Energy-saving and material-saving iron tooth manufacturing equipment and method
By designing a manufacturing equipment including a moving mold body, supporting fixed legs, recycling body and fixed mold body, the problem of rapid opening and closing of iron teeth in the prior art is solved, and rapid molding of iron teeth is achieved and material saving and human resources are saved. .
Patent Information
- Application Number
- CN202311709158.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2043-12-13
AI Technical Summary
The prior art is difficult to quickly open and close the mold to manufacture iron teeth, resulting in waste of materials and initial processing requiring a lot of time and manpower to trim.
A manufacturing equipment including a moving mold body, a supporting fixed legs, a recycling body and a fixed mold body are designed. The lifting and opening of the moving mold are achieved by synchronous rotating wheels and driving gears, combining hoppers, electric heating plates and cooling. The molding frame realizes rapid collection and reuse of the material body.
The rapid molding and removal of iron teeth is achieved, saving materials and human resources, and reducing the time for dressing and polishing.
Smart Images

Figure CN118577775B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of iron tooth manufacturing, in particular to an energy-saving and material-saving iron tooth manufacturing device and method. Background Art
[0002] Due to the irregular structure of the iron teeth, the existing casting molds cannot quickly open and close the iron teeth for manufacturing. In addition, during the casting process of the iron teeth, the excess metal liquid added inside is formed inside, which not only wastes materials, but also requires a lot of time and manpower to trim the iron teeth prepared by preliminary processing. Therefore, a device is needed to solve the above problems. Summary of the invention
[0003] In view of the problems in the prior art, the present invention provides an energy-saving and material-saving iron tooth manufacturing device and method.
[0004] The technical solution adopted by the present invention to solve its technical problems is: an energy-saving and material-saving iron tooth manufacturing equipment and method, including a movable mold body, supporting fixed legs, a recovery body and a fixed mold body, the movable mold body is arranged at the upper end of the fixed mold body, the supporting fixed legs are fixedly connected to the bottom of both ends of the fixed mold body, and the recovery body is arranged on both sides of the fixed mold body.
[0005] Preferably, the fixed mold body includes iron teeth, synchronous rotating wheels, a support mounting frame, a motor, a limiting guide column, a synchronous rotating belt, a fixed mold, a synchronous rotating rod and a driving gear, the iron teeth are located in the middle of the fixed mold, the support mounting frame is symmetrically fixedly connected to the two ends of the fixed mold, the synchronous rotating wheel is fixedly connected to the middle of the outer end of the driving gear, the synchronous rotating wheel is rotatably clamped on the support mounting frame, and the driving end of the motor is fixedly connected to the middle of one of the synchronous rotating wheels, the synchronous rotating belt is rotatably installed between the synchronous rotating wheels, and the synchronous rotating rod is fixedly connected between the middle parts of the driving gears on one side of the displacement.
[0006] Preferably, limiting guide columns are symmetrically fixedly installed on the upper parts of both ends of the fixed mold, the upper ends of the limiting guide columns are threadedly rotatably installed with a fixed mounting plate, the bottom end of the fixed mounting plate is fixedly installed with a limiting buffer spring, and the limiting guide columns are located inside the limiting buffer spring.
[0007] Preferably, the movable mold body includes a feeding hopper, an electric heating plate, a conveying guide pipe, a discharge collection frame, an inclined discharge trough, a movable mold and a lifting and adjusting tooth plate. The inclined discharge trough is opened in the middle of both sides of the movable mold, and the inclined discharge trough is internally connected to the bottom end of the feeding hopper, the discharge collection frame is fixedly connected to the middle of the outer end of the movable mold, and the discharge collection frame is internally connected to the inclined discharge trough, the electric heating plate is fixedly installed on both sides of the discharge collection frame, the conveying guide pipe is fixedly connected to the middle of the discharge collection frame, the lifting and adjusting tooth plate is symmetrically fixedly connected to both ends of the movable mold, and the feeding hopper is fixedly connected to the middle of the movable mold.
[0008] Preferably, electric heating wires are evenly and fixedly installed on the conveying guide pipe.
[0009] Preferably, the recycling body includes a conveying pipe, a cooling and forming frame, a first electric push rod, an L-shaped lifting control frame and a lifting and supporting mesh plate, the conveying pipe is fixedly connected to the two ends of the cooling and forming frame, the first electric push rod is evenly and fixedly installed on the outer end of the cooling and forming frame, the L-shaped lifting control frame is fixedly connected to the upper end of the first electric push rod, the lifting and supporting mesh plate is arranged inside the bottom end of the cooling and forming frame, and the bottom end of the L-shaped lifting control frame is fixedly connected to the upper part of the outer end of the lifting and supporting mesh plate.
[0010] Preferably, the cooling molding frame is fixedly connected to the fixed mold by bolts, the movable mold is located directly above the fixed mold, and the movable mold is slidably engaged with the limiting guide column.
[0011] Preferably, the driving gear is meshingly connected with the lifting and lowering adjustment tooth plate, and the supporting fixed legs are fixedly connected with the bottoms of both ends of the fixed mold.
[0012] Preferably, a scraping body is arranged on both sides of the fixed mold body and above the end of the recovery body, and the scraping body includes a second electric push rod, a U-shaped fixing frame, a movable adjustment plate, a third electric push rod and a scraping push plate, the second electric push rod is symmetrically fixedly installed on the U-shaped fixing frame, the movable adjustment plate is fixedly connected to the front end of the second electric push rod, the third electric push rod is symmetrically fixedly installed on the movable adjustment plate, the scraping push plate is slidably clamped on the movable adjustment plate, and the driving end of the third electric push rod is fixedly connected to the upper end of the scraping push plate.
[0013] Preferably, a fixing bolt adjustment column is threadably installed at the end of the cooling forming frame and located on the supporting fixed leg, a material guide and conveying frame is fixedly installed on the fixing bolt adjustment column, and the material guide and conveying frame is inclined at 45°, and a collecting filter plate is fixedly connected to the end of the material guide and conveying frame, and filter grooves are evenly penetrated through the collecting filter plate.
[0014] A method for manufacturing energy-saving and material-saving iron tooth manufacturing equipment, comprising the following steps:
[0015] S1. During use, the molten metal liquid can be poured into the inside of the forming die groove between the moving die and the fixed die through the feeding hopper, and then cooled and formed to prepare the iron teeth after being placed for a specified time;
[0016] S2. When the iron teeth are prepared, the motor is started to drive a synchronous rotating wheel and a driving gear to rotate. The synchronous rotating belt and the synchronous rotating rod are provided to make each synchronous rotating wheel and the driving gear rotate synchronously. The rotating driving gear can drive the movable mold to rise by the lifting and adjusting tooth plate. During the lifting process, the movable mold rises stably along the limiting guide column, so that the movable mold and the fixed mold can be stably opened and separated, so that the formed iron teeth can be completely formed and taken out;
[0017] S3. When adding liquid material between the fixed mold and the movable mold through the feeding hopper, when too much molten metal is added to the interior of the fixed mold and the movable mold, the excess material will be discharged from the upper end of the movable mold through the inclined discharge trough and enter the discharge collection frame. At this time, the electric heating plate heats the interior of the discharge collection frame to a high temperature, so that the material will not solidify and block the discharge collection frame during the flow process. Finally, the material is discharged and collected from the conveying guide pipe, and the conveying guide pipe is heated at a high temperature by the electric heating wire, so that the discharged material can be discharged smoothly without clogging;
[0018] S4, after the excess material flows out of the conveying guide pipe, it will drip into the cooling and forming frame. Since the cooling liquid is conveyed to the inside of the cooling and forming frame through the conveying pipe, the material dripping into the cooling and forming frame can be quickly cooled, formed, solidified, and sunk into the inside of the cooling and forming frame for collection, and the coolant in the cooling and forming frame can be timely replenished and added through the conveying and discharge of the conveying pipe. When the material is collected in the cooling and forming frame for a specified time, the first electric push rod is started to lift the lifting and lifting mesh plate from the inside of the cooling and forming frame through the L-shaped lifting control frame, and the collected material after molding is lifted for easy picking;
[0019] S5. By starting the second electric push rod, the movable adjustment plate can be driven to slide back and forth horizontally, and the third electric push rod can be set to make the scraping push plate rise and fall along the inside of the movable adjustment plate, so that the scraping push plate can scrape and push the cooled and formed material on the lifted lifting screen to discharge the material, making the pushing of materials convenient, automatic and fast.
[0020] Beneficial effects of the present invention:
[0021] 1. The present invention can pour the molten metal liquid into the inside of the forming die groove between the movable die and the fixed die through the feeding hopper, and then cool and shape it after a specified time to prepare the iron teeth. When the iron teeth are prepared, the motor is started to drive a synchronous rotating wheel and a driving gear to rotate. The synchronous rotating belt and the synchronous rotating rod can make each synchronous rotating wheel and the driving gear rotate synchronously. The rotating driving gear can drive the movable die to rise through the lifting and adjusting tooth plate. During the lifting process, the movable die rises stably along the limiting guide column, so that the movable die and the fixed die can be stably opened and separated, so that the formed iron teeth can be completely formed and taken out, so that the equipment can cast and prepare iron teeth with irregular shapes.
[0022] 2. When the present invention adds liquid material between the fixed mold and the movable mold through the feeding hopper, when too much molten metal is added to the interior of the fixed mold and the movable mold, the excess material can be quickly collected and reused through the provided cleaning body and recovery body, so that the material used for preparation can be greatly saved, and the prepared iron teeth do not need to spend much time and manpower for trimming and grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective;
[0025] Figure 2 It is a schematic diagram of the side-view stereoscopic structure of the main body in the present invention;
[0026] Figure 3 It is a schematic diagram of the mold closing structure of the movable mold body and the fixed mold body in the present invention;
[0027] Figure 4 It is a schematic diagram of the mold opening structure of the movable mold body and the fixed mold body in the present invention;
[0028] Figure 5 It is a schematic diagram of the fixed mold main structure in the present invention;
[0029] Figure 6 It is a schematic diagram of the main structure of the movable mold in the present invention;
[0030] Figure 7 It is a schematic diagram of the structure of the movable mold in the present invention;
[0031] Figure 8 It is a schematic diagram of the recycling main structure in the present invention;
[0032] Fig. 9 It is a schematic diagram of the internal structure of the cooling and forming frame in the present invention;
[0033] Fig.10 It is a schematic diagram of the main structure of the scraper in the present invention;
[0034] Fig.11 It is a schematic diagram of the side structure of the cooling and forming frame in the present invention.
[0035] In the figure: 1-movable mold body, 2-support fixed leg, 3-scraping body, 4-recovery body, 5-fixed mold body, 6-iron teeth, 7-limit buffer spring, 8-fixed mounting plate, 9-synchronous rotating wheel, 10-support mounting frame, 11-motor, 12-limit guide column, 13-synchronous rotating belt, 14-fixed mold, 15-synchronous rotating rod, 151-driving gear, 16-feeding hopper, 17-electric heating plate, 18-transport guide pipe, 19-electric heating wire, 20 -discharge collection frame, 21-inclined discharge trough, 22-movable mold, 23-lifting and adjusting tooth plate, 24-conveying pipe, 25-cooling and forming frame, 26-first electric push rod, 27-L-type lifting control frame, 28-lifting and lifting mesh plate, 30-second electric push rod, 31-U-type fixed frame, 32-moving adjustment plate, 33-third electric push rod, 34-scraping push plate, 35-fixing bolt adjustment column, 36-material conveying frame, 37-collecting filter plate, 38-filter trough. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0037] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0038] The present invention is further described below in conjunction with the accompanying drawings.
[0039] Example 1
[0040] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an energy-saving and material-saving iron tooth manufacturing equipment and method of the present invention includes a movable mold body 1, supporting fixed legs 2, a recovery body 4 and a fixed mold body 5, the movable mold body 1 is arranged at the upper end of the fixed mold body 5, the supporting fixed legs 2 are fixedly connected to the bottom of both ends of the fixed mold body 5, and the recovery body 4 is arranged on both sides of the fixed mold body 5.
[0041] like Figure 5 As shown, the fixed mold body 5 includes iron teeth 6, synchronous rotating wheels 9, a support mounting frame 10, a motor 11, a limiting guide column 12, a synchronous rotating belt 13, a fixed mold 14, a synchronous rotating rod 15 and a driving gear 151. The iron teeth 6 are located in the middle of the fixed mold 14, the support mounting frame 10 is symmetrically fixedly connected to the two ends of the fixed mold 14, the synchronous rotating wheel 9 is fixedly connected to the middle of the outer end of the driving gear 151, the synchronous rotating wheel 9 is rotatably clamped on the support mounting frame 10, and the driving end of the motor 11 is fixedly connected to the middle of a synchronous rotating wheel 9, the synchronous rotating belt 13 is rotatably installed between the synchronous rotating wheels 9, and the synchronous rotating belt 13 is rotatably installed between the synchronous rotating wheels 9. The step-rotating rod 15 is fixedly connected between the middle parts of the driving gear 151 on one side of the displacement, and the starting motor 11 drives a synchronous rotating wheel 9 and the driving gear 151 to rotate. The synchronous rotating belt 13 and the synchronous rotating rod 15 are set, and each synchronous rotating wheel 9 and the driving gear 151 can rotate synchronously. The rotating driving gear 151 can drive the movable mold 22 to rise by the lifting and adjusting tooth plate 23. During the lifting process, the movable mold 22 rises stably along the limiting guide column 12, so that the movable mold 22 and the fixed mold 14 can be stably opened and separated, so that the formed iron teeth 6 can be completely formed and removed.
[0042] The upper parts of both ends of the fixed mold 14 are symmetrically fixed with limit guide columns 12, the upper ends of the limit guide columns 12 are threadedly rotatably mounted with a fixed mounting plate 8, the bottom ends of the fixed mounting plates 8 are fixedly mounted with a limit buffer spring 7, and the limit guide columns 12 are located inside the limit buffer spring 7 to play a limiting role.
[0043] like Figure 6 and Figure 7 As shown, the movable mold body 1 includes a feeding hopper 16, an electric heating plate 17, a conveying guide tube 18, a discharge collection frame 20, an inclined discharge trough 21, a movable mold 22 and a lifting adjustment tooth plate 23, the inclined discharge trough 21 is opened in the middle of both sides of the movable mold 22, and the inclined discharge trough 21 is connected to the bottom of the feeding hopper 16, the discharge collection frame 20 is fixedly connected to the middle of the outer end of the movable mold 22, and the discharge collection frame 20 is connected to the inside of the inclined discharge trough 21, the electric heating plate 17 is fixedly installed on both sides of the discharge collection frame 20, and the conveying The guide pipe 18 is fixedly connected to the middle of the discharge and collection frame 20, the lifting and adjusting tooth plates 23 are symmetrically fixedly connected to the two ends of the movable mold 22, and the feeding hopper 16 is fixedly connected to the middle of the movable mold 22. Excessive material will be discharged from the upper end of the movable mold 22 through the inclined discharge trough 21 and enter the discharge and collection frame 20. At this time, the electric heating plate 17 heats the interior of the discharge and collection frame 20 to a high temperature so that the material will not solidify and block the discharge and collection frame 20 during the flow process. Finally, the material is discharged and collected from the conveying guide pipe 18.
[0044] Electric heating wires 19 are evenly and fixedly installed on the conveying guide pipe 18 to play a heating role.
[0045] like Figure 8 and Fig. 9 As shown, the recycling body 4 includes a conveying pipe 24, a cooling and forming frame 25, a first electric push rod 26, an L-shaped lifting control frame 27 and a lifting and lifting mesh plate 28. The conveying pipe 24 is fixedly connected to both ends of the cooling and forming frame 25, the first electric push rod 26 is evenly fixedly installed on the outer end of the cooling and forming frame 25, the L-shaped lifting control frame 27 is fixedly connected to the upper end of the first electric push rod 26, the lifting and lifting mesh plate 28 is arranged inside the bottom end of the cooling and forming frame 25, and the bottom end of the L-shaped lifting control frame 27 is connected to the outer end of the lifting and lifting mesh plate 28. The upper part of the side end is fixedly connected, and the material dripping into the cooling and forming frame 25 can be quickly cooled, formed, solidified and sunk into the interior of the cooling and forming frame 25 for collection, and the coolant in the cooling and forming frame 25 can be timely replenished and added through the delivery and discharge of the delivery pipe 24. After the material is collected in the cooling and forming frame 25 for a specified time, the first electric push rod 26 is started to lift the lifting and supporting mesh plate 28 from the inside of the cooling and forming frame 25 through the L-shaped lifting control frame 27, and the collected material after molding is lifted for easy picking.
[0046] The cooling and forming frame 25 is fixedly connected to the fixed mold 14 by bolts. The movable mold 22 is located directly above the fixed mold 14, and the movable mold 22 is slidably engaged with the limiting guide column 12 to play a limiting role.
[0047] The driving gear 151 is meshedly connected with the lifting adjustment tooth plate 23 , and the supporting fixed legs 2 are fixedly connected with the bottoms of both ends of the fixed mold 14 .
[0048] The working principle of embodiment 1 is as follows: the device can be stably and quickly fixedly installed by supporting the fixed legs 2. During use, the molten metal liquid can be poured into the molding groove between the movable mold 22 and the fixed mold 14 through the feeding hopper 16, and then cooled and molded to prepare the iron teeth 6 after being placed for a specified time. When the iron teeth 6 are prepared, the motor 11 is started to drive a synchronous rotating wheel 9 and a driving gear 151 to rotate. The synchronous rotating belt 13 and the synchronous rotating rod 15 can be set to make each synchronous rotating wheel 9 and the driving gear 151 rotate synchronously. The rotating driving gear 151 can drive the movable mold 22 to rise by lifting and adjusting the tooth plate 23. During the lifting process, the movable mold 22 is stably lifted along the limiting guide column 12, so that the movable mold 22 and the fixed mold 14 can be stably opened and separated, so that the formed iron teeth 6 can be completely formed and taken out.
[0049] When adding liquid material between the fixed mold 14 and the movable mold 22 through the feeding hopper 16, when too much molten metal is added to the fixed mold 14 and the movable mold 22, the excess material will be discharged from the upper end of the movable mold 22 through the inclined discharge trough 21 and enter the discharge collection frame 20. At this time, the electric heating plate 17 heats the inside of the discharge collection frame 20 to a high temperature, so that the material will not solidify and block the discharge collection frame 20 during the flow process. Finally, the material is discharged and collected from the conveying guide pipe 18, and the conveying guide pipe 18 is heated at a high temperature by the electric heating wire 19, so that the discharged material can be discharged smoothly without clogging, and the excess material is discharged from the conveying guide pipe 18. After flowing out of the guide pipe 18, it will drip into the cooling and forming frame 25. Since the cooling liquid is transported to the inside of the cooling and forming frame 25 through the conveying pipe 24, the material dripping into the cooling and forming frame 25 can be quickly cooled, formed, solidified, and sunk into the inside of the cooling and forming frame 25 for collection, and the coolant in the cooling and forming frame 25 can be timely replenished and added through the conveying and discharge of the conveying pipe 24. After the material is collected in the cooling and forming frame 25 for a specified time, the first electric push rod 26 is started to lift the lifting and lifting mesh plate 28 from the inside of the cooling and forming frame 25 through the L-shaped lifting control frame 27, so that the collected material after molding is lifted for easy picking.
[0050] A method for manufacturing energy-saving and material-saving iron tooth manufacturing equipment, comprising the following steps:
[0051] S1. During use, the molten metal liquid can be poured into the inside of the forming die groove between the movable die 22 and the fixed die 14 through the feeding hopper 16, and then cooled and formed after being placed for a specified time to prepare the iron tooth 6;
[0052] S2. When the iron teeth 6 are prepared, the motor 11 is started to drive a synchronous rotating wheel 9 and a driving gear 151 to rotate. The synchronous rotating belt 13 and the synchronous rotating rod 15 are provided to make each synchronous rotating wheel 9 and the driving gear 151 rotate synchronously. The rotating driving gear 151 can drive the movable mold 22 to rise by the lifting and adjusting tooth plate 23. During the lifting process, the movable mold 22 is stably lifted along the limiting guide column 12, so that the movable mold 22 and the fixed mold 14 can be stably opened and separated, so that the formed iron teeth 6 can be completely formed and taken out;
[0053] S3, when adding liquid material between the fixed mold 14 and the movable mold 22 through the feeding hopper 16, when too much molten metal is added to the interior of the fixed mold 14 and the movable mold 22, the excess material will be discharged from the upper end of the movable mold 22 through the inclined discharge trough 21 and enter the discharge collection frame 20. At this time, the electric heating plate 17 heats the interior of the discharge collection frame 20 to a high temperature, so that the material will not solidify and block the discharge collection frame 20 during the flow process. Finally, the material is discharged and collected from the conveying guide pipe 18, and the conveying guide pipe 18 is heated at a high temperature by the electric heating wire 19, so that the discharged material can be discharged smoothly without being blocked;
[0054] S4, after the excess material flows out of the conveying guide pipe 18, it will drip into the cooling and forming frame 25. Since the cooling liquid is transported to the inside of the cooling and forming frame 25 through the conveying pipe 24, the material dripping into the cooling and forming frame 25 can be quickly cooled, formed, solidified, and sunk into the inside of the cooling and forming frame 25 for collection, and the coolant in the cooling and forming frame 25 can be timely replenished and added through the conveying and discharge of the conveying pipe 24. When the material is collected in the cooling and forming frame 25 for a specified time, the first electric push rod 26 is started to lift the lifting and lifting mesh plate 28 from the inside of the cooling and forming frame 25 through the L-shaped lifting control frame 27, and the collected material after molding is lifted for easy picking;
[0055] S5. By starting the second electric push rod 30, the movable adjustment plate 32 can be driven to slide back and forth horizontally, and the third electric push rod 33 can be set to make the scraping push plate 34 rise and fall along the inside of the movable adjustment plate 32, so that the scraping push plate 34 can scrape and push the cooled and formed material on the lifted lifting screen 28 for discharge, making the pushing of materials convenient, automatic and fast.
[0056] Example 2
[0057] On the basis of Example 1, Fig.10 As shown, a scraping body 3 is arranged on both sides of the fixed mold body 5 and above the end of the recovery body 4. The scraping body 3 includes a second electric push rod 30, a U-shaped fixing frame 31, a movable adjustment plate 32, a third electric push rod 33 and a scraping push plate 34. The second electric push rod 30 is symmetrically fixedly installed on the U-shaped fixing frame 31, the movable adjustment plate 32 is fixedly connected to the front end of the second electric push rod 30, the third electric push rod 33 is symmetrically fixedly installed on the movable adjustment plate 32, the scraping push plate 34 is slidably clamped on the movable adjustment plate 32, and the driving end of the third electric push rod 33 is fixedly connected to the upper end of the scraping push plate 34.
[0058] When implementing this embodiment, by starting the second electric push rod 30, the movable adjustment plate 32 can be driven to slide back and forth horizontally, and by the third electric push rod 33, the cleaning push plate 34 can be raised and lowered along the inside of the movable adjustment plate 32, so that the cleaning push plate 34 can scrape and push the cooled and formed material on the lifted lifting screen 28 for discharge, making the pushing of materials convenient, automatic and fast.
[0059] Example 3
[0060] On the basis of Example 2, Fig.11 As shown, a fixing bolt adjustment column 35 is threadedly installed at the end of the cooling forming frame 25 and located on the supporting fixed leg 2, and a material guide conveying frame 36 is fixedly installed on the fixing bolt adjustment column 35, and the material guide conveying frame 36 is inclined at 45°, and a collecting filter plate 37 is fixedly connected to the end of the material guide conveying frame 36, and filter grooves 38 are evenly penetrated on the collecting filter plate 37.
[0061] When implementing this embodiment, a material guiding and conveying frame 36 is set at a 45° inclination at the end of the cooling and forming frame 25. The material guiding and conveying frame 36 plays a role in conveying the material body, and the collected filter plate 37 and the filter trough 38 are set to collect and automatically filter the recovered material body, so that a large amount of water will not adhere to the recovered material body, which is convenient for recycling.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving and material-saving iron tooth manufacturing device, comprising a movable mold body (1), a supporting fixed leg (2), a recovery body (4) and a fixed mold body (5), characterized in that: The movable mold body (1) is arranged at the upper end of the fixed mold body (5), the supporting fixed legs (2) are fixedly connected to the bottoms of both ends of the fixed mold body (5), and the recovery body (4) is arranged on both sides of the fixed mold body (5); The fixed mold body (5) comprises an iron tooth (6), a synchronous rotating wheel (9), a support mounting frame (10), a motor (11), a limiting guide column (12), a synchronous rotating belt (13), a fixed mold (14), a synchronous rotating rod (15) and a driving gear (151); the iron tooth (6) is located in the middle of the fixed mold (14); the support mounting frame (10) is symmetrically fixedly connected to the two ends of the fixed mold (14); the synchronous rotating wheel (9) is fixedly connected to the middle of the outer end of the driving gear (151); the synchronous rotating wheel (9) is rotatably clamped on the support mounting frame (10); the driving end of the motor (11) is fixedly connected to the middle of one of the synchronous rotating wheels (9); the synchronous rotating belt (13) is rotatably mounted between the synchronous rotating wheels (9); and the synchronous rotating rod (15) is fixedly connected between the middle parts of the driving gear (151) on one side of the displacement; The upper parts of both ends of the fixed mold (14) are symmetrically fixedly installed with limit guide columns (12), the upper ends of the limit guide columns (12) are threadedly rotatably installed with a fixed mounting plate (8), the bottom end of the fixed mounting plate (8) is fixedly installed with a limit buffer spring (7), and the limit guide columns (12) are located inside the limit buffer spring (7); The movable mold body (1) comprises a feeding hopper (16), an electric heating plate (17), a conveying guide pipe (18), a discharge collection frame (20), an inclined discharge trough (21), a movable mold (22) and a lifting and adjusting tooth plate (23); the inclined discharge trough (21) is arranged in the middle of both sides of the movable mold (22), and the inclined discharge trough (21) is internally connected with the bottom end of the feeding hopper (16); the discharge collection frame (20) is fixedly connected to the middle of the outer end of the movable mold (22), and the discharge collection frame (20) is internally connected with the inclined discharge trough (21); the electric heating plate (17) is fixedly installed on both sides of the discharge collection frame (20); the conveying guide pipe (18) is fixedly connected to the middle of the discharge collection frame (20); the lifting and adjusting tooth plate (23) is symmetrically fixedly connected to both ends of the movable mold (22); and the feeding hopper (16) is fixedly connected to the middle of the movable mold (22); The conveying guide pipe (18) is evenly and fixedly mounted with electric heating wires (19); The recycling body (4) comprises a conveying pipe (24), a cooling and forming frame (25), a first electric push rod (26), an L-shaped lifting control frame (27) and a lifting and lifting mesh plate (28); the conveying pipe (24) is fixedly connected to the two ends of the cooling and forming frame (25); the first electric push rod (26) is evenly fixedly installed on the outer end of the cooling and forming frame (25); the L-shaped lifting control frame (27) is fixedly connected to the upper end of the first electric push rod (26); the lifting and lifting mesh plate (28) is arranged inside the bottom end of the cooling and forming frame (25); and the bottom end of the L-shaped lifting control frame (27) is fixedly connected to the upper part of the outer end of the lifting and lifting mesh plate (28).
2. The energy-saving and material-saving iron tooth manufacturing equipment according to claim 1 is characterized in that: The cooling molding frame (25) is fixedly connected to the fixed mold (14) by bolts, the movable mold (22) is located directly above the fixed mold (14), and the movable mold (22) is slidably engaged on the limiting guide column (12), the driving gear (151) is meshedly connected with the lifting and adjusting tooth plate (23), and the supporting fixed legs (2) are fixedly connected to the bottom of both ends of the fixed mold (14).
3. The energy-saving and material-saving iron tooth manufacturing equipment according to claim 2 is characterized in that: A scraping body (3) is arranged on both sides of the fixed mold body (5) and above the end of the recovery body (4). The scraping body (3) comprises a second electric push rod (30), a U-shaped fixing frame (31), a movable adjustment plate (32), a third electric push rod (33) and a scraping push plate (34). The second electric push rod (30) is symmetrically fixedly mounted on the U-shaped fixing frame (31), the movable adjustment plate (32) is fixedly connected to the front end of the second electric push rod (30), the third electric push rod (33) is symmetrically fixedly mounted on the movable adjustment plate (32), the scraping push plate (34) is slidably clamped on the movable adjustment plate (32), and the driving end of the third electric push rod (33) is fixedly connected to the upper end of the scraping push plate (34).
4. The energy-saving and material-saving iron tooth manufacturing equipment according to claim 3 is characterized in that: A fixing bolt adjustment column (35) is threadedly mounted at the end of the cooling and forming frame (25) and is located on the supporting fixed leg (2). A material guide and conveying frame (36) is fixedly mounted on the fixing bolt adjustment column (35), and the material guide and conveying frame (36) is inclined at 45 degrees. A collecting filter plate (37) is fixedly connected to the end of the material guide and conveying frame (36), and filter grooves (38) are evenly penetrated on the collecting filter plate (37).
5. A method for manufacturing an energy-saving and material-saving iron tooth manufacturing device, using the energy-saving and material-saving iron tooth manufacturing device according to claim 4, characterized in that: It includes the following steps: S1. During use, the molten metal liquid can be poured into the interior of the molding die groove between the movable mold (22) and the fixed mold (14) through the feeding hopper (16), and then cooled and molded after being left for a specified time to prepare the iron tooth (6); S2. When the iron teeth (6) are prepared, the motor (11) is started to drive a synchronous rotating wheel (9) and a driving gear (151) to rotate. The synchronous rotating belt (13) and the synchronous rotating rod (15) are arranged to make each synchronous rotating wheel (9) and the driving gear (151) rotate synchronously. The rotating driving gear (151) can drive the movable mold (22) to rise by the lifting and adjusting tooth plate (23). During the lifting process, the movable mold (22) is stably lifted along the limiting guide column (12), so that the movable mold (22) and the fixed mold (14) can be stably opened and separated, so that the formed iron teeth (6) can be completely formed and taken out; S3, when adding liquid material between the fixed mold (14) and the movable mold (22) through the feeding hopper (16), when too much molten metal is added to the interior of the fixed mold (14) and the movable mold (22), the excess material will be discharged from the upper end of the movable mold (22) through the inclined discharge trough (21) and enter the discharge collection frame (20). At this time, the electric heating plate (17) heats the interior of the discharge collection frame (20) to a high temperature, so that the material will not solidify during the flow process and block the discharge collection frame (20). Finally, the material is discharged and collected from the conveying guide pipe (18), and the conveying guide pipe (18) is heated at a high temperature by the electric heating wire (19), so that the discharged material can be discharged smoothly without being blocked; S4, after the excess material flows out of the conveying guide pipe (18), it will drip into the cooling and forming frame (25). Since the cooling liquid is conveyed to the inside of the cooling and forming frame (25) through the conveying pipe (24), the material dripping into the cooling and forming frame (25) can be quickly cooled, formed, solidified and sunk into the inside of the cooling and forming frame (25) for collection, and the cooling liquid in the cooling and forming frame (25) can be timely replenished and added through the conveying and discharge of the conveying pipe (24). When the material is collected in the cooling and forming frame (25) for a specified time, the first electric push rod (26) is started to lift the lifting and lifting mesh plate (28) from the inside of the cooling and forming frame (25) through the L-shaped lifting control frame (27), so that the collected material after molding is lifted for easy removal; S5. By starting the second electric push rod (30), the movable adjustment plate (32) can be driven to slide back and forth horizontally, and by the third electric push rod (33), the cleaning push plate (34) can be lifted and lowered along the inside of the movable adjustment plate (32), so that the cleaning push plate (34) can scrape and push the material body cooled and formed on the lifted lifting mesh plate (28) to discharge the material, making the pushing of the material convenient, automatic and fast.
Citation Information
Patent Citations
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