanism 7 is fixedly connected to one side of the water cooling mechanism 2, the ventilation mechanism 7 includes a connecting frame 71 and a fan blade 72, the connecting frame 71 is fixedly connected to the heat sink 22, the fan blade 72 is rotatably connected to the connecting frame 71, a driving mechanism 6 is fixedly connected to the side of the fan blade 72, the driving mechanism 6 is fixedly connected to the linkage mechanism 5, the linkage mechanism 5 is fixedly connected to the transmission mechanism 4, the transmission mechanism 4 is fixedly connected to the power output shaft 14, the transmission mechanism 4 is used to transmit the rotation of the power output shaft 14 to the linkage mechanism 5, the linkage mechanism 5 is used to transmit the rotation of the transmission mechanism 4 to the driving mechanism 6, and the driving mechanism 6 is used to drive the fan blade 72 to rotate;
[0039] The transmission mechanism 4 includes a No. 1 pulley 41, which is fixedly connected to the power output shaft 14, and a No. 1 connecting belt 42 is movably connected to the surface of the No. 1 pulley 41. The linkage mechanism 5 includes a fixed frame 51, a No. 1 mounting frame 52 is fixedly connected to the upper part of the fixed frame 51, and a No. 1 connecting shaft 53 is rotatably connected to the upper part of the No. 1 mounting frame 52. A No. 2 pulley 54 is fixedly connected to the surface of the No. 1 connecting shaft 53, and the No. 2 pulley 54 is movably connected to the No. 1 connecting belt 42. A No. 1 fixing plate 516 is fixedly connected to the upper part of the fixed frame 51, and the No. 1 fixing plate 516 is rotatably connected to the upper part of the No. 1 fixing plate 516. A No. 1 electromagnet 517 is fixedly connected, and the No. 1 electromagnet 517 is rotatably connected to the No. 1 connecting shaft 53. A No. 1 bevel gear 58 is fixedly connected to the end of the No. 1 connecting shaft 53, and a No. 2 bevel gear 510 is meshed with the side of the No. 1 bevel gear 58. A No. 3 mounting frame 59 is fixedly connected to the upper part of the fixed frame 51, and the No. 3 mounting frame 59 is rotatably connected to the No. 2 bevel gear 510. The center position of the No. 2 electromagnet 521 is rotatably connected to the No. 3 connecting shaft 514, and a No. 3 bevel gear 515 is fixedly connected to one end of the No. 3 connecting shaft 514, and the No. 3 bevel gear 515 meshes with the No. 2 bevel gear 510.
[0040] A No. 2 mounting frame 55 is fixedly connected to the upper portion of the fixed frame 51, a No. 2 connecting shaft 56 is rotatably connected to the upper portion of the No. 2 mounting frame 55, a No. 3 pulley 57 is fixedly connected to the surface of the No. 2 connecting shaft 56, a clamping plate 512 is fixedly connected to the surface of the No. 2 connecting shaft 56, a connecting sleeve 511 is fixedly connected to one end of the No. 3 connecting shaft 514, and the No. 2 connecting shaft 56 and the clamping plate 512 are respectively plugged into the connecting sleeve 511.
[0041] The driving mechanism 6 includes a fourth pulley 61 , which is fixedly connected to the fan blade 72 , and a second connecting belt 62 is movably connected to the surface of the fourth pulley 61 , and the second connecting belt 62 is movably connected to the third pulley 57 .
[0042] The engine assembly 1, the water cooling mechanism 2, the heating mechanism 3 and the linkage mechanism 5 are all fixedly connected to the external control system 8. The control system 8 includes a data receiving module 81, a data processing module 82, a heating water volume control module 83 and a ventilation control module 84. The data receiving module 81 is used to receive the temperature data transmitted by the No. 1 temperature sensor and the No. 2 temperature sensor. The data processing module 82 calculates and processes the data received by the data receiving module 81, and generates control parameters according to the calculation results. The heating water volume control module 83 adjusts the opening of the thermostat 37 and the control valve 310 according to the control parameters. The ventilation control module 84 adjusts the opening and closing of the No. 1 electromagnet 517 and the No. 2 electromagnet 521 according to the control parameters.
[0043] In this embodiment, when the heat sink 22 is cooling the water, the No. 2 temperature sensor inside it detects that the water temperature is too high. At this time, the control system 8 controls the No. 1 electromagnet 517 and the No. 2 electromagnet 521 to generate attraction between each other. Under the action of the attraction, the No. 2 electromagnet 521 drives the No. 3 connecting shaft 514 to pull the connecting sleeve 511 to slide along the surface of the No. 2 connecting shaft 56 and the clamping plate 512. At this time, the No. 3 bevel gear 515 is meshed with the No. 2 bevel gear 510. Under the rotation of the power output shaft 14, the No. 1 pulley 41, the No. 1 connecting belt 42 and the No. 2 pulley 54 are driven to rotate, and then the No. 2 pulley 54 drives the No. 1 connecting shaft 53, the No. 1 bevel gear 58, the No. 2 bevel gear 510, the No. 3 bevel gear The wheel 515 and the third connecting shaft 514 rotate, and the rotation of the third connecting shaft 514 drives the connecting sleeve 511, the clamping plate 512, the second connecting shaft 56 and the third pulley 57 to rotate, and finally drives the second connecting belt 62 and the fourth pulley 61 to rotate, and the fan blades 72 are driven by the fourth pulley 61 to ventilate and cool the heat sink 22 to avoid excessive water temperature. When the water temperature drops to the set range, the first electromagnet 517 and the second electromagnet 521 generate a repulsive force, and the spring 513 restores the deformation at the same time, and the third bevel gear 515 is reset to avoid the fan blades 72 from being in ventilation operation all the time, causing the water temperature inside the U-shaped heat pipe 32 to be too low, and the methanol heating box 12 is not heated sufficiently. Embodiment 3
[0044] according to Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, the transmission mechanism 4 includes a No. 1 pulley 41, which is fixedly connected to the power output shaft 14, and a No. 1 connecting belt 42 is movably connected to the surface of the No. 1 pulley 41, and the linkage mechanism 5 includes a fixed frame 51, the upper part of the fixed frame 51 is fixedly connected to a No. 1 mounting frame 52, the upper part of the No. 1 mounting frame 52 is rotatably connected to a No. 1 connecting shaft 53, the surface of the No. 1 connecting shaft 53 is fixedly connected to a No. 2 pulley 54, the No. 2 pulley 54 is movably connected to the No. 1 connecting belt 42, the upper part of the fixed frame 51 is fixedly connected to a No. 1 fixing plate 516, and the No. 1 fixing plate 53 is fixedly connected to the No. 1 fixing plate 516. The upper part of the fixing frame 51 is fixedly connected with a No. 1 electromagnet 517, which is rotatably connected to the No. 1 connecting shaft 53. The end of the No. 1 connecting shaft 53 is fixedly connected with a No. 1 bevel gear 58, and the side of the No. 1 bevel gear 58 is meshed with a No. 2 bevel gear 510. The upper part of the fixing frame 51 is fixedly connected with a No. 3 mounting frame 59, and the No. 3 mounting frame 59 is rotatably connected to the No. 2 bevel gear 510. The center position of the No. 2 electromagnet 521 is rotatably connected with the No. 3 connecting shaft 514, and one end of the No. 3 connecting shaft 514 is fixedly connected with a No. 3 bevel gear 515, and the No. 3 bevel gear 515 is meshed with the No. 2 bevel gear. 510 is engaged, the upper part of the fixed frame 51 is fixedly connected to the second mounting frame 55, the upper part of the second mounting frame 55 is rotatably connected to the second connecting shaft 56, the surface of the second connecting shaft 56 is fixedly connected to the third pulley 57, and the surface of the second connecting shaft 56 is fixedly connected to the clamping plate 512, one end of the third connecting shaft 514 is fixedly connected to the connecting sleeve 511, the second connecting shaft 56 and the clamping plate 512 are respectively plugged with the connecting sleeve 511, the driving mechanism 6 includes a fourth pulley 61, the fourth pulley 61 is fixedly connected to the fan blade 72, and the surface of the fourth pulley 61 is movably connected to The No. 2 connecting belt 62 is movably connected to the No. 3 pulley 57, the upper part of the fixed frame 51 is fixedly connected with a slide rail 518, the inner part of the slide rail 518 is slidably connected with a slider 519, the upper part of the slider 519 is fixedly connected with a No. 2 fixing plate 520, the upper part of the No. 2 fixing plate 520 is fixedly connected with a No. 2 electromagnet 521, the inner wall of the connecting sleeve 511 is provided with a slot, the clip plate 512 is located inside the slot and plugged into the connecting sleeve 511, the inner part of the connecting sleeve 511 is fixedly connected with a spring 513, and one end of the spring 513 is fixedly connected to the No. 2 connecting shaft 56.
[0045] In this embodiment, the ventilation mechanism 7 is driven to operate by the power output shaft 14, which can reduce the use of power sources, reduce the number of driving forces used by the engine body 11 during operation, and reduce the overall failure rate. The ventilation mechanism 7 performs start-stop control according to the water temperature to prevent the power output shaft 14 from always doing work on the external output, so that the power of the engine body 11 can be more optimally distributed. The slider 519 slides along the inside of the slide rail 518 to limit the movement of the No. 2 fixed plate 520, thereby improving the stability of the No. 3 bevel gear 515 on the upper part of the No. 2 fixed plate 520 during horizontal movement and rotation. By clamping the clamping groove with the clamping plate 512, the No. 2 connecting shaft 56 can drive the connecting sleeve 511 to rotate while sliding along the inside of the connecting sleeve 511.
[0046] The use method and working principle of this device are as follows: methanol fuel is delivered to the interior of the methanol heating tank 12 through an external supply pump, and then supplied to the interior of the engine body 11 for combustion through the fuel delivery pump 13. When the engine body 11 is initially started, the overall temperature is low, and the temperature of the cooling water is low. At this time, the power output shaft 14 drives the water pump 21 to operate, and the water pump 21 flows the water inside the engine body 11 through the No. 1 water inlet pipe 23 and into the thermostat 37 through the water outlet pipe 25. At this time, the temperature inside the methanol heating tank 12 detected by the No. 1 temperature sensor inside the methanol heating tank 12 is low, and it needs to be heated. The No. 3 reflux pipe 39 is closed through the thermostat 37, so that the water inside the engine body 11 is introduced into the interior of the engine body 11 through the No. 2 reflux pipe 38. The water is continuously heated by the operation of the engine body 11, and at the same time, part of the water is passed through the thermostat 37. The cooling water enters the U-shaped heat dissipation pipe 32 through the No. 3 water inlet pipe 33, heats the heat conducting plate 31 through the U-shaped heat dissipation pipe 32, flows back to the No. 3 return pipe 39 through the No. 1 return pipe 35, and completes the circulation through the heat dissipation box 22, the No. 2 water inlet pipe 24 and the water pump 21, so as to prevent the cooling water from entering the engine body 11 again through the heat dissipation of the heat dissipation box 22 when the engine body 11 is started, causing the water temperature to rise slowly. Through the No. 1 water inlet pipe 23, the water pump 21, the water outlet pipe 25, the thermostat 37, the No. 2 return pipe 38 and the engine body 11, the cooling water forms a small circulation inside the engine body 11, so that the water temperature can be quickly increased, and a large amount of water can be prevented from entering the heat dissipation box 22 to cause a large amount of heat loss. As the water temperature rises, the heat conducting plate 31 quickly heats the methanol heating box 12 to heat the methanol fuel inside it.
[0047] When the No. 1 temperature sensor detects that the internal temperature of the methanol heating box 12 reaches the set value, the thermostat 37 will open the No. 3 return pipe 39, so that the cooling water in the engine body 11 enters the radiator box 22, and the cooling water is dissipated by the radiator box 22, and then the No. 2 water inlet pipe 24, the water pump 21, the water outlet pipe 25, the No. 2 return pipe 38 and the engine body 11 form a large circulation;
[0048] When the heat sink 22 is cooling the water, the No. 2 temperature sensor inside it detects that the water temperature is too high. At this time, the control system 8 controls the No. 1 electromagnet 517 and the No. 2 electromagnet 521 to generate attraction between each other. Under the action of the attraction, the No. 2 electromagnet 521 drives the No. 3 connecting shaft 514 to pull the connecting sleeve 511 to slide along the surface of the No. 2 connecting shaft 56 and the clamping plate 512. At this time, the No. 3 bevel gear 515 is meshed with the No. 2 bevel gear 510. Under the rotation of the power output shaft 14, the No. 1 pulley 41, the No. 1 connecting belt 42 and the No. 2 pulley 54 are driven to rotate, and then the No. 2 pulley 54 drives the No. 1 connecting shaft 53, the No. 1 bevel gear 58, the No. 2 bevel gear 59 and the No. 3 bevel gear 515 to rotate. Bevel gear No. 510, bevel gear No. 3 515 and connecting shaft No. 3 514 rotate, and the connecting sleeve No. 511, clamping plate 512, connecting shaft No. 2 56 and pulley No. 3 57 are driven to rotate by the rotation of connecting shaft No. 3 514, and finally the connecting belt No. 2 62 and pulley No. 4 61 are driven to rotate, and the fan blades 72 are driven by the pulley No. 4 61, and the heat sink 22 is ventilated and cooled by the fan blades 72 to avoid excessive water temperature. When the water temperature drops to the set range, the repulsive force is generated by the electromagnet No. 1 517 and the electromagnet No. 2 521, and the deformation is restored by the spring 513 to reset the bevel gear No. 3 515 to avoid the fan blades 72 from being in ventilation operation all the time.
[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A methanol heating type methanol engine, comprising an engine assembly (1), wherein a heating mechanism (3) is installed on the upper part of the engine assembly (1), and a water cooling mechanism (2) is installed at one end of the engine assembly (1), characterized in that: The engine assembly (1) comprises an engine body (11) and a power output shaft (14); a methanol heating box (12) is fixedly connected to the top of the engine body (11); a fuel delivery pump (13) is installed at one end of the methanol heating box (12); the fuel delivery pump (13) is fixedly connected to the top of the engine body (11); and the power output shaft (14) is rotatably connected to the engine body (11); The water cooling mechanism (2) comprises a water pump (21) and a heat sink (22); a driving shaft of the water pump (21) is fixedly connected to a power output shaft (14); a first water inlet pipe (23) and a second water inlet pipe (24) are respectively installed on one side of the water pump (21); and a water outlet pipe (25) is installed on the other side of the water pump (21); the first water inlet pipe (23) is fixedly connected to an engine body (11); and one end of the second water inlet pipe (24) is fixedly connected to the heat sink (22); The heating mechanism (3) comprises a heat conducting plate (31) and a thermostat (37); the heat conducting plate (31) is fixedly connected to the methanol heating box (12); a U-shaped heat dissipation pipe (32) is fixedly connected to the surface of the heat conducting plate (31); one end of the U-shaped heat dissipation pipe (32) is fixedly connected to a No. 3 water inlet pipe (33); and the other end of the U-shaped heat dissipation pipe (32) is fixedly connected to a No. 1 water return pipe (35); a No. 1 check valve (34) is installed on the surface of the No. 3 water inlet pipe (33); a No. 2 check valve (36) is installed on the surface of the No. 1 water return pipe (35); and both sides of the thermostat (37) are connected to the No. 3 water inlet pipe (33); A No. 2 return pipe (38) and a No. 3 return pipe (39) are respectively installed, the No. 2 return pipe (38) is fixedly connected to the engine body (11), the No. 3 return pipe (39) is fixedly connected to the radiator (22), the No. 3 water inlet pipe (33) is fixedly connected to the No. 2 return pipe (38), a control valve (310) is installed on the surface of the No. 2 return pipe (38), the bottom of the thermostat (37) is fixedly connected to the water outlet pipe (25), a No. 1 temperature sensor is installed inside the methanol heating box (12), and a No. 2 temperature sensor is installed inside the radiator (22).
2. The methanol heating type methanol engine according to claim 1, characterized in that: A ventilation mechanism (7) is fixedly connected to one side of the water cooling mechanism (2), and the ventilation mechanism (7) comprises a connecting frame (71) and a fan blade (72). The connecting frame (71) is fixedly connected to the heat sink (22), and the fan blade (72) is rotatably connected to the connecting frame (71). A driving mechanism (6) is fixedly connected to the side of the fan blade (72), and the driving mechanism (6) is fixedly connected to the linkage mechanism (5). The linkage mechanism (5) is fixedly connected to the transmission mechanism (4), and the transmission mechanism (4) is fixedly connected to the power output shaft (14). The transmission mechanism (4) is used to transmit the rotation of the power output shaft (14) to the linkage mechanism (5), and the linkage mechanism (5) is used to transmit the rotation of the transmission mechanism (4) to the driving mechanism (6), and the driving mechanism (6) is used to drive the fan blade (72) to rotate.
3. The methanol heating type methanol engine according to claim 2, characterized in that: The transmission mechanism (4) comprises a first pulley (41), the first pulley (41) is fixedly connected to the power output shaft (14), and a first connecting belt (42) is movably connected to the surface of the first pulley (41).
4. The methanol heating type methanol engine according to claim 2, characterized in that: The linkage mechanism (5) comprises a fixed frame (51), the upper portion of the fixed frame (51) is fixedly connected to a first mounting frame (52), the upper portion of the first mounting frame (52) is rotatably connected to a first connecting shaft (53), the surface of the first connecting shaft (53) is fixedly connected to a second belt pulley (54), and the second belt pulley (54) is movably connected to the first connecting belt (42).
5. The methanol heating type methanol engine according to claim 4, characterized in that: A No. 1 fixing plate (516) is fixedly connected to the upper portion of the fixing frame (51), a No. 1 electromagnet (517) is fixedly connected to the upper portion of the No. 1 fixing plate (516), the No. 1 electromagnet (517) is rotatably connected to a No. 1 connecting shaft (53), a No. 1 bevel gear (58) is fixedly connected to the end of the No. 1 connecting shaft (53), a No. 2 bevel gear (510) is meshed on the side of the No. 1 bevel gear (58), a No. 3 mounting frame (59) is fixedly connected to the upper portion of the fixing frame (51), the No. 3 mounting frame (59) is rotatably connected to the No. 2 bevel gear (510), The upper portion of the fixed frame (51) is fixedly connected with a slide rail (518), the interior of the slide rail (518) is slidably connected with a slider (519), the upper portion of the slider (519) is fixedly connected with a No. 2 fixed plate (520), the upper portion of the No. 2 fixed plate (520) is fixedly connected with a No. 2 electromagnet (521), the center position of the No. 2 electromagnet (521) is rotatably connected with a No. 3 connecting shaft (514), one end of the No. 3 connecting shaft (514) is fixedly connected with a No. 3 bevel gear (515), and the No. 3 bevel gear (515) is meshed with the No. 2 bevel gear (510).
6. The methanol heating type methanol engine according to claim 5, characterized in that: The upper part of the fixed frame (51) is fixedly connected to a No. 2 mounting frame (55), the upper part of the No. 2 mounting frame (55) is rotatably connected to a No. 2 connecting shaft (56), the surface of the No. 2 connecting shaft (56) is fixedly connected to a No. 3 pulley (57), and the surface of the No. 2 connecting shaft (56) is fixedly connected to a clamping plate (512), one end of the No. 3 connecting shaft (514) is fixedly connected to a connecting sleeve (511), and the No. 2 connecting shaft (56) and the clamping plate (512) are respectively plugged into the connecting sleeve (511).
7. The methanol heating type methanol engine according to claim 6, characterized in that: The inner wall of the connecting sleeve (511) is provided with a card slot, the card plate (512) is located inside the card slot and plugged into the connecting sleeve (511), a spring (513) is fixedly connected inside the connecting sleeve (511), and one end of the spring (513) is fixedly connected to the second connecting shaft (56).
8. The methanol heating type methanol engine according to claim 3, characterized in that: The driving mechanism (6) comprises a fourth belt pulley (61), the fourth belt pulley (61) is fixedly connected to the fan blade (72), and a second connecting belt (62) is movably connected to the surface of the fourth belt pulley (61), and the second connecting belt (62) is movably connected to the third belt pulley (57).
9. The methanol-heating methanol engine according to claim 5, characterized in that: The engine assembly (1), the water cooling mechanism (2), the temperature increasing mechanism (3) and the linkage mechanism (5) are all fixedly connected to an external control system (8); the control system (8) comprises a data receiving module (81), a data processing module (82), a heating water quantity control module (83) and a ventilation control module (84); the data receiving module (81) is used to receive temperature data transmitted by a No. 1 temperature sensor and a No. 2 temperature sensor; The data processing module (82) performs calculation processing on the data received by the data receiving module (81), and generates control parameters according to the calculation results; The heating water quantity control module (83) adjusts the opening of the thermostat (37) and the control valve (310) according to the control parameters; The ventilation control module (84) adjusts the opening and closing of the first electromagnet (517) and the second electromagnet (521) according to the control parameters.
Citation Information
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Heating type methanol engine
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Methanol engine heating system and vehicle
CN215486338U
